Excellence in Instrument Transformers

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Excellence in Instrument Transformers
Excellence
in Instrument Transformers
Excellence in Instrument Transformers
The Trench Group

The Trench Group is well represented
throughout the world with
manufacturing plants in North America,
South America, Europe and Asia having
a combined expertise of more than 170              Trench® Austria GmbH      Trench® China - Shenyang
years. A worldwide sales network ensures
efficient, knowledgeable communications
with our customers.

TRENCH: A specialized manufacturer                  Trench® Brasil Ltda      Trench® China - Shanghai
of high voltage electrical equipment
dedicated to serving the electrical
industry world-wide through
engineering, service and commitment.
Many reasons exist to explain why power
companies, research institutes and                 Trench® Canada - Ajax        Trench® France S.A.
electrical engineering companies in many
nations rely on superior technologies of
Trench. Our product line is based on in-
depth competence in development and
manufacturing. A highly significant fact
in this concept is the independence of        Trench® Canada - Scarborough   Trench® Germany GmbH

Trench in all of its key core competencies
including: insulation, windings,
capacitors, electronics and systems
engineering technologies. We develop
and master these key technologies in-
house, which provides a significant           Trench® Canada - Scarborough    Trench® Switzerland AG

quality factor and increases our ability to
solve customer problems.

                                              Trench® Canada - Scarborough     Trench® (UK) Limited

                                               2
Excellence in Instrument Transformers
Was Formed by
Three Member Companies

In instrument transformers,          All of these products are             Our policies of design
the expertise, experience and        characterized by high quality         conservatism and quality
technology of each of the three      standards, superior technical         assurance are a direct result of
forming companies has been           features and a first class price/     our commitment to meet or
brought together and focused on      performance relationship.             exceed these requirements.
technology specialists acting as a   Competent customer service is
                                                                           In our day-to-day business we
team for the global market:          available worldwide.
                                                                           endeavor to always focus on the
• the former Trench Electric         Our customers have highest            needs of our customers. We treat
  focusing on capacitive products    requirements regarding:               our customers with fairness and
                                                                           respect and our target is long-
• the former Haefely specializing    • life expectancy
                                                                           term partnership.
  in oil-insulated inductive         • reliability
  instrument transformers            •operational security.
• the former MWB focusing on
  SF6-insulated inductive
  instrument transformers.
Throughout the Trench
Group, excellence is built on a
foundation of:
• in-depth technical knowledge
  and experienced people
• close business and technical
  relationships built with our
  customers over many years
• global service
• strong innovation and quality
  assurance demands
• widely supported technology
  base.
Our collective product
scope comprises instrument
transformers for metering,
protection and control on HV and
EHV systems:
• Current Transformers
• Voltage Transformers
• Combined Instrument                                    Quality remains paramount for Trench.
   Transformers                                            All products are manufactured with
                                                                compliance to international
                                                                Quality Standard ISO 9001.

                                                      3
Excellence in Instrument Transformers
Instrument Transformer Technology

Metering, Protection
and Control
Electrical instrument transformers     For the above applications,
transform high currents and            the Trench Group supplies:
voltages to standardized low
and easily measurable values           Current Transformers
which are isolated from the high       72.5 kV through 800 kV and
voltage.                               primary currents to 5000 A.

When used for metering pur-            Inductive and Capacitive
poses, instrument transformers         Voltage Transformers
provide voltage or current             72.5 kV through 800 kV.
signals which are very accurate
representations of their               Combined Instrument
transmission line values in            Transformers 72.5 kV through 800
both magnitude and phase.              kV and rated primary currents up
These signals allow accurate           to 4000 A.
determination of revenue billing.
                                       Highest Metering Accuracy
When used for protection pur-          Requirements Verified by:
poses, the instrument transformer
outputs must accurately represent      • CCAC in Canada
their transmission line values         •N ational Grid Company in
during both steady-state and             England
transient conditions. These critical   • EdF in France
signals provide the basis for          • PTB in Germany
circuit breaker operation under        • SEV in Switzerland
fault conditions and as such are
fundamental to network reliability     Highest Protection
and security.                          Performance Requirements:

Instrument transformers used for       In addition to both IEC and
network control supply important       ANSI standard protection cores,
information as to the state of         inductive current transformers
the operating conditions of the        can be provided with TPS, TPX,
network.                               TPY and TPZ cores in accordance
                                       with IEC standards, and Class X
                                       cores in accordance with British
                                       standards.

