Exploitative Labor Practices in the Global Palm Oil Industry - Prepared by Accenture for Humanity United
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Exploitative Labor Practices in the Global Palm Oil Industry Prepared by Accenture for Humanity United
Introduction Palm oil is the world’s most popular vegetable oil, accounting for 34 percent of global vegetable oil consumption. It is found in one of two products sold in Western supermarkets, ranging from Dove soap to Ben & Jerry’s ice cream. Labeling regulations in the United States permit palm oil to be listed simply as vegetable oil, leaving many consumers unaware of its nearly ubiquitous presence in everyday products. The opposite is true in Asia and other developing regions, where consumers have long used palm oil as a primary source of cooking oil. Regardless of whether people consume knowingly or not, over the past 40 years, global consumption of palm oil has increased at a rate of 7.8 percent. The vast majority of the world’s palm oil supply, nearly 85 percent, is grown in Indonesia and Malaysia. The palm oil industry is very significant to the economies of both countries. It is the largest agricultural export from both countries and in 2010 accounted for 4.3 percent of Malaysia’s GDP and 1.4 percent of Indonesia’s. The palm oil industry also an important employer in both countries, employing as many as 3.5 million workers across Malaysia and Indonesia. However, to meet the growing global demand for cheaply produced palm oil, some producers are relying on forced labor and other forms of modern slavery. In 2012 the International Labour Organization (ILO) estimated that nearly 21 million individuals across the globe were living and working under conditions of 1 slavery, including debt bondage, forced labor, child labor, human trafficking, and sex trafficking . Like many other extractive and agricultural industries, the palm oil industry contributes to these abuses. In 2012 Accenture partnered with Humanity United to analyze the factors contributing to modern-day slavery in the global palm oil industry. The purpose of the project was to help Humanity United and its partners better understand the global palm oil market, the most prominent actors at each step of the supply chain, where and how forced labor enters the supply chain, and steps that can be taken to eliminate abusive labor practices. An Accenture team based in Kuala Lumpur worked with stakeholders in the global industry to further analyze the findings of the desk research and to refine the recommendations to address the factors that allow slavery to persist in the global supply chain. The upstream analysis focuses primarily on Indonesia and Malaysia. In addition to those countries’ significance to global production, the palm oil industry in both countries has been cited by the U.S. Department of Labor and other sources for various forms of labor exploitation, including forced and child labor. Due to limitations in publicly available data about consumption in developing economies, namely China and India, the downstream analysis focuses primarily on large companies based in Europe and North America. The report begins with The Global Palm Oil Market, detailing the importance of palm oil to the global economy. The analysis demonstrates the increasing importance of palm oil to consumers around the world and establishes the interconnectedness between consuming and producing countries. The second section, The Global Palm Oil Supply Chain, outlines the key steps in the supply chain and identifies the primary actors in the production, trade, and marketing of palm oil. The third section, Exploitative Labor Practices in Palm Oil Production, describes various examples of labor exploitation in Malaysia and Indonesia. This section also explains some of the context that allows slavery to persist in the palm oil supply chain. The fourth section, The Roundtable on Sustainable Palm Oil (RSPO), describes the work of the RSPO as the principal initiative seeking to address sustainability issues in the global palm oil industry. This 1 ILO, 2012, page 13 2
section also identifies the main challenges that the RSPO faces in order to deliver scaled, sustainable, and ethically produced palm oil. Finally, the last section of the report identifies Recommended Interventions for key stakeholder groups, namely governments and corporations, to eliminate the industry’s dependency on and exposure to slavery. 3
Table of Contents INTRODUCTION ................................................................................................................................... 2 DEFINITION OF TERMS ......................................................................................................................... 5 THE GLOBAL PALM OIL MARKET .......................................................................................................... 6 GLOBAL DEMAND FOR VEGETABLE OILS IS INCREASING RAPIDLY ............................................................................. 6 SUPPLY OF VEGETABLE OILS IS CHALLENGED TO KEEP PACE WITH DEMAND ............................................................... 7 SUPPLY OF PALM OIL IS CRITICAL TO MEETING DEMAND FOR VEGETABLE OILS ........................................................... 9 HISTORY OF PALM OIL PRODUCTION IN MALAYSIA AND INDONESIA ...................................................................... 11 ECONOMIC SIGNIFICANCE OF PALM OIL IN MALAYSIA AND INDONESIA .................................................................. 12 SUMMARY ANALYSIS OF THE GLOBAL PALM OIL MARKET ..................................................................................... 14 THE GLOBAL PALM OIL SUPPLY CHAIN ................................................................................................ 15 OVERVIEW ................................................................................................................................................. 15 UPSTREAM PRODUCTION .............................................................................................................................. 15 MIDSTREAM PROCESSING ............................................................................................................................. 26 DOWNSTREAM MARKETING .......................................................................................................................... 29 SUMMARY ANALYSIS OF THE PALM OIL SUPPLY CHAIN ........................................................................................ 32 EXPLOITATIVE LABOR PRACTICES IN PALM OIL PRODUCTION ............................................................. 33 MIGRANT LABORERS ARE FREQUENTLY TARGETS OF HUMAN TRAFFICKING INTO BONDED LABOR AND OTHER FORMS OF EXPLOITATION ............................................................................................................................................. 