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FULFILMENT GUIDE TO - modernretail.co.uk
June 2021   modernretail.co.uk

GUIDE TO...
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FULFILMENT GUIDE TO - modernretail.co.uk
CONTENTS
Prime Air: the revolutionary delivery drone                                                                                                06
Outsourced fulfilment: more than delivering the goods                                                                                      10
The growing importance of flexible fulfilment                                                                                              14
How can you use fulfilment and shipping to scale your business?                                                                            17
What’s happened to the flexibility in warehousing that businesses desperately need?                                                        22
Make the most of Fulfilment by Amazon                                                                                                      25
7 ways to hire the right warehousing staff                                                                                                 29
Connecting your ecommerce components to thrive in 2021 and beyond                                                                          34
Micro-fulfilment – a game changer for online grocery?                                                                                      38
Perfecting omnichannel fulfilment: Salamander Cookshop                                                                                     41
How using a handheld WMS app can improve performance in your storage operation                                                             44
Make your warehouse work smarter                                                                                                           46
The importance of choosing a reliable delivery partner                                                                                     49
Scale up with warehouse automation                                                                                                         53
Whistl: fulfilment that fits                                                                                                               58
What is green fulfilment and how can you achieve it?                                                                                       62
Is your warehouse prepared for tomorrow’s challenges?                                                                                      67

Contributors                                      Credits                                        Thanks
                                                  Managing Editor                                Many thanks to all those who provided editorial
                                                  Rob Gamage - rob@modernretail.co.uk            content or images, helping us to compile what we
                                                                                                 hope is a useful and informative read! Please send
                                                  Content Editor
                                                                                                 any comments or suggestions to
                                                  Holly Worthington - holly@modernretail.co.uk
                                                                                                 rob@modernretail.co.uk.
                                                  Business Development Manager
                                                  Emma Mjekiqi - emma@modernretail.co.uk         Modern Retail is published by Considered Digital
                                                                                                 Ltd (Registered Company Number 12684643), 24
                                                                                                 Frankland Road, Croxley Green, Rickmansworth,
                                                                                                 WD3 3AU.
Holly Worthington
Holly brings a wealth of experience in both
print and digital publishing. As Modern
Retail’s Content Editor, Holly is passionate
about helping independent retailers to thrive
in today’s ever-changing market.

                                                P U B L I C AT I O N B R O U G H T TO YO U B Y                                               5
FULFILMENT GUIDE TO - modernretail.co.uk
Prime Air: the
revolutionary
delivery drone

Amazon’s future delivery system,                 How does Prime Air Work?                      in making 50% of all Amazon shipments
Prime Air, is designed to safely                                                               net zero by 2030. These drones are
                                                 After receiving an order, a drone is
                                                                                               powered by electricity and charged using
get packages to customers in 30                  loaded with the customer’s package,
                                                                                               sustainable means, saving on fuel usage
minutes or less, using state-of-the-art          making its way out of the warehouse and
                                                                                               and reducing emissions.
                                                 guiding itself to the customer’s delivery
technology. While it may be a while
                                                 location using GPS. Operating completely
before we see it used on a mass scale,
                                                 autonomously, it uses ‘sense and avoid’
we take a look at this innovative                                                              When can we expect to see Prime Air?
                                                 technology to prevent contact with
solution to automated delivery.                  any obstacles. The customer receives a        Prime Air is still in the trial phase,
                                                 notification when their delivery is on its    however the initial trial in Cambridge
                                                 way, telling them when it will arrive. When   was a resounding success, suggesting it
                                                 the Prime Air drone reaches its location,     may not be too much longer before we
                                                 it scans the landing area for potential       see Prime Air drones being used more
                                                 hazards, lowers to the ground, drops the      often. Amazon is working to gather data
                                                 package off and flies straight back to        to continue improving the safety and
                                                 altitude to return to the warehouse.          reliability of their systems and operations,
                                                                                               with the goal of building more aircraft in
                                                                                               the near future.
                                                 Safety and environmental impact

                                                 Safety was a major question surrounding
                                                                                               Prime Air facts
                                                 the idea of a delivery drone, however
                                                 Amazon seems to have found the                •   Packages for Prime Air can weigh up
                                                 solution to this. Combining diverse               to 5lb
                                                 sensors and sophisticated machine
                                                 learning algorithms, the drones are able      •   Prime Air aircraft travel at nearly
                Contributor:                     to prevent collisions and identify flight         400 feet

                Holly Worthington                environment changes.
                                                                                               •   There are Prime Air development
                                                 In terms of the environmental impact,             centres in the UK, United States,
                                                 Prime Air could play an important role            Austria, France and Israel

  6           P U B L I C AT I O N B R O U G H T TO YO U B Y
FULFILMENT GUIDE TO - modernretail.co.uk
“Prime Air could play an important role in
                       making 50% of all Amazon shipments net
                       zero by 2030.”

Image credit: Amazon
FULFILMENT GUIDE TO - modernretail.co.uk
FULFILMENT GUIDE TO - modernretail.co.uk
FULFILMENT GUIDE TO - modernretail.co.uk
Outsourced
fulfilment: more
than delivering
the goods

In an ecommerce retail model, the                James Hyde, CEO of James and James            D2C fulfilment is challenging
quality of the fulfilment process – from         Fulfilment, explores how offering a
                                                                                               Direct to Consumer (D2C) fulfilment is
                                                 fulfilment solution that goes above and
the timeliness of delivery to the look                                                         challenging for many firms – especially
                                                 beyond the role of a traditional fulfilment
and feel of the packaging – defines                                                            companies looking to compete with the
                                                 provider, and providing a fully integrated
                                                                                               big names in the business, with next day
a customer’s experience. And that                value-added service, gives ecommerce
                                                                                               delivery and a range of courier options.
process has to be consistently perfect           retailers the opportunity to scale and
                                                 succeed in 2021.                              Scaling up to cover peak sales can be
whether a retailer is shipping one
                                                                                               a major headache too. The issue is not
product or one thousand.
                                                                                               just recruiting the staff but also ensuring
                                                 First Impressions Count                       consistent quality – from picking accuracy
                                                                                               to packaging. How can a retailer scale
                                                 Too many retailers underestimate
                                                                                               up in response to an unexpected plug
                                                 the impact of fulfilment on customer
                                                                                               from an Insta-influencer or a mention in
                                                 experience. Spending a fortune on
                                                                                               a magazine? How can that opportunity
                                                 carefully curated websites and great
                                                                                               be grasped without a robust, scalable and
                                                 delivery promises is a wasted investment
                                                                                               repeatable fulfilment model?
                                                 if the product turns up late, damaged
                                                 or swathed in acres of unnecessary            Few individuals become retailers because
                                                 packaging. First impressions count.           they are excited about the fulfilment
                                                                                               process – yet great fulfilment skills can
                                                 The way the product is presented, from
                                                                                               make or break an online business. This
                                                 the neatly folded packing slip, to the
                                                                                               is an absolutely critical component of
                                                 personalised message, to the low-impact
                                                                                               the customer experience. Therefore,
                                                 packaging, should reflect the brand
                                                                                               companies need to put serious thought
                                                 and reinforce the customer experience
                                                                                               into it.
                                                 regardless of how many units sold.
Contributor:
James Hyde, CEO of James and
James Fulfilment

