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CONTENTS Prime Air: the revolutionary delivery drone 06 Outsourced fulfilment: more than delivering the goods 10 The growing importance of flexible fulfilment 14 How can you use fulfilment and shipping to scale your business? 17 What’s happened to the flexibility in warehousing that businesses desperately need? 22 Make the most of Fulfilment by Amazon 25 7 ways to hire the right warehousing staff 29 Connecting your ecommerce components to thrive in 2021 and beyond 34 Micro-fulfilment – a game changer for online grocery? 38 Perfecting omnichannel fulfilment: Salamander Cookshop 41 How using a handheld WMS app can improve performance in your storage operation 44 Make your warehouse work smarter 46 The importance of choosing a reliable delivery partner 49 Scale up with warehouse automation 53 Whistl: fulfilment that fits 58 What is green fulfilment and how can you achieve it? 62 Is your warehouse prepared for tomorrow’s challenges? 67 Contributors Credits Thanks Managing Editor Many thanks to all those who provided editorial Rob Gamage - rob@modernretail.co.uk content or images, helping us to compile what we hope is a useful and informative read! Please send Content Editor any comments or suggestions to Holly Worthington - holly@modernretail.co.uk rob@modernretail.co.uk. Business Development Manager Emma Mjekiqi - emma@modernretail.co.uk Modern Retail is published by Considered Digital Ltd (Registered Company Number 12684643), 24 Frankland Road, Croxley Green, Rickmansworth, WD3 3AU. Holly Worthington Holly brings a wealth of experience in both print and digital publishing. As Modern Retail’s Content Editor, Holly is passionate about helping independent retailers to thrive in today’s ever-changing market. P U B L I C AT I O N B R O U G H T TO YO U B Y 5
Prime Air: the revolutionary delivery drone Amazon’s future delivery system, How does Prime Air Work? in making 50% of all Amazon shipments Prime Air, is designed to safely net zero by 2030. These drones are After receiving an order, a drone is powered by electricity and charged using get packages to customers in 30 loaded with the customer’s package, sustainable means, saving on fuel usage minutes or less, using state-of-the-art making its way out of the warehouse and and reducing emissions. guiding itself to the customer’s delivery technology. While it may be a while location using GPS. Operating completely before we see it used on a mass scale, autonomously, it uses ‘sense and avoid’ we take a look at this innovative When can we expect to see Prime Air? technology to prevent contact with solution to automated delivery. any obstacles. The customer receives a Prime Air is still in the trial phase, notification when their delivery is on its however the initial trial in Cambridge way, telling them when it will arrive. When was a resounding success, suggesting it the Prime Air drone reaches its location, may not be too much longer before we it scans the landing area for potential see Prime Air drones being used more hazards, lowers to the ground, drops the often. Amazon is working to gather data package off and flies straight back to to continue improving the safety and altitude to return to the warehouse. reliability of their systems and operations, with the goal of building more aircraft in the near future. Safety and environmental impact Safety was a major question surrounding Prime Air facts the idea of a delivery drone, however Amazon seems to have found the • Packages for Prime Air can weigh up solution to this. Combining diverse to 5lb sensors and sophisticated machine learning algorithms, the drones are able • Prime Air aircraft travel at nearly Contributor: to prevent collisions and identify flight 400 feet Holly Worthington environment changes. • There are Prime Air development In terms of the environmental impact, centres in the UK, United States, Prime Air could play an important role Austria, France and Israel 6 P U B L I C AT I O N B R O U G H T TO YO U B Y
“Prime Air could play an important role in making 50% of all Amazon shipments net zero by 2030.” Image credit: Amazon
Outsourced fulfilment: more than delivering the goods In an ecommerce retail model, the James Hyde, CEO of James and James D2C fulfilment is challenging quality of the fulfilment process – from Fulfilment, explores how offering a Direct to Consumer (D2C) fulfilment is fulfilment solution that goes above and the timeliness of delivery to the look challenging for many firms – especially beyond the role of a traditional fulfilment and feel of the packaging – defines companies looking to compete with the provider, and providing a fully integrated big names in the business, with next day a customer’s experience. And that value-added service, gives ecommerce delivery and a range of courier options. process has to be consistently perfect retailers the opportunity to scale and succeed in 2021. Scaling up to cover peak sales can be whether a retailer is shipping one a major headache too. The issue is not product or one thousand. just recruiting the staff but also ensuring First Impressions Count consistent quality – from picking accuracy to packaging. How can a retailer scale Too many retailers underestimate up in response to an unexpected plug the impact of fulfilment on customer from an Insta-influencer or a mention in experience. Spending a fortune on a magazine? How can that opportunity carefully curated websites and great be grasped without a robust, scalable and delivery promises is a wasted investment repeatable fulfilment model? if the product turns up late, damaged or swathed in acres of unnecessary Few individuals become retailers because packaging. First impressions count. they are excited about the fulfilment process – yet great fulfilment skills can The way the product is presented, from make or break an online business. This the neatly folded packing slip, to the is an absolutely critical component of personalised message, to the low-impact the customer experience. Therefore, packaging, should reflect the brand companies need to put serious thought and reinforce the customer experience into it. regardless of how many units sold. Contributor: James Hyde, CEO of James and James Fulfilment 10 P U B L I C AT I O N B R O U G H T TO YO U B Y
