FRESH - Zavarka at the first bite - Lesaffre

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FRESH - Zavarka at the first bite - Lesaffre
www.zavarka-lesaffre.com

FRESH
L VE               at the first bite

                                       Zavarka   Paste premixes
                                       based on natural sourdough
INNOVATION FOR YOUR UNIQUES PRODUCTS            and scalded flours.
FRESH - Zavarka at the first bite - Lesaffre
Photo: shutterstock, veryulissa

                                     amazing
                                  We work on surprising
                                  each taste request!
FRESH - Zavarka at the first bite - Lesaffre
lesaffre brings to your attention
                          innovation products:

                    Zavarka
                      PASTE PREMIXES

                                       Inventis Zavarka pastes:
                                       products based on natural sourdough
                                       and scalded flours
                                       • ready to use products for a wide range of
                                         bakery products based on rye and wheat flours
                                       • natural enhancer of taste and aroma in bread
                                       • smooth juicy crumb
                                       • longer bread shelf life

                                       Inventis Zavarka pastes bring extra added
                                       value compared with classic method:

g
                                       •   unique crumb moisture, remaining stable
                                           during the whole product shelf life.
                                       •   stable quality guaranty, as a big asset
                                           for professional use
                                       •   effective production: you don’t need
                                           special equipment to produce
                                           the boiled pastes
                                       •   big diversity of products creates a broad variety
                                           of breads and recipes.

    *Symbol photo
FRESH - Zavarka at the first bite - Lesaffre
Technology
                                                                and preparation
                                                                of Zavarka
                                                                Flour contains approximatively 70% starch. Starch is an
                                                                abundant polymeric carbohydrate, which consists of a
                                                                large number of glucose units joined by glycosidic bonds.
                                                                Starch is the main source of stored energy in cereal grains
                                                                and makes up about 60 – 75% of the weight of grains. 70

What is                                                         - 80% of the world population’s calorie consumption is
                                                                derived from starch. The versatile use of starch plays an

Zavarka?
                                                                important role, especially in gelling, thickening, moisture-
                                                                retention, stabilizing, texturizing but also anti-staling. The

                                                                                                                                  d
                                                                starch polymer can be cut into smaller pieces by enzymes,
                                                                like amylase. However, the β-1,4 bonds of cellulose are not
Zavarka is a semiproduct produced in the bakeries by            susceptible to amylase.
mixing boiling water with different flours, up to the
gelling point. Along this process dextrines and other simple    By treating starch with water and high temperatures
sugars are released, and these sugars play an important         (60-80° C), starch is swelled and loses its semi-crystalline
role in keeping the bread fresh, with moist and juicy crumb.    structure. The Zavarka premix has unique properties due
                                                                to its pregelatinized nature which was obtained through
“real taste” of rye bread                                       heat treatment. This treatment creates excellent water
The boiled flour technique originated in Russia under the       binding properties as well as a sweet taste. Zavarka is able to
name of Zavarka is used to improve taste, texture and           enhance the shelf-life of bread….
shelf life of bread. It is commonly used for dark rye breads,   As an end result of this actions, oligo-sugars (maltose,
traditionally produced in Russia, Ukraine and the Baltic        saccharose) as well as simple sugars (e.g. glucose)
countries, containing a minimum of 60 % rye. Zavarka can        molecules are released from starch. Due to this reactions,
be used alone or as an ingredient to improve taste and          Zavarka participates to a delay of starch retrogradation
shelf life. However it is often used as a boosting base for     (known as a one of the main causes of bread staling du-
the acidification of rye sourdoughs or combined with a          ring several days storage) but also to a naturally sweet taste
mature sourdough.                                               of bread.

                            starch damaged
                            by shear force

 Starch                                                         dextrinized starch                           oligosaccharides
 in the flour                                                                                                and sugar
                                                                                          Starch
                            starch gelatinization               gelatinized             in Zavarka           Saccharified
                            by water and heat
FRESH - Zavarka at the first bite - Lesaffre
discover
  yourself
   Select your simple recipes, each time
   you will discover new tastes and textures!
                                                Photo: shutterstock, RossHelen
FRESH - Zavarka at the first bite - Lesaffre
Zavarka –
traditional
solution
for actual
consumer
request
Consumers are interested in having genuine tastes
and a long shelf life in breads, while bakers are more
focused on the qualities and the processes.

Inventis Zavarka is a new concept created with
a special technology, by combining:

•   scalded flours, malt varieties and spices
•   soaked grains and seeds
•   authentic taste of long maturated sourdough
FRESH - Zavarka at the first bite - Lesaffre
Zavarka can be used to slow down staling and
preserve softness, as examined through tests,
using a texturometer to measure the firmness
of loaves made with rye flour.

Zavarka
improvement of shelf life!
evolution of firmness up to 6 days

                                                                                  Y=ax+b with a= staling speed                       day 1        day 4       day 6

1200

1000

 800
                                                                                                                      day
 600                                                                          day                           g   per
                                                                          per                           /-8
                                                                    -3g                             35+
                                                                 0+/                             a=1
 400                                                         a=8

 200

    0
                Sourdough                                Inventis Zavarka                     Scalded flour                        Non-scalded flour

Source: F. Delchambre et al.: Maturation of sourdough on saccharified scalded flour: what impact on fermentation, bread taste and shelf life?, 2015. Lesaffre Library.