33 MANAGEMENT OF IMMIGRATION IS LUCRATIVE BUSINESS IN MALAYSIA ................................................................ 34 MIGRANT WORKERS IN MALAYSIA ARE ABUSED BY GOVERNMENT-‐ASSOCIATED POLICING GROUPS ............................. 36 COMMERCIAL ESTATES MAY EXPLOIT SMALLHOLDER PLANTATION OWNERS ............................................................ 37 CHILD LABOR IS EMPLOYED ON OIL PALM PLANTATIONS, SPECIFICALLY SMALLHOLDER ESTATES .................................. 37 SUMMARY OF EXPLOITATIVE LABOR PRACTICES ................................................................................................. 38 THE ROUNDTABLE ON SUSTAINABLE PALM OIL (RSPO) ....................................................................... 39 OVERVIEW OF THE RSPO MODEL ................................................................................................................... 39 RSPO CHALLENGES ..................................................................................................................................... 42 COMPETITION FROM INDONESIAN SUSTAINABLE PALM OIL (ISPO) INITIATIVE ....................................................... 45 SUMMARY OF THE RSPO .............................................................................................................................. 46 RECOMMENDED INTERVENTIONS ....................................................................................................... 47 GOVERNMENT INITIATIVES ............................................................................................................................ 47 COMPANY INITIATIVES .................................................................................................................................. 50 THE RSPO ................................................................................................................................................. 52 REFERENCES ....................................................................................................................................... 54 4
Definition of Terms CAMSA Coalition to Abolish Modern-day Slavery in Asia CPKO Crude palm kernel oil CPO Crude palm oil CSPKO Certified sustainable palm kernel oil CSPO Certified sustainable palm oil DEFRA U.K. Department for Environment, Food and Rural Affairs FELCRA Federal Land Consolidation and Rehabilitation Authority (of Malaysia) FELDA Federal Land Development Authority (of Malaysia) FFB Fresh fruit bunches FPIC Free, prior, informed consent GAPKI Indonesian Palm Oil Board (Gabungan Pengusaha Kelapa Sawit Indonesia) GDP Gross domestic product ha Hectares ILO International Labour Organization IOI IOI Group ISPO Indonesia Sustainable Palm Oil MPOA Malaysian Palm Oil Association MPOB Malaysian Palm Oil Board MT Metric tons P&Cs Principles and criteria for sustainable palm oil production PK Palm kernel RELA Volunteers of Malaysian People (Ikatan Relawan Rakyat Malaysia) RISDA Rubber Industry Smallholders’ Development Authority (of Malaysia) RSPO Roundtable on Sustainable Palm Oil WWF World Wildlife Fund 5
The Global Palm Oil Market This section provides an introduction to the global palm oil market and its role in the broader market for edible vegetable oils. Key factors driving supply and demand for palm oil are also identified. Global demand for vegetable oils is increasing rapidly Vegetable oils are a critical element of the human diet and have been used for millennia as a source of nutrition and as a medium for cooking and preparing food. As civilization has developed and as our comprehension of nutrition and cuisine has increased, so has the consumption of vegetable oils. Individuals consume more vegetable oil per capita today than at any point in history. Oils are primarily used for food purposes as cooking oil for frying and baking. In many cultures, vegetable oil serves as the base for salad dressings, margarine, and shortening; and as an ingredient in confections, baked goods, and processed foods. They serve as stabilizers, emulsifiers, and shelf-stable substitutes for dairy and animal fats. Vegetable oils are also frequently additives in pet foods. Modern commerce and industry have identified a number of new practical applications for vegetable oils. This expansion of the use of vegetable oils has resulted in greater and more complex demand. Vegetable oils are now used for a variety of commercial and industrial purposes outside of food: as the bases for common household goods such as soaps, cosmetics, toiletries, candles, paints, and even biodiesel fuels. Today the companies whose products line our pantries and medicine cabinets are all buying vegetable oils. Without necessarily realizing it, consumers around the world have come to rely on a cheap and readily available supply of vegetable oil. In 2010 global demand for vegetable oils totaled 144.76 million metric tons (MT), a significant increase from just 25.57 million MT in 1970 (see Figure 1). The growth in demand is attributable both to growing global populations and to an increase in per capita use of vegetable oils. 160,000,000 140,000,000 120,000,000 100,000,000 ConsumpIon (MT) 80,000,000 60,000,000 40,000,000 20,000,000 -‐ 1970 1980 1990 2000 2010 Asia Europe Africa North America South America Central America & Caribbean Oceania 2 Figure 1 - Consumption of Vegetable Oil (MT), 1970-2010 (FAOSTAT, 2010) The most significant increase in vegetable oil consumption has occurred in Asia and South America (see 3 Table 1), where the use of oils has historically been low . As incomes have risen in recent decades, 2 Calculated from FAOSTAT, 2010a; FAOSTAT, 2010c 3 Calculated from FAOSTAT, 2010a; World Bank, 2012b, Population, total 6
households with previously constrained food budgets are able to afford cooking oil and thus consume vegetable oil more regularly. This rise in incomes, coupled with the proliferation of cheaper options such as palm oil, has allowed these countries to participate in the global vegetable oil market. Region 1970 1980 1990 2000 2010 Compound Annual Growth Rate Africa 6.7 8.4 9.2 9.5 13.4 1.7% Asia 3.6 5.2 8.1 12.1 17.8 4.1% Central America & Caribbean 15.5 22.2 32.9 33.3 39.2 2.4% Europe 13.0 16.8 18.8 22.3 36.7 2.6% North America 15.9 19.8 23.0 29.2 27.6 1.4% Oceania 7.1 10.2 19.1 23.7 24.1 3.1% South America 7.4 12.8 13.5 18.3 31.2 3.7% World 7.0 9.2 11.5 14.9 21.1 2.8% Table 1 - Oil Consumption by Region (MT per 1,000 people), 1970-2010 (FAOSTAT, World Bank) Per capita consumption of vegetable oils is also increasing in the developed regions of the world. Here consumption is largely attributable to consumers’ higher use of processed foods and manufactured, nonfood household items. These products represent some of the