 10           P U B L I C AT I O N B R O U G H T TO YO U B Y
Fulfilment expertise delivers                 Removing fulfilment complexity                 goods at discount. Proactive inventory
                                                                                             management can transform this retail
Outsourced fulfilment is an obvious           Fulfilment delivery policies will not be set
                                                                                             cost model.
solution. It offers economies of scale and    in stone; and for retailers, with a diverse
ensures a retailer can respond to spikes in   product portfolio and customer base,
demand without affecting the quality of       delivery costs are likely to vary. And,
                                                                                             Conclusion
customer experience.                          without accessing continuously updated
                                              information about fulfilment costs, such       Fulfilment is an extension of the
If a retailer is to achieve that essential
                                              decisions can only be based on gut feel        customer experience and one that will
match of fulfilment experience to
                                              – and that is where too many retailers         define a customer’s brand perception.
the core brand value, there are many
                                              have caught a cold and ended up selling        But it is also about efficient retail
issues to consider upfront. An absolute
                                              at a loss.                                     operations and proactive management
fundamental is to be realistic about the
                                                                                             of both inbound stock and outbound
delivery promise. This means having a         In contrast, a good outsourced fulfilment
                                                                                             product to maximise revenue.
clear understanding of the cost model.        partner solves this and can help retailers
What does it cost to ship to the UK and       to develop packaging that reflects brand       Retailers that fail to embed the perfect
internationally? What is the variance         image. They can provide insight into           fulfilment model within the customer
between next day and longer shipping          the pros and cons of recycled materials        experience are not just missing an
times – and how much do courier               – from the additional weight that has          important part of the process, they are
prices vary?                                  to be considered for any air freight, to       fundamentally misunderstanding the way
                                              balancing the cost of recycled packaging       consumers and ecommerce fit together.
This is where the insight collected by a
                                              against the value of customer perception
fulfilment partner can make a difference
                                              and approval.
for a retailer looking to scale up the
ecommerceoperation. With a deep               In addition, a fulfilment partner should
understanding of the complete cost            share continuous insight regarding both
model, a retailer can match delivery          stock levels and age of stock. They
options to the required level of customer     should work with retailers to show
experience. For example, is free shipping     where costs could be recouped – such
essential to reinforce the brand’s luxury     as the opportunity costs associated with
feel, or does the retailer need to set a      retaining a warehouse full of unsold
minimum spend threshold to make free          items, compared with selling those
shipping viable?
Bend, don’t break.
Our Flexible Fulfilment is Agile & Affordable.
When your business priorities change you
need a fulfilment partner with agility and
know-how to help you seize opportunities
for growth.

laurap@thephlgroup.co.uk I www.thephlgroup.co.uk
Highly Accurate
                                     Order Fulfilment

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This year has been                   Storage &
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PHL Group is an award winning        Management
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specialise in affordable yet agile
order fulfilment services that       Professional
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            01938 551919              Email
The growing
importance
of flexible
fulfilment

The COVID pandemic has seen a                   For many, they realised just how easy          hurry. While this was a great way to keep
dramatic shift in the way that people           online shopping can be, particularly           business coming in, it meant that these
                                                when retailers design a customer-              fulfilment processes weren’t designed to
shop. In 2020 alone, online sales
                                                focused approach.                              be scaled up or down, and weren’t often
grew by 46%. Those that previously                                                             the most efficient.
                                                Despite retail stores reopening, the
preferred instore shopping had no
                                                growth of ecommerce shows no
other option but to buy online, with
                                                signs of slowing down any time soon.
new cohorts being introduced to the             Instead, customers are expected to
                                                                                               Now is the time for long-term
                                                                                               strategy
world of ecommerce.                             buy from retailers that can facilitate an
                                                omnichannel offering, including instore,       The growth of ecommerce is here to stay
                                                home delivery and click and collect.           and retailers finally have a little breathing
                                                                                               room to re-group. Now is the time to
                                                The growing need for a flexible approach
                                                                                               invest into fulfilment strategies that will
                                                to retail has put pressure on supply
                                                                                               deliver long-term benefits.
                                                chains, making it essential to adapt
                                                fulfilment in a way that caters for a wide     Here are the two main ways to make sure
                                                range of consumer preferences.                 your chosen method can be flexible:

                                                                                               1.   Invest in warehousing and real-time
                                                                                                    inventory management systems
                                                Makeshift fulfilment processes
                                                                                                    Real-time visibility is key to
                                                As retail stores closed their doors                 understanding stock levels,
                                                during lockdowns, shoppers turned                   anticipating trends, preventing
                                                to ecommerce. This drastic change in                wastage and replenishing inventory.
                                                consumer behaviour forced retailers to              Introducing processes that make
                                                make quick fixes in order to survive.               inventory management simple can
                                                                                                    reduce workload for retailers, as well
               Contributor:                     Those that didn’t previously have a
                                                                                                    as helping to fulfil orders efficiently
               Holly Worthington                significant online presence or offer home
                                                                                                    and quickly.
                                                delivery had to find ways to offer this in a

 14          P U B L I C AT I O N B R O U G H T TO YO U B Y
“Now is the time to invest into
  fulfilment strategies that will deliver
  long-term benefits.”

P U B L I C AT I O N B R O U G H T TO YO U B Y   15
1.   Offer a variety of delivery and           2.   Efficiency
     collection options                             Planning a fulfilment strategy that
     When retailers have access to                  facilitates a wide range of storage
     real-time inventory levels, they can           and delivery methods can improve
     create a synchronised approach to              efficiency and productivity. Having
     stock availability and sales. A well           access to real-time inventory levels
     designed system will mean that                 is another way to be agile, saving
     retailers know how much stock they             time through automation
     have, where it is located and how              wherever possible.
     long it will take to reach any chosen
                                               3.   Adaptability
     destination. By creating a process
                                                    As we have seen, the retail landscape
     that communicates all relevant
                                                    can change quickly. Having a flexible
     information, retailers can offer a
                                                    approach to fulfilment enables
     wide range of delivery and collection
                                                    retailers to adapt as required.
     options with confidence.
                                                    Regardless of any challenges that
                                                    retailers are faced with, those that
                                                    are able to pivot to a different model
Flexible fulfilment is key                          will be best positioned to overcome
Retailers must analyse their fulfilment             any difficulties.
processes and develop partnerships in
                                               4.   Customer experience
order to meet changing demands.
                                                    When implemented well, a fulfilment
Here are some of the reasons that                   strategy designed for omnichannel
you should look to introduce a flexible             retail can help retailers to overtake
fulfilment model:                                   competitors and stand out from the
                                                    crowd. It also means retailers are
1.   Choice                                         able to convey accurate delivery and
     Being able to offer a variety of               stock information, creating a positive
     delivery and collection options helps          and memorable customer experience.
     to attract loyal customers. Catering
     for a wide range of preferences will      By focusing on agility, retailers can create
     enable retailers to attract the largest   processes that are resilient and will be
     possible customer base.                   able to go from strength to strength,
                                               despite any challenges that they may face
                                               in the future.
How can you use
fulfilment and
shipping to scale
your business?

