BIOHEAT GUIDE FOR RURAL AND REMOTE - CRIBE
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A SOLID WOOD BIOHEAT GUIDE FOR RURAL AND REMOTE COMMUNITIES IN ONTARIO special publication SP-537E February 2020
A SOLID WOOD BIOHEAT GUIDE FOR RURAL AND REMOTE COMMUNITIES IN ONTARIO special publication SP-537E ISBN 978-0-86488-586-9 (Print) ISBN 978-0-86488-587-6 (Digital) ISSN 1925-0495 (Print) ISSN 1925-0509 (Digital) Glen Prevost, M.F.C., P.Eng. Industry Advisor, FPInnovations © FPInnovations 2020. All rights reserved. Unauthorized copying or distribution prohibited.
ACKNOWLEDGEMENTS Financial support for this guide was provided by the Northern Ontario Heritage Fund Corporation, FedNor, Ontario’s Ministry of Natural Resources and Forestry, and Natural Resources Canada. The author is grateful for the direction of the project’s steering committee that provided guidance and feedback throughout the development of this guide. The steering committee included staff from Ontario’s Ministry of Natural Resources and Forestry, Forest Industry Division; Natural Resources Canada, CanmetENERGY; and FPInnovations. Internal reviewers from FPInnovations provided important comments and suggestions on drafts. These reviewers included: • John Pineau • Christoph Schilling • Marian Marinescu • Sylvain Volpé • Luc Desrochers The following people provided their time, thoughts, and insight on bioheat technologies and biofuels. This information was critical in developing the guide. • Mike Rutter and Vince Rutter, Biothermic Wood Energy Systems • Colin Kelly, Confederation College • Andreas Wintzer, Viessmann Manufacturing Company Inc. • Todd Eastman, Ontario’s Ministry of Energy, Northern Development and Mines • Conrad Lacroix, LacWood Pellets (I.C.S. Lacroix Lumber) • Steven Law, Ontario’s Ministry of the Environment, Conservation and Parks • Terrence Sauvé, Ontario’s Ministry of Agriculture, Food and Rural Affairs • Jonathan Halasz, Ontario’s Ministry of Natural Resources and Forestry • Heather Reid, Abbey Gardens • Marc-Antoine Cantin, Stove Builder International Inc. (SBI) • Roland Kilpatrick, Innovation Initiatives Ontario North • Sally Krigstin, University of Toronto The author appreciates the work of the communications team at FPInnovations who coordinated the production of this guide.
Table of contents 6 EXECUTIVE SUMMARY 12 3. SOLID WOODY BIOFUELS • Important properties of solid 7 1. INTRODUCTION woody biofuels • Who will find this guide useful? • Cordwood • What are biomass, biofuel, and • Wood chips bioheat? • Wood briquettes • Are bioheat systems • Wood pellets complicated? 19 • What is included in this guide? 4. BIOHEAT COMBUSTION SYSTEMS 9 2. BENEFITS OF CHOOSING BIOHEAT • Support for local jobs and • Stoves • Furnaces economic development • Boilers • A sustainable and renewable fuel • Low and stable energy costs 27 5. IMPORTANT FACTORS TO CONSIDER WHEN • Reliable fuel supply CHOOSING BIOHEAT 29 • Low-carbon fuel 6. NEW-BUILD BIOHEAT • Lower environmental risk than fossil fuels INSTALLATIONS COMPARED TO RETROFIT • Bioheat systems are reliable and easy to operate INSTALLATIONS 30 • Stimulation of community development 7. RESIDENTIAL BIOHEAT PROJECTS • Funding for local forest • Energy-efficient housing stewardship activities • Planning stages • Relevant regulations 4 TABLE OF CONTENTS
32 8. INSTITUTIONAL AND COMMERCIAL BIOHEAT 48 APPENDIX B: CASE STUDIES • Confederation College PROJECTS • Project planning • Abbey Gardens • Sizing a bioheat system • Residential cordwood furnace • Relevant regulations • Viessmann Manufacturing • Funding a bioheat project Company Inc. 40 9. OTHER BIOHEAT SYSTEMS 59 APPENDIX C: ADDITIONAL RESOURCES • Other bioheat guides and • District heating systems general resources • Combined heat and power systems • Residential and small commercial pellet heating 41 10. REFERENCES • Biofuels • Additional case studies 44 APPENDIX A: • District heating ENVIRONMENTAL • Combined heat and power BENEFITS AND • Wood heat energy calculators CONSIDERATIONS • Bioheat emissions • Bioheat and the carbon cycle • Bioheat and climate change • Emissions • Sustainable forest • Sustainable forest management in Canada and management in Ontario Ontario • Ministry of Natural Resources and Forestry district offices • Ministry of the Environment, Conservation and Parks regional offices TABLE OF CONTENTS 5
EXECUTIVE SUMMARY Modern wood heating systems using This guide has been developed to provide local renewable solid woody biofuels can people in Ontario’s remote and rural reduce greenhouse gas emissions, create communities with the information and local clean energy jobs, keep money in confidence to use wood from Ontario’s local communities, reduce the risk of sustainably managed forests to produce fuel spills, and increase local energy and space heat and domestic hot water. It economic security. is aimed at community leaders such as This guide provides detailed information those found in municipal governments, on solid woody biofuels that are available band councils, school boards, churches, in Ontario and the combustion systems not-for-profit organizations, and that can burn these biofuels. The four small businesses, as well as private types of solid woody biofuels considered homeowners. in this guide are cordwood (firewood), Modern bioheat systems are highly wood chips, wood briquettes, and wood engineered mechanical systems that pellets. The three types of combustion provide space heat and domestic hot systems are stoves, furnaces, and boilers. water for community buildings and The major considerations for sourcing businesses, as well as for private homes. and using each type of biofuel and This guide is applicable to systems that combustion system for institutional/ are less than 1 MW in size and that use commercial and residential applications solid woody biofuels to produce heat. are outlined in this guide. The guide Ontario has a large supply of woody addresses the planning steps and funding biomass sourced from sustainably options for bioheat systems. managed forests, including mill and harvest residues and unmerchantable standing timber, that could be used to produce solid woody biofuel. 6 EXECUTIVE SUMMARY
1. INTRODUCTION Who will find this guide useful? This guide has been developed to provide band councils, school boards, churches, people in Ontario’s remote and rural not-for-profit organizations, and small communities with the information and businesses, as well as private homeowners. confidence to use wood from Ontario’s This guide contains enough detail that sustainably managed forests to produce consultants, engineers, and suppliers of space heat and domestic hot water. It woody biomass combustion systems and is aimed at community leaders such as biofuels will also find it useful. those found in municipal government, What are biomass, biofuel, and bioheat? Biomass includes “all organic materials of biological origin” and can originate from forestry, arboricultural, agricultural, horticultural, and aquacultural operations (CSA Group, 2015). When biomass is processed and used as fuel to produce heat and/or power, it is called biofuel. The heat produced when biofuel is burned is called bioheat. This guide discusses only solid woody biofuel produced from forest resources. The four categories of solid woody biofuel are cordwood (firewood) (Figure 1), wood chips (Figure 2), wood briquettes (Figure 3), and wood pellets (Figure 4). Are bioheat systems complicated? professionals in Ontario are highly Bioheat systems are not complicated. qualified and eager to help those who The technology is well-developed and want to install a bioheat system. Any widely used in Europe, Alaska, and the complexity that readers may perceive is northeastern United States, as well as due to the newness of bioheat systems across Canada. Bioheat systems are in the province, not because the systems relatively new to Ontario, and that is why themselves are complex. this guide has been developed. Bioheat INTRODUCTION 7
