FACULTY IN PERSPECTIVE 20212021 - Tshwane University of Technology We empower people - TUT
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Tshwane University of Technology We empower people 2021 FACULTY IN PERSPECTIVE Faculty of Engineering and the Built Environment
Message by the CONTENTS Dean Message by the Dean......................................................... 1 The Faculty of Engineering and the Built Environment is excited about Advancing into new ways of teaching and learning..................... 2 the rollout of the new Higher Education Qualification Sub-Framework Perfume makes her a businesswoman..................................... 2 (HEQSF) aligned qualifications. The Bachelor of Architecture (BArch), Lecturer ignites NUMBAS learning mode with TUT...................... 3 Master of Architecture (MArch), Master of Building Science (MBuiSc), Master of Engineering (MEng) and Doctor of Engineering (DEng) and Rollator helps people to help themselves................................. 3 Bachelor of Engineering Technology (BEngTech) -degrees, Higher Nasty C gives student drawings a thumbs-up............................. 4 Certificates (HC), and other new qualifications across all disciplines TUT donates Covid-19 face shields to the local hospital............... 4 in the Faculty. Our eight departments create a vibrant presence at the Race to raise funds for the TUT needy.................................... 4 Pretoria and eMalahleni campuses and are excited about the HEQSF Industrial Designer sets his sight on global success...................... 4 rollout. TUT proves popular at Limpopo boot camp .............................. 5 TUT would like to emphasise that all phasing-out qualifications are All systems go for engineering students................................... 5 accredited and registered on the National Qualifications Framework Bachelor of Geomatics....................................................... 5 (NQF) and they remain valid and recognised by the Department of Learners are given a taste of what to expect at the varsity........... 5 Higher Education and Training (DHET), Council on Higher Education Bachelor of Engineering: Materials Engineering in ...................... 6 (CHE), South African Qualifications Authority (SAQA), professional Polymer Technology degree opens new doors for industry and students bodies, industry, employers and other relevant stakeholders. Fixperts live TUT’s core value of caring................................... 6 We work closely with industry to deliver well-rounded students. CITSI............................................................................ 7 We do not only link with industry through the advisory committees An overview of F’SATI........................................................ 16 of our departments, but also through a hub called the IndustryGrid. 2020 RESEARCH CHAIRS...................................................... 18 IndustryGrid not only houses our graduate employment office but 2020 NICHE AREAS............................................................ 18 allows us to showcase our technological achievements and provides a space where staff and students can interact with government, 2020 OTHER RESEARCH GROUPS............................................ 20 municipalities, parastatals and all kinds of businesses, including 2020 FIELD OF EXPERTISE.................................................... 21 Small, Medium and Micro Enterprises (SMMEs). 2020 GRADUATIONS........................................................... 27 NRF RATING SUMMARY........................................................ 27 We are equally proud of our Centres, Institutes, Technology 2020 CURRENT RATED RESEARCHERS....................................... 27 Stations and Incubators (CITSI), including the Technology Station 2020 NUMBER OF REGISTERED STUDENTS ................................ 27 in Electronics (TSE), the Technology Station in Chemicals (TSC), the Institute for Advanced Tooling (IAT), the Centre for Energy RESEARCH OUTPUTS 2019 (submitted to RnI)............................ 27 and Electric Power (CEEP), the French South African Institute of Technology (FSATI), the Institute of Nano-engineering (INER), the Rail Manufacturing Centre for Entrepreneurship Rapid Incubator (RMCERI) and Composites Innovation Centre (CIC). The CITSI is used as a platform for contract work and research, as a support mechanism for (SMMEs) needing technical assistance, as a vehicle for training undergraduate and postgraduate students and for the Compiled by: delivery of Short Learning Programmes. Zelda Janse van Rensburg, Faculty Marketer, Faculty of Engineering and the Built Environment, TUT I invite you to take our hand to ensure that we keep delivering well- Language Practitioners: rounded and competent graduates for the engineering and the built Nqabomzi Msutswana Keabetswe Phetoane environment. Layout, design and printing: Monika van der Westhuizen, Printing Services, TUT Prof Josiah Munda We want to express a word of thanks to all contributors to the writing and editing of articles. Acting Executive Dean IMAGES: Freepik; Shutterstock; Unsplash
Advancing into new ways of teaching and learning Simplicity and quick access are the newly opened and developing dimensions of teaching and learning through the use of technology for lecturers and students. Dr Ronny Aylward, a lecturer at the Department of Electrical Engineering has created a website, student-online.co.za, which makes the content from a textbook less complex, has more practical features and enables students to access it wherever they are. “The website simplifies student content, including the introduction, purpose and outcomes. The website informs the student ‘what am I doing, how am I going to do it and where am I doing it,’” Dr Aylward said. Although TUT has an ITS system where lecturers can post assignments, notes and updates, Dr One of Reabetswe’s perfumes, Kgosatsana, Aylward’s website allows students to not just due to be released before the end of 2020. download content, but also to work on particular programmes online, such as extracting and applying codes to view if they work or if their programming aligns with the codes. Perfume makes her a “The problem with videos that a lecturer sends to students is time – it might be an hour-long businesswoman and often a student might have to rewind to repeat a certain part. The student online website allows them to search for particular content that “I wanted to create a legacy not just for me, is divided into sections. This certainly limits time for students and allows them to focus on one thing,” he said. not for my family but for black people. Dr Aylward is currently busy with the development of an app that students can access whenever and wherever they are. It will enable This journey starts with me.” students to catch up with the content that was covered. One of the most unique features of the app is that it will notify him on which students After pioneering with partners on manufacturing and producing two logged in and who did not. It is like an attendance register; the only elegant perfumes, Kgosi and Kgosigadi, Master’s student Reabetswe difference is that it can be accessed at any given time. Dire ventures alone to claim her space in the business world. Currently, the website contains