Fulfilment expertise delivers Removing fulfilment complexity goods at discount. Proactive inventory management can transform this retail Outsourced fulfilment is an obvious Fulfilment delivery policies will not be set cost model. solution. It offers economies of scale and in stone; and for retailers, with a diverse ensures a retailer can respond to spikes in product portfolio and customer base, demand without affecting the quality of delivery costs are likely to vary. And, Conclusion customer experience. without accessing continuously updated information about fulfilment costs, such Fulfilment is an extension of the If a retailer is to achieve that essential decisions can only be based on gut feel customer experience and one that will match of fulfilment experience to – and that is where too many retailers define a customer’s brand perception. the core brand value, there are many have caught a cold and ended up selling But it is also about efficient retail issues to consider upfront. An absolute at a loss. operations and proactive management fundamental is to be realistic about the of both inbound stock and outbound delivery promise. This means having a In contrast, a good outsourced fulfilment product to maximise revenue. clear understanding of the cost model. partner solves this and can help retailers What does it cost to ship to the UK and to develop packaging that reflects brand Retailers that fail to embed the perfect internationally? What is the variance image. They can provide insight into fulfilment model within the customer between next day and longer shipping the pros and cons of recycled materials experience are not just missing an times – and how much do courier – from the additional weight that has important part of the process, they are prices vary? to be considered for any air freight, to fundamentally misunderstanding the way balancing the cost of recycled packaging consumers and ecommerce fit together. This is where the insight collected by a against the value of customer perception fulfilment partner can make a difference and approval. for a retailer looking to scale up the ecommerceoperation. With a deep In addition, a fulfilment partner should understanding of the complete cost share continuous insight regarding both model, a retailer can match delivery stock levels and age of stock. They options to the required level of customer should work with retailers to show experience. For example, is free shipping where costs could be recouped – such essential to reinforce the brand’s luxury as the opportunity costs associated with feel, or does the retailer need to set a retaining a warehouse full of unsold minimum spend threshold to make free items, compared with selling those shipping viable?
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The growing importance of flexible fulfilment The COVID pandemic has seen a For many, they realised just how easy hurry. While this was a great way to keep dramatic shift in the way that people online shopping can be, particularly business coming in, it meant that these when retailers design a customer- fulfilment processes weren’t designed to shop. In 2020 alone, online sales focused approach. be scaled up or down, and weren’t often grew by 46%. Those that previously the most efficient. Despite retail stores reopening, the preferred instore shopping had no growth of ecommerce shows no other option but to buy online, with signs of slowing down any time soon. new cohorts being introduced to the Instead, customers are expected to Now is the time for long-term strategy world of ecommerce. buy from retailers that can facilitate an omnichannel offering, including instore, The growth of ecommerce is here to stay home delivery and click and collect. and retailers finally have a little breathing room to re-group. Now is the time to The growing need for a flexible approach invest into fulfilment strategies that will to retail has put pressure on supply deliver long-term benefits. chains, making it essential to adapt fulfilment in a way that caters for a wide Here are the two main ways to make sure range of consumer preferences. your chosen method can be flexible: 1. Invest in warehousing and real-time inventory management systems Makeshift fulfilment processes Real-time visibility is key to As retail stores closed their doors understanding stock levels, during lockdowns, shoppers turned anticipating trends, preventing to ecommerce. This drastic change in wastage and replenishing inventory. consumer behaviour forced retailers to Introducing processes that make make quick fixes in order to survive. inventory management simple can reduce workload for retailers, as well Contributor: Those that didn’t previously have a as helping to fulfil orders efficiently Holly Worthington significant online presence or offer home and quickly. delivery had to find ways to offer this in a 14 P U B L I C AT I O N B R O U G H T TO YO U B Y
“Now is the time to invest into fulfilment strategies that will deliver long-term benefits.” P U B L I C AT I O N B R O U G H T TO YO U B Y 15
1. Offer a variety of delivery and 2. Efficiency collection options Planning a fulfilment strategy that When retailers have access to facilitates a wide range of storage real-time inventory levels, they can and delivery methods can improve create a synchronised approach to efficiency and productivity. Having stock availability and sales. A well access to real-time inventory levels designed system will mean that is another way to be agile, saving retailers know how much stock they time through automation have, where it is located and how wherever possible. long it will take to reach any chosen 3. Adaptability destination. By creating a process As we have seen, the retail landscape that communicates all relevant can change quickly. Having a flexible information, retailers can offer a approach to fulfilment enables wide range of delivery and collection retailers to adapt as required. options with confidence. Regardless of any challenges that retailers are faced with, those that are able to pivot to a different model Flexible fulfilment is key will be best positioned to overcome Retailers must analyse their fulfilment any difficulties. processes and develop partnerships in 4. Customer experience order to meet changing demands. When implemented well, a fulfilment Here are some of the reasons that strategy designed for omnichannel you should look to introduce a flexible retail can help retailers to overtake fulfilment model: competitors and stand out from the crowd. It also means retailers are 1. Choice able to convey accurate delivery and Being able to offer a variety of stock information, creating a positive delivery and collection options helps and memorable customer experience. to attract loyal customers. Catering for a wide range of preferences will By focusing on agility, retailers can create enable retailers to attract the largest processes that are resilient and will be possible customer base. able to go from strength to strength, despite any challenges that they may face in the future.
