HORIZONTAL SILOS PRECAST BUNKER MOVABLE SHEDS - INDUSTRY, RECYCLING AGRICULTURE, BIOGAS, BIOMASS
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SOLUTIONS TO STORE BULK MATERIAL AND LIQUIDS HORIZONTAL SILOS 1305-CPD-0184 1305-CPD-1053 PRECAST BUNKER MOVABLE SHEDS INDUSTRY, RECYCLING AGRICULTURE, BIOGAS, BIOMASS
HORIZONTAL SILOS Horizontal silos are made of precast modular walls in reinforced vibrated concrete that are easily posed on the existing floor (if statically suitable). Precast walls are free-standing and load-bearing, no foundations are needed and therefore are easily posed on the existing floor and you can build: - Horizontal silos - Storage box - Containment walls - Loading ramps - Ecological collection points Horizontal silos are available with standard sizes: 1,00 m - 1,70 m - 2,72 m - 3,00 m - 3,50 m - 4,00 m - 5,00 - 6,00 m - 7,00 m - 8,00 m - 9,00 m high (perimeter and partition walls) and with corner units, junctions and final units and so on to build horizontal silos without further masonry work or supplementary casting work. It is a solution for horizontal storage problems of all types of bulk material. Edil Leca S.r.l. horizontal silos are produced with: - High mechanical strength; - High protection of reinforcement; - High exposure class of concrete (until the class XA3); - quality self-checking system according to the law, assure a better resistance to acids and provides a considerable duration in time. MOVABLE, LOAD-BEARING, FREE- STANDING AND MODULAR WALLS Precast walls have a product-load bearing capacity until 1800 kg/m³ also against the overload of the loading machines that collect and gather the products. EDIL Leca S.r.l. works since 1996 with a certificated quality system in conformity of UNI EN ISO 9001 and CE-Marking in conformity of the European Standard. 2
TYPE AND SIZES OF STANDARD WALLS SPECIAL PIECES FOR EDGES, CROSSINGS AND END WALLS, CUT TO SIZE WALLS AND SO ON ARE AVAILABLE TO MEET EVERY NEED. THE WALLS MAY BE ARRANGED ALSO FOR SAFETY RAILINGS. PARTITION WALL PERIMETER WALL PARTITION WALL PERIMETER WALL PARTITION WALL H. 1,00 m H. 1,70 m H.1,70 m H. 2,72 m H. 2,72 m PARTITION WALL PARTITION WALL H. 3,50 m H. 7,00 m H. 4,00 m H. 8,00 m H. 5,00 m H. 9,00 m PARTITION WALL “SUPER” PARTITION WALL “SUPER” R. PERIMETER WALL H. 6,00 m H. 2,72 m H. 3,00 m H. 3,50 m H. 4,00 m H. 5,00 m H. 6,00 m interlocking brick H. 0,60 m PERFECT TO STORE: ADVANTAGES OF MOVABLE WALLS: - zootechnical feeding, cereals, biomass; - Easy to store up and pick up; - slurry and manure of all kind; - Minimum cost per m³ of ensiled material; - corn; - Possibility to increase the capacity adding new - fertilizer, mould, humus; units; - inert materials; - Can be reassembled in other configurations; - different aggregates, building demolitions; - Can be moved from one place to another within the - glass, coal, metals, different minerals; firm; - processing residues; - Easy to assemble and disassemble; - wood splinters, pellets and sawdust; - Protection from aggressive materials with the highest - solids and liquids. concrete class of exposure. - Fire resistance: REI120 3
SILOS DESIGN AND LAYOUT EXAMPLE FOR H 2,72 M ATTACHED TO THE SIMPLE SILO OPPOSITE SILOS EXISTING WALL SILO SIMPLE OPEN SILO SIDE BY SIDE SILOS The only work that has to be performed is the support plane of the walls, it could be also the existing level, and the flooring. We recommend to follow the description that you can find on the drawings. WALL FIRE REN I FORCEMENT MODULE LENGTH LOADING OVERLOADING HEIGHT RESISTANCE 1,00 m Reinforced 2,25 m 1800 Kg/mc 1000 Kg/mq REI 60 1,70 m Reinforced 2,00 m 1800 Kg/mc 1000 Kg/mq REI 60 2,72 m Reinforced 1,50 - 2,25 m 1800 Kg/mc 1000 Kg/mq REI 120 3,00 m Reinforced 2,00 m 1800 Kg/mc 1000 Kg/mq REI 120 3,50 m Reinforced 2,25 m 1800 Kg/mc 1000 Kg/mq REI 120 4,00 m Reinforced 2,25 m 1800 Kg/mc 1000 Kg/mq REI 120 5,00 m Reinforced 2,00 - 2,25 m 1800 Kg/mc 1000 Kg/mq REI 120 6,00 m Reinforced 2,00 - 2,25 m 1800 Kg/mc 1000 Kg/mq REI 120 7,00 m Reinforced 2,50 m 1800 Kg/mc 1000 Kg/mq REI 120 8,00 m Reinforced 2,50 m 1800 Kg/mc 1000 Kg/mq REI 120 9,00 m Reinforced 2,50 m 1800 Kg/mc 1000 Kg/mq REI 120 Take notice: you can order also precast walls with greater capacity or with “cut to size work” as a solution for every problem to store material. 4