What is included in this guide? This guide is applicable to systems that are smaller than 1 MW thermal output in size and that use solid woody biofuel to produce heat. This guide does not discuss outdoor boilers, combustion systems of greater than 1 MW thermal output, combined heat and power systems of any size, or liquid biofuels made from Figure 2. A high-quality wood chip (left) and a solid wood. The guide includes the lower quality wood chip (right). following sections: • Section 1: Introduction • Section 2: Benefits of choosing bioheat • Section 3: Solid woody biofuels • Section 4: Bioheat combustion systems • Section 5: Important factors to consider when choosing bioheat • Section 6: New-build bioheat installations compared to retrofit installations • Section 7: Residential bioheat projects Figure 3. Various types of wood briquettes. (Photo: CanmetENERGY, Natural Resources • Section 8: Institutional and commercial Canada) bioheat projects • Section 9: Other bioheat systems Figure 4. Wood pellets. Figure 1. Stacked and covered cordwood. 8 INTRODUCTION
2. BENEFITS OF CHOOSING BIOHEAT Low and stable energy costs Support for local jobs and Biofuel is often the cheapest heating economic development fuel available. It can cost between 34% Biofuel is usually sourced locally or and 81% less than other heating fuels, regionally, which means that most of the depending on the biofuel used and economic benefits stay local or regional. the fuel it replaces. The price of biofuel Local labour is required to harvest, also tends to be more stable than that process, and deliver the biofuel. It is of other fuels. Switching to bioheat also required to operate and maintain reduces heating costs and insulates the combustion systems. All of this creates community against the price fluctuations opportunities for individuals and of fossil fuels. Natural gas is often cheaper businesses to develop and grow. Keeping than bioheat, but it cannot provide the money local and having lower energy same social and economic benefits of costs provides an economic advantage locally sourced solid woody biofuel. to rural and remote communities. When fossil fuels or electricity are bought, much Reliable fuel supply of that money leaves the community. Biofuel production is well established and increasing worldwide as more Solid woody biofuels are often made with people realize the benefits of switching poor-quality or underutilized biomass. to bioheat. Cordwood and pellets are Finding a market for this biomass reduces readily available in many locations in costs for local forestry companies, creates Ontario. Wood chips are widely available, new local jobs, and diversifies the forest but care must be taken to ensure that product mix. local manufacturers can provide the right quality of chips. In some locations, wood A sustainable and renewable fuel chips may already be committed to Ontario has a large, sustainable supply other users. of woody biomass that includes mill and harvest residues and standing timber Low-carbon fuel that can be used to produce solid Many people do not realize that woody biofuel. Ontario’s Crown Forest bioheat is a low-carbon fuel. Biofuel is Sustainability Act requires that all Crown a renewable resource that produces forests be sustainably managed, and fewer greenhouse emissions than fossil Ontario uses a rigorous science-based fuels, as long as the forest is sustainably approach for managing Crown forests. managed. When fossil fuels are burned, As a result, consumers of biofuel from ancient carbon is released into the Ontario’s Crown forests can be confident atmosphere, and because it cannot be that they are using a sustainable and returned into the original deposits, much renewable fuel. More information on of this carbon remains in the atmosphere sustainable forest management in and contributes to climate change. When Ontario can be found in Appendix A. biofuel is burned, the carbon emissions can be recaptured by the forest as new BENEFITS OF CHOOSING BIOHEAT 9
trees grow to replace the trees that were with their fossil fuel counterparts. The harvested to produce the biofuel. For emissions from new bioheat systems more information on bioheat and carbon are constantly being reduced. For more emissions, see Appendix A. information on bioheat and carbon emissions, see Appendix A. Lower environmental risk than fossil fuels Liquid fossil fuels can pose a Some people or communities believe that contamination risk if they spill. Solid bioheat systems are big polluters and woody biofuel poses no spill risk. When that fossil fuel systems are much cleaner. biofuel is spilled, it simply decomposes This is not true. All types of combustion, naturally without any harmful effects on including that of biofuel and fossil fuel, people or the environment. produce emissions such as sulfur dioxide, nitrous oxides, carbon monoxide, carbon Bioheat systems are reliable and dioxide, volatile organic compounds, easy to operate Bioheat systems have all the reliability and and particulate matter. Today’s bioheat features of any other new heating system. combustion systems produce far smaller Bioheat systems are highly engineered amounts of emissions than residential mechanical systems, not unlike electric or wood stoves of the past, and are on par fossil fuel systems. Most of these systems include user-friendly automatic operation and reliable performance, and all must be designed and installed by qualified professionals. However, there are important differences between bioheat systems and other heating systems that potential owners and designers need to be aware of. These differences include necessary cleaning, maintenance, and fuel management that bioheat systems require. The benefits are often worth the additional effort. With good design, the labour requirements of bioheat system operation can often be matched to the capabilities of the owner or operator. 10 BENEFITS OF CHOOSING BIOHEAT
Stimulation of community Funding for local forest development stewardship activities Bioheat systems, especially larger, Biofuel production can provide a community-based systems, require mechanism to fund forest stewardship partnerships with local groups. This can activities, such as pre-commercial lead to new opportunities for community thinning of forests, forest restoration, development, such as employment, and FireSmart initiatives. FireSmart training, and social interactions. The social initiatives reduce the risk of wildfire benefits can often be the deciding factor damage by removing some of the forest when assessing the viability of a bioheat fire fuel (trees and deadwood) near project. Potential social benefits include: buildings and communities. • Energy security • Locally sourced renewable energy • Local employment • Bonding the community through a collaborative project • Confidence in the community’s future • The opportunity to build new partnerships and collaboration within the community BENEFITS OF CHOOSING BIOHEAT 11