How can you use fulfilment and shipping to scale your business? Customers’ expectations are becoming This article outlines the growing need The challenge for retailers increasingly complex and retailers are for convenient fulfilment options and the ways that retailers can ensure their As sales increase, retailers are faced having to work harder than ever before with the challenge of fulfilling a growing business operations are scalable. to scale their businesses. Keeping up number of orders. Often, a solution with a wide range of delivery options that was once efficient becomes inefficient when scaled up and it can easily become a priority when the Customers need convenience needs redeveloping. business is not designed to be scalable, Convenience is key in creating customer meaning other areas of the business An enormous 95% of shoppers say that loyalty, with retailers benefiting from convenient delivery options play a major can take a back seat. offering a range of delivery options and role in their choice of online retailer. being able to compete with the likes of In addition to this, alternative delivery Amazon Prime. options such as click and collect have The ecommerce market has enabled become essential to win customers’ customers to make quick and easy business. On top of having a choice of purchases. Non-store retailing (retailers convenient delivery options, the returns with no physical store presence) spend process is expected to be just as easy, grew by 56% between April 2019 and April quick and simple. 2021, while Amazon’s UK sales soared by Most retailers are already busy enough, 51% last year. so those that commit large amounts The reason for this rapid growth is that of time to their fulfilment and shipping customers have looked to shop with processes often have to neglect the retailers that can offer their preferred growth of their business. delivery methods. However, to gain returning customers, retailers must make sure that the delivery side of Contributor: every purchase is seamless. Holly Worthington P U B L I C AT I O N B R O U G H T TO YO U B Y 17
“Retailers that automate processes or work with suitable fulfilment partners can simplify the process of scaling up and down as required.” How can you make your retail Benefits include: business scalable? • Not having to worry about sourcing For a retail business to be scalable, increasing warehousing space to it is essential to connect your selling store additional stock channels to your fulfilment process and • Not having to spend time then deliver in a way that creates a great managing returns customer experience. Automation helps to maintain consistency and deliver a • Having experts on hand that stand-out fulfilment process, however big understand processes, for example, or small the demand is. shipping overseas and knowing the implications of Brexit If sales continue to rise, there comes a point in every business where • Some fulfilment businesses have outsourcing becomes a viable solution. centres in different countries, In this case, instead of storing, picking, meaning you can keep inventory packing, printing labels, sending and close to the customer for dealing with the logistics of returns, faster delivery these aspects of the business can be outsourced to a specialist. • Upscaling does not require any major changes to processes, unless Choosing to work with a fulfilment you choose to change your partner that knows the industry is key in fulfilment partner being able to scale your retail business as required. 18 P U B L I C AT I O N B R O U G H T TO YO U B Y
Retailers that automate processes or work with suitable fulfilment partners can simplify the process of scaling up and down as required. By outsourcing this aspect of the business, it frees up time to focus on selling, as well as growing the brand and customer base. Efficient management is key in making fulfilment as quick and easy as possible, allowing retailers to spend their time on more productive areas of the business, rather than being tied down to manual aspects of warehousing and delivery. P U B L I C AT I O N B R O U G H T TO YO U B Y 19
What’s happened to the flexibility in warehousing that businesses desperately need? Economists predict that the UK Even before the pandemic, the UK from events such as, Covid, Brexit, trade economy will show a dramatic recovery was significantly ‘under-warehoused’. friction with China, flooded Taiwanese According to estate agency Savills, a chip-makers, and the Suez Canal from the pandemic – but this could record 50.1 m sq ft of space was taken blockage, businesses are facing greater be curtailed by a simple shortage up in 2020. Some 20 m sq ft of that uncertainty and are looking to build of storage space. Our clients tell was new build – half of which was resilience into their supply chains. And us of a serious market failure, yet, ‘speculative’ and usually snapped up that means holding more inventory which long before completion. Amazon alone in turn puts further pressure on available extraordinarily, in the government’s took a quarter of the available space, warehouse space. recent White Paper on planning, there the 3PLs are also active, and, say Knight was not a single reference to the land Flexibility is a sound bulwark to Frank, another agent, ‘The UK only has uncertainty. So most businesses, our and space needs of supply chain and 10 months’ worth of warehouse supply clients included, don’t want or need vast available at current growth rates’ – and logistics industries. new empty sheds. They need operational, much less in London, the South East, workable space that they can move in to and the near-urban locations needed to and use from day one, to accommodate support on-line last mile. increased inventories of raw material, Rental rates are soaring and even the 40 work in progress, and finished goods million sq ft that Knight Frank expect to but also for kitting, picking, packing, see completed in 2021 may not restore a returns processing and a host of other functioning market. Demand for space is tasks. They need services, and at least only going to increase. a minimum of fit-out, already installed. Their current requirements are strictly Every £1 billion extra spent through tactical – they need to be able to move e-commerce generates need for out again as strategies become firmer. 750,000 sq ft of extra space, and ecommerce is just one competing But most new development is aimed at need for warehousing. In both retail flagship brands and 3PLs making long- Contributor: and manufacturing we see businesses term commitments to big sheds where Matt Whittaker, Commercial Director at Bis abandoning the dominant lean, Just-in- long leases and multi-million investments Henderson Space Time, low inventory, procurement-led are needed to equip a facility. A 100,000 supply chain model. With increasing risk sq ft shed counts as ‘small’ even though 22 P U B L I C AT I O N B R O U G H T TO YO U B Y