fastest-growing categories in the retail sector. To a lesser extent, increased consumption of vegetable oils can be attributed to the consumption of biodiesel fuel. European governments especially, but also those in other developed countries, have committed to increasing national investment in green fuels to replace harmful petrochemicals. The use of biodiesels is still relatively small, but it is quickly growing. For example, between 2000 and 2010, the use 4 of biodiesel in Europe grew by a compound annual growth rate of 38.4 percent . As scientific innovations continue to identify efficiencies in the production and consumption of biodiesels, this industry’s demand for vegetable oils will likely increase dramatically. Supply of vegetable oils is challenged to keep pace with demand The drivers of vegetable oil demand are all growing and will continue to contribute to a higher global demand for vegetable oils. The global appetite for vegetable oils is placing pressure on the global economy to produce a supply to keep pace with this growth. When the supply of vegetable oils does not meet demand, the consequences are dramatic. During the 5, twelve-month period from June 2007 until June 2008, the price of vegetable oils doubled. Government interventions, such as trade quotas and moratoriums on biodiesel production, were required to artificially lower the global demand for vegetable oils and settle the price of oils back to pre-crisis levels. While vegetable oil prices have not experienced the same dramatic spikes in recent years, they continue to rise due to the structural growth in demand and constrained supply. In December 2011, the 12-month rolling 6,7 average price of vegetable oils actually surpassed the record levels of 2008. 4 OECD, 2012 5 Calculated using historical prices (1982-2012) for the four major vegetable oils: palm oil, soybean oil, sunflower oil, and rapeseed oil ; World Bank, 2012a 6 Calculated using 12-month average prices for the four major vegetable oils: palm oil, soybean oil, sunflower oil, and rapeseed oil 7
One method to increase the supply of vegetable oils is to increase the amount of land planted with oil crops. Reflecting the importance of these crops and the oils they produce, countries have expanded the 8 area planted with oil palm at a compound annual growth rate of 2.2 percent (see Figure 2). While this is a significant allocation of land to the supply of vegetable oils, increasing planted land will grow supply by 9 only half of the rate of demand . The finite supply of land will become increasingly constrained, so it is clear that another approach to increasing oil production must be identified to meet the required supply of vegetable oils. 250.00 200.00 Million hectares 150.00 100.00 50.00 - 1970 1975 1980 1985 1990 1995 2000 2005 2010 Soybeans Rapeseed Seed cotton Sunflower seed Oil palm fruit Coconuts Olives 10 Figure 2 – Land Planted With Oil Crops (million ha), 1970–2010 (FAOSTAT) One such approach is identifying innovative ways to increase the yield of existing plantations, through science and better management. While considerable investment is made in agricultural research, with the objective of identifying practices that deliver greater productivity, the yields of most oil crops have increased only marginally (see Figure 3). However, an alternative strategy is available: switching to higher-yield crops. This has led to expansion in the planting of palm oil crops. 7 World Bank, 2012a 8 FAOSTAT,2010a 9 Calculated from FAOSTAT, 2010a; FAOSTAT, 2010c; World Bank, 2012b, Population, total 10 FAOSTAT, 2010a 8
3.50 3.00 Metric tons per hectare 2.50 2.00 1.50 1.00 0.50 - 1970 1975 1980 1985 1990 1995 2000 2005 2010 Coconut Palm Olive Rapeseed Seed Cotton Soybean Sunflower 11 Figure 3 – Yield of Prominent Oil Crops (MT/ha), 1970-2010 (FAOSTAT) Supply of palm oil is critical to meeting demand for vegetable oils The oil palm grows in tropical climates near the equator and produces bunches of oily palm fruit called fresh fruit bunches (FFB). Palm oil is processed from the fruit of the oil palm tree and is an increasingly important global oil crop, a category that also includes soybeans, rapeseed, sunflowers, cotton, groundnuts, and olives. Compared to these other oil crops, the oil palm is the most prolific producer of oils. Unlike alternatives, the oil palm produces fruit year round, with each tree typically yielding three or four annual harvests. The fruits also contain more oil than typical feedstock, because two distinct and marketable forms of oil can be processed from each fruit: palm oil from the flesh of the fruit and palm kernel oil from the fruit’s core. These characteristics result in the oil palm producing 3.2 MT of oil per hectare per year — nearly 4.5 12 times more oil than rapeseed, the next most productive oil crop. In addition to their natural productivity, oil palms require less maintenance and care than alternative oil crops. Oil palms mature after 3 years and fruit consistently for roughly 20 years before their yield begins to deteriorate and the tree must be replanted. The high productivity and low maintenance requirements of oil palm result in relatively low production costs for palm oil. This high productivity and low production cost allow palm oil to be marketed profitably at a lower price than other oils. Consistently over the past 30 years, palm oil has been the lowest-cost alternative among vegetable oils (see Figure 4). As the low-cost alternative, palm oil has become the preferred oil of global buyers and suppliers who are largely indifferent to the subtle differences between major vegetable oils that are by and large considered commodity goods. As a result, the production and consumption of palm oil has proliferated. 11 FAOSTAT, 2010a 12 FAOSTAT, 2010a 9
2,500.00 USD per metric ton 2,000.00 1,500.00 1,000.00 500.00 - Sep-02 Feb-03 Jul-03 Dec-03 May-04 Mar-05 Aug-05 Jan-06 Jun-06 Nov-06 Apr-07 Sep-07 Feb-08 Jul-08 Dec-08 May-09 Oct-09 Mar-10 Aug-10 Jan-11 Jun-11 Nov-11 Apr-12 Sep-12 Oct-04 Index Palm Soybean Rapeseed Sunflower 13 Figure 4 - Prices of Common Vegetable Oils (USD/MT), 2002-2012 (World Bank) The consumption of palm oil has increased at a compound annual growth rate of 7.8 percent between 14 15 1970 and 2010. In 2012, 53.89 million MT of palm oil was consumed globally. In relative terms, palm oil accounted for only 9.6 percent of total global vegetable oil consumed in 1970. By 2010, palm oil accounted for 33.7 percent of the total global vegetable oil consumed — more than any other vegetable oil (see Figure 5). 100% 90% 80% 70% Non-Major Oils 60% Sunflower Oil 50% Rapeseed Oil 40% Soybean oil 30% Palm Oils 20% 10% 0% 1970 1980 1990 2000 2010 16 Figure 5 – Relative Consumption of Major Vegetable Oils (Percent of Total Vegetable Oils), 1970-2010 (FAOSTAT) Given the tremendous land resources required to produce vegetable oils, few countries produce more oil than they consume. However, due to the tremendous productivity of oil palm trees, palm oil is widely traded globally. From 2011 to 2012, palm oil accounted for 67.5 percent of the vegetable oil traded in the 13 World Bank, 2012a 14 FAOSTAT, 2010a; FAOSTAT, 2010c 15 USDA, 2011 16 Calculated from FAOSTAT, 2010a, and FAOSTAT, 2010c 10