3. SOLID WOODY BIOFUELS This section describes each solid woody biofuel considered in this guide. Residential systems generally do not use wood chips, so those interested in residential systems can skip the section on wood chips. Table 1 provides a summary of the key properties of each fuel type, including approximate costs. The provided costs are broad estimates and should not be used for planning purposes. Fuel costs should be verified with local suppliers. The content of this section was adapted from Natural Resources Canada’s Solid biofuels bulletins (Natural Resources Canada, n.d.-a,b,c,d,e,f,g). These bulletins are recommended reading for more detail on woody biofuel standards, sources, and descriptions of each type of fuel. Table 1. Comparison of fuel properties and costs in Ontarioa Fuel Moisture Typical Typical Typical Peak Nominal Delivered content range range range of heating delivered fuel cost of ash of bulk higher demand of cost ($ ($/GJ) content (% density heating buildingb per unit dry basis) (kg/m3) value volume) (MJ/kg) Cordwood 10 kW to $400 per 1 MW dried) packed tonne Heating oil 20 kW to N/A N/A 850 42 $1.14 per L $33 (No. 2) >1 MW 20 kW to Propane N/A N/A 1.7 50 $0.8 per L $35 >1 MW 20 kW to $0.25 per Natural gas N/A N/A 0.7–0.9 43 $6.70 >1 MW m3 20 kW to $0.18 per Electricity N/A N/A N/A N/A $50 >1 MW kWh a osts are rough estimates only and should not be used for detailed planning. Costs should be verified with a supplier. (Adapted from Natural C Resources Canada, n.d.-a,b,c,d,e,f,g; cost estimates are based on 2018 market rates.) b An upper limit of >1 MW has been used in this table to be consistent with the scope of the guide. Larger systems are available. c Costs for bulk delivery in totes, vacuum truck, or pallets. d Wood chips can be dried to lower than 45%. When mechanically processed, 25% is achievable. N/A: Not applicable 12 SOLID WOODY BIOFUELS
Important properties of solid handling systems, respiratory health, and woody biofuels combustion emissions and efficiencies The CAN/CSA-ISO 17225 Solid Biofuels (Marinescu, 2013). Standards are voluntary fuel standards Moisture content is the amount of water and have been adapted from the that a fuel contains, expressed as a solid biofuels standards set out by percentage of the weight of the fuel. It the International Organization for is measured on a percent wet basis or Standardization (ISO) (Natural Resources percent dry basis. High moisture content Canada, n.d.-c; CSA Group, 2015). The has several disadvantages, such as standards establish grades for each type increased transportation costs per unit of of solid woody biofuel (cordwood, wood energy, increased air emissions, risks of chips, wood briquettes, and wood pellets) degradation through fungal and bacterial based on the source and properties of activities during storage (composting), the biofuel. Standards are important self-heating, and off-gassing. High moisture because biofuel quality can vary greatly content also lowers the amount of useful depending on the source and processing energy captured from combustion as more methods. The quality of the biofuel energy is required to evaporate water. affects the efficiency of combustion, the When wet fuel is burned, a considerable life of the combustion system, and the amount of energy is spent evaporating released emissions. Canadian vendors water instead of providing useful heat. and purchasers of solid woody biofuels can use these standards to communicate biofuel information about the needs for with biofuel quality and to develop purchase agreements. Ontario uses the CAN/CSA- 20% moisture content ISO 17225 Solid Biofuels Standards in its can produce approximately 17 MJ/kg air quality regulations and guidelines for small wood-fired combustors (bioheat systems). There are five fuel properties that should a difference of almost 30% be considered when selecting a fuel. In order of importance, these include particle size, moisture content, ash content, bulk density, and energy content. biofuel with 50% Particle size is a measurement of the size of the individual pieces of biofuel. Combustion systems are designed to moisture content operate using biofuel of a certain particle can produce approximately size. Particles that are too large or too small can cause problems for fuel- 12 MJ/kg SOLID WOODY BIOFUELS 13
For example, biofuel with 20% moisture when burned. This value may be content can produce approximately presented as a higher heating value (HHV) 17 MJ/kg, whereas biofuel with 50% or lower heating value (LHV). The HHV moisture content can produce assumes that all the water vapour formed approximately 12 MJ/kg. This is a difference during combustion will be condensed and of almost 30%, meaning that if a system all possible heat will be recovered. The was burning biofuel with 50% moisture LHV assumes that the water contained in content, it would need to burn 30% more the fuel is vaporized and is not recovered. fuel to produce the same amount of heat HHV is the most commonly reported as biofuel with 20% moisture content. value in Canada (Marinescu, 2013). When buying biofuels, the moisture Moisture content is the most important content should be guaranteed. factor affecting energy content. Ash is the residue that remains after combustion occurs, and it must be disposed of in some way on a regular basis. Fuels with low ash content reduce handling Cordwood and disposal costs. Higher bark content Cordwood (Figure 1), or firewood, is the or contamination with dirt and rocks will most unprocessed and recognizable increase ash content. Low ash content form of solid woody biofuel. It is made by should be sought when sourcing biofuel cutting logs to length and then splitting (Marinescu, 2013). Clean ash can be used as needed. It is expensive to transport as a soil amendment on private lands, and so is often sourced from local forests. municipal lands, and Indian reserve lands, Hardwood species such as maple and but not on Crown Land (except for special birch have a higher energy density cases such as research trials). Care should (kJ/kg of wood) than softwood species be taken to ensure that the ash is clean and such as pine and spruce. Combustion contains no heavy metals or trace elements. systems using hardwood will require less frequent fueling. It is best practice to Bulk density is how much the fuel weighs process and burn cordwood locally and per unit of volume (for example, kg/m3) not move it long distances to reduce the and includes the airspace between fuel risk of moving invasive species. particles. The denser a solid biomass fuel is, the more energy it contains per unit Cordwood fuel handling and storage volume. Solid woody biofuels with greater Cordwood is often sold on a volume bulk density are more economical to basis, such as by the cord (sometimes transport and take up less storage space called a bush cord) (3.62 m3, 4 ft. x 8 ft. (Marinescu, 2013). x 4 ft., stacked), or it can be processed by the end user if they have access to a Energy content is the amount of energy wood supply. Residential users can obtain per unit weight (for example, MJ/kg or a fuelwood licence from the Ministry of MJ/m3 of biofuel) the biofuel provides Natural Resources and Forestry to harvest 14 SOLID WOODY BIOFUELS