that is 20% larger than the playing space while they develop their longer- Such premises will usually have at least a surface at Wembley. New spaces are term strategies, or to keep the business basic, perhaps even a quite sophisticated, drip-fed from the developers’ land banks, operating while new solutions are applied fit-out, suitable for immediate occupancy keeping rentals high and ensuring further to existing warehousing. for little additional capital outlay. Shared yield compression. labour and services can sometimes be They need to move in quickly and, an option. A further advantage for many The smaller and mid-size businesses we when appropriate, move on. They need companies is that as a short-term service meet, the heart of the UK economy, are something akin to space-as-a-service, agreement there is no five-year liability manufacturers and retailers, not property not an investment. Most property hanging over the balance sheet. companies. Their balance sheets can’t companies are reluctant to have that support such long-term liabilities. And conversation. As such, businesses are For any company considering how to most new build sheds are offered as turning to well-connected warehouse rebuild their supply chain to combine just that – a bare shed. The tenant has operational space brokers like ourselves flexibility and resilience, this approach to fit out and equip the facility, from to develop a solution that meets their could be a game changer. Any business automation to basic services. It could be immediate and quite often longer-term that needs to take care of cash as they six or nine months before the business needs whilst avoiding an expensive long- trade out of the present crisis, that needs can ship its goods in, perhaps longer. term lease agreement. a short-term tactical solution while Businesses don’t have that money, or working out the long-term strategy, Over many years we’ve developed a that time. or that needs to trial new markets or wide network of warehouse suppliers business models without overstretching, Timescales are critical. Savills say that – we introduce businesses with a need can find a viable and well-proven last year 12% of transactions were for for additional capacity to providers who alternative to a constrained, rigid and ‘short’ leases – but we know this greatly have spare operational space available uncompromising property market through understates the need for high quality, on a flexible basis. Often facilitated deals working with a well networked broker. yet flexible, warehouse provision. To are as short as 3-9 months, (although in Look no further. developers, a five-year lease is ‘short’, practice these can roll over for several but many companies are pushed to see years) but any term of less than three clearly for five months out. They need years is better than can be obtained in short-term provision, to buy breathing the current investor-driven market. P U B L I C AT I O N B R O U G H T TO YO U B Y 23
“For any company considering how to rebuild their supply chain to combine flexibility and resilience, this approach could be a game-changer.” 24 P U B L I C AT I O N B R O U G H T TO YO U B Y
Make the most of Fulfilment by Amazon Fulfilment by Amazon (FBA) is a way If you’re considering using FBA, here are • Unlimited storage space to remove the stress of dealing with some of the main considerations that There is an unlimited amount of you’ll need to know: space that you can have access fulfilment, enabling you to scale your to through FBA, meaning you business. Giving retailers access to don’t have to worry about finding one of the most dynamic fulfilment How does FBA work? additional storage space when you networks in the world, there are many increase your inventory. Once a retailer has decided to use reasons that this is a great method • Saves time Amazon FBA, they send their products of fulfilment. to one of Amazon’s warehouses to be While it does cost to use Amazon stored. When a customer places an order, FBA, it also saves significant Amazon pick and pack the products, amounts of retailers’ precious time, shipping it directly to the customer. making it possible to focus on other areas of the business. This simple process means that once Amazon receives the products, the • Flexible retailer does not have to be physically There are various options, meaning involved in the fulfilment process. FBA is suitable for almost any type of retailer. You can reduce the cost of fulfilment if you ship small, lightweight items, you can offer Benefits of FBA discounts through ‘subscribe & save’ There are many reasons that FBA can be and you can even sell from third a suitable fulfilment option for retailers. party ecommerce sites but still have Benefits include: Amazon take care of your inventory. • Fast delivery • Customer service Products listed on FBA can qualify Amazon offers customer service as Contributor: for free shipping and Prime badges, part of FBA, including 24/7 support Holly Worthington meaning fast deliveries are in various languages. This can made simple. significantly reduce the amount of P U B L I C AT I O N B R O U G H T TO YO U B Y 25
• time spent by retailers trying to deal shipping is done according to with customers’ queries. Amazon’s instructions. • Easy returns • Cost Retailers using FBA can tap The fees for FBA can add up quickly into Amazon’s seamless returns per unit, making it a less viable option processes, taking care of all aspects for lower priced items. Amazon has a of returns on the retailer’s behalf. calculator that allows you to see how profitable FBA is as a solution for your • Hassle-free shipping products. Fees include: throughout Europe There are many different fulfilment • Inventory storage fees options to choose from. As an These are charges on all items example, you can store inventory stored in an Amazon fulfilment in different countries, despatching centre, based on the space that them from specified fulfilment your products take up. centres, depending on the • Fulfilment fees customer’s location. You are charged per unit when each unit is picked, packed, shipped, handled, returned, or Disadvantages of FBA requires customer service. • Specific preparation requirements • Unplanned service fees To ship products to Amazon, they If your products arrive at the must be prepared in accordance fulfilment centre and are not with very specific guidelines. This adequately prepared or labelled, can be time consuming to make an additional fee is charged. sure all packaging, labelling and 26 P U B L I C AT I O N B R O U G H T TO YO U B Y
“Amazon FBA gives retailers access to one of the most dynamic fulfilment networks in the world.” • Long-term storage fees 3. Prepare your products Products stored by Amazon for for transportation more than 365 days result in fees, The next step is to prepare your however this can be avoided by products for their journey to the careful inventory management. fulfilment centre, making sure it meets all Amazon packing guidelines • Returns processing fees and adheres to shipping and When a customer is given free routing requirements. return shipping by Amazon, a returns processing fee is charged. 4. Ship your products to Amazon Finally, you need to create your • Removal order fees shipping plan, print Amazon If a retailer wants their inventory shipment ID labels and send all to be disposed of, Amazon is able of this with your products to the to do this for a specified cost Amazon fulfilment centre. per item. 5. Get selling As soon as Amazon has received How to get started with FBA your shipment, your products are ready for purchase. 1. Set up FBA To set up FBA, create an Amazon selling account and head over to Seller Central. 2. Create product listings After adding your products to the Amazon catalogue, specify your inventory for FBA. P U B L I C AT I O N B R O U G H T TO YO U B Y 27