and provides detailed information for She is also in pursuit of her Master’s in Chemical Engineering: the module that he lectures. His students access the website daily, Physicochemical and Structural Performance Evaluation of Spheroidised both during lectures and when preparing homework assignments. An Tungsten Carbide. additional benefit is that the site is not only limited to TUT students, but “I wanted to create a legacy not just for me, not for my family but for black to anyone who wants to learn how to program. people. This journey starts with me,” says Reabetswe. After eight months He aims at introducing the website system for teaching to other of product formulation, trial and error, the perfect combination of science departments and lecturers to make things a bit easier for students and and chemistry produced better results and now she can introduce her lecturers. As the website advances and with the app currently under own designed perfumes, Kgosatsana and Exotic for women. development, he hopes to add features and changes, where the app/ There were certain challenges she had website can use or code with other languages within South Africa. to face and certain compromises were made, like formulating sample products in her room or her mother’s kitchen. But these challenges made her more determined to succeed. As an independent woman, she is leaving a footprint through the endeavours of her work. Reabetswe Dire, Dr Ronny Aylward, pursuing her Masters in a lecturer at the Chemical Engineering and Department of brand owner of Montle’s Kgosatsana Electrical Engineering. and Exotic Perfume. 2 Faculty of Engineering and the Built Environment
Lecturer ignites Rollator NUMBAS helps people learning mode to help themselves with TUT Electrical Engineering lecturer, Tsholofelo Modise, does not only teach her students the tricks of the trade, but is also making knowledge useful with her ingenuity – in particular, with her invention called the Robotic After conducting thorough research to balance education and learning Rollator. through this challenging time of social distancing, Mr Christopher Allnutt, The Robotic Rollator, which has already lecturer at the Department of Civil Engineering, unravels NUMBAS. caught the attention of the media, assists physically impaired people to walk by pro- NUMBAS is an online (web-based) assessment tool that was developed viding movement assistance, whether they by Christian Lawson-Perfect, a senior developer of software at Newcastle are in a sitting or standing position, depend- University based in the United Kingdom, back in 2012. It consists of tools ing on their strength or ability. which produce SCORM-compliant exam packages (i.e., SCORM objects in Desire2Learn) with an emphasis on mathematics and engineering, but ‘‘The interface control system of the rolla- it can be applied to other modules as well. It allows lecturers to formulate tor incorporates the user’s movement ca- online tests to evaluate students and, in a way, it improves their way pability. It promotes physical activeness to of learning. It serves several needs and tools which other Learning ultimately improve and restore mobility and Management Systems (LMS’s) such as Desire2Learn and Blackboard to avoid problems that may arise from pro- are not capable of. longed hours of sitting, usually associated with wheelchair use,’’ says Tsholofelo. Mr Allnutt is part of the third party software evaluation team at the The invention, for which she partnered Department of Educational Technology Integration. This team consists with Dr Nico Steyn, a Senior Lecturer at the Department of Electrical of lecturers from different departments to evaluate ideas and solutions Engineering, is set to significantly change the lives of physically impaired on how to aid lecturers in teaching and learning. “I found NUMBAS people. extremely worthwhile because it is more advanced than any other platform we use. An added advantage is the possibility for students to Tsholofelo and Dr Steyn plan to expand their invention to the market conduct self-assessments and self-study instead of waiting for feedback level. ‘‘We are looking at the development of the first batch of units that from the lecturer,” Mr Allnutt concluded. will be marketed according to real market conditions under the start-up, Augmented Mobility (PTY) LTD. This batch will test the market interest, NUMBAS is a free web-based system, needing no license and has no assist in determining the product price, define the functionality, and con- financial obligations. It allows free access to universities around the tribute to the product improvement for scaling,’’ Tsholofelo adds. globe which allows them to improve the web-system, to add and develop The Robotic Rollator research was initiated in 2015 and the prototype features and to cater to their needs for teaching and learning. Mr Allnutt was finalised in 2018. used NUMBAS, applying modules on the web-system to formulate exams and tests. He plans to introduce the idea with other departments. As a young woman, who achieved so much already, she stays deter- mined to explore even more successes. ‘‘Embrace your individuality and “I truly believe this is the answer to our problems with regards to your womanhood. Do not be afraid of the unknown. You are more than online/remote assessment in the Faculty of Engineering and the Built capable to achieve anything you put your mind to,” she concludes. Environment, especially during trying times with student unrest. It has Tsholofelo is currently pursuing a PhD. been tried and tested at the department of Civil Engineering, University of Pretoria, and has proven to be successful”. To register for free and to start exploring endless possibilities, academics can follow this link: https://numbas.mathcentre.ac.uk/ accounts/register/. For more information about NUMBAS, please click on https://www.numbas.org.uk/. The Robotic Mr Christopher Allnutt, Rollator prototype lecturer at the Department that assists the physically of Civil Engineering impaired. Faculty in Perspective | 2020 3
Nasty C gives student drawings a thumbs-up Lethabo Mashabela (20), a third-year Architecture student, has taken social media by Drawing storm with his drawings of Nsikayesizwe David Junior Ngcobo, professionally known as Nasty C, a South African rapper, songwriter and record producer. One of the drawings eases my mind re-posted on Nasty C’s Instagram profile, got no fewer than 53 600 likes (and counting!), also from other celebrities. Of course, Lethabo’s friends and followers on his social media platforms also gave the images a thumbs-up. The up-and-coming architect, who when I’m stays in Pretoria West, says his interest in drawing has been sparked at primary school. “Drawing eases my mind when I’m stressed,” he says. stressed Lethabo Mashabela (20), a third-year Architecture student, has taken social media by storm with his drawings of Nasty C. TUT donates Covid-19 face shields to the local hospital In response to the increasing need for personal protection equipment (PPE), due to outbreak of the COVID-19 pandemic, various entities at the (TUT) have been manufacturing face shields and other PPE to assist medical staff in Tshwane. Staff from the departments of Architecture and Industrial Design as well as Industrial Engineering, worked together to cut and