cordwood on Crown land for personal heating use. A stumpage fee must be paid to the government based on the amount of wood harvested. The fee for 2018 was $4.64/m3, which is approximately $11.70 per bush cord of wood (accounting for 30% airspace in the pile) (Government of Ontario, 2018). Figure 5. This bioheat wood chip production facility has an asphalt pad to eliminate dirt and sand contamination and keeps the chips Cordwood should be dried to 20% covered to allow them to dry. It has a storage moisture content for two seasons of drying capacity of 1 000 oven-dry tonnes. (Photo: Biothermic) time (spring and summer) and covered from the elements (Figure 1). Cordwood that is not covered or dried long enough will have a high moisture content and will create more emissions and burn inefficiently, requiring more wood to provide the same amount of heat. Cordwood is the most labour-intensive fuel Figure 6. Hog fuel (pictured here) cannot be for the end user. Pre-processed cordwood used in the combustion systems discussed in this guide. can be purchased and delivered, but the user must often stack the cordwood as energy chips, are different than pulp themselves. If the end user decides chips. Pulp chips often have a higher to harvest and process the cordwood quality requirement. Chip properties themselves, it will be more work but can vary significantly, depending on the can result in cost savings. It is difficult to source and the production method. The automate cordwood handling systems, combustion systems discussed in this so someone must be present to load the guide require chips of consistent size, combustion system every few hours. composition, and moisture content. Wood chips are cheaper to manufacture than wood pellets but are more expensive to transport because they have a higher moisture content and lower bulk density. Wood chips Automated fuel handling systems can Wood chips (Figure 2 and Figure 5) are be used to fuel wood chip combustion produced by chipping or grinding wood, systems. Lower quality wood chips, followed by screening the chips to make often called hog fuel (Figure 6), can be sure they are uniform in size. They are of various sizes and content (wood, generally made of mill residues, such as bark, twigs, rocks, dirt) and are not an slabs, bark, or shavings, and from logging appropriate fuel for the combustion residues. Biofuel wood chips, also known systems discussed in this guide. SOLID WOODY BIOFUELS 15
Wood chip fuel handling and storage weeks) and in large quantities can begin Chips are generally delivered by truck to pose safety and fuel quality risks to a holding bin or room located near from decomposition, off-gassing carbon the combustion system. There must be monoxide, and spontaneous combustion. space near the storage facility for delivery Most combustion systems use the chips access. A larger storage facility means before they begin to pose any risk. It is fewer deliveries, but it requires more best to pile the logs and then chip them space. The fuel storage area should be as needed to avoid these issues. The sized such that delivery vehicles can always Guide to Wood Chip Fuel: Characteristics, deliver a full load and so that there is Supply, Storage and Procurement (CSA sufficient supply for two to four weeks of Group, 2019) provides more detailed operation for smaller systems (
consistent size make them well suited is currently available in some areas of for transportation. It is not common in Ontario (central and northwest). Canada to use additional binders in the manufacturing process to hold briquettes together. Wood briquette fuel handling and storage Briquettes are sold by the bag, box, or pallet. They can be manually loaded into a combustion system, or an automatic loading system can be installed. Figure 7. Pellets can be delivered in 18 kg bags Briquettes must be kept completely dry or on a wrapped pallet (left) or in large tote bags they will deteriorate and disintegrate. (right). (Photo: ICS Lacroix) Wood pellets Wood pellets (Figure 4) are made by compressing sawdust into small, cylindrical pellets that are 6 or 8 mm in diameter and up to 40 mm long. Figure 8. A residential wood pellet storage set- up for storing and transporting bagged wood Lignin, naturally found in wood, holds pellets. (Photo: Innovations Initiatives Ontario the pellets together. It is not common North) in Canada to use additional binders Pellets will last for a long period of in the manufacturing process to hold time if kept dry but will deteriorate and pellets together. Wood pellets have disintegrate into sawdust if exposed to highly consistent properties, resulting in even small amounts of moisture. Pellets consistent combustion system operation. stored in bags should be kept in a dry They are cheap to handle and transport place, such as a basement or enclosed and are well suited to automated fuel shed, or be covered with plastic (Figure 8). handling systems. If wood pellets are delivered in bulk by Wood pellet fuel handling and storage truck, then an outside (Figure 9) or an Pellets are sold by the bag or by bulk inside (Figure 10) storage bin is required. truck delivery. Bulk delivery can be by tote Indoor storage bins can be above ground (Figure 7) or pallet (Figure 8), or direct or below ground. They can be custom- delivery by vacuum truck to a holding made, as long as they physically contain bin or silo, eliminating the need for the pellets and dust and keep pellets end users to handle pellets themselves dry. Agricultural silos are often used (Figure 9). Vacuum truck delivery is the as outdoor storage (Figure 9). The fuel most convenient delivery method and storage area should be sized such that SOLID WOODY BIOFUELS 17
delivery vehicles can always deliver a full Combustion system manufacturers will load and so that there is sufficient supply also provide guidance for pellet storage. for operation for two to four weeks for As of late 2019, new standards for pellet smaller systems (1–2 MW) (Community CSA Group. Energy Association, 2014). Where space is available, systems can be designed such that delivery occurs only once per year. Figure 9. Delivery truck unloading pellets into a water-tight agricultural silo using a vacuum hose. An automatic control system tells the combustion system when to move pellets from the silo to the combustion system. (Photo: Biothermic) Figure 10. An indoor pneumatic pellet delivery system automatically moves pellets from the pellet storage room (right) and delivers them to the combustion system (left). (Photo: Biothermic) 18 SOLID WOODY BIOFUELS