Are these the same? There is no one-size-fits-all fulfilment! Your business needs and products are unique, so don’t settle for a standard fulfilment service. We will provide an end-to-end solution tailored to you... Fashion Alcohol & Food Amazon FBA Prep Custom Packaging EU Fulfilment Green Delivery etc... Get your unique quote Put your logistics on autopilot +44 (0) 20 3514 1004 • inbound@bezos.ai • www.bezos.ai
7 ways to hire the right warehousing staff As online sales have skyrocketed, It’s essential to hire staff in a way that 3. Train effectively the number of warehousing staff will maximise productivity and create a Whether a member of the team is positive working environment. Having a full-time or a seasonal employee, has increased. Hiring temporary and strategic approach to hiring warehouse they should be trained properly. permanent staff has become a priority workers will help you to find the best Regardless of how qualified a person in order to keep up with demand, and most suitable talent to boost your is, every warehouse is different however a warehouse is only as business’ operations. and without training, they won’t reach their full potential. Having effective as those that it employs. These top tips will help you choose staff a designated manager or point of that will benefit your business in the contact for each new employee long-term: helps to ensure they understand the 1. Be honest about the role they are expected to perform. It physical demand also makes them feel a valued part Make sure your job description of the team immediately, which can explains how physically demanding grow employee loyalty. Having new the role will be, to make sure employees shadow another member workers understand the amount of staff is a successful method of of lifting and carrying that they training them up while contributing will need to undertake. Failing to to the team’s productivity. mention this when hiring can lead to 4. Encourage recommendations having unsuitable employees, which Recommendations are a fantastic can disrupt workflow and take time way to source suitable warehouse to find a replacement. staff. Offering a referral scheme 2. Explain skill requirements can work to reward candidate List your skill criteria clearly when suggestions that are right for your hiring. Explain any specific skills business, as well as creating positive Contributor: working environments. Other that are essential, as well as those Holly Worthington that are desirable, to make sure that benefits include reducing recruitment suitable candidates apply. costs, finding great employees and boosting team morale. P U B L I C AT I O N B R O U G H T TO YO U B Y 29
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1. Pay competitively other employees’ enjoyment of Paying staff fairly and competitively the job. During interviews, those can make it easier to find and retain hiring should pay attention to the great warehouse workers. Cutting candidate’s personality, checking costs on wages can result in high their communication skills and work staff turnover and workers that ethic are suitable, as well as their have little experience. Offering work experience. competitive pay helps to attract 3. Re-evaluate your hiring efforts talent and find staff that are keen to If your new hires are not working work hard and progress their careers. out, it could be time to reassess your 2. Hire for skill and character strategy. There may be red flags that There are various attributes that a you are ignoring during the hiring successful employee should have. process and you should adapt your As well as having the right skills for interviews and selection processes the role, it is essential that they are to take these into account. a good fit for the workplace. Hiring These seven tips will help you to hire people that are great at their job, effectively, increasing the likelihood of but likely to cause confrontation growing a workforce of reliable, skilled or disharmony in the workplace, and loyal warehouse staff. can damage productivity and “Having a strategic approach to hiring warehouse workers will help you to find the best and most suitable talent.” P U B L I C AT I O N B R O U G H T TO YO U B Y 33
Connecting your ecommerce components to thrive in 2021 and beyond Throughout the past year, consumer As consumers shift online, the a tailored, consistent experience across trends have indicated that the competition for digital space can be all channels that can challenge even the just as intense as high-street retail. most established brands. accelerated adoption of ecommerce is Brands now have to shift focus here to stay. For many brands, 2020 New findings from McKinsey have towards streamlining and connecting even discovered that 62% of European was a year of unprecedented growth operations with fulfilment, marketing, consumers have tried a new shopping online, from lockdowns forcing and sales activities. This is where using behaviour during the pandemic, with automated systems to manage supply brick-and-mortar stores online to over 70% of those consumers intending chain processes becomes increasingly companies bringing forward plans important: intricate marketplaces such as to continue their new shopping habits. to launch established products on So, as the world of ecommerce is here Amazon utilising and offering their own to stay, is your business prepared for the ecommerce platforms to capitalise on fulfilment, sales and marketing systems new normal? can be beneficial for sellers, however, growing demand. expanding channel offerings may prove For more information or advice about difficult as they are often not cross- connecting your ecommerce components, compatible with other channels. get in touch with the Activ8 team. Establishing interconnected systems that can communicate and interlink sales, marketing and fulfilment processes across various channels can help merchants adapt to ongoing changes in market regions and stand-out from the ecommerce crowd. Aside from automating day-to-day manual tasks and data gathering, connecting your commerce components helps to provide Contributor: a seamless experience to ensure that Activ8 each customer touchpoint and interaction reflects the correct brand values. It also enables businesses of all sizes to create 34 P U B L I C AT I O N B R O U G H T TO YO U B Y
“As consumers shift online, the competition for digital space can be just as intense as high-street retail.”