Customers’ expectations are becoming         This article outlines the growing need         The challenge for retailers
increasingly complex and retailers are       for convenient fulfilment options and
                                             the ways that retailers can ensure their       As sales increase, retailers are faced
having to work harder than ever before                                                      with the challenge of fulfilling a growing
                                             business operations are scalable.
to scale their businesses. Keeping up                                                       number of orders. Often, a solution
with a wide range of delivery options                                                       that was once efficient becomes
                                                                                            inefficient when scaled up and it
can easily become a priority when the        Customers need convenience
                                                                                            needs redeveloping.
business is not designed to be scalable,
                                             Convenience is key in creating customer
meaning other areas of the business                                                         An enormous 95% of shoppers say that
                                             loyalty, with retailers benefiting from
                                                                                            convenient delivery options play a major
can take a back seat.                        offering a range of delivery options and
                                                                                            role in their choice of online retailer.
                                             being able to compete with the likes of
                                                                                            In addition to this, alternative delivery
                                             Amazon Prime.
                                                                                            options such as click and collect have
                                             The ecommerce market has enabled               become essential to win customers’
                                             customers to make quick and easy               business. On top of having a choice of
                                             purchases. Non-store retailing (retailers      convenient delivery options, the returns
                                             with no physical store presence) spend         process is expected to be just as easy,
                                             grew by 56% between April 2019 and April       quick and simple.
                                             2021, while Amazon’s UK sales soared by
                                                                                            Most retailers are already busy enough,
                                             51% last year.
                                                                                            so those that commit large amounts
                                             The reason for this rapid growth is that       of time to their fulfilment and shipping
                                             customers have looked to shop with             processes often have to neglect the
                                             retailers that can offer their preferred       growth of their business.
                                             delivery methods. However, to gain
                                             returning customers, retailers must
                                             make sure that the delivery side of
               Contributor:
                                             every purchase is seamless.
               Holly Worthington

                                           P U B L I C AT I O N B R O U G H T TO YO U B Y                                        17
“Retailers that automate processes or
                                        work with suitable fulfilment partners
                                        can simplify the process of scaling up and
                                        down as required.”

                                        How can you make your retail                 Benefits include:
                                        business scalable?
                                                                                     •   Not having to worry about sourcing
                                        For a retail business to be scalable,            increasing warehousing space to
                                        it is essential to connect your selling          store additional stock
                                        channels to your fulfilment process and
                                                                                     •   Not having to spend time
                                        then deliver in a way that creates a great
                                                                                         managing returns
                                        customer experience. Automation helps
                                        to maintain consistency and deliver a        •   Having experts on hand that
                                        stand-out fulfilment process, however big        understand processes, for example,
                                        or small the demand is.                          shipping overseas and knowing the
                                                                                         implications of Brexit
                                        If sales continue to rise, there comes
                                        a point in every business where              •   Some fulfilment businesses have
                                        outsourcing becomes a viable solution.           centres in different countries,
                                        In this case, instead of storing, picking,       meaning you can keep inventory
                                        packing, printing labels, sending and            close to the customer for
                                        dealing with the logistics of returns,           faster delivery
                                        these aspects of the business can be
                                        outsourced to a specialist.                  •   Upscaling does not require any
                                                                                         major changes to processes, unless
                                        Choosing to work with a fulfilment               you choose to change your
                                        partner that knows the industry is key in        fulfilment partner
                                        being able to scale your retail business
                                        as required.

18   P U B L I C AT I O N B R O U G H T TO YO U B Y
Retailers that automate processes or
                                                 work with suitable fulfilment partners
                                                 can simplify the process of scaling up and
                                                 down as required. By outsourcing this
                                                 aspect of the business, it frees up time to
                                                 focus on selling, as well as growing the
                                                 brand and customer base.

                                                 Efficient management is key in making
                                                 fulfilment as quick and easy as possible,
                                                 allowing retailers to spend their time on
                                                 more productive areas of the business,
                                                 rather than being tied down to manual
                                                 aspects of warehousing and delivery.

P U B L I C AT I O N B R O U G H T TO YO U B Y                                        19
What’s happened
to the flexibility
in warehousing
that businesses
desperately need?
Economists predict that the UK                   Even before the pandemic, the UK            from events such as, Covid, Brexit, trade
economy will show a dramatic recovery            was significantly ‘under-warehoused’.       friction with China, flooded Taiwanese
                                                 According to estate agency Savills, a       chip-makers, and the Suez Canal
from the pandemic – but this could
                                                 record 50.1 m sq ft of space was taken      blockage, businesses are facing greater
be curtailed by a simple shortage                up in 2020. Some 20 m sq ft of that         uncertainty and are looking to build
of storage space. Our clients tell               was new build – half of which was           resilience into their supply chains. And
us of a serious market failure, yet,             ‘speculative’ and usually snapped up        that means holding more inventory which
                                                 long before completion. Amazon alone        in turn puts further pressure on available
extraordinarily, in the government’s
                                                 took a quarter of the available space,      warehouse space.
recent White Paper on planning, there            the 3PLs are also active, and, say Knight
was not a single reference to the land                                                       Flexibility is a sound bulwark to
                                                 Frank, another agent, ‘The UK only has
                                                                                             uncertainty. So most businesses, our
and space needs of supply chain and              10 months’ worth of warehouse supply
                                                                                             clients included, don’t want or need vast
                                                 available at current growth rates’ – and
logistics industries.                                                                        new empty sheds. They need operational,
                                                 much less in London, the South East,
                                                                                             workable space that they can move in to
                                                 and the near-urban locations needed to
                                                                                             and use from day one, to accommodate
                                                 support on-line last mile.
                                                                                             increased inventories of raw material,
                                                 Rental rates are soaring and even the 40    work in progress, and finished goods
                                                 million sq ft that Knight Frank expect to   but also for kitting, picking, packing,
                                                 see completed in 2021 may not restore a     returns processing and a host of other
                                                 functioning market. Demand for space is     tasks. They need services, and at least
                                                 only going to increase.                     a minimum of fit-out, already installed.
                                                                                             Their current requirements are strictly
                                                 Every £1 billion extra spent through
                                                                                             tactical – they need to be able to move
                                                 e-commerce generates need for
                                                                                             out again as strategies become firmer.
                                                 750,000 sq ft of extra space, and
                                                 ecommerce is just one competing             But most new development is aimed at
                                                 need for warehousing. In both retail        flagship brands and 3PLs making long-
Contributor:
                                                 and manufacturing we see businesses         term commitments to big sheds where
Matt Whittaker, Commercial Director at Bis
                                                 abandoning the dominant lean, Just-in-      long leases and multi-million investments
Henderson Space
                                                 Time, low inventory, procurement-led        are needed to equip a facility. A 100,000
                                                 supply chain model. With increasing risk    sq ft shed counts as ‘small’ even though