4. BIOHEAT COMBUSTION 1 MW thermal output capacity. Wood SYSTEMS pellets and wood chips are the most Bioheat combustion systems are commonly used biofuels. Approximately highly engineered mechanical systems 10% of those installations are in Ontario. with many similarities in efficiency, Bioheat projects have successfully performance, and emissions to modern been implemented in all industries, fossil fuel and electric heating systems. with institutional installations making Bioheat combustion system technology up the majority (S. Madrali, personal is well established and is continuing to communication, January 7, 2019). expand worldwide and in Ontario. These Each combustion system considered in technologies are popular in Europe this guide is described in this section. and the northern United States and Table 2 provides a summary of the typical have been widely implemented across use of each combustion system and the Canada. In addition to many wood stoves, estimated costs. These costs are broad approximately 400 facilities between estimates and should not be used for 50 kW and 5 MW thermal output were planning purposes. Table 3 shows the operating in the commercial, institutional, types of fuels that can be burned in each and agricultural (such as greenhouses) type of combustion system. industries in Canada as of late 2017. Most of these systems were less than BIOHEAT COMBUSTION SYSTEMS 19
Table 2. Typical application for different combustors and the associated fuel types, installed cost, and approximate annual biofuel usagea Nominal Typical application and annual fuel Installed costb efficiency consumption rangec Cordwood stove $750 to $7 500 58% to 87%d Pellet stove $1 750 to $7 500 (2.7 to 12 tonnes per year) Cordwood furnace $3 000 to $11 000 33% to 79% Residential (18 to 225 tonnes per year) Pellet furnace $6 500 to $13 000 48% to 89% Institutional Cordwood boiler 60% to 83% and district heating (>1 000 tonnes per Twice the cost of a Large institutional Pellet boiler 85% to 90% fossil fuel systeme year) Wood chip boiler 85% to 90% a Adapted from Becker et al. (2014) and conversations with manufacturers and suppliers. b Based on conversations with manufacturers and suppliers. c From USEPA 2018a, 2018b, 2018c. Efficiency measurements for stoves based on Canadian Standards Association (CSA) B415.1; all others based on HHV. Boiler efficiency only considers systems with buffer tanks. d Data did not allow differentiation between cordwood and pellet stoves. e Boiler systems vary significantly in size and cost based on site-specific factors. Citing a dollar range is therefore not as useful. Table 3. Fuels burned in each type of combustion systema Combustion system Fuels burned Application Residential Stove Cordwood, briquettes, pellets (10 kW to 50 kW) Residential, commercial, and institutional Furnace Cordwood, briquettes, pellets (30 kW to 500 kW) Residential, commercial, institutional, and Cordwood, briquettes, pellets, Boiler small district heating wood chips (15 kW to 1 MW) a Individual combustion systems are usually designed to burn only one type of fuel. For example, a stove can burn cordwood or pellets, but not both. 20 BIOHEAT COMBUSTION SYSTEMS
Stoves Stoves offer some important advantages Stoves (Figure 11) are heating appliances over other combustion systems. These most commonly used for heating individual include ease of operation, low initial cost rooms or single-family homes. They can to purchase and install, and the ability of be designed to burn cordwood and users to produce their own fuel if they briquettes or pellets. Traditionally, stoves use cordwood and can access a private had poor efficiencies (
Figure 13. Wood pellet furnace with indoor pellet storage. (Photo: SBI) Figure 12. Pellets are loaded into the hopper of the pellet stove, as shown. A control system then automatically moves the pellets to the stove’s combustion chamber as required. (Photo: Innovations Initiatives Ontario North) Furnaces Furnaces (Figure 13 and Figure 14) can be used for heating small spaces, such as single-family homes or small commercial or institutional buildings. They can be designed to burn cordwood and briquettes Figure 14. A cordwood furnace with electric backup and indoor wood storage. or pellets. They look and function similar to a fossil fuel furnace and are installed in the same location, such as a utility room in the basement. Furnaces use a fan and duct system to move hot air throughout the home and are controlled using a central thermostat (Figure 15). New models come with controls to regulate combustion, temperature, airflow, and pellet flow (for pellet furnaces). These controls can reduce emissions, improve Figure 15. Modern thermostats control combustion efficiency, and lower fuel combustion systems. (Photo: SBI) consumption. A backup heating system is usually required if using a furnace; units Labour requirements are modest and can be bought with a built-in propane or include cleaning the ash tray and loading electric backup system. Cordwood furnaces cordwood or briquettes into the furnace. are designed to operate with electronic Fuel handling can be highly automated controls and a duct fan, but they can for wood pellet furnaces. Users can opt to operate without electricity (with decreased load pellets into a hopper on the back of performance) in case of an outage. the furnace every few days or use a larger 22 BIOHEAT COMBUSTION SYSTEMS
(utility room, heated shed, or boiler room) or can be bought as a packaged unit in a container (Figure 18 and Figure 19). A backup system may be required for peak heating on the coldest days or when people are not available to load the system. The backup system is often an electric hot water heater or boiler. Figure 16. A 30 kW cordwood boiler used to provide heat for a home or small office building. On the right is the hot water storage tank (2 250 L) used to store energy and increase system efficiency. (Photo: Biothermic) holding bin that automatically loads the hopper (Figure 9 and Figure 13). Chimneys should be cleaned regularly to remove creosote and should be inspected for any defects. Furnace manufacturers provide cleaning and safety recommendations for Figure 17. Wood chip boilers installed at their products. Clean systems will operate Confederation College. Each boiler can provide 500 kW of baseload. These boilers provide safely, cleanly, and efficiently and will 85% of the space heating needs of the 400 000 last longer. square foot facility. (Photo: Biothermic) Boilers Boilers can be used to provide space heat and domestic hot water, eliminating the need for a second system to heat domestic water. For space heat, they can be easily integrated into an existing hot water heat distribution system (hydronic heating system loop) or a system that uses ducts and fans. They can be designed to burn cordwood, wood chips, briquettes, or pellets. They can be smaller systems Figure 18. A containerized pellet boiler system with an agricultural silo for pellet storage used (Figure 16), used to serve homes and to heat a school. This type of containerized small offices, or larger systems, used to system can be used for cordwood, wood chip, serve large institutional buildings (Figure and pellet boiler systems. 17) or district heating systems. They have highly sophisticated controls and high efficiency. They can be installed indoors BIOHEAT COMBUSTION SYSTEMS 23