open international market (see Figure 6). During the same period, 75 percent of palm oil produced was 17 traded internationally. The vast majority of this traded oil is produced in two countries, Malaysia and Indonesia. 4.8% 5.0% 6.6% Palm Oils Rapeseed Oil 16.0% Total: 58.2 Soybean Oil million MT Sunflower Oil 67.5% Other Major Vegetable Oils 18 Figure 6 – Global Exports of Vegetable Oil, 2011-2012 (USDA) History of palm oil production in Malaysia and Indonesia Commercial planting of oil palm began in the early 20th century, when British industrialists and commodities traders recognized that the Malaysian climate and soil was ideally suited to the native west African oil palm. Landholders reallocated fields previously planted for rubber and other agricultural commodities in order to grow oil palm trees. During the 1960s, the area under oil palm cultivation in 19 Malaysia soared, with an annual growth of 21.1 percent. Within this period, Malaysia gained independence from Britain. The new government of Malaysia oversaw the repatriation of major foreign palm-oil producers. Operations previously under foreign ownership were sold to Malaysian buyers. The government also maintained partial ownership of many companies. The growing demand for vegetable oils and the support of the Malaysian government led to the growth of domestic private investment in oil palm plantations. During the 25-year period between 1961 and 1986, 20 palm oil production in Malaysia grew at an astounding average annual rate of 180.8 percent. In the 1980s, Indonesia recognized the potential of the palm oil industry and opened its borders and lands to investment from Malaysian and Indonesian palm oil companies. Throughout the decade, these companies contributed to drive annual growth in the harvested area of oil palms in Indonesia of 18.9 percent. This rapid growth of oil palm plantations came at the expense of natural forests, peat lands, and less efficient plantations, which were replaced by commercial oil palm plantations. This expansion of land use for palm oil production in Indonesia has continued, given the wealth of land available for agriculture. 17 USDA, 2011 18 USDA, 2011 19 FAOSTAT,2010a 20 FAOSTAT,2010a 11
In 2005, Indonesia overcame Malaysia to become both the largest cultivator of oil palm by area and the 21 largest producer of palm oil in the world by volume. In 2010, Indonesia and Malaysia collectively produced 83.5 percent of the world’s palm oil and 87.9 percent of the palm oil that is traded globally. Outside of these two countries, only twelve countries are net exporters of palm oil and collectively produce 8.8 percent of the world’s palm oil and account for only 5.3 percent of that which is traded (see Figure 7). Indonesia Malaysia Thailand Nigeria Colombia Papua New Guinea China India EU-27 Pakistan United States Bangladesh All others 22 Figure 7 - Production, Trade, and Consumption of Palm Oil, 2010 (FAOSTAT) On the other hand, 180 countries imported palm oils in 2010. Excluding Malaysia and Indonesia, seven of the top ten consumers of palm oil are significantly dependent on imports from Malaysia and Indonesia to meet domestic demand for palm oil: Europe, China, India, Pakistan, Egypt, the United States, and 23,24 Bangladesh. Economic significance of palm oil in Malaysia and Indonesia The commitment of limited land resources to the palm oil industry is the most evident indicator of the importance that Malaysia and Indonesia place on the palm oil industry. You cannot travel in either of these countries without being overwhelmed by the number of oil palm plantations dotting roads and rural communities. Malaysia is 15.2 percent covered with oil palm trees, including 63.4 percent of its 25 agricultural land. In Indonesia oil palms cover 4.4 percent of the land, including 15 percent of that used for agriculture. This commitment is owed to the tremendous wealth created by the palm oil industry. 26 Palm oil is Malaysia’s largest agricultural export and was responsible for USD 18.6 billion in 2010 — 4.3 percent of GDP (see Table 2). Palm oil is also Indonesia’s largest agricultural export and accounted for 27 USD 15.2 billion in 2010 — 1.4 percent of GDP. 21 FAOSTAT,2010a 22 Calculated from FAOSTAT, 2010a, and FAOSTAT, 2010c 23 Countries with a ratio of imports-to-consumption greater than 0.95 considered dependent on imports to meet domestic demand 24 FAOSTAT, 2010c 25 World Bank, 2012b 26 MPOB, 2011 27 FAOSTAT,2010c 12
Country Palm Oil Agricultural (1) / (2) Foreign (2) / (3) GDP (4) (3) / (4) (1) / (4) Exports (1) Exports (2) (percent) Exports (3) (percent) (USD mil.) (percent) (percent) (USD mil.) (USD mil.) (USD mil.) Malaysia 18.6 25.9 51.1 199.0 13.0 430.9 46.2 4.3 Indonesia 15.2 30.7 49.5 158.1 19.4 1,070.4 14.8 1.4 Table 2 – Economic Contribution of Palm Oil Industry in Malaysia and Indonesia, 2010 (FAOSTAT, CIA World Fact Book, 28 MPOB) The economic potential of the palm oil industry has been an opportunity to engage low-income citizens in modern industry and commerce and to drive broad economic development. Historically, the Malaysian government embraced the palm oil industry as a driver of economic growth and as a potential source of income for impoverished Malaysians. The government founded inclusive programs like the Federal Land Development Authority (FELDA), the Federal Land Consolidation and Rehabilitation Authority (FELCRA), and the Rubber Industry Smallholders’ Development Authority (RISDA), which provided land and title to poor native Malaysians under smallholder farming agreements. However, it is unclear to what extent the industry has improved livelihoods for Malaysians, as the majority of the workers are international migrants. The government of Indonesia is similarly embracing palm oil as an engine for economic development that brings industry to remote regions of the country — often for the first time — and is anticipating increased job opportunities for subsistence communities previously at or near the poverty line. While the palm oil industry has been viewed as a driver of broad economic development, it has also given rise to some of the largest companies in Malaysia and Indonesia and has made a small group of executives of these firms extremely wealthy. Four of Malaysia’s largest listed companies, by market capitalization, have significant interests in the 29 palm oil industry : • Sime Darby Berhad (#3) • Genting Group (#5) • IOI Group (#7) • Kuala Lumpur Kepong Berhad (#12) Other major palm oil companies in Malaysia include Kulim Malaysia, Ta Ann Group, Tsh Resources, Hap Seng Plantations Holdings, and IJM Plantations Bhd. 30 On an individual basis, many of Malaysia’s richest people owe their fortunes to the palm oil industry . It is estimated that six individuals with high stakes in the palm oil industry collectively held net income of USD 19.6 billion in 2012, including: • #1: Robert Kuok, the founder of Singapore-based Wilmar International • #4: Lee Shin Cheng, the CEO of IOI Group • #11: Lee Oii Hian and Lee Hau Hian, the joint largest shareholders of Kuala Lumpur Kepong Berhad • #20: Lau Cho Kun, the largest shareholder of Hap Seng Holdings Berhad • #26: Chan Fong Ann, the retired director and a major shareholder of IOI Group 28 FAOSTAT 2010, CIA World Fact Book 2010, MPOB 2010 29 Bursa Malaysia, 2011 30 Forbes, 2012a 13