 22           P U B L I C AT I O N B R O U G H T TO YO U B Y
that is 20% larger than the playing           space while they develop their longer-         Such premises will usually have at least a
surface at Wembley. New spaces are            term strategies, or to keep the business       basic, perhaps even a quite sophisticated,
drip-fed from the developers’ land banks,     operating while new solutions are applied      fit-out, suitable for immediate occupancy
keeping rentals high and ensuring further     to existing warehousing.                       for little additional capital outlay. Shared
yield compression.                                                                           labour and services can sometimes be
                                              They need to move in quickly and,
                                                                                             an option. A further advantage for many
The smaller and mid-size businesses we        when appropriate, move on. They need
                                                                                             companies is that as a short-term service
meet, the heart of the UK economy, are        something akin to space-as-a-service,
                                                                                             agreement there is no five-year liability
manufacturers and retailers, not property     not an investment. Most property
                                                                                             hanging over the balance sheet.
companies. Their balance sheets can’t         companies are reluctant to have that
support such long-term liabilities. And       conversation. As such, businesses are          For any company considering how to
most new build sheds are offered as           turning to well-connected warehouse            rebuild their supply chain to combine
just that – a bare shed. The tenant has       operational space brokers like ourselves       flexibility and resilience, this approach
to fit out and equip the facility, from       to develop a solution that meets their         could be a game changer. Any business
automation to basic services. It could be     immediate and quite often longer-term          that needs to take care of cash as they
six or nine months before the business        needs whilst avoiding an expensive long-       trade out of the present crisis, that needs
can ship its goods in, perhaps longer.        term lease agreement.                          a short-term tactical solution while
Businesses don’t have that money, or                                                         working out the long-term strategy,
                                              Over many years we’ve developed a
that time.                                                                                   or that needs to trial new markets or
                                              wide network of warehouse suppliers
                                                                                             business models without overstretching,
Timescales are critical. Savills say that     – we introduce businesses with a need
                                                                                             can find a viable and well-proven
last year 12% of transactions were for        for additional capacity to providers who
                                                                                             alternative to a constrained, rigid and
‘short’ leases – but we know this greatly     have spare operational space available
                                                                                             uncompromising property market through
understates the need for high quality,        on a flexible basis. Often facilitated deals
                                                                                             working with a well networked broker.
yet flexible, warehouse provision. To         are as short as 3-9 months, (although in
                                                                                             Look no further.
developers, a five-year lease is ‘short’,     practice these can roll over for several
but many companies are pushed to see          years) but any term of less than three
clearly for five months out. They need        years is better than can be obtained in
short-term provision, to buy breathing        the current investor-driven market.

                                            P U B L I C AT I O N B R O U G H T TO YO U B Y                                         23
“For any company considering how to
                                        rebuild their supply chain to combine
                                        flexibility and resilience, this approach
                                        could be a game-changer.”

24   P U B L I C AT I O N B R O U G H T TO YO U B Y
Make the most
of Fulfilment
by Amazon

Fulfilment by Amazon (FBA) is a way        If you’re considering using FBA, here are      •   Unlimited storage space
to remove the stress of dealing with       some of the main considerations that               There is an unlimited amount of
                                           you’ll need to know:                               space that you can have access
fulfilment, enabling you to scale your
                                                                                              to through FBA, meaning you
business. Giving retailers access to                                                          don’t have to worry about finding
one of the most dynamic fulfilment         How does FBA work?                                 additional storage space when you
networks in the world, there are many                                                         increase your inventory.
                                           Once a retailer has decided to use
reasons that this is a great method                                                       •   Saves time
                                           Amazon FBA, they send their products
of fulfilment.                             to one of Amazon’s warehouses to be                While it does cost to use Amazon
                                           stored. When a customer places an order,           FBA, it also saves significant
                                           Amazon pick and pack the products,                 amounts of retailers’ precious time,
                                           shipping it directly to the customer.              making it possible to focus on other
                                                                                              areas of the business.
                                           This simple process means that once
                                           Amazon receives the products, the              •   Flexible
                                           retailer does not have to be physically            There are various options, meaning
                                           involved in the fulfilment process.                FBA is suitable for almost any type
                                                                                              of retailer. You can reduce the
                                                                                              cost of fulfilment if you ship small,
                                                                                              lightweight items, you can offer
                                           Benefits of FBA
                                                                                              discounts through ‘subscribe & save’
                                           There are many reasons that FBA can be             and you can even sell from third
                                           a suitable fulfilment option for retailers.        party ecommerce sites but still have
                                           Benefits include:                                  Amazon take care of your inventory.

                                           •     Fast delivery                            •   Customer service
                                                 Products listed on FBA can qualify           Amazon offers customer service as
                 Contributor:
                                                 for free shipping and Prime badges,          part of FBA, including 24/7 support
                 Holly Worthington               meaning fast deliveries are                  in various languages. This can
                                                 made simple.                                 significantly reduce the amount of

                                         P U B L I C AT I O N B R O U G H T TO YO U B Y                                       25
•    time spent by retailers trying to deal       shipping is done according to
                                             with customers’ queries.                     Amazon’s instructions.

                                        •    Easy returns                             •   Cost
                                             Retailers using FBA can tap                  The fees for FBA can add up quickly
                                             into Amazon’s seamless returns               per unit, making it a less viable option
                                             processes, taking care of all aspects        for lower priced items. Amazon has a
                                             of returns on the retailer’s behalf.         calculator that allows you to see how
                                                                                          profitable FBA is as a solution for your
                                        •    Hassle-free shipping
                                                                                          products. Fees include:
                                             throughout Europe
                                             There are many different fulfilment          • Inventory storage fees
                                             options to choose from. As an                  These are charges on all items
                                             example, you can store inventory               stored in an Amazon fulfilment
                                             in different countries, despatching            centre, based on the space that
                                             them from specified fulfilment                 your products take up.
                                             centres, depending on the
                                                                                          • Fulfilment fees
                                             customer’s location.
                                                                                            You are charged per unit when
                                                                                            each unit is picked, packed,
                                                                                            shipped, handled, returned, or
                                        Disadvantages of FBA                                requires customer service.
                                        •    Specific preparation requirements
                                                                                          • Unplanned service fees
                                             To ship products to Amazon, they
                                                                                            If your products arrive at the
                                             must be prepared in accordance
                                                                                            fulfilment centre and are not
                                             with very specific guidelines. This
                                                                                            adequately prepared or labelled,
                                             can be time consuming to make
                                                                                            an additional fee is charged.
                                             sure all packaging, labelling and

26   P U B L I C AT I O N B R O U G H T TO YO U B Y
“Amazon FBA gives retailers access to
                                               one of the most dynamic fulfilment
                                               networks in the world.”