Figure 19. A pellet boiler used to heat an elementary school. Even these larger systems use hot water storage to increase efficiency and regulate heat output. Ash removal systems in larger combustion systems automatically deliver ash from the boiler to a bin. This wood pellet boiler delivers ash to a waste bin on wheels (right) for easy and clean ash removal. Operators simply wheel the ash bin away and empty it. This type of ash removal system would be typical for the systems used in larger institutional or commercial spaces. High-performance models come with advanced controls (Figure 20) and additional hot water buffer tanks to help regulate heat output (Figure 16, Figure 19, and Figure 21). It is important to distinguish between buffer tanks and domestic hot water tanks. Buffer tanks are heat storage units and supply heat in the form of hot water to the heat distribution system (heat exchangers, air ducts, or hot water pipes). The water in the buffer tanks is distributed in pipes Figure 20. Combustion systems can come to deliver heat but is never consumed with sophisticated controls that manage building temperature levels and schedules as potable water. Domestic hot water and domestic hot water in addition to tanks get their heat (but not water) from the combustion system itself. These control systems ensure clean and efficient the buffer tank using non-contact heat combustion, monitor fuel levels, and control exchangers and supply hot water for fuel conveyance systems. This is a control consumption. system for a pellet boiler, but it would be similar to other boilers as well. 24 BIOHEAT COMBUSTION SYSTEMS
Space Heating Buffer Tank (75 L/kW) Figure 21. A general diagram showing how a boiler Air Separator system isProbe Boiler Temperature configured. The combustor (left) Pressure Relief heats Valve water that is stored in a tank (right). The tank then feeds hot water to the building’s heating and domestic hot water system. In some larger systems, the distribution pipes can act as the storage tank. Low Water Cut-off Boiler systems ofBalancing all fuelValve types need some sortAuto Air Vent of hot water storage to ensure efficient operation. The red and blue lines indicate hot supply and cold return water, respectively. The dashed lines represent electronic signalsCirculator from temperature & Mixing Valve sensors that feedGauge Pressure information to the boiler’s control system so it can manage combustion efficiently. (Photo: Biothermic) The additional heat storage in buffer needs of the other heating system tanks can be beneficial as it allows components (e.g., domestic hot water or the boiler to operate at 100% output space heat temperature needs). whenever it operates, greatly increasing Maintenance requirements vary efficiency and reducing fuel consumption. depending on the type of fuel and size For large systems, the hot water pipe of system. Smaller cordwood systems distribution system may be able to act as (residential and small commercial/ the hot water storage system. Tank size institutional) require weekly ash removal and temperature depend on application and cleaning, a task that takes five and fuel burned and must be determined to ten minutes (Figure 22). Smaller on a case-by-case basis. The temperature pellet systems (residential and small in the buffer tanks is dictated by the BIOHEAT COMBUSTION SYSTEMS 25
commercial/institutional) can operate Only boilers intended for indoor for one to two months without requiring installation (including sheds and cleaning and ash removal. Larger containerized systems) with a separate commercial or institutional systems buffer tank are recommended. Outdoor require monthly cleaning and have boilers (often using cordwood) have poor automatic ash removal systems that need system efficiency (20% to 30%), high to be emptied only a few times per year emissions, and use large amounts of fuel (Figure 19). Some systems come with (Burkhard & Russell, 2012). Therefore, an alarm to alert users that the ash bin they are not recommended. needs emptying. Chimneys should be Figure 22. Ash removal systems in combustion cleaned regularly to remove creosote systems are user friendly. This cordwood boiler and should be inspected for any defects. ash removal system uses a custom-designed scoop to easily and cleanly remove ash. Boiler manufacturers provide cleaning This type of system would be typical for the and safety recommendations for their smaller systems used in homes and smaller institutional and commercial spaces. (Photo: products. Clean systems will operate Biothermic) safely, cleanly, and efficiently and will last longer. 26 BIOHEAT COMBUSTION SYSTEMS
5. IMPORTANT FACTORS TO considered when making a decision to CONSIDER WHEN CHOOSING implement a bioheat project. BIOHEAT How will the benefits be There are a number of important factors communicated to the community, and to keep in mind when considering a how will the community be involved? bioheat combustion system and some Common misconceptions about bioheat, important questions that need to be including environmental and health answered at the outset of the project impacts, costs, and what a modern (Neave, 2013). Some of these factors will combustion system design includes, not be applicable to residential bioheat should be addressed early in the process systems. by communicating the benefits to the Who will be the project champion? community and involving the community A common factor in successful community early and often. bioheat projects is a strong project Are there the local skills, resources, champion. This person or organization and labour to plan, build, and operate will see the project through from initial a bioheat system? Bioheat systems planning to community engagement to require one or more operators to manage installation and operation. Without a the fuel and operate the system. Local champion, projects routinely fail. trades will be required for construction What are the goals of the project? and periodic maintenance and repair. Clear goals and values will help guide This may be challenging in remote areas the project, remind the planners why the where local skills are not available. project is important, and communicate to Is someone prepared to undertake the community why the project is being the day-to-day labour required to pursued. Common goals include: operate the system? Depending on • Reliable and low heating costs the type of system implemented, the • Renewable energy development labour requirements will vary, but bioheat • Local employment systems generally require more work • Energy independence than fossil fuel systems. Wood chip • Community collaboration and wood pellet systems can be largely What are the benefits of using biofuel automated and require relatively little over other fuel sources? In some cases, labour, while cordwood systems must be the direct cost of biofuel will be cheaper loaded with wood multiple times per day. than the cost of fossil fuels or electricity. All combustion systems require periodic In other cases, it will be more expensive. cleaning and ash removal to ensure However, there are many additional efficient and safe operation. benefits bioheat can provide that fossil fuels or electricity cannot. These benefits, discussed in Section 2, should be IMPORTANT FACTORS TO CONSIDER WHEN CHOOSING BIOHEAT 27