assemble face shields, which were donated to the local Kalafong Hospital. While the expertise and equipment available at a university such as TUT are normally geared towards prototyping and testing, rather than mass production, the complex time that we are currently experiencing, necessitate those who can and who are prepared to, to act as a backup in case supplies of PPE are disrupted. Every bit helps and even a small number of face-shields could go a long way in protecting medical staff in a time of crisis. Face shields designed to donate to the Kalafong Hospital. Race to raise funds for the Tshwane University of Technology needy The TUT lecturers and academic staff rocked their running shoes and engaged in a marathon on Saturday, 13 June to raise funds for their student food support programme. The lecturers ran distances ranging from 10km to 90km, led by Prof. Khumbulani Mpofu, from SuperSport Park in Centurion to the University’s Pretoria Campus. Their mission was to raise money for students facing hunger during the Covid-19 pandemic. Championing the initiative was Khumbuzile Mdlalose, an alumna and Doctor of Engineering, who said food insecurity was a reality for many students. Industrial Designer sets his sight on global success Industrial design alumnus from TUT and founder of Undesign, George Gibbens is underway to becoming his masterful creation, paving his way to success through his work. With limitless imagination that had him not only designing the requested products for his clients, but even had him establishing his agency, Undesign, a product development and design agency that specialises in design and manufacturing mass-produced products for clients. In an interview with e-TUTor, George explains what industrial designing means to him and the impact it had on him. “Design has greatly influenced my way of thinking and how I see the world. It has taught me critical thinking, empathy for others, problem solving and seeing things in a different way,” he said. He further said that founding the agency has been one of his proudest accomplishments in his life. His designs have been exhibited at exhibitions such as Dubai Design Week 2016 and 2017 as well as Design Indaba 2018 and 2020. George Gibbens, founder of the Undesign agency. Design has greatly influenced my way of thinking 4 Faculty of Engineering and the Built Environment
TUT proves popular at Limpopo boot camp Organised by the Science and Commerce Solutions Academy (SACSA), where Dr Phahladira and Tshepo Ledwaba presented the schools, TUT was invited to do career guidance on the courses offered by the University for Grade 12 learners at the Boot Camp in Limpopo, 25 – 31 October. Career guidance and courses offered by the Tshwane University were presented for Grade 12 learners. Glen Lehlohonolo Moepi, a representative from the Department of Electrical Engineering (DEE) at TUT, took charge of the TUT delegation which included three tutors, Kabelo Chanza, Letlhogonolo Letlhogile and Ibrahim Muhammed. This team was strengthened by nine tutors provided by SACSA. Around 79 learners attended the camp which was presented at the Naboomfontein Gastehuis where the TUT delegation showed the learners how to apply online at TUT and advised them how to register for funding at the National Student Financial Aid Scheme (NSFAS). The presenters agreed that the Boot Camp was a great success and that the learners were ready for their most important exam. Learners engaging in group activities In light of this successful event, SACSA plans on hosting yet and studying on their own. another boot camp in 2021 for next year’s grade 12 learners. All systems go for engineering students Unwrapping the New Year, 2020 marks yet another journey to travel, chapters to write and milestones to reach. For the University, this means new students coming on board to study, realising their dreams. The Faculty touched base with some of the first-year students on 18 February, trying to know more about them, their choice of course and their ambition. Sharing their excitement about the new academic year, two of the Faculty’s first years from the Department of Industrial Engineering, Monica Moleko and Dintle Tenza, said they plan to have the time of their lives. Industrial Design first-year students Monica Moleko and Bachelor of Geomatics Dintle Tenza. The Department of Geomatics is closely related to many of the engineering fields and is aligned with professions in the built environment. The Bachelor of Geomatics comprises a range of study areas, including measurement, analysis and display of geographical data. Through the process of collecting, processing, analysing and interpreting data, geomatics uses the information gathered to learn more about the nature of the world. It also oversees the natural resources such as land, water and location with detailed information on among others, human settlements; for example, cities, homes and farms sites. Geographical maps are the most commonly known and used detailed information available. Kovilen Reddy, Head of the Department of Geomatics explained, “The Department of Geomatics is closely related to many of the engineering fields and is also aligned with professions in the built environment. Graduates of the three-year Bachelor of Geomatics will acquire attributes that will make them highly sought after by various public and private industry sectors. Our goal is to provide the highest quality education to students in this field.” Learners are given a taste of what to expect at the varsity Marketers from the various faculties annually represent TUT at the Perfect Life Career Expos. These expos are an opportunity for the University to showcase its programmes to Grade 10, 11 and 12 learners at selected Learners at the Competition Day using an auto level to determine height differences between different points. Gauteng schools. This year was no different. Faculty in Perspective | 2020 5
Bachelor of Engineering: Materials Engineering in Polymer Technology degree opens new doors for industry and students In a first for South African universities, the Tshwane University of Technology (TUT) in partnership with Plastics SA and other stakeholders have teamed up to provide new study opportunities in the field of Materials Engineering in Polymer Technology. The new Bachelor of Engineering in Materials Engineering in Polymer Students interested in enrolling for the new Bachelor of Engineering Technology degree aims to equip students with knowledge of plastic degree will be equipped with necessary and relevant knowledge and engineering in areas such as automotive and electrical, while also training related to the plastic industry. addressing the shortage of qualified plastics technicians and engineers that South Africa faces. The plastic industry has had a challenge in terms of a decline in qualified technologists over the past years, leaving a void in technical skills in the industry, resulting in an increased demand for plastic technicians. Plastics SA’s Training Executive, Kirtida Bhana, detailed the development of the new qualification, “Over the past few years, a Plastics Chamber team has researched the education and training provisions in the Higher Education sector with a specific focus on preparing technicians and engineers to meet the current and future demands of the plastics