Micro-fulfilment – a game changer for online grocery? Online grocery may be booming The pandemic has advanced consumer competing with store customers for but keeping it profitable will be the engagement with online grocery by products on the shelves and large between five and 10 years, and since cumbersome picking trolleys causing challenge. Louisa Hosegood, Digital it’s strongly believed that over half of congestion. What’s more, retail stores and Strategy Director at Bis Henderson the current online behaviour will be are designed and laid out for browsing Consulting, believes Micro-fulfilment maintained, retailers are scrambling to shoppers, which is not the most efficient could be the big game-changer. come up with faster modes of delivery format for order picking, impacting and more efficient ways to fulfil orders. fulfilment costs. Delivery timelines for online orders have been shrinking rapidly, ranging from a A possible solution couple of days to just a few hours, leaving many grocers simply unable to compete However, there is an emerging solution. with the retail juggernauts for the coveted The concept of micro-fulfilment leverages superfast, premium delivery offers. the advantages of localised delivery, or pick-up, and combines them with A number of grocers have invested the efficiency of a large, automated heavily in huge automated warehouses, warehouse. These small-footprint, low a few are using the strength of investment, highly automated systems partnerships, while most retailers are – typically occupying 3,000-10,000 sq. relying on their existing store footprint to ft – can be built into the backroom or on satisfy this massive surge in demand. the perimeter of existing stores or may In-store fulfilment is by far the most be deployed as a stand-alone facility to widely adopted approach. It has the serve a cluster of local geographies or huge benefit of being close to the housing several different retailers. customer, which minimises delivery The technology makes picking much costs (or eliminates if the customer faster and more accurate, offering the Contributor: collects). However, there are drawbacks. capability to provide online grocery Louisa Hosegood, Digital and Strategy Unrelenting online demand is taking its pickup in under an hour from placing an Director at Bis Henderson Consulting toll on the in-store customer experience, order, while saving on expensive manual with online pickers roaming the aisles 38 P U B L I C AT I O N B R O U G H T TO YO U B Y
“Micro-fulfilment addresses some of the greatest challenges facing the online grocery sector. It will just take resolve and expertise to deliver.” P U B L I C AT I O N B R O U G H T TO YO U B Y 39
labour and distancing picking operations Sweating existing assets in this way USA, and are also working with leading from browsing customers. Most of an enables creative property solutions property developers in the urban logistics order is picked in the automated system in space-constrained locations, which arena. Our comprehensive understanding and presented to staff for consolidation not only helps to maximise returns on of the challenges involved in grocery, and delivery, supplemented by an real estate commitments but enables retail and eCommerce, together with our element of manual picking for frozen, deli proximity to the fast-growing urban independent relationships with a wide or loose weighed items. eComm-shopping population. range of suppliers – from veterans to new entrants – puts us in a strong position to The automation maximises use of the Of course, micro-fulfilment is not limited help businesses deploy this potentially cube, enabling a wide range of products to the grocery sector. The efficiency and game-changing technology. We help to be stored densely and retrieved cost-effectiveness of deploying such define requirements, offer vendor-neutral quickly, enhancing product choice, technology makes it appealing to many advice on supplier/solution selection; availability and customer service. And other sectors, from consumer goods we collaborate on producing detailed locating a Micro-fulfilment Centre (MFC) to healthcare. designs, and take the project on through inside an existing store does not require Overall, micro-fulfilment has the potential implementation to post go-live review. any additional replenishment points to be to deliver substantial labour savings, faster added to the network. Micro-fulfilment addresses some of the order processing, enhanced value from greatest challenges facing the online Importantly, MFCs are far less capital- property assets, a strong local connection grocery sector. It will just take resolve and intensive than large warehouses to set with the customer and a significantly expertise to deliver. up and can be fully functional within just reduced cost-to-serve, which addresses a few months – reducing risk, smoothing the all-important profitability challenge. More on Bis Henderson Consulting at investment against volume growth, and www.bis-hendersonconsulting.com Bis Henderson Consulting has been providing opportunities to test and learn working closely with leading grocers through modular implementation across a in this space, both in the UK and the wider grocery network. HANDS-ON EXPERIENCE & HIGH-MINDED VISION Consulting Services in: Every imaginable supply chain CHALLENGE is coming - and every SUPPLY CHAIN one of them demands imagination. Business evolution means stepping outside the LOGISTICS comfort zone. That’s why we’re here. To catch the rising tide for business, we raise the bar on consulting. AUTOMATION We’re creative when you need the breakthrough. We’re networked when you need the reach. IMPLEMENTATION We’re practical when you need to make the future work. & EXECUTION And we always, always make sense. TECHNOLOGY MAKE SUPPLY SENSE bis-hendersonconsulting.com