     • Long-term storage fees                  3.    Prepare your products
       Products stored by Amazon for                 for transportation
       more than 365 days result in fees,            The next step is to prepare your
       however this can be avoided by                products for their journey to the
       careful inventory management.                 fulfilment centre, making sure it
                                                     meets all Amazon packing guidelines
     • Returns processing fees
                                                     and adheres to shipping and
       When a customer is given free
                                                     routing requirements.
       return shipping by Amazon, a
       returns processing fee is charged.      4.    Ship your products to Amazon
                                                     Finally, you need to create your
     • Removal order fees
                                                     shipping plan, print Amazon
       If a retailer wants their inventory
                                                     shipment ID labels and send all
       to be disposed of, Amazon is able
                                                     of this with your products to the
       to do this for a specified cost
                                                     Amazon fulfilment centre.
       per item.
                                               5.    Get selling
                                                     As soon as Amazon has received
How to get started with FBA                          your shipment, your products are
                                                     ready for purchase.
1.   Set up FBA
     To set up FBA, create an Amazon
     selling account and head over to
     Seller Central.

2.   Create product listings
     After adding your products to the
     Amazon catalogue, specify your
     inventory for FBA.

                                             P U B L I C AT I O N B R O U G H T TO YO U B Y   27
Are these the same?

There is no one-size-fits-all fulfilment!
Your business needs and products are unique, so don’t settle for a
                  standard fulfilment service.

    We will provide an end-to-end solution tailored to you...
                              Fashion
                          Alcohol & Food
                         Amazon FBA Prep
                         Custom Packaging
                           EU Fulfilment
                          Green Delivery
                               etc...

                     Get your unique quote

                     Put your logistics on autopilot
         +44 (0) 20 3514 1004 • inbound@bezos.ai • www.bezos.ai
7 ways to
hire the right
warehousing
staff

As online sales have skyrocketed,         It’s essential to hire staff in a way that     3.   Train effectively
the number of warehousing staff           will maximise productivity and create a             Whether a member of the team is
                                          positive working environment. Having a              full-time or a seasonal employee,
has increased. Hiring temporary and
                                          strategic approach to hiring warehouse              they should be trained properly.
permanent staff has become a priority     workers will help you to find the best              Regardless of how qualified a person
in order to keep up with demand,          and most suitable talent to boost your              is, every warehouse is different
however a warehouse is only as            business’ operations.                               and without training, they won’t
                                                                                              reach their full potential. Having
effective as those that it employs.       These top tips will help you choose staff
                                                                                              a designated manager or point of
                                          that will benefit your business in the
                                                                                              contact for each new employee
                                          long-term:
                                                                                              helps to ensure they understand the
                                          1.    Be honest about the                           role they are expected to perform. It
                                                physical demand                               also makes them feel a valued part
                                                Make sure your job description                of the team immediately, which can
                                                explains how physically demanding             grow employee loyalty. Having new
                                                the role will be, to make sure                employees shadow another member
                                                workers understand the amount                 of staff is a successful method of
                                                of lifting and carrying that they             training them up while contributing
                                                will need to undertake. Failing to            to the team’s productivity.
                                                mention this when hiring can lead to
                                                                                         4.   Encourage recommendations
                                                having unsuitable employees, which
                                                                                              Recommendations are a fantastic
                                                can disrupt workflow and take time
                                                                                              way to source suitable warehouse
                                                to find a replacement.
                                                                                              staff. Offering a referral scheme
                                          2.    Explain skill requirements                    can work to reward candidate
                                                List your skill criteria clearly when         suggestions that are right for your
                                                hiring. Explain any specific skills           business, as well as creating positive
               Contributor:                                                                   working environments. Other
                                                that are essential, as well as those
               Holly Worthington                that are desirable, to make sure that         benefits include reducing recruitment
                                                suitable candidates apply.                    costs, finding great employees and
                                                                                              boosting team morale.

                                        P U B L I C AT I O N B R O U G H T TO YO U B Y                                        29
Tarlu specialises
in third-party
Outsource your pick
and pack today with Tarlu

                                           In support of its commitment, Tarlu

services to customers of all types and     clients develop in a competitive climate.

                                           It doesn’t matter whether you presently
variety of industries.                     have one sale a week or a thousand, we
Through its cloud based Warehouse          are all about the journey ahead!
Management System Tarlu supports           Always Improving
customers selling via a range of UK and
                                           Gaining buy-in from the major retailers
international trade and online sales
                                           is a tremendous achievement for clients
channels.
                                           but with it comes a wealth of delivery
With 24/7 online access, customers         requirements.

inventory levels and order progress.
                                           has successfully streamlined delivery
Tarlu trades with many parts of the        processes into major retailers such as;
world and aims to increase its presence
                                           Tesco, Sainsbury’s, Holland and Barrett,
by opening up new markets for itself
                                           TK Max, Amazon, SPACENK, Fenwicks
and its clients.
                                           and Goldsmiths.
Supporting Growing Businesses              Trusted by multinationals such as TATA
Tarlu is committed to helping businesses   and Pepsico our standards are already
grow through the provision of its          high but Tarlu is always looking to go
services.                                  that one step further…

             T: +44 (0)330 223 2218

              enquiries@tarlu.com

                         www.tarlu.com
1.   Pay competitively                                 other employees’ enjoyment of
     Paying staff fairly and competitively             the job. During interviews, those
     can make it easier to find and retain             hiring should pay attention to the
     great warehouse workers. Cutting                  candidate’s personality, checking
     costs on wages can result in high                 their communication skills and work
     staff turnover and workers that                   ethic are suitable, as well as their
     have little experience. Offering                  work experience.
     competitive pay helps to attract
                                                 3.    Re-evaluate your hiring efforts
     talent and find staff that are keen to
                                                       If your new hires are not working
     work hard and progress their careers.
                                                       out, it could be time to reassess your
2.   Hire for skill and character                      strategy. There may be red flags that
     There are various attributes that a               you are ignoring during the hiring
     successful employee should have.                  process and you should adapt your
     As well as having the right skills for            interviews and selection processes
     the role, it is essential that they are           to take these into account.
     a good fit for the workplace. Hiring
                                                 These seven tips will help you to hire
     people that are great at their job,
                                                 effectively, increasing the likelihood of
     but likely to cause confrontation
                                                 growing a workforce of reliable, skilled
     or disharmony in the workplace,
                                                 and loyal warehouse staff.
     can damage productivity and

                                                 “Having a strategic approach to hiring
                                                 warehouse workers will help you to find
                                                 the best and most suitable talent.”