industry”, she said. Prof Caroline Khoathane, Assistant Dean of Teaching and Learning at the Faculty of Engineering and the Built Environment at TUT said that the 3-year curriculum of the new degree fulfils all of the requirements of an engineering qualification at TUT, with subjects such as Mechanics, Prof Caroline Khoathane (left) of TUT and Kirtida Bhana (right) of Plastics SA fielded questions on this new qualification and explained why Engineering Mathematics, Thermoflow, Plastic Part and Tool Design collaboration between industry and TUT was key to its success, at the fun- and Probability and Statistics, to mention but a few. filled event hosted by Plastic SA. Fixperts live TUT’s core value of caring An inventive foursome from the Department of Architecture and Industrial Design, in the Faculty, has joined forces to reach out to a 64-year-old pensioner who suffers from muscular dystrophy. Their inventions, aimed at helping the man continue with his woodwork hobby, has also been entered into an international competition, called the Fixperts. The fixperts team Onkogopotse Mothibe (22), Denzill Bothma (21), Henk Blankestijn (22), and Tyler Shibambo (21), all third-year Industrial Design students, have each designed small devices that Johan Heunis can use when he practices his hobby, which in- cludes making beautiful picture frames. Fixperts is an international programme that focuses on human-centred design and challenges students to iden- tify a certain hindrance an in- dividual is facing, and come up with solutions. The team competed with 30+ universities from around the globe. Not bad, taking into account Johan Heunis that they’ve been work- with one of the frames he made by ing together for the first time. using the student’s inventions. One of the designs that the students made to assist Johan Heunis, who To view a video of their inventions, suffers from muscular dystrophy. please CLICK ON https://www.youtube.com/ watch?v=UvZ6CaMgA60 6 Faculty of Engineering and the Built Environment
CENTRES, INSTITUTES, TECHNOLOGY STATIONS AND INCUBATORS (CITSI) Changes call for innovation, and innovation leads to progress, which specification. Developments include PH adjustment, viscosity balancing, fuels economic development and growth. The Faculty has many Centres, emulsification, preservation; and other correction of physical and Institutes, Technology Stations and Incubators (CITSI) that make use chemical parameters required to render the approved quality product. of innovation to contribute towards the socio-economic development in Services include: our region and country. Three of the eighteen technology stations in the • Applied Research and Formula Development. country reside within this Faculty and are supported by the Technology • Product Evaluation and Quality Testing. Innovation Agency (TIA), an initiative of the Department Science and • Product Testing and Analysis. Innovation. • Product Optimisation. The stations operate in a “businesslike” manner and are sustainable CITSI • Chemical Safety Audits. within the Faculty. They primarily support Small and Medium Enterprises • Work-Integrated Learning (WIL) Programmes. (SMEs) and communities with product development, manufacturing and • Specialised Training Services. training needs. The Technology Station in Electronics (TSE) operates The Institute for Advanced Tooling (IAT) is based at the TUT Soshan- within the electronics, mechanical, mechatronics, ICT and advanced guve South Campus with the focus on product- and skills development manufacturing disciplines. in tooling for various sectors. Services include: Services include: • Applied Research, Product Development and Prototyping. • Applied Research and Product Development (Electronic and • Tool Design and Manufacturing. Mechatronic). • Advanced Computer Numerical Control (CNC) Machining (5-Axis • Manufacturing Services (3D Printing, Laser Cutting, Electronics high-speed milling). Manufacturing). • Part inspection/measurement with a Coordinate Measuring Ma- • Fourth Industrial Revolution (IR4) Technologies for Manufacturing chine (CMM). Process Optimisation. • Technical Support. • Skills for Jobs Training Programmes. • Work-Integrated Learning (WIL) Programmes. • Specialised Training Programmes. • Specialised Training Services. • Work Integrated Learning (WIL) Programmes. Dr SJ Jacobs, the Assistant Dean: Industrial Liaison, Special Projects • Project Management and Consultation Services. and Work-Integrated Learning (WIL) person for the Faculty, who is also The TSE has a footprint at the TUT Pretoria Campus, as well as at the the Director of the TSE and the Project Manager for the Chair in Intelligent CSIR to improve industry and community interaction to support socio- Manufacturing, commented: “Education is the key to the socio-economic economic development. development of our region and the greater South Africa. The technology stations in the Faculty have world-class technology platforms with Technology Station in Chemicals (TSC), based at the Ga-Rankuwa dedicated and committed staff members. The capability of the stations Campus of TUT, offers a wide range of services that are designed to contributes towards socio-economic development of industry and assist manufacturing companies in either maintaining or enhancing the communities through industry-based research, product development and quality of their products. job for skills programmes in communities. The Faculty strives to increase The TSC conducts applied research and develops products in line collaboration with other education institutions, industry, communities and with the SABS/SANS standards, and according to the customers’ government, to the benefit of all in South Africans.” Centre for Energy and Electric Power (CEEP) Green Energy Bicycle for Rural Communities This project aims to address the electricity issue faced by communities and its disenfranchised rural youth population. The developed bicycle generates power from solar and kinetic energy, i.e. solar system and dynamo placed on the bicycle wheels when in motion. The two sources of energy are used to charge a set of batteries installed on the bicycle for later use. The maximum output power of the bicycle is sufficient to supply a LED bulb for 5 to 6 hours, a cell phone charger and radio or portable TV. The product benefits include clean mode of transportation and a clean source of energy for the rural populace in response to its activities and support for their means of livelihood especially local informal business owners. It also tends to eliminate the need for paid battery charging services for poor households, contribute to the reduction of paraffin used with its related health issues, ease the access to information and support the education within the area. The product design and development was funded by Southern African Faith Communities’ Environment Institute (SAFCEI) and exhibited at the Lutheran World Federation Assembly in Windhoek, Namibia. Green energy bicycle Faculty in Perspective | 2020 7