In Indonesia, some of the largest companies listed publically operate in the palm oil industry, including Golden Agri Resources (GAR), Royal Golden Eagle, Salim Ivomas Pratama PT, PT Bakrie Sumatera Plantations Terbuka, PT London Sumatra Indonesia, and First Resources Limited. Many of Indonesia’s richest people have significant stakes in these large organizations and owe their fortunes to the palm oil industry. It is estimated that five of Indonesia’s 40 wealthiest individuals have significant interests in the palm oil industry and have amassed a collective net income of USD 18.3 31 billion , including: • #3: Eka Tjipta Widjaja, the largest shareholder of Golden Agri Resources • #5: Anthoni Salim, the head of Salim Ivomas Pratama • #6: Sukanto Tanoto, the owner of Royal Golden Eagle • #7: Martua Sitorus, the COO of Wilmar International • #20: Ciliandra Fangiono, the head of First Resources Limited Summary analysis of the global palm oil market Palm oil is an incredibly important, globalized commodity that will continue to be the key component of the world’s supply of vegetable oil. The broad global demand for palm oil will continue to rely heavily on Malaysia and Indonesia, which are the major producers and exporters of the world’s palm oil. The rise of the palm oil industry in these countries has generated tremendous wealth for the national economies of Malaysia and Indonesia and serves as one of the principal sources of foreign revenues through export. This industry has given rise to some of the largest and most influential organizations in each country. In the next section, the national industries of Malaysia and Indonesia will be examined more closely. In particular, this section will analyze how major segments of the palm oil supply chain, and the companies that operate within these segments impact the industry. 31 Forbes, 2012b 14
The Global Palm Oil Supply Chain This section outlines the principal activities associated with the production and marketing of palm oil. An overview of each segment of the supply chain is provided, with an analysis of critical inputs and outputs in Malaysia and Indonesia. The major organizations that operate in each segment are identified, with the major drivers of their performance that explain their impact on the industry. Overview Palm oil is largely produced in Malaysia and Indonesia and then traded to countries around the world to be used for a number of consumer and commercial purposes. Before it reaches consumers, palm oil moves through a series of production activities, each of which adds value to palm oil. These activities can be grouped into segments: upstream production, midstream processing, and downstream commerce (see Figure 8). Upstream production is largely concentrated in Malaysia and Indonesia and covers the series of activities that produce crude palm oils from primary inputs. Midstream processing involves the processing of marketable forms of palm oil from intermediary inputs, primarily crude palm oils. Downstream commerce is highly decentralized and distributed globally where palm oil is sold. This segment involves the manufacturing and marketing of goods from intermediary palm oil inputs. Figure 8 - Palm Oil Supply Chain Schematic Upstream production Growing Growing is the first major activity in the palm oil supply chain and involves the production of fresh fruit bunches (FFB) from oil palm trees. FFB are the primary feedstock of palm oil and are cultivated and harvested by commercial growers with the primary inputs of (1) tropical, agricultural planted land and (2) plantation-based labor. Historically, oil palm cultivation has been considered a key economic activity in both Malaysia and Indonesia, a critical source of employment and wealth generation. In both countries, governments have encouraged this industry by supporting land acquisitions by commercial growers, and by developing favorable conditions for growers to recruit unskilled labor for plantation-based work. 15
Growing Input: Planted Land Land is the most important input for growing oil palm trees, and is also one of the most contentious issues in the palm oil industry. Oil palms are tropical plants that prosper in a tropical climate. The land that is cleared for oil palm plantations is often tropical forest or peat land rich in biodiversity, which indigenous communities have traditionally depended on for their livelihoods. These lands also serve a crucial role in reversing the consequences of global greenhouse gas emissions. Historically, the availability of good agricultural land suitable for planting oil palm is one of the key reasons that the industry has proliferated in Malaysia and Indonesia. Today land allocation is significantly more regulated and subject to complex land ownership debates, primarily with indigenous peoples and other communities that have historical claims to land ownership. 1,600,000.00 The land in Malaysia and Indonesia falls into three major categories: (1) agricultural land that is used 1,400,000.00 for crops and pasture, (2) arable land, and (3) forested land (see Figure 9). Both Malaysia and Indonesia have drawn considerable criticism for 1,200,000.00 Palm Oil designating environmentally important natural Cropland forests for commercial agriculture. In Malaysia, 1,000,000.00 Other Crops deforestation depletes 0.4 percent of the country’s 32 natural forests annually. Since 1980, however, 800,000.00 oil palm plantations have largely grown neutral to Arable Land forests. Expansion of oil palm plantations has 600,000.00 been achieved by replacing other croplands, Permanent although it is unclear if this trend will continue with 400,000.00 Pasture the potential for new expansion of palm oil Forested Area plantations in the provinces of Sabah and 200,000.00 Sarawak (see Table 3). At present, it is clear that in Malaysia, land for palm oil is approaching a -‐ ceiling. Figure 9 – Distribution of Land (ha) Region Area Palm Plantation Area Area Planted (Ha) (Ha) with Oil Palm (percent) Peninsular Malaysia 13,233,900 2,546,760 19.2 Sabah 7,336,100 1,431,762 19.5 Sarawak 12,445,000 1,021,587 8.2 Total 33,015,000 5,000,109 15.1 32 World Bank, 2010b 16