                                       The requirements of many other
                                       national standards are also fully
                                       satisfied on request.

                                                       4
Excellence in Instrument Transformers
Reliability and Security

                     Reliability of an instrument         Security, refers to the
                     transformer refers to its ability    acceptability and consequences
                     to consistently satisfy prescribed   of the instrument transformer
                     performance criteria over its        failure mode in the event that it
                     expected useful lifetime under       does fail, due either to reaching
                     specified operating conditions.      the end of its expected service
                                                          life or a result of being subjected
                                                          to stresses in excess of those for
                                                          which it was designed.

                                                          The reliability and security
                                                          characteristics of an instrument
                                                          transformer are governed by
                                                          the electrical and insulation
                                                          design, the manufacturing and
                                                          processing technology used and
                                                          the specific physical arrangement.

                                                          The partial discharge
                                                          performance under in-service
                                                          conditions is a key determining
                                                          factor in the life expectancy
                                                          and long-term relibility of an
                                                          instrument transformer.

                                                          IEC Standards require a P.D. value
                                                          of less than 10 pC at 1,2 3 Umax.

                                                          Due to the demanding
                                                          requirements of today‘s HV and
                                                          EHV networks, the Trench Group
                                                          has elected to adopt even more
                                                          stringent internal requirements.

                                                          As such, Trench instrument
                                                          transformers typically perform
                                                          much better than required by
                                                          these standards.

                                      5
Excellence in Instrument Transformers
The Reliability and Security of
Oil-immersed Instrument Transformers.

The reliability and security of        Should arcing occur, due to          relief points to rupture at very
Trench oil-insulated instrument        damaged insulation, the best         moderate pressures.
transformers is based on the           protection against severe
following features:                    pressure build-up is guaranteed      For the ultimate in security
• in-service experience spanning       by the:                              inductive type oil-insulated
  up to 50 year                        • very thin welded elastic housing   instrument transformers can be
• in the event of internal             • metal bellows for the oil          equipped with a special additional
  insulation failure, a secure           expansion                          monitoring systems:
  failure mode is achieved
  through:                             Both the welded seam, which          Gas Detection System GDS
                                       connects the upper and lower
For Inductive Type                     portions of the head housing,        The gas detection system GDS
                                       and the metallic bellows are de-     monitors the amount of gas
The formation of fibre bridges         signed to act as pressure relief     collected at a specific collection
in the free oil between high           points in the event of severe        tank located in the head of the
voltage and ground electrodes is       internal pressure buildup.           unit.
a known potential failure mode
of instrument transformers. In         Since the unit has a normal         For CVT‘s
the Trench design this failure         internal oil pressure of
mode is eliminated through the         approximately 1 bar absolute, it is Pressure relief is provided by a
use of a «barrier construction»        possible to design these pressure bellows puncture pin and through
design in the free oil section. This                                       the use of porcelain which is
approach consists of inserting                                             sufficiently strong as to result
insulating barriers at strategic                                           in any rapid pressure rise being
points through the free oil space,                                         released through the seal plates
thereby preventing the formation                                           at the ends of the porcelain
of fibre bridges.                                                          rather than via explosion of the
                                                                           porcelain itself.
The behaviour of the instrument
transformer in the case of                                                  Upon request oil-immersed
overvoltage, e.g. being struck                                              instrument transformers can
by lightning: A rupture of                                                  also be supplied with composite
the housing, in particular of                                               insulators.
the hollow insulator with
built-in finely graded
capacitor bushing is
improbable because of
the overdimensioning
of the bushing and the
solid electrical connection
between the core housing and
the ground.