                                               P U B L I C AT I O N B R O U G H T TO YO U B Y   33
Connecting your
ecommerce
components to
thrive in 2021
and beyond
Throughout the past year, consumer                As consumers shift online, the               a tailored, consistent experience across
trends have indicated that the                    competition for digital space can be         all channels that can challenge even the
                                                  just as intense as high-street retail.       most established brands.
accelerated adoption of ecommerce is
                                                  Brands now have to shift focus
here to stay. For many brands, 2020                                                            New findings from McKinsey have
                                                  towards streamlining and connecting
                                                                                               even discovered that 62% of European
was a year of unprecedented growth                operations with fulfilment, marketing,
                                                                                               consumers have tried a new shopping
online, from lockdowns forcing                    and sales activities. This is where using
                                                                                               behaviour during the pandemic, with
                                                  automated systems to manage supply
brick-and-mortar stores online to                                                              over 70% of those consumers intending
                                                  chain processes becomes increasingly
companies bringing forward plans                  important: intricate marketplaces such as
                                                                                               to continue their new shopping habits.
to launch established products on                                                              So, as the world of ecommerce is here
                                                  Amazon utilising and offering their own
                                                                                               to stay, is your business prepared for the
ecommerce platforms to capitalise on              fulfilment, sales and marketing systems
                                                                                               new normal?
                                                  can be beneficial for sellers, however,
growing demand.
                                                  expanding channel offerings may prove        For more information or advice about
                                                  difficult as they are often not cross-       connecting your ecommerce components,
                                                  compatible with other channels.              get in touch with the Activ8 team.

                                                  Establishing interconnected systems
                                                  that can communicate and interlink
                                                  sales, marketing and fulfilment processes
                                                  across various channels can help
                                                  merchants adapt to ongoing changes
                                                  in market regions and stand-out from
                                                  the ecommerce crowd. Aside from
                                                  automating day-to-day manual tasks
                                                  and data gathering, connecting your
                                                  commerce components helps to provide
Contributor:                                      a seamless experience to ensure that
Activ8                                            each customer touchpoint and interaction
                                                  reflects the correct brand values. It also
                                                  enables businesses of all sizes to create

 34            P U B L I C AT I O N B R O U G H T TO YO U B Y
“As consumers shift online, the
competition for digital space can be
just as intense as high-street retail.”
Micro-fulfilment –
a game changer for
online grocery?

Online grocery may be booming                     The pandemic has advanced consumer             competing with store customers for
but keeping it profitable will be the             engagement with online grocery by              products on the shelves and large
                                                  between five and 10 years, and since           cumbersome picking trolleys causing
challenge. Louisa Hosegood, Digital
                                                  it’s strongly believed that over half of       congestion. What’s more, retail stores
and Strategy Director at Bis Henderson            the current online behaviour will be           are designed and laid out for browsing
Consulting, believes Micro-fulfilment             maintained, retailers are scrambling to        shoppers, which is not the most efficient
could be the big game-changer.                    come up with faster modes of delivery          format for order picking, impacting
                                                  and more efficient ways to fulfil orders.      fulfilment costs.

                                                  Delivery timelines for online orders have
                                                  been shrinking rapidly, ranging from a
                                                                                                 A possible solution
                                                  couple of days to just a few hours, leaving
                                                  many grocers simply unable to compete          However, there is an emerging solution.
                                                  with the retail juggernauts for the coveted    The concept of micro-fulfilment leverages
                                                  superfast, premium delivery offers.            the advantages of localised delivery,
                                                                                                 or pick-up, and combines them with
                                                  A number of grocers have invested
                                                                                                 the efficiency of a large, automated
                                                  heavily in huge automated warehouses,
                                                                                                 warehouse. These small-footprint, low
                                                  a few are using the strength of
                                                                                                 investment, highly automated systems
                                                  partnerships, while most retailers are
                                                                                                 – typically occupying 3,000-10,000 sq.
                                                  relying on their existing store footprint to
                                                                                                 ft – can be built into the backroom or on
                                                  satisfy this massive surge in demand.
                                                                                                 the perimeter of existing stores or may
                                                  In-store fulfilment is by far the most         be deployed as a stand-alone facility to
                                                  widely adopted approach. It has the            serve a cluster of local geographies or
                                                  huge benefit of being close to the             housing several different retailers.
                                                  customer, which minimises delivery
                                                                                                 The technology makes picking much
                                                  costs (or eliminates if the customer
                                                                                                 faster and more accurate, offering the
Contributor:                                      collects). However, there are drawbacks.
                                                                                                 capability to provide online grocery
Louisa Hosegood, Digital and Strategy             Unrelenting online demand is taking its
                                                                                                 pickup in under an hour from placing an
Director at Bis Henderson Consulting              toll on the in-store customer experience,
                                                                                                 order, while saving on expensive manual
                                                  with online pickers roaming the aisles

 38            P U B L I C AT I O N B R O U G H T TO YO U B Y
“Micro-fulfilment addresses some of the
  greatest challenges facing the online
  grocery sector. It will just take resolve
  and expertise to deliver.”

P U B L I C AT I O N B R O U G H T TO YO U B Y   39
labour and distancing picking operations     Sweating existing assets in this way               USA, and are also working with leading
from browsing customers. Most of an          enables creative property solutions                property developers in the urban logistics
order is picked in the automated system      in space-constrained locations, which              arena. Our comprehensive understanding
and presented to staff for consolidation     not only helps to maximise returns on              of the challenges involved in grocery,
and delivery, supplemented by an             real estate commitments but enables                retail and eCommerce, together with our
element of manual picking for frozen, deli   proximity to the fast-growing urban                independent relationships with a wide
or loose weighed items.                      eComm-shopping population.                         range of suppliers – from veterans to new
                                                                                                entrants – puts us in a strong position to
The automation maximises use of the          Of course, micro-fulfilment is not limited
                                                                                                help businesses deploy this potentially
cube, enabling a wide range of products      to the grocery sector. The efficiency and
                                                                                                game-changing technology. We help
to be stored densely and retrieved           cost-effectiveness of deploying such
                                                                                                define requirements, offer vendor-neutral
quickly, enhancing product choice,           technology makes it appealing to many
                                                                                                advice on supplier/solution selection;
availability and customer service. And       other sectors, from consumer goods
                                                                                                we collaborate on producing detailed
locating a Micro-fulfilment Centre (MFC)     to healthcare.
                                                                                                designs, and take the project on through
inside an existing store does not require
                                             Overall, micro-fulfilment has the potential        implementation to post go-live review.
any additional replenishment points to be
                                             to deliver substantial labour savings, faster
added to the network.                                                                           Micro-fulfilment addresses some of the
                                             order processing, enhanced value from
                                                                                                greatest challenges facing the online
Importantly, MFCs are far less capital-      property assets, a strong local connection
                                                                                                grocery sector. It will just take resolve and
intensive than large warehouses to set       with the customer and a significantly
                                                                                                expertise to deliver.
up and can be fully functional within just   reduced cost-to-serve, which addresses
a few months – reducing risk, smoothing      the all-important profitability challenge.         More on Bis Henderson Consulting at
investment against volume growth, and                                                           www.bis-hendersonconsulting.com
                                             Bis Henderson Consulting has been
providing opportunities to test and learn
                                             working closely with leading grocers
through modular implementation across a
                                             in this space, both in the UK and the
wider grocery network.