33 Table 3: Malaysian Palm Plantations by Region, 2011 (MPOB) Indonesia is a different story. Forested land is increasingly razed for commercial purposes, including palm 34 oil. In Indonesia, deforestation is occurring at a rate of 0.6 percent annually. This is a troubling sign for the future of deforestation in Indonesia. It is already occurring at a rate 50 percent greater than deforestation in Malaysia. While palm oil plantation expansion in Malaysia is declining, in Indonesia, growth in new plantations is still extremely high and has likely not yet reached its peak (see Table 4). Indonesia is planning to invest heavily in new oil palm plantations in the provinces of Kalimantan and is 35 projected to double its area planted with oil palm by 2020. Province Area Palm Plantation Area Area Planted (Ha) (Ha) with Oil Palm (percent) Riau 8,702,300 1,801,210 20.7 Central Kalimantan 15,356,400 1,085,158 7.1 Sumatera Utara 7,298,100 1,057,769 14.5 Sumatera Selatan 9,159,200 737,191 8.0 West Kalimantan 14,730,700 545,805 3.7 East Kalimantan 20,453,400 494,983 2.4 Jambi 5,005,800 494,078 9.9 Others 100,451,100 1,820,238 1.8 Total 181,157,000 8,036,432 4.4 36 Table 4: Indonesian Palm Plantations by Province, 2010 (PWC) Growing Operating Models There are three principal types of plantation that apply different approaches to optimize the productivity and efficiency of growing oil palm trees. These schemes are: (1) private estates, (2) smallholder estates, and (3) government estates. These models differ critically in the practices applied on plantations, and the ownership and key beneficiaries of operations. Private estates are plantations operated by a single, typically commercial, owner. The private estate model has been adopted by most commercial growing operations, and most of the land planted with oil palm is operated under this model. Private estates produce palm oil through an industrial agriculture approach that aims to apply best agricultural and management practices in order to maximize the production of palm oil feedstock. To maximize output, private estate plantations are scaled operations that typically cover thousands of hectares of land. These hectares are densely and uniformly planted with oil palm trees to facilitate the harvesting of FFB. Practices often applied by private states include: • Selective breeding of seedling oil palms in co-located nurseries to optimize the characteristics of trees for greater yields • Management of replanting schedules to ensure plantations are consistently planted with an optimal distribution of mature and immature oil palm trees • Application of fertilizers and pesticides (or other forms of fertilization and pest management) to ensure trees remain healthy and highly productive 33 MPOB, 2012 34 World Bank, 2012b 35 AFP, 2009 36 PWC, 2010 17
• Labor recruitment through manpower organizations and labor brokers • Integration with downstream operations, specifically extraction operations Growing palm oil under the private estate model typically produces the highest yields and profitability, because large companies can afford to buy agricultural chemicals such as pesticides and fertilizers, tend to have better seedlings and crops to select from, and produce on more fertile land. Commercial growers therefore prefer private estates. However, this model requires large plots of desirable land, an input that is a potential constraint to growing operations, due to cost and limited availability. Commercial growers are increasingly turning to purchasing FFB from smallholders to secure critical FFB feedstock. Smallholder estates are plantations that cultivate less than 50 hectares of land. In Malaysia, smallholder 37 operations account for 32.9 percent of cultivated land. In Indonesia, smallholder operations are even 38 more significant, accounting for 38 percent of cultivated land. Smallholder estate models are intended to be systems for distributing wealth to lower-income households and are supported by both Malaysian and Indonesian governments. Smallholder estates can be separated into two groups, dependent smallholders and independent smallholders. Dependent smallholders are plantations whose land is owned by individuals, not corporations, but there is a contracted or noncontracted dependency on large, corporate private estates. Many dependent smallholder schemes involve the management of many small plantations under decentralized family ownership around a central private estate. Under these schemes, individual smallholders maintain ownership of the land but remain highly integrated with private estates. Through this relationship, private estates can encourage and support the application of many practices commonly used on their own land — essentially expanding the planted areas of oil palm without making the investment in land themselves. Under these schemes, dependent smallholder estates are typically bound to sell FFB to the central 39 private estate at a predetermined, nonmarket price. 100% 80% 60% Smallholders Government Schemes 40% Private Estates 20% 0% Malaysia Indonesia 40 Figure 10 - Distribution of Land by Production Model, 2011 (MPOB, 2012; IFC, 2011) Independent smallholder estates are small estates that are not formally tied to a private estate. Independent estates may be small, family-operated plantations or may be larger estates operated by a hired management team and labor force. Without ties to a corporate private estate, these plantations are typically less capital-intensive, and sophisticated operations and specific practices vary significantly based on the capital and experience of the estate’s owner or manager. Independent estates sell FFB on the open market and so are highly exposed to the fluctuating price of FFB. Given the prompt degradation 37 MPOB, 2012 38 MPOB, 2012 39 Teoh, 2002 40 MPOB, 2012 18