Solar Maximisation Controller merSETA Chair in Intelligent The Solar Maximisation Controller is a product developed by Prof Manufacturing Popoola with his team at the Centre that tends to address the afford- Steve Jobs once said, “Innovation distinguishes between a leader and ability issue among residential end-users, by prioritising the loads to be a follower”. The Chair in Intelligent Manufacturing is one such initiative supplied by the solar system; ensuring the reliance of essential load on in the Faculty that leads the way to implement Industry 4.0 technologies the renewable source taking into cognisance its availability and time of to assist the local manufacturing sector with innovative solutions use period. The control method is hinged on the applicability of the con- complemented by skills development programmes. sumption pattern of the occupants, load prioritisation and state of charge of the storage facility and sizing of the system. Dr SJ Jacobs, the TUT Project Manager for the Chair in Intelligent Manu- facturing stated: “It is evident that a need exists to better understand The primary microcontroller contains the solar energy maximisation al- the current and future skills requirements related to Industry 4.0 in the gorithm and will determine the portion of the load to be supplied by the workplace to position the academic environment to deliver programmes solar system based on the SOC information, the time of use, the actual that can support and enhance a broad range of engineering and manu- solar power generated by the solar panels and the load utilisation in the facturing industries.” household. A variety of algorithms can be loaded in the IC to suit the This creates the opportunities for universities to address the current specific applications. This device is currently being tested at the Sos- and future capabilities and skills requirements related to Industry 4.0 in hanguve testing station i.e. phase 2 – the second iteration of the solar the workplace and positions the Academic environment to deliver pro- maximisation controller with improvements on sensors, interface, load grammes that can support and enhance a broad range of engineering control, and data storage. and manufacturing industries. This need has led to establishing the Chair Images of the Solar Maximisation controller in Intelligent Manufacturing in collaboration with the Manufacturing, En- gineering and Related Service Sector Education and Training Authority (merSETA). Dr Jacobs proceeded: “the purpose of the Chair is to identify and support industry-based research projects and skills development programmes to strengthen and accelerate the industry and academic collaboration in the Automotive and Electronic manufacturing sectors.” The merSETA Chair in Intelligent Manufacturing was established at TUT to research in the field of Industry 4.0 focusing on (1) Intelligent Manufacturing, (2) Technology Demonstration, (3) Skills Development Programmes, (4) Incubation and Component Localisation. Digital Lighting Tool /App Projects focus specifically on undergraduate and postgraduate Student Support, IoT/Industry 4.0 Technology Demonstrators, Industry-based Re- Development for South African search and Development projects, IoT/Industry 4.0 Skills Development Energy-Efficient Economy Programme, Incubation and Component Localisation as well as Skills De- velopment on Rapid Product Development and circular economy. The German Development Cooperation in South Africa (GIZ) selected Tshwane University of Technology (TUT) - Centre for Energy and Electric Power (CEEP) as the best suitable entity, amongst the lot, for the Development of Energy Efficient Lighting Assessment Tool TSE Implementing IoT to Assist and Application (T/App) after vigorous evaluation of the respective Local Manufacturing Sector submissions. The Tool/App is expected to meet the needs of South African The Technology Station in Electronics (TSE) embarked on a funded proj- Municipalities participating in the Department of Mineral Resources and ect through the merSETA Chair in Intelligent Manufacturing to assist the Energy (DMRE) Energy Efficiency Demand Side Management (EEDSM) local manufacturing sector to embrace the 4th Industrial Revolution. This Programme. project involves close cooperation between the TSE and private sector The development as envisaged by Deutsche Gesellschaft für Interna- to identify their data needs and develop custom Internet of Things (IoT) tionale Zusammenarbeit (GIZ) was executed by the highly professional hardware that would extract the data from their manufacturing process- CEEP Team - Prof OM Popoola, Prof OD Dintchev, Prof PA Owolawi, Mr es. The lack of data or manual processes of collecting data is currently MN Muwanguzi, Mr GM Binini and Ms T Makhoba. hampering information collection processes in many manufacturing firms The CEEP developers created a unique T/App based on digitalisation in South Africa. By automating this process and analysing the informa- potentials in maximising the performance result expected from energy tion in the cloud, company management and production staff can get a efficiency projects. The T/App enables South African municipalities, real digital image of their company’s production performance. other public and private organisations to determine their potential energy Unfortunately, South African manufacturing companies are faced with and monetary savings through implementation of energy-efficient light- several challenges from keeping trained staff, a difficult economic en- ing solutions at their premises. Two versions of the T/App were provided, vironment and combating entrance by international competitors. Dr Ja- namely for Personal Computers and Android Devices. cobs stated: “This leaves little time for companies to focus on developing The developed T/App demonstrated the innovative thinking of the TUT their internal 4IR capabilities, but the TSE positioned itself to assist more researchers and its contribution to Ultimate Digital Freedom nowadays. companies in the coming year to take advantage of the services we of- The Tshwane University of Technology and CEEP, in particular, contrib- fer. Our manufacturing sector is competing on an international level and uted to a workable digital Lab ’s Th r o ugh it is important to embrace the latest technology to keep them ahead of solution for the energy ef- Energy Efficient Lighting Assessment Tool &Application the competition.” ficiency sector and revitali- Transformer efficiency 100 90 80 70 Center for Energy and Efficiency [ N.m ] 60 50 95 95 94 Electric Power (CEEP) 94 94 93 92 92 89 40 69 30 20 10 15 0 0.07 0.18 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 Two projects were identified, one in Nigel and one in Pretoria, currently Efficviency 15 69 89 94 95 95 94 94 93 92 92 Transformer Input current [ A ] sation of the South African Subject Assesment Components 120 100 100 [%] running in support of 4IR in the electronics manufacturing and automotive 80 66 60 Percentage 60 35 30 40 Economy in this COVID-19 23 20 8 10 0 SEMESTER PRACTICAL ASSIGNMEN PREDICATE TESTS MARK TS MARK Student Performance 35 23 8 66 Winter Longer Burning Hours Predicate Mark 60 30 10 100 Lab ’s in Yo u r Han d era. component manufacturing sectors. These projects are already streaming manufacturing data over the internet for the companies to evaluate and Images of the two versions potentially scale the project to other areas in their business. A third of the T/App for Personal company has already been identified in Ga-Rankuwa and will be next Computers and Android Devices. in line to receive assistance from the merSETA Chair in Intelligent 8 Faculty of Engineering and the Built Environment