Who are the project partners, and How will the project be funded? what will the governance structure be? There are various methods of funding Deciding on project partners and what bioheat projects, including financing, the relationship will be between these government grants, and service contracts. partners will improve decision-making Funding sources may affect or determine processes and project success. important factors of the project, such as what fuel sources are acceptable, Is there a local and reliable source what technologies can be used, or what of biofuel, and how much does it governance structure works best. cost? A local and reliable biofuel source is essential to the viability of a project. What types of government permits Without a reliable, high-quality source are required? The Ontario Building Code of biofuel, the project will fail in the should be consulted, and any permit long term. Various factors affect biofuel requirements of the Ministry of the reliability, such as local labour skills, Environment, Conservation and Parks viability of biofuel production, local forest should be determined. The type of facility resources, mill openings and closures, under consideration, the combustion and government policies. system chosen, its thermal output, and the type of biofuel(s) to be used will determine the permits required. 28 IMPORTANT FACTORS TO CONSIDER WHEN CHOOSING BIOHEAT
6. NEW-BUILD BIOHEAT If the current system is electric radiators INSTALLATIONS COMPARED TO or a fossil fuel system where there are RETROFIT INSTALLATIONS many unit heaters spread throughout Making the decision to heat with wood the facility and combustion occurs at the early in the design stage of new buildings unit heaters, retrofits become much more will help ensure success and will make complex and costly. In these cases, it is certain that all mechanical systems are most likely that a bioheat boiler would be designed appropriately. In situations installed and then hot water pipes and where a bioheat system is being retrofitted radiators would be installed throughout into an existing building, integration into the building. It is usually a technically the existing heat distribution system can viable option, but it can be costly. vary from simple and relatively inexpensive In many cases, there may not be room to complex and expensive. for a new bioheat boiler in the existing Bioheat systems can be relatively easily boiler room, especially when the old connected to central heating systems that system is being left in place for backup. heat air or water. For hot water systems, In these cases, a new building could be a bioheat boiler will simply replace the constructed, or a containerized system current boiler. For forced air, a bioheat (Figure 18) can be installed to house the boiler would usually be installed (rather bioheat system. than a furnace), and a heating coil would be installed in the duct system to heat the air. A mechanical engineer or contractor can help determine the retrofit possibilities. NEW-BUILD BIOHEAT INSTALLATIONS COMPARED TO RETROFIT INSTALLATIONS 29
7. RESIDENTIAL BIOHEAT PROJECTS walls, replacing old windows and doors In a single-family home, wood heating can with energy-efficient ones, installing a provide ambient heat to one room or the programmable thermostat, and sealing entire home. The options for combustion air leaks. systems are stoves, furnaces, and boilers. For more information on ways to improve Residential combustion systems typically home energy efficiency, visit the Canada burn cordwood, briquettes, or pellets. Mortgage and Housing Corporation’s Proponents who are interested in heating website to view their Energy Efficiency & multi-unit residential buildings should Cost Savings fact sheets. Home energy refer to Section 8, “Institutional and retrofit consultants or contractors can commercial bioheat projects.” also determine energy savings costs and Energy-efficient housing estimates for home energy retrofits. A tightly sealed and well-insulated home Planning stages will reduce the amount of fuel consumed The general steps required to plan and in heating. Most homes, especially older install a residential combustion system are homes, are poorly sealed and insulated outlined below. Those interested in greater compared to modern, energy-efficient detail on residential wood and pellet homes. Simple retrofits can help reduce stoves should refer to A Guide to Residential heat loads and fuel costs while improving Wood Heating, by Canada Mortgage and comfort levels. Common upgrades Housing Corporation (2002). include adding insulation to the attic and A TIGHTLY SEALED AND WELL-INSULATED HOME WILL REDUCE THE AMOUNT OF FUEL CONSUMED IN HEATING. 30 RESIDENTIAL BIOHEAT PROJECTS
Determine the type of combustion Select a contractor to install the system. system to install: stove, forced air Select a contractor based on the quality furnace, or boiler. Each combustion of their past work, reference feedback, system has different capital costs, and system costs. operating costs, and labour requirements. Details about the combustion systems Relevant regulations The main regulation that applies to can be found in Section 4. Installing a residential users is the Ontario Building combustion system in an existing home Code (O. Reg. 332/12). The building code will have more constraints than installing requirements for combustion systems in a new-build. Consult Section 6 for more may differ depending on the location. information on installing a combustion Operation and installations must adhere system in a new or existing home. to the building code requirements, and Determine the desired fuel source. The homeowners need to understand who is type of combustion system will determine responsible for the building code in their the fuel type. The availability of the fuel and area. A building permit may be required. the labour requirements of loading the fuel Residential users can get more information into the system need to be considered. For on building code requirements at their example, cordwood may be more readily local municipal building department. available than pellets in a given community, but the labour intensity of loading a A common requirement by municipalities cordwood boiler is higher than loading or insurance companies is that the system pellet systems, which are largely automatic. is inspected by a qualified professional. The municipality or insurance company Obtain quotes and check regulations. will specify the type of professional, Seek onsite cost estimates and the qualifications that the professional installation assessments from reputable will require, and what the inspection contractors or dealers. They will be must include. able to provide information on proper installation and regulations and they Residential installations are exempt can answer questions about local fuel from environmental monitoring and supply and heating appliances. Request compliance requirements in buildings or past customer references and seek their structures designed for the housing of opinions on the system they chose, the not more than three families. fuel they used, and the quality of the contractor’s service. Obtain the right insurance. A bioheat system is reliable and insurable. There are insurance companies in Ontario that will insure bioheat systems, and a contractor can help identify those companies. RESIDENTIAL BIOHEAT PROJECTS 31