MOVABLE SHED TO STORE AND SEPARATE MATERIAL UNDER COVER Easy to assemble and disassemble, cheap, flexibility on use. These are, in a few words, the main characteristics of the moving shed with modular free-standing walls. It meets completely the growing need to store different materials. The moving shed is produced with load-bearing precast walls with variable height from 1,00 m to 9,00 m with: hot-galvanized steel construction, with single or multiple span covering, tunnel-shaped or in structural layer steel-work. The covering is in waterproof PVC film variously prepared in corrugated sheet or with insulating panels. The cover structure can be fix or mobile. The manufactured article can be used with success in all kind of fields like in: food farming, house-building, industry, as well as in the environmental field. Perfect to realize stores for bulk material under cover. EXAMPLE EXAMPLE Heavy carpentry steel-structure light tunnel-shaped steel structure 5
PRECAST BUNKER Precast bunker are used as follows: - in Animal Production to contain sewage; - on Industry in purification and liquid containment plants. They consist of modular units, statically independent, that allow the construction of bunkers with flat or lowered bottom, below ground and above ground in the following shapes: - circular; - elliptical; - square shaped or rectangular; - multi-shaped with partition walls that allow to obtain 2 or more compartments. These bunker silos will easily fit the specific needs and are therefore flexible and advantageous. Our bunker walls are industrially manufactured in factory with special waterproof concrete with low water- concrete ratio, with high-strength steels well-spaced from the wall and with special concretes to obtain a concrete with the highest exposure class. They are undergoing to strict quality controls and have considerable mechanical properties better than in the case of concreting on site. For that reason our bunker are: - more waterproof; - considerably longer durability; - resistant to chemical attacks of aggressive materials. Finally we can say that our bunker silos consist of interconnected units with elastic and tin type joints that absorb the dimensional shrinkage movements, of temperature and of settling. For this reason there is an other important point: there are no cracks. 6
PRECAST BUNKER BUNKER DESIGN AND LAYOUT SPECIAL CORNER AND INTERSECTION UNITS ETC. ARE AVAILABLE TO MEET EVERY NEED. THE WALLS MAY BE ARRANGED ALSO FOR SAFETY RAILINGS. PERIMETER WALL PARTITION WALL CIRCULAR H. 2,80-3,50-4,00-5,00-6,00 m - CHANGEABLE H. 2,80-3,50-4,00-5,00-6,00 m - CHANGEABLE ELLIPTICAL RECTANGULAR (WITH ROUNDED CORNERS) EXAMPLE OF LAYOUT OF BUNKER SILO OVER THE GROUND – MULTI-SHAPED PARTIALLY ON THE GROUND – ON THE GROUND 7
Stampa EDIL LECA ICMQ he products of the precast THE CATALOGUE “HORIZONTAL SILOS – NORMA UNI EN ISO 9001:2015 division are classified “standard“ PRECAST BUNKER in accordance with the indications Document of the Quality System UNI EN specified in the Ministerial decree ISO 9001 D.M. 17/01/2018 and Edil Leca 1305-CPD-0184 S.r.l. filed the dossier for the Revisione: 2018-01 CERTIFICAZIONE 1305-CPD-1053 SISTEMA QUALITÀ “declared standard” production at Data di emissione: 01-10-2018 CERTIFICATO N. 96104 PROGETTAZIONE E PRODUZIONE DI: the Italian Federal Works Agency In vigore dal: 01-10-2018 Sostituisce: 2014-01 E L E M E N T I P E R M U R AT U R A ED ELEMENTI PREFABBRICATI “Ministero dei lavori Pubblici” for the declared standard production. Numero di pagine: 6 Verificato e approvato da: G. Zanon HORIZONTAL SILOS PRECAST DIVISION PRECAST BUNKER Head office and factory: Via Pontebbana no. 5 33098 Valvasone Arzene (Pordenone) Italy Phone: +39 0434 856 211 www.edilleca.com prefabbricati@edilleca.com
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