Manufacturing and the TSE. This provided the opportunity for master’s and doctoral students wishing to work with these companies in the field Developing local capacity to of process improvement and IoT. Skills development is critical and manufacture a functional bi-level necessary to transfer knowledge of IoT solutions to understand the Positive Airway Pressure (BPAP) importance of digitising their work environment and the benefits it will bring. As part of the project, staff inside the firm will be trained on the unit and delivery systems basics of IoT where they will be exposed to how IoT can be applied to The Tshwane University of Technology (TUT), through the Technology various sectors such as their own, as well as the agriculture, smart cities, Station in Electronics (TSE), is part of a consortium consisting of five smart buildings and health sectors. universities. The efforts of the consortium will be coordinated within the Technology Station Network, linking to the mandate to support Industry and SMEs through technology innovation, providing access to facilities and expertise within Higher Education Institutions (HEIs). Workstreams were developed taking into consideration the various specialisations available at the University of Johannesburg (UJ), Tshwane University of Technology (TUT), Central University of Technology (CUT), Vaal University of Technology (VUT) and North-West University (NWU). The specialisations are broad within the Science, Engineering and Technology Environment (SET) and include electronics, mechatronics, manufacturing, mechanical, software and clinical engineering, with an emphasis on Design for Additive Manufacturing, and Steve Mbappe hard at work in the TSE Research and Innovation Certification of Additive Manufactured products. laboratory providing IoT solutions to the private sector. A multidisciplinary network of engineers, clinical technicians, and medical practitioners supports the network. Technology Station in Electronics The programme will be coordinated through the Powering Through COVID-19 merSETA/UJ partnership and commenced in August 2020. The Universities and Technology The COVID-19 pandemic has changed the way organisations function Stations will collaborate in the respective work- and it has impacted the Technology Station in Electronics (TSE) as well. streams to contribute towards the BPAP Ventilator Mr Kobus Vorster, the TSE Manager stated: “The Technology Station Development Programme. ended its financial year in March on a high having trained over 500 indi- viduals, completed more than 120 manufacturing projects and six new The manufacturing sector of the economy faces research and development projects. It is also important to take note that an environment where technological innovation 16 new clients were added to the group of clients who regularly makes and related specialised skills will be obligated to collaborate in a way that use of TSE services.” promotes localisation of products and components in an unprecedented way in response to the global COVID-19 pandemic. merSETA invited “The TSE was very fortunate to adopt a digital way of working long the Higher Education Institutions (HEIs) with established manufacturing- before the pandemic took hold”, Mr Vorster stated proudly. This enabled related innovation laboratory infrastructure to respond to this challenge. the Technology Station in Electronics to continue support to Small Medium and Micro Enterprises (SMMEs) with our product development The key focus of the partnership is to develop local capacity through a services as well as continuing with projects in development while access regional approach to manufacture a functional BPAP unit and delivery to facilities was limited. systems as described by the WHO standard. By implementing product development and systems engineering principles, critical skills are Although the new financial year for the TSE started with great difficulty, developed through practical work experience and theoretical training the committed staff are doing their best to seize the opportunities around presented online. them and continue support to the TSE clients. Mr Vorster concluded: “We do not see the “old normal” way of doing business returning soon so we will continue to adapt our digital capabilities and strategies to improve the lives of SMMEs, TSE staff and the TUT community.” Kombo Chiganze preparing the surface-mount assembly line at the Prototypes of new products are manufactured in the TSE Manufacturing Technology Station in Electronics manufacturing facility. Laboratory. Faculty in Perspective | 2020 9
“The Technology Station in Electronics (TSE), with a footprint at the CSIR and TUT Pretoria Campus, together with experts especially from TUT Chair of Council visits the Electrical Engineering are key contributors towards the deliverables of Technology Station in Electronics the TUT workstreams”, said Dr SJ Jacobs the Assistant Dean responsible On Thursday, 15 October 2020, the Tshwane University of Technology’s for Industry Liaison, Special Projects and Work-Integrated Learning. (TUT) Technology Station in Electronics (TSE) staff felt engaged, ener- Dr Jacobs further stated that, “the services at the TSE include electronic, gised, focused and motivated to do more and better. This was following mechanical and electro-mechanical design. the TUT Chair of Council’s visit to the Technology Station at Council for Scientific and Industrial Research (CSIR). A dedicated team of designers assists SMMEs with product development, prototyping and testing. Manufacturing Infrastructure at the TSE includes Prof Prince Ngobeni, the Executive Dean: Faculty of Science, accompanied electronics manufacturing facility, laser cutting of plastics and wood, the TUT Chair of Council, Mr Tilson Manyoni for a visit to the TSE, CSIR CNC routing of non-ferrous metals and 3D printing.” campus. The merSETA Viro-Vent programme, defined through the various Dr SJ Jacobs took the Chair of Council through the important role that workstreams, will provide students and industry partners with essential the TSE plays within the University in regards to Applied Research skills needed to support rapid technology innovation for the design, and Product Development, Prototype and Low Volume Manufacturing prototyping and testing of Bi-level Positive Airway Pressure (BPAP) Services, Training Services as well as Internet of Thing (IoT) Integration ventilators, and support future industrialisation efforts through continuous and Analytics. He explained that the TSE forms part of the three (3) professional development (CPD) in the manufacturing sector. Technology Stations within the Faculty of Engineering and these three Technology Stations are This project aims to create impact beyond its lifespan, by providing the necessary capacity for creating a South African medical equipment • The Technology Station in Electronics industry. • The Technology Station in Chemicals • The Institute of Advanced Tooling merSETA Viro-Vent Skills Innovation Mr Manyoni observed, recognised and appreciated the work done in the Challenge merSETA Chair in Intelligent Manufacturing as Dr SJ Jacobs explained and showed him IoT Technology Platform demonstrations. He further explained the various work packages like: The key