    HANDS-ON EXPERIENCE
    & HIGH-MINDED VISION
                                                                                             Consulting Services in:
    Every imaginable supply chain
    CHALLENGE is coming - and every                                                                    SUPPLY CHAIN
    one of them demands imagination.
    Business evolution means stepping outside the
                                                                                                       LOGISTICS
    comfort zone. That’s why we’re here. To catch the rising
    tide for business, we raise the bar on consulting.
                                                                                                       AUTOMATION
    We’re creative when you need the breakthrough.
    We’re networked when you need the reach.                                                           IMPLEMENTATION
    We’re practical when you need to make the future work.
                                                                                                       & EXECUTION
    And we always, always make sense.
                                                                                                       TECHNOLOGY

                                                                                   MAKE SUPPLY SENSE
                                                                                                bis-hendersonconsulting.com
Perfecting
omnichannel
fulfilment:
Salamander
Cookshop
Winner of the Good Retail Awards’          Consumer demands:                              Offering different delivery options
Bricks ‘n’ Clicks category, Salamander
                                           Salamander Cookshop has excelled               David spoke about the importance of
Cookshop, has created a successful         in designing a complete shopping               offering suitable delivery options for
omnichannel fulfilment model. David,       experience that impresses customers.           customers. He said: “The speed and
owner of Salamander Cookshop               David explained: “We use the shop like         range of delivery companies available
                                           the tip of the iceberg. The big advantage      with guaranteed times of delivery and
spoke to Modern Retail about their
                                           of local retail is that you can touch, feel    next-day options has made it easy to
approach to combining instore and          and see the products, speaking to an           offer choice. Dropship to home is mainly
delivery, making fulfilment work for       expert instore. We make sure we have           used by those who don’t live nearby,
the customer.                              a good range in stock for customers to         or if it’s a big product. By being able to
                                           view. Then you have access to the rest of      give customers the option to have large
                                           the iceberg, which is the other colours,       deliveries arrive at their house the next
                                           variants and models. Once you know             day, this is something that can help
                                           which product you want, you can have it        to facilitate a wide range of
                                           delivered to your home the next day, or        customers’ requirements.”
                                           choose to click and collect. It’s the sweet
                                           spot because we show a variety instore
                                           and then have the full range and access        Working with suppliers
                                           to the distributor’s warehouse, seeing if
                                           they’re in stock and ordering them for         David explained the importance of
                                           delivery. Convenience, options, speed          working closely with suppliers. He said:
                                           and competitive pricing are part of every      “You need to understand the needs of
                                           decision we make, keeping customer             customers and then speak with suppliers
                                           experience at the forefront of everything      to make this possible. It’s a case of
                                           we do.”                                        working together to find ways to make
                                                                                          fulfilment work. We worked with Le
                Contributor:                                                              Creuset to have a guaranteed stock level
                Holly Worthington                                                         instore, which is mutually beneficial, as

                                         P U B L I C AT I O N B R O U G H T TO YO U B Y                                        41
“The speed and range of delivery
                                        companies available with guaranteed times
                                        of delivery and next-day options has made
                                        it easy to offer choice.”

42   P U B L I C AT I O N B R O U G H T TO YO U B Y
we know we have products to show               how Salamander Cookshop utilises                Cookshop is aiming to achieve. David
customers and there is a significant           stock availability: “This can be somewhat       added: “If someone comes in and asks
range of their products for shoppers to        reliant on the supplier and what they’ve        for a specific kitchen gadget, I want to be
choose from. I also show the catalogue         invested in. When you have access               able to compete with Amazon Prime. If
to customers so they can see different         to the warehouse, committed stock               you have access to the warehouse of a
options that aren’t instore for them to        and available stock visibility, this is         big supplier with an extensive catalogue,
see. It is possible to find a way to work      so important. It enables you to offer           you are able to compete. We’ve tried to
with suppliers, particularly if they know      customers access to the full range of           be quicker and more responsive, always
you buy a lot from them and they can           products without needing to have a              trying to find a solution for customers,
support you somewhat in that. Having           large stock holding. People are bound           even if it’s something we don’t have in
these relationships with suppliers makes       to want the colour you don’t have in            our shop. People often assume that you
it possible to find solutions for customers.   stock, so being able to look this up is         might be more expensive because you’re
If you say yes to a customer, they’ll come     vital. You need to have the technology          a small independent retailer, but that
back. If you say no regularly, they’ll go      in place at the till, for staff to be able to   isn’t typically the case. My desire would
to a different retailer and find loyalty       quickly access stock availability and tell      be that we are able to be as responsive
elsewhere. There’s a mutual interest in        customers the options that they have            as Amazon Prime, as well as being able
making it work, selling great products and     available, as well as the delivery options      to offer expertise and an unparalleled
keeping customers happy.”                      and timescales for delivery.”                   customer experience.”