of FFB once harvested, these estates are frequently highly exposed to the influence of downstream processors of FFB. Government schemes are initiatives operated by the governments of producer countries to encourage the widespread growth of oil palm cultivation, as well as the distribution of wealth to lower-income citizens. Malaysia in particular has many active government schemes. Government schemes operate similarly to dependent smallholder schemes, where the associated central estates are government-owned organizations or estates owned collectively by participating smallholders. This is the model applied by FELDA, the first and most notable government scheme in Malaysia. Under FELDA, smallholders operate estates under a mortgage-like arrangement wherein they contribute scheduled payments to the scheme 41 before taking full possession of the land. Other similar schemes have been developed both at the federal and state levels. Growing Input: Labor Growing is a very labor-intensive activity and accounts for much of the job creation associated with the palm industry. While there are significant differences in the practices applied in different types of plantation operations, production nevertheless involves the same key activities of planting, cultivating, and harvesting oil palms. Despite the many management processes that have been developed to improve production, plantations continue to be highly labor-intensive operations relying on unskilled labor for the following key activities: • Clearing and preparing the land for plantations, which may include removing previous cultivated and wild plants; removing aged oil trees; tilling; and irrigation • Planting seedling crops • Fertilizing planted crops, which typically involves spraying crops with petrochemical-based fertilizers • Managing pests and diseases, which typically involves spraying crops with chemical pesticides, namely paraquat • Harvesting FFB from mature oil palm, which is typically performed using long sickles to slice FFB away, collecting the felled FFB, and collecting any loose fruitlets that may have become separated from the FFB when it hits the plantation floor • Delivering FFB to palm oil mills for further processing While the amount of time required to complete these activities fluctuates across plantations, the labor-to- land ratio (number of workers for each hectare of land) is commonly one worker for every 10 hectares of 42 land. Smallholder plantations, such as those on dependent estates and government schemes, are typically quite small, between 2 and 10 hectares of land. Owners of smallholder estates are typically capable of meeting their own labor requirements, supported during peak harvest season by temporary workers. Smallholder estates have only marginal exposure to the market for laborers. Larger estates, however, such as private estates and larger independent smallholders, must hire workers. The majority of workers in the palm oil industry work on large estates. Securing reliable labor is one of the key challenges for plantations, which are typically located in remote, rural communities far away from labor markets. Rural communities often lack the basic infrastructure that is required to support worker communities, such as housing, markets, schools, hospitals, commercial businesses, utilities, and security. It therefore often falls to plantations to create worker communities, providing the entire infrastructure. 41 Edge, 2012d 42 Abdullah, 2010, page 1 19
In both Indonesia and Malaysia, palm oil growers are compelled to recruit unskilled labor from distant markets to work and live on their estates. In Malaysia, working in the palm oil sector is not highly desirable to local populations, given that it is dangerous, difficult, and relatively low-paying in comparison to service-based work. Even in rural communities, there is often little supply of local labor. Malaysian palm oil growers typically look to foreign labor markets to recruit workers. Roughly 70 percent of laborers on oil palm plantations are foreign migrants, most commonly from neighboring Indonesia, which has a 43 large, low-income population and workforce. Workers also commonly migrate from Bangladesh, India, 44 Cambodia, and Thailand. While this cross-border labor market has many positive economic functions for growers and migrant workers, it is also a source of significant concern and potential labor exploitation. Oil growing is an equally significant source of jobs in Indonesia, where plantations employ as many as 45 800,000 laborers and indirectly account for as many as 3 million jobs in downstream activities. In 46 Indonesia, workers are often recruited to work on plantations far from their homes. Growing Output: FFB Volume The primary output of growing is the FFB that are later processed into palm oil. In 2010 the global output 47 of FFB was 210 million MT, with each hectare of oil palms yielding on average 14.06 MT. 25 Metric Tons of FFB per Hectare 20 15 10 5 0 1961 1966 1971 1976 1981 1986 1991 1996 2001 2006 Indonesia FFB/Ha Malaysia FFB/Ha Others FFB/Ha World + (Total) FFB/Ha Figure 11: Plantation Yield (MT of FFB per ha), 1961-2010 (FAO, 2010a) In 2010 Indonesia produced 40.8 percent of the global output of FFB, 86 million MT. Indonesian plantations dramatically outperformed the global average yield, producing 17.2 MT of FFB per hectare of 48 planted land. In 2010 Malaysia produced 40.2 percent of the global output of FFB, 84.8 million MT. Malaysian plantations are the most productive plantations globally, yielding on average 21.2 MT per hectare of planted land. Both countries outperform other countries, as few others have mature plantation models that allow significant volumes of FFB to be produced per hectare of land. Major Growing Organizations 43 Robertson, 2008 44 Robertson, 2008 45 IFC, 2010 46 Jiwan, 2011 47 FAOSTAT, 2010a 48 FAOSTAT, 2010a 20
The most influential organizations involved in the growing of oil palm are those large, listed companies that own and operate private estate plantations in both Malaysia and Indonesia. Many of these organizations are integrated into multiple sectors of the palm oil industry, and many are true conglomerates operating divisions in industries completely separate from palm oil and agricultural commodities. Several of these organizations were among the earliest entrants to the respective Malaysian and Indonesian industries. With the phenomenal growth of the industry, these companies have also grown and are some of the largest, most influential, most profitable businesses in Southeast Asia (see Table 5). Several of the Malaysian-owned businesses in particular are highly influential due to their ties to the national government. During the 1970s, the Malaysian government purchased British-owned palm companies and repatriated these businesses to Malaysian ownership. This process often left the government with partial ownership or otherwise significant interests in the success of the palm oil industry. Today, these companies have significant power due to their history, size, ownership, and economic importance. These characteristics mean that palm oil conglomerates often work closely with a government also responsible for regulating the major inputs to the palm oil industry, land, and labor. In Indonesia many of the earliest entrants in the palm oil industry have grown to become the largest conglomerates in the country. Today their owners are some of the wealthiest, most influential businesspeople in the country. This influence has led to significant ties between the palm