focus of the programme is to develop local capacity to manu- facture a functional BiPAP unit and delivery systems as described by • Intelligent Manufacturing–Student Support (Work Package 1). the WHO standard. By implementing product development and systems • IoT/Industry 4.0 Technology Demonstration -Industry–based Re- engineering principles, critical skills are developed through practical search and Development (Work Package 2). work experience and theoretical training presented online. The consor- • IoT/Industry 4.0 Skills De- tium proposes a regional approach, implementing a programme building velopment Programme capacity through knowledge transfer at five HEIs to support the national (Work Package 3). response to the Covid-19 pandemic. • Incubation and Compo- nent Localization (Work The programme will provide students and industry partners with Package 4). essential skills needed to support rapid technology innovation for • Skills Development on the design, prototyping, testing and certification of BiPAP ventilators, and Rapid Product Develop- support future industrialisation efforts through Continuous Professional ment (Work Package 5). Development (CPD) in the manufacturing sector. The efforts of the consortium will be coordinated within the Technology Station Network, Amongst Mr Manyoni’s other linking to the mandate to support Industry and SMEs through technology qualifications, he also holds innovation, providing access to facilities and expertise within HEIs. a Bachelor of Technology in Industrial Engineering The following workstreams are identified, drawing on the strengths of which attempts to explain each institution in the consortium: his interest in what the TSE • Rapid Prototyping, Part Design and Fabrication. is all about as well as what it • System Integration & User Interface. offers; more so, he showed • Testing and Certification. a great deal of interest on • Product Industrialisation and Manufacturing Processes; and the Internet of Things (IoT). Dr SJ Jacobs elaborated more on the IoT • Maintenance, Refurbishment, and Training. services offered within the TSE, he also touched on the Fourth Industrial Revolution (Industry 4.0) which led to the showcase of all the technology Each partner in the consortium identified the areas in the different work- platforms within the TSE. Dr SJ Jacobs briefly explained the processes streams where they can contribute to, intending to replicate and scale associated in each technology platform from start to end. Some of the efforts by supporting knowledge and skills transfer between the in- TSE staff had the privilege to take Mr Manyoni and the rest of the visitors stitutions. through their processes, just to offer a first-hand feel/experience of what they do daily. Dr SJ Jacobs the Assistant Dean explains that, “the workstream struc- ture described is grouped in such a way to consider the product life cycle from prototyping and parts development, all the way through to the end of life of the product. It is also recognised that a circular approach is needed to support healthcare technology development and manage- ment. This implies that an industrial system that is restorative by inten- tion and design should be considered during each phase of the design process.” In total, 125 of students will be supported in the programme across five institutions and four Technology Stations in mechanical- and electri- cal engineering, and industrial design at the National Diploma, Bachelor, Master’s and Doctoral level. 10 Faculty of Engineering and the Built Environment
SETAs Support TUT WIL Students There is no value in training students if they cannot apply the skills they have learnt, especially providing opportunities to diploma students to complete the practical component of their qualifications. This is where the close collaboration between TUT and the various SETAs are crucial to support our students financially during their WIL period. The Faculty is grateful to the SETAs, namely the Manufacturing, Engi- neering and Related Services Sector Education and Training Authority (MerSETA), the Education, Training and Development Practices Sector Education and Training Authority (EDTP), the Council for the Built Envi- ronment (CBE), the Chemical Industries Education and Training Author- ity (CHIETA), the Food and Beverage Manufacturing Sector Education and Training Authority (FoodBev), the Energy and Water Sector Educa- tion and Training Authority (EWSETA), which we have signed Memoran- dum of Agreements (MoAs) with, that support our students and we trust that they will continue supporting TUT students in the years to come. Mr Nicholas Wiles, the Mechanical Design Technologist, demonstrating the 3D printing capabilities of the station. Students busy with Work-Integrated Learning at the Mechanical Skills Laboratory. Dr SJ Jacobs demonstrating electronic manufacturing equipment. Students studying Electrical Engineering, busy with Work-Integrated Mr Wayne Rabe, the Electronics Technologist, demonstrating the TSE’s IoT Learning component of their qualification at the Technology Station in capability and showing projects with Industry. Electronics. Faculty in Perspective | 2020 11
Short Learning Programmes (SLP) Lift Inspectors Course at the Faculty A “Short Learning Programme (SLP): Lift Regulations Course Skills for jobs, up-skilling and re-skilling programmes at the Faculty are – Requirement and Preparation aimed at building skills that have economic value and giving hope to the for Registration with ECSA” is youth in our communities. The Faculty work in close collaboration with presented by the Department of the Tshwane Institute for Continuing Education (TICE), a company of Mechanical Engineering, Mecha- TUT, to deliver targeted SLP to uplift the youth in the communities and tronics and Industrial Design at continuing professional development of members from the private and Tshwane University of Technol- public sector. ogy during November 2020. The Faculty offers a range of SLPs in seven different provinces across Dr Lodewyk Beneke, the Head South Africa with courses focusing on skills for youth development and of the Department explained; the self-employment. We also offered Siemens approved courses to feeder purpose of this SLP is to enable high schools of the Faculty and the private sector. We continuously en- participants to develop an understanding of foundational knowledge of gage with various stakeholders to form partnerships where we provide legislative and regulatory requirements for lift inspections and assist can- technical training for skilling and re-skilling of the youth in communities didates to meet the knowledge criteria required by the Engineering Coun- and individuals in the workplace. cil of South Africa (ECSA) to register as a Registered Lift Inspector (RLI). To ensure that lifts, escalators and passenger conveyors are maintained and safe for use, SANAS accredited Inspection Service Providers (who employ Registered Lift Inspectors as per regulation 9) are required to inspect such equipment regularly according to the Occupational Health and Safety (OHS) Act and regulations. The Engineering Council of South Africa (ECSA) implemented requirements for registration of such inspec- tors and approached TUT to design an SLP to address the theoretical knowledge requirements for registration