Perfecting omnichannel fulfilment: Salamander Cookshop Winner of the Good Retail Awards’ Consumer demands: Offering different delivery options Bricks ‘n’ Clicks category, Salamander Salamander Cookshop has excelled David spoke about the importance of Cookshop, has created a successful in designing a complete shopping offering suitable delivery options for omnichannel fulfilment model. David, experience that impresses customers. customers. He said: “The speed and owner of Salamander Cookshop David explained: “We use the shop like range of delivery companies available the tip of the iceberg. The big advantage with guaranteed times of delivery and spoke to Modern Retail about their of local retail is that you can touch, feel next-day options has made it easy to approach to combining instore and and see the products, speaking to an offer choice. Dropship to home is mainly delivery, making fulfilment work for expert instore. We make sure we have used by those who don’t live nearby, the customer. a good range in stock for customers to or if it’s a big product. By being able to view. Then you have access to the rest of give customers the option to have large the iceberg, which is the other colours, deliveries arrive at their house the next variants and models. Once you know day, this is something that can help which product you want, you can have it to facilitate a wide range of delivered to your home the next day, or customers’ requirements.” choose to click and collect. It’s the sweet spot because we show a variety instore and then have the full range and access Working with suppliers to the distributor’s warehouse, seeing if they’re in stock and ordering them for David explained the importance of delivery. Convenience, options, speed working closely with suppliers. He said: and competitive pricing are part of every “You need to understand the needs of decision we make, keeping customer customers and then speak with suppliers experience at the forefront of everything to make this possible. It’s a case of we do.” working together to find ways to make fulfilment work. We worked with Le Contributor: Creuset to have a guaranteed stock level Holly Worthington instore, which is mutually beneficial, as P U B L I C AT I O N B R O U G H T TO YO U B Y 41
“The speed and range of delivery companies available with guaranteed times of delivery and next-day options has made it easy to offer choice.” 42 P U B L I C AT I O N B R O U G H T TO YO U B Y
we know we have products to show how Salamander Cookshop utilises Cookshop is aiming to achieve. David customers and there is a significant stock availability: “This can be somewhat added: “If someone comes in and asks range of their products for shoppers to reliant on the supplier and what they’ve for a specific kitchen gadget, I want to be choose from. I also show the catalogue invested in. When you have access able to compete with Amazon Prime. If to customers so they can see different to the warehouse, committed stock you have access to the warehouse of a options that aren’t instore for them to and available stock visibility, this is big supplier with an extensive catalogue, see. It is possible to find a way to work so important. It enables you to offer you are able to compete. We’ve tried to with suppliers, particularly if they know customers access to the full range of be quicker and more responsive, always you buy a lot from them and they can products without needing to have a trying to find a solution for customers, support you somewhat in that. Having large stock holding. People are bound even if it’s something we don’t have in these relationships with suppliers makes to want the colour you don’t have in our shop. People often assume that you it possible to find solutions for customers. stock, so being able to look this up is might be more expensive because you’re If you say yes to a customer, they’ll come vital. You need to have the technology a small independent retailer, but that back. If you say no regularly, they’ll go in place at the till, for staff to be able to isn’t typically the case. My desire would to a different retailer and find loyalty quickly access stock availability and tell be that we are able to be as responsive elsewhere. There’s a mutual interest in customers the options that they have as Amazon Prime, as well as being able making it work, selling great products and available, as well as the delivery options to offer expertise and an unparalleled keeping customers happy.” and timescales for delivery.” customer experience.” Real-time stock availability Competing with Amazon Prime Having real-time stock availability While competing with the likes of makes it possible to deliver a seamless Amazon Prime may be a challenging omnichannel process. David explained task, this is something that Salamander
How using a handheld WMS app can improve performance in your storage operation What do we mean when we talk of So what is specifically involved in each of of the warehouse management system improving performance? Well, usually these areas, for example with efficiency (WMS) in the e-commerce sector, we which can be rather a general term? believe this type of system will deliver this means improvement in a number What we are really discussing here is the better results than other types of stock or of specific areas, such as being more efficiency of individual tasks, in other order system. But whichever you use, you ‘efficient’, more accurate, working with words, the ‘process’ by which the tasks may derive benefits with an integrated good operational discipline, proper in your operation are performed. Think handheld app which are not achievable about some of your own processes. Are without one. utilisation of personnel, and of course they as lean, simple and streamlined as increasing ‘productivity’. Improving all they could be? Increasing accuracy on The first requirement for a handheld app is these areas together can deliver what that it should be purpose-designed for the the other hand is more easily explained, tasks you want to perform – not a desktop we hope most warehouse managers it is purely the removal of as many errors process on a mobile device. This means as possible. would call increased performance. task efficiency is inherently ‘designed in’ Securing good operational discipline is so it offers a streamlined process aimed certainly an underrated improvement. at achieving the task quickly and easily. Without this actions that take place in Add into that, for picking, putaway or your warehouse could be unproductive any other process the means to validate or erroneous, which you would probably actions using bar code scanning and you agree is unsatisfactory. This also relates have the second requirement for major to utilisation – keeping your personnel performance improvement. fully tasked as much as possible - and After all, what do most errors in your both will ultimately impact the quest for operation relate to? Generally, it’s productivity improvement, the aim of because things are identified incorrectly getting more from your available resource (or not all!) in terms of goods or locations without increasing labour costs. for goods. A good handheld app will Contributor: So why will a handheld app make it easier give you many options for validating to improve these areas? After all, the accuracy, from the simple verification of ProSKU effectiveness of a handheld solution a storage location to a range of product depends largely on the system to which or batch identifiers. These options can be it integrates. As advocates for the use configured to your needs, adding 44 P U B L I C AT I O N B R O U G H T TO YO U B Y