8. INSTITUTIONAL AND COMMERCIAL BIOHEAT PROJECTS This section provides guidance on institutional and commercial bioheat projects. It reviews the key planning steps, community engagement, fuel supply issues, selecting a technology, and sizing a system. Project planning Facility energy audit Before selecting and sizing a bioheat system, it is important to assess how the facility uses energy and heat. An energy-efficient building will require less energy to operate. If the facility requires less space heat and domestic hot water heat, a smaller combustion system can be installed, reducing the capital and fuel costs. These savings can be substantial. A good way to reduce energy demands is to complete an energy audit of the facility. An energy audit is completed by an engineering consultant who specializes in energy management and can make recommendations for reducing energy consumption and costs. At a minimum, the energy audit should include a site visit by that individual, an energy bill analysis to determine current energy use and costs, and a list of recommendations, with estimated costs, benefits, and any applicable funding programs to help offset costs. Larger facilities may require temporary energy metering and modelling of building energy use. The cost of an energy audit can range from hundreds of dollars for small facilities (homes, small offices) to thousands of dollars for larger facilities. 32 INSTITUTIONAL AND COMMERCIAL BIOHEAT PROJECTS
The costs of an energy audit are usually 2. Complete a pre-feasibility study and relatively small in comparison with the preliminary plan identified savings, especially as the size A pre-feasibility study and a preliminary of the building increases. The findings plan (sometimes collectively called a of the energy audit can be used to help feasibility study) provide the technical accurately size a bioheat system and foundation for the project. These two identify opportunities where systems documents will answer important could be converted to use bioheat that technical questions and identify the might not be obvious. The energy audit specific processes and steps needed will provide a net benefit even if the to take the project from concept to bioheat project does not move forward. completion. This information is used to determine whether the project should Planning stages move ahead, and if so, what that process There are four broad planning stages would look like. discussed in this guide to assist proponents in planning a bioheat system. A pre-feasibility study is usually a desktop These steps are general in nature, and study to review the financial viability of guidance from external experts and an a bioheat project. It would determine internal champion will be required to whether a bioheat system is theoretically make any bioheat project successful. feasible. It can use an online calculator, such as the Wood Energy Financial 1. Identify a champion, engage the Calculator (Biomass Thermal Energy community, and develop goals Council, 2018), FPJoule (FPInnovations, To implement a successful bioheat 2018), or RETScreen (Natural Resources project, a project champion must Canada, 2018b), to determine fuel be identified (Neave, 2013) and the consumption and costs (see Appendix C community must be involved. The for links to calculators). Multiple biofuel champion will guide the project, engage types and combustion technologies can the community, and develop project be assessed to rank the potential options. goals. Keeping the community engaged Some background knowledge about will increase the chances of project bioheat systems and cursory research success and increase the benefits to the into biofuel and combustion system community. Community engagement costs would be required for this step. An is discussed in more detail on page 35. external consultant could be hired for Projects fail without a strong champion a modest fee to complete this task. The and community support. For bioheat pre-feasibility study should identify the systems owned by private organizations, following information: community engagement requirements • Basic justification for the system may not be applicable. • Anticipated project goals • Potential installation location(s) • Ranked fuel types INSTITUTIONAL AND COMMERCIAL BIOHEAT PROJECTS 33
• Potential fuel suppliers and fuel quality At this stage, community members can (for chips and pellets) have meaningful input and assess the • Approximate delivered fuel costs project against predetermined goals. • Type of combustion system, fuel The preliminary plan can be used to storage to be used, and potential help secure funding and shows potential suppliers funders that the project has a solid • Approximate installed cost of systems foundation (Cold Climate Housing considered Research Center, 2017). An experienced • Community engagement strategy engineering consultant or similar (basic) professional will be needed to help • Approximate costs and benefits complete this plan. Establishing reliable (community, economic, environmental) fuel suppliers, understanding fuel qualities • Potential barriers that are available from the suppliers, and • Information gaps matching combustion technology to fuel • Next steps qualities are critical for the success and reliable operation of a bioheat project. If the project appears theoretically feasible, the pre-feasibility study can be 3. Develop a business plan and assess expanded into a preliminary plan. The costs in detail plan will (Neave, 2013): A business plan assesses the costs and • Determine biofuel availability and benefits of the project in detail, including quality the impact of regulatory requirements • Estimate the system size (Neave, 2013). The business plan should • Identify a location for the bioheat include a life cycle–cost analysis for the system project. Costs for design and installation, • Recommend a type of combustion labour, fuel purchase and delivery, fuel system and fuel storage and handling handling, maintenance, and repair should system be determined. It is important to run • Determine how the bioheat several scenarios or sensitivity analyses combustion system will be integrated under different conditions. These scenarios with the existing heating infrastructure could investigate different fuel prices, • Assess community capacity technology costs, funding options, and • Estimate capital and operational costs labour rates. This information will tell and savings project planners under what conditions • Identify funding options and amounts the project is viable or not viable and • Investigate relevant regulatory help identify any risks, such as fuel requirements cost fluctuations (Community Energy • Identify the next steps Association, 2014). Depending on the complexity of the project and the skills The pre-feasibility study and preliminary available in the community, this step will plan are important because they provide likely require a professional with experience the basis for future decision-making. in community energy infrastructure. 34 INSTITUTIONAL AND COMMERCIAL BIOHEAT PROJECTS
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