According to the study, when used Inventis Zavarka                                       Breads with Zavarka are more flexible and humid in touch
(scalded flours and sourdough) there is a synergistic                                    in comparison to breads without scalded flours and
effect on bread shelf life. Breads with Inventis Zavarka                                 sourdough.
are more juicy, fresh in mouth, as the crumb texture
stays rather stable along 6 days.
FRESH - Zavarka at the first bite - Lesaffre
Zavarka Classic
Product description / application
Professional bread premixes of scalded, rye wholegrain        moisture level of bread, during storage, %
flours, malted flours with rye wholegrain sourdough for

                                                                                                                        Inventis Zavarka Classic
production of a wide range of breads with wheat and rye.      48
                                                              47
                                                              46
                                                              45
Main attributes of breads:
                                                              44
•   Crispy crust
                                                              43
•   Smooth moist, open crumb
•   sweet-sour taste                                          42
•   fermented ripe sourdough and fruity aroma                 41
No preservatives necessary along 3-5 day storage time         40
(see recipe with min 40% product addition)
                                                                                                                        REF

                                                              39

                                                                   day 1            day 4                 day 7

                   riped rye
                       10

        sour                    acetic                     Dosage          Add 20-40% of Inventis Zavarka Classic
                       5                                   		              to your bread recipe.

                                                           Composition     Water, rye sourdough (rye wholegrain
sweet                  0            sourdough              		              flour, water, rye flour, salt), rye flour,
                                                           		              barley malt flour, glucose syrup, salt

                                                           Storage         Store in a cool, dry place.
    spicey                      fruity                     		              If opened store at 2 - 8° C and
                                                           		              use it within 2 weeks
                    malty

sensory atributes with Zavarka Classic lt 40%
FRESH - Zavarka at the first bite - Lesaffre
Zavarka Dark Malt
Product description / application
Professional bread premix of scalded rye wholegrain flour         moisture level of bread, during storage, %

                                                                                                                             Inventis Zavarka Dark Malt
and rye wholegrain sourdough with spices and malted
cereals for production of a wide dark rye variety of breads.      43
                                                                 42,5
                                                                  42
                                                                 41,5
Main attributes of breads:
                                                                  41
•   special spices and boiled flours bring sweet
    and juicy bread crumb                                        40,5
•   Genuine long maturated whole rye sourdough                    40
    for a smooth sour taste                                      39,5
No preservatives necessary along 3-5 day storage time             39
(see recipe with min 40% product addition)
                                                                                                                             REF

                                                                 38,5

                                                                        day 1            day 4                day 7

                  riped rye
                       10

        sour                       acetic                      Dosage           Add 20-40% of Inventis Zavarka
                       5                                       		               Dark Malt to your bread recipe.

                                                               Composition      Water, rye sourdough (rye wholegrain
sweet                  0               sourdough               		               flour, water, rye flour, salt), sugar,
                                                               		               roasted rye and barley flour, salt, spices

                                                               Storage          Store in a cool, dry place.
    spicey                         fruity                      		               If opened store at 2-8° C and
                                                               		               use it within 2 weeks.
                    malty

sensory atributes with Zavarka Dark Malt lt 40%
FRESH - Zavarka at the first bite - Lesaffre
Zavarka Multigrain
   Product description / application

                                                                                                                                 Inventis Zavarka Multigrain
   Professional bread premix with soaked cereals and grains,       evolution of crumb firmness (staling)
   scalded rye wholegrain flour and ripped rye wholegrain           900
   sourdough for the production of a wide range of
                                                                    800
   multigrain breads, with wheat and rye.
                                                                    700
                                                                    600
                                                                    500
                                                                    400
   Main attributes of breads:                                       300
   •   Crispy crust, soft crumb                                     200
   •   Hydrated grains infused in sourdough gives                   100
                                                                                                                                 REF
       sweet-sour balanced taste and full taste of                     0
       delicious seeds                                                       day 1         day 3   day 8    day 10 day 14
   No preservatives necessary along 3-5 day storage time
   (see recipe with min 40% product addition)

                                                               softened seeds                         dry hard seeds
                                                               in the Zavarka Multigrain              in standard premix (REF)
                     riped rye
                          10

           sour                     acetic
                          5

   sweet                  0             sourdough
                                                               Dosage                 Add 40-60% of Inventis Zavarka
                                                               		                     Multigrains to your bread recipe.

cooked seeds                        fruity                     Composition            Water, rye sourdough, flaxseeds, sunflower
                                                               		                     seeds, rye grits, salt, sugar, malted
                       malty                                   		                     rye flour, oat grits
                                                               Storage                Store in a cool, dry place.
   sensory atributes with Zavarka Multigrain lt 40%            		                     If opened store at 2-8 °C
                                                               		                     and use it within 2 weeks
realize                               Photo: shutterstock, Dean Drobot

ideas
Realize your imagination
and start your business with Zavarka.
Zavarka
INNOVATION FOR YOUR UNIQUES PRODUCTS
           Lesaffre Austria AG
     IZ NÖ-Süd, Straße 7, Objekt 58B
         A-2355 Wiener Neudorf

     www.zavarka-lesaffre.com
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