verification where it’s needed and leaving How cleverly this can be done depends deliver all the suggested improvements it out where it’s not. on the type of App. As a minimum it and create a perfect operation. There should receive available task instructions are various factors involved, beginning So we can see how a handheld solution automatically from a central stock or primarily with the kind of system to helps improvement in these areas, but WMS system, which can be selected which your handheld app is integrated. we can also see that using a streamlined by an appropriate user from a simple You will have to determine based on process promotes operational discipline. task menu on a handheld device. In the your unique operational factors whether This is because the user is allocated more advanced systems, parameters may the processes you’d like to perform with a specific task which permits only allow a wide measure of control to direct a handheld app can be supported by necessary operational variations. It does task instructions to specific users, areas, that system. not allow scope to diverge from that, or equipment types or based on completion to decide on a different course of action. On the other hand if you are looking to of other actions. Clearly this means that any ‘necessary’ decide on a system for your business, operational variations must be factored So when we come back to productivity and whether that should include a in, but with the right system, they will be. improvement, we see that there is no one handheld app, then based on the factor that raises your productivity. It is above, the answer is probably yes. Even When we look at utilisation we know a combination of things that produces then you need to carefully evaluate that to achieve productivity gains your that outcome. It begins with the use of the options it provides, and whether personnel should be utilised to the an efficient process, which supports the its features are flexible enough to optimum level during their working hours. means to validate accuracy within it. It is incorporate your way of working, to A good handheld app helps here too, as facilitated by the maintenance of good deliver the benefits we’ve talked about. it means that tasks can be continuously operational discipline that allows staff As always, a system is only ever a tool drip-fed to the workforce. This minimises minimal divergence from the process, and for a specific job, and you must decide the breaks (which typically occur between by promoting a workflow regime with the whether the tool is the right one. groups of tasks) needed to collect minimum number of interruptions. instructions or confirm completion, as well as reducing associated supervisory It would be wrong to, and we don’t time, resulting in greater focus on claim that simply using a handheld App productive work. with your WMS or stock system will
Make your warehouse work smarter Use pallet racking for small parts While constant innovation generates a to maximise the available floor space to storage and turn a ubiquitous stream of new intralogistics solutions, create a pick face with sufficient locations ‘classic’ pallet racking remains the most for the required SKUs, and enough stock storage product into a flexible commonly used storage system. to ensure availability during picks. order picking solution. Its relatively low investment costs and flexibility have made it an indispensable framework for storage and order picking Flow shelves for fifo systems. Flow, or roller track, shelves can be easily The drive to minimise stock levels for installed into pallet racking to increase each SKU and improve picking process the number of pick locations and volume efficiency to speed up order fulfilment, of SKUs located on the ground level pick combined with demands for Just-in-Time face. Goods are easily picked from the delivery and online retail, is generating a front of the racking – the rollers on the greater need for small parts storage. flow shelves allow bins and containers containing small items to be picked roll smoothly to the front of the shelf. A full Adaptability & efficiency container of items will roll to the operator each time the empty one at the This is where the adaptability of pallet front removed. racking comes to the fore because small parts picking can be easily integrated within pallet racks. One option is to Shelving create small parts pick locations on the reachable ground level, with upper Standard shelving is another option to storage levels serving as a buffer store for create flexible small item pick faces within replenishment. pallet racking. The simplest solution is static shelving at right angles to the This will result in a reasonably efficient racking, with space in between each run Contributor: picking process but ground floor locations to facilitate picking. An alternative option BITO within a pallet rack will, of course,be is pull-out mobile shelving that limited. Solutions are therefore required
maximises the available space under the Bins complete the solution racking – though movement of shelving BITO’s comprehensive range of plastic has a negative impact on pick time. A bins and containers includes different third solution involves static shelving sizes, with all kinds of accessories, for use parallel to racking, which makes front in shelving and in flow racks. Working as items easy to pick. In all cases, shelving a one stop shop solution with BITO pallet dividers can be fitted to organise pick racking, shelving and flow racks, they will locations better. keep goods protected throughout the Inclined supply shelving within a pallet intralogistics process and during transport racking bay will make items clearly visible to ensure the quality of products are for picking. Cardboard cartons or plastic delivered to the customer in bins can be used, though the latter option prime condition. enables preparation in advance at the goods-in area by filling the plastic bin with the items to be picked. “While constant innovation generates a stream of new intralogistics solutions, ‘classic’ pallet racking remains the most commonly used storage system.”
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