of Lift Inspectors. This SLP is recognised by ECSA, which will oversee the registration of Lift Inspectors as per the agreement in a Memorandum of Understanding (MoA) with the Engineering Council of South Africa Lift Inspectors Regis- tration Committee (LIRC). Upon completing the course, the candidate will be able to implement, apply and maintain safety rules and regulations according to the OHS Act as well as the relevant standards set by the South African Bureau of Standards (SABS) and as prescribed by the Department of Labour (DOL). SABS publishes the SANS documents. IndustryGrid Dedicated training facility for Short Learning Programmes. The IndustryGrid was initiated in January 2015, as a special initiative of the Office of the Dean. The IndustryGrid not only houses our gradu- ate employment office but also allows us to highlight our technological achievements and provides a space where staff and students can inter- act with government, municipalities, parastatals and all kinds of busi- nesses, including Small, Medium and Micro Enterprises (SMMEs). The IndustryGrid represents a networking area facilitated by a state-of- the-art venue located in Building 13, incorporated dedicated office and exhibition area, a hospitality area and conference room. The IndustryGrid is instrumental to connect industry with staff and students as well as prepare and submit funding proposals. This is essential to promote and support collaboration between students, staff, communities, government and private sector. Staff visit potential employers to secure placement for qualifying WIL students. MoAs are signed with SETAs to secure funding and collaboration with the private sector. International linkages are maintained with various European and African countries through project activities and initiatives, student exchange, workshops and skills development activities. Ms Lorika Kruger from Cooperative Education and her assistants are the key drivers providing an enabling environment where visitors can meet staff and students as a one-stop-shop to discuss their requirements, and link with the relevant The Technology Station in Electronics (TSE) staff equipping the youth with parties in the institution. appliance repair skills in Hammanskraal. Students attending the annual Career Fair in Building 13, Pretoria Campus. 12 Faculty of Engineering and the Built Environment
COOPERATIVE EDUCATION recognised the importance of designing and manufacturing as much as possible in-house and as a result, stimulated many TUT facility developments and improvements over the years. The IndustryGrid Career Fair where One of the most prominent facilities, which came to be as a result of the FEBE students meet with potential solar car project, is the FABLAB which boasts an industrial large scale employers router with automatic tool changer and 1.2m x 2.4m vacuum table, a 500w Fibre laser cutter for a variety of metals up to 6mm, and a KUKA Ms Lorika Kruger from Co-operative Education arranges annual Career 6-axis robotic arm. With these machines and the newly-formed Faculty Fair for the Faculty students in Building 13 at Pretoria Campus. facility, the team is now able to produce moulds for the solar car in-house The purpose of a Career Fair is to allow organisations to meet potential through students being trained to operate the machines. Various annual employees in an informal setting. Students learn more about potential school engagements enable the solar car team to engage with young employers and the opportunities available. The focus is on sharing infor- prospective engineering students from local feeder schools to stimulate mation between organisations and students seeking job opportunities. It early interest and promote our Faculty at TUT. is a way to explore career opportunities within a variety of companies at one location. Students have the opportunity to find out more about pos- sible employment opportunities and receive advice on how to apply for these opportunities. SunChaser4 in the making to participate in Solar Car Challenge 2020 The Sasol Solar Challenge harnesses the power of sunlight, which South Africa has in abundance, to bring eager young minds and innova- tive individuals together with a common goal – cutting edge, high pace skill development and knowledge transfer to get one very special vehicle on the road. The aim of Solar Challenge is an eye-opening, educational journey, offering teams (made up of scholars, students, various industry and government partners, as well as private individuals) a hands-on way to learn about science, innovation, teamwork and business principles. TUT established a solar car team during 2012 and teamed-up with the reputable Welsh team to participate in the 2012 Sasol Solar Car Challenge. TUT started to build its car under difficult conditions (student 7-axis robot milling foam molds used for composite layup of the body and unrest and financial constraints) by staff, students and industry partners other parts. to participate in the Solar Car Challenge 2014. The solar car project has been supported by the Technology Innovation During the Sasol Solar Challenge 2016, the improved car design was Agency (TIA), MerSETA, RAEng, Newton Fund, and other stakeholders very noticeable. The car was 80kg lighter compared to the previous and has collaborated with the University of Southampton (UK) and vari- design and the team managed to increase their maximum kilometres ous industries. Mr Tiaan Oosthuizen and Mr Johannes de Vries (Project travelled in one day from 253km to 318km and travelled over 500km Leaders), vision for the solar car project is to one day taking the team further than in 2014. and solar car to Australia for the World Solar Challenge, which covers a distance of over 3000km. Participating for the fourth time in the Sasol Solar Challenge 2018, the team improved on the previous design and built a car that is more than 70kg lighter than SunChaser II. Despite the 33% smaller solar panel to comply with the new regulations, the car managed to travel more kilo- metres compared to SunChaser II. This car travelled a total of 2 397km in eight days. The picture below illustrates how the SunChaser is getting smaller and smaller in dimensions. The Sasol Solar Challenge aims to drive from Pretoria to Cape Town while only making use of the sun as a power source. TUT has taken this challenge seriously and is continuously looking for means to stimulate and grow the project by involving our students, industry and other universities. The TUT solar car project involves many students and aims to engage with students by making design projects available for them to learn from. The project sees more than twenty final-year design projects registered on topics The TUT solar car team was honoured to be invited to meet with the Duke around the solar car and and Duchess of Sussex during their visit to South Africa in October of 2019. The team members had an opportunity to showcase the TUT Sun Chaser had several postgraduate III solar car and how funds from the Royal Academy in Engineering topics registered. The TUT (RAEng, UK) contributed to the project. The royal couple adored the TUT solar car and commended the team on their innovative efforts. solar car project leadership Faculty in Perspective | 2020 13
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