oil industry and the government. As a result, many conglomerates are rumored to be influential in setting national policies impacting the palm industry. Sime Darby Berhad is Malaysia’s largest conglomerate, with annual revenues of USD 13.9 billion in 49 2011. During the 1970s it was repatriated under Malaysian ownership by the national government. It is one of the largest single growers in the world, with over 633,000 hectares of cultivated land in Malaysia and Indonesia, most of which is used to grow oil palm. In 2011, Sime Darby’s plantation business accounted for roughly USD 9.7 billion in revenue. In addition to growing oil palm, the company has 50 significant interests in the downstream activities of extracting and refining. Wilmar is a Singaporean palm oil conglomerate, partially owned by American commodities giant Archer- Daniels-Midland, and it is the largest agribusiness in Asia, by revenue. Wilmar operates 244,965 hectares of its own plantations in Indonesia and Malaysia to supply its extensive refining and consumer oil 51 businesses, and it earned an astounding USD 30.4 billion in 2011. Kuala Lumpur Kepong is another large, Malaysian, integrated palm-oil conglomerate, with revenues of USD 7.2 billion in 2011. The company operates 187,084 hectares of land for oil palm plantations that feed 52 its downstream extracting, refining, and manufacturing operations. The Sinar Mas Group/Golden Agri Resources (GAR) is a large, Indonesian-Singaporean, integrated palm-oil conglomerate with annual revenues of USD 3.5 billion. Sinar Mas and its associated subsidiaries run growing operations with a total of 442,470 hectares of cultivated land. In addition, Sinar Mas operates 53 extracting, refining, and consumer-goods businesses. The IOI Group is a Malaysian, integrated palm-oil conglomerate that operates 155,779 hectares of plantations in Malaysia and Indonesia. IOI’s plantations feed its downstream, international refining 54 operations. Altogether IOI earned USD 5.2 billion in revenue in 2011. 49 Sime Derby, 2011 50 Sime Darby, 2011 51 Wilmar, 2011 52 KLK, 2011 53 GAR, 2011 54 IOI, 2011 21
FELDA is the largest oil-palm landholder in the world, operating both commercial private estates and smallholder plantations that collectively earned USD 11.8 billion in 2009. In addition to its plantation activities, FELDA operates a diversified line of businesses that include extracting, refining, trading, and 55 marketing consumer goods, as well as many unrelated businesses in disparate industries. These top integrated palm-oil companies are some of the largest holders of land under oil palm cultivation and feature prominently among the top 25 plantation landholders by area (see Table 5). Combined, these 25 companies represent 4.47 million hectares of planted land or 32.6 percent of the global total land planted with palm oil. They account for an estimated 120.41 million MT of FFB or 50.1 percent of the total global volume. This entails a moderate level of concentration at the grower level, but also means that ownership of much of the growing operations in Malaysia and Indonesia is fragmented. 56 Table 5: Top 25 Oil Palm Plantation Landholders, 2011 Extracting Extraction is the second major activity in the palm oil supply chain and involves the extraction of crude palm oil (CPO) and crude palm kernel oil (CPKO) from FFB. Extraction includes two major processes: 55 FELDA, 2011 56 Calculated from Hardman, 2011; Sime Darby, 2011; GAR, 2011; Wilmar, 2011; KLK, 2011; Astra, 2011; First Resources, 2011; Lonsum, 2010; Bakrie & Brothers, 2010; Hap Seng, 2011; Kulim, 2011 22
milling and crushing (see Table 6). Milling is the processing of the FFB to extract CPO from the fruit’s mesocarp. This process also releases the palm kernel from the fruit. Crushing is the processing of palm kernels into CPKO. Once harvested by growers, the oil molecules in FFB begin to break down, causing an overall deterioration to the quality of the CPO that will be extracted. Thus, it is crucial that FFB are milled within 48 hours of harvesting. This requirement means growers must work collaboratively and closely with milling organizations and facilities. Mills are therefore located on or extremely close to oil palm plantations. Typically, mills are owned and operated by individual growers or grower collectives. Milling is a highly automated process. Typically FFB are delivered to the mill by growing staff. The FFB are loaded onto a conveyor belt and move through a series of automated steps: • First, FFB are sterilized by steam in large, pressurized containers. Sterilization stops the breakdown of oils in the fruit and kills any bacteria on the FFB. • Once sterilized, individual fruits are removed from bunches in large threshing drums. Empty fruit bunches are removed as a by-product of this process. While empty fruit bunches were once considered refuse, these are now typically used as fuel for the milling process. • Individual fruits are moved to press digesters, which use steam and physical stirring to break down the fleshy mesocarp and to loosen this mass from the palm nut. This creates a mash that is physically extracted using a screw press. Pressing separates the fruit oil from the fruit solids, which are called the press cake and are redistributed to specialist facilities for crushing. • The oil is conveyed to tanks, where it is diluted, clarified, purified, and eventually dried, at which point it is considered crude palm oil. Oily sludge is created as a by-product of this process and is further processed to recover any remaining oil. The by-product is called palm oil mill effluent and is disposed of at specialized facilities called effluent treatment plants. • Crushing is a highly automated process performed at separate, specialized facilities. The press cake recovered from the milling process is administered to a specialized tool, where the palm nut is recovered and separated from the fibrous cake, which is used as fuel for the crushing process. • Once separated, the palm nut is cracked and the palm kernel is recovered and separated from its shell by a winnowing system. The remaining shell is discarded. Palm Oil Component Percent of Total Biomass Empty Fruit Bunches 23.5 Crude Palm Oil 22.5 Palm Oil Mill Effluent 20.0 Palm Oil Cake 18.0 Palm Kernel Shell 9.0 Palm Kernel 7.0 57 Table 6 - Breakdown of FFB Biomass by Palm Oil Component (MPOB, 2012) Extracting Input: Capital 58 As of 2011, there were 426 mills in Malaysia, with a total capacity of 99.4 million MT of FFB. These mills are distributed across Malaysia, with 56.1 percent of capacity in peninsular Malaysia, 31.9 percent in 59 Sabah, and 12 percent in Sarawak. Mills in Malaysia are operated in a highly efficient manner where 57 MPOB, 2012 58 MPOB, 2012 59 MPOB, 2012 23
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