Real-time stock availability                   Competing with Amazon Prime
Having real-time stock availability            While competing with the likes of
makes it possible to deliver a seamless        Amazon Prime may be a challenging
omnichannel process. David explained           task, this is something that Salamander
How using a
handheld WMS
app can improve
performance in your
storage operation
What do we mean when we talk of                  So what is specifically involved in each of   of the warehouse management system
improving performance? Well, usually             these areas, for example with efficiency      (WMS) in the e-commerce sector, we
                                                 which can be rather a general term?           believe this type of system will deliver
this means improvement in a number
                                                 What we are really discussing here is the     better results than other types of stock or
of specific areas, such as being more            efficiency of individual tasks, in other      order system. But whichever you use, you
‘efficient’, more accurate, working with         words, the ‘process’ by which the tasks       may derive benefits with an integrated
good operational discipline, proper              in your operation are performed. Think        handheld app which are not achievable
                                                 about some of your own processes. Are         without one.
utilisation of personnel, and of course
                                                 they as lean, simple and streamlined as
increasing ‘productivity’. Improving all         they could be? Increasing accuracy on
                                                                                               The first requirement for a handheld app is
these areas together can deliver what                                                          that it should be purpose-designed for the
                                                 the other hand is more easily explained,
                                                                                               tasks you want to perform – not a desktop
we hope most warehouse managers                  it is purely the removal of as many errors
                                                                                               process on a mobile device. This means
                                                 as possible.
would call increased performance.                                                              task efficiency is inherently ‘designed in’
                                                 Securing good operational discipline is       so it offers a streamlined process aimed
                                                 certainly an underrated improvement.          at achieving the task quickly and easily.
                                                 Without this actions that take place in       Add into that, for picking, putaway or
                                                 your warehouse could be unproductive          any other process the means to validate
                                                 or erroneous, which you would probably        actions using bar code scanning and you
                                                 agree is unsatisfactory. This also relates    have the second requirement for major
                                                 to utilisation – keeping your personnel       performance improvement.
                                                 fully tasked as much as possible - and
                                                                                               After all, what do most errors in your
                                                 both will ultimately impact the quest for
                                                                                               operation relate to? Generally, it’s
                                                 productivity improvement, the aim of
                                                                                               because things are identified incorrectly
                                                 getting more from your available resource
                                                                                               (or not all!) in terms of goods or locations
                                                 without increasing labour costs.
                                                                                               for goods. A good handheld app will
                     Contributor:                So why will a handheld app make it easier     give you many options for validating
                                                 to improve these areas? After all, the        accuracy, from the simple verification of
                     ProSKU
                                                 effectiveness of a handheld solution          a storage location to a range of product
                                                 depends largely on the system to which        or batch identifiers. These options can be
                                                 it integrates. As advocates for the use       configured to your needs, adding

 44           P U B L I C AT I O N B R O U G H T TO YO U B Y
verification where it’s needed and leaving     How cleverly this can be done depends         deliver all the suggested improvements
it out where it’s not.                         on the type of App. As a minimum it           and create a perfect operation. There
                                               should receive available task instructions    are various factors involved, beginning
So we can see how a handheld solution
                                               automatically from a central stock or         primarily with the kind of system to
helps improvement in these areas, but
                                               WMS system, which can be selected             which your handheld app is integrated.
we can also see that using a streamlined
                                               by an appropriate user from a simple          You will have to determine based on
process promotes operational discipline.
                                               task menu on a handheld device. In the        your unique operational factors whether
This is because the user is allocated
                                               more advanced systems, parameters may         the processes you’d like to perform with
a specific task which permits only
                                               allow a wide measure of control to direct     a handheld app can be supported by
necessary operational variations. It does
                                               task instructions to specific users, areas,   that system.
not allow scope to diverge from that, or
                                               equipment types or based on completion
to decide on a different course of action.                                                   On the other hand if you are looking to
                                               of other actions.
Clearly this means that any ‘necessary’                                                      decide on a system for your business,
operational variations must be factored        So when we come back to productivity          and whether that should include a
in, but with the right system, they will be.   improvement, we see that there is no one      handheld app, then based on the
                                               factor that raises your productivity. It is   above, the answer is probably yes. Even
When we look at utilisation we know
                                               a combination of things that produces         then you need to carefully evaluate
that to achieve productivity gains your
                                               that outcome. It begins with the use of       the options it provides, and whether
personnel should be utilised to the
                                               an efficient process, which supports the      its features are flexible enough to
optimum level during their working hours.
                                               means to validate accuracy within it. It is   incorporate your way of working, to
A good handheld app helps here too, as
                                               facilitated by the maintenance of good        deliver the benefits we’ve talked about.
it means that tasks can be continuously
                                               operational discipline that allows staff      As always, a system is only ever a tool
drip-fed to the workforce. This minimises
                                               minimal divergence from the process, and      for a specific job, and you must decide
the breaks (which typically occur between
                                               by promoting a workflow regime with the       whether the tool is the right one.
groups of tasks) needed to collect
                                               minimum number of interruptions.
instructions or confirm completion, as
well as reducing associated supervisory        It would be wrong to, and we don’t
time, resulting in greater focus on            claim that simply using a handheld App
productive work.                               with your WMS or stock system will
Make your
warehouse
work smarter

Use pallet racking for small parts   While constant innovation generates a          to maximise the available floor space to
storage and turn a ubiquitous        stream of new intralogistics solutions,        create a pick face with sufficient locations
                                     ‘classic’ pallet racking remains the most      for the required SKUs, and enough stock
storage product into a flexible
                                     commonly used storage system.                  to ensure availability during picks.
order picking solution.              Its relatively low investment costs and
                                     flexibility have made it an indispensable
                                     framework for storage and order picking        Flow shelves for fifo
                                     systems.
                                                                                    Flow, or roller track, shelves can be easily
                                     The drive to minimise stock levels for         installed into pallet racking to increase
                                     each SKU and improve picking process           the number of pick locations and volume
                                     efficiency to speed up order fulfilment,       of SKUs located on the ground level pick
                                     combined with demands for Just-in-Time         face. Goods are easily picked from the
                                     delivery and online retail, is generating a    front of the racking – the rollers on the
                                     greater need for small parts storage.          flow shelves allow bins and containers
                                                                                    containing small items to be picked roll
                                                                                    smoothly to the front of the shelf. A full
                                     Adaptability & efficiency                      container of items will roll to the operator
                                                                                    each time the empty one at the
                                     This is where the adaptability of pallet
                                                                                    front removed.
                                     racking comes to the fore because small
                                     parts picking can be easily integrated
                                     within pallet racks. One option is to
                                                                                    Shelving
                                     create small parts pick locations on
                                     the reachable ground level, with upper         Standard shelving is another option to
                                     storage levels serving as a buffer store for   create flexible small item pick faces within
                                     replenishment.                                 pallet racking. The simplest solution
                                                                                    is static shelving at right angles to the
                                     This will result in a reasonably efficient
                                                                                    racking, with space in between each run
Contributor:                         picking process but ground floor locations
                                                                                    to facilitate picking. An alternative option
BITO                                 within a pallet rack will, of course,be
                                                                                    is pull-out mobile shelving that
                                     limited. Solutions are therefore required
maximises the available space under the       Bins complete the solution
racking – though movement of shelving
                                              BITO’s comprehensive range of plastic
has a negative impact on pick time. A
                                              bins and containers includes different
third solution involves static shelving
                                              sizes, with all kinds of accessories, for use
parallel to racking, which makes front
                                              in shelving and in flow racks. Working as
items easy to pick. In all cases, shelving
                                              a one stop shop solution with BITO pallet
dividers can be fitted to organise pick
                                              racking, shelving and flow racks, they will
locations better.
                                              keep goods protected throughout the
Inclined supply shelving within a pallet      intralogistics process and during transport
racking bay will make items clearly visible   to ensure the quality of products are
for picking. Cardboard cartons or plastic     delivered to the customer in
bins can be used, though the latter option    prime condition.
enables preparation in advance at the
goods-in area by filling the plastic bin
with the items to be picked.

   “While constant innovation generates a stream of new
intralogistics solutions, ‘classic’ pallet racking remains the
                     most commonly used storage system.”
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