                                                       6
Excellence in Instrument Transformers
The Reliability and Security of
Gas-insulated Instrument Transformers

The reliability and security of       Most reliable Insulation              All the above features guarantee
Trench gas-insulated instrument       Properties                            an operation period over many
transformers is based on:                                                   years without any control of the
                                      SF6-gas is the main insulation        insulation condition.
• 50 years experience as a            medium between high voltage
  manufacturer of instrument          and ground potential. This gas,       Full functional Security and
  transformers covering epoxy-        due to its excellent features, is a   Monitoring
  resin, oil-paper and finally gas-   must for all GIS manufacturers of
  insulated units                     high voltage equipment.               The guaranteed SF6-leakage rate
                                                                            is less than 1% per year.
• more than 10,000 gas-insulated      A stable quality can be guaranteed
  instrument transformers in          by the use of SF6-gas acc. to ANSI/   The gas pressure can be checked
  service under most different        DIN and the fact that this inert      at site or by means of a remote
  environmental conditions            gas shows no ageing even under        control device, i. e. a densimeter
                                      the highest electrical and thermal    with contacts for remote control.
• an explosion-proof design           stresses. The insulation properties   In the case of loss of SF6-pressure,
  providing maximum safety due        remain unchanged throughout its       the transformer still operates at
  to the combination of SF6-gas       lifetime.                             rated pressure.
  with a composite insulator
                                                                            Environmentally beneficial under
Explosion-proof Design                                                      most severe conditions

The present Trench gas-insulated                                            SF6-gas is physiologically
instrument transformers are the                                             absolutely safe. It bears no
result of the development of an                                             ecologically toxic potential and
explosion-proof design, which                                               its decomposition products have
many customers asked for. Gas-                                              no endangering effects on the
insulation is particularly suitable                                         environment, e.g. ground water
for this, as, in the event of an                                            pollution.
internal flashover, the pressure
increase will be linear and hence                                           This SF6-gas insulation
technically manageable.                                                     medium allows an easy waste
                                                                            management of the transformers.
A controlled pressure relief
device at the head of the                                                   Furthermore the hydrophobic
transformer (rupture disc)                                                  features of the composite
eliminates unacceptable                                                     insulator result in a problem-free
mechanical stresses in the                                                    service even under salt-fog or
housing; i. e. only the                                                        polluted conditions.
rupture disc is released,
gas escapes, but the complete
transformer remains intact – no
explosion occurs.

                                                       7
Excellence in Instrument Transformers
8
Excellence in Instrument Transformers
9
Excellence in Instrument Transformers
Current Transformers
Oil-immersed Type

Features

• Head type design of low weight
  and minimum oil volume

• excellent seismic performance as
  a consequence of the optimized
  design of flanges, porcelain and
  their interconnection

• short, symmetrically arranged
  low reactance bar-type primary
  conductor permits higher short
  circuit currents and avoids large
  voltage drop across the primary
  winding

• excellent control of internal
  and external insulation stresses
  through the use of a proprietary
  finely graded bushing system

• hermetically sealed by stainless
  steel metallic bellows

• uniformly distributed secondary
  windings guarantee accurate
  transformation at both rated
  and high currents

• essentially unaffected by stray
  external magnetic fields

• stable accuracy over a long
  period of time

• exclusive use of corrosion
  resistant materials

• Composite insulators available
  on request

• 1:1 A current ratio possible.

                                      10
Current Transformer Gas-insulated

                   Features

                   • head type design

                   • explosion-proof design by the
                      compressible insulation medium
                      SF6-gas and rupture disc

                   • excellent seismic performance
                      due to the properties of the
                      composite insulator

                   • available for the full voltage
                      range 72.5 kV up to 800 kV and
                      full current range 100 A up to
                      4800 A

                   • low reactance bar type primary
                      providing optimal short-circuit
                      performance

                   • optimum field grading is
                      accomplished by a fine
                      condenser grading system
                      especially developed for this
                      application

                   • multiple-turn primaries for
                      small primary currents

                   • uniformly distributed secondary
                      windings guarantee accurate
                      transformation at both rated
                      and high currents

                   • stable accuracy over a long
                      period of time

                   • perfect transient performance

                   • exclusive use of corrosion
                      resistant materials

                   • core changes after assembly do
                      not require the destruction of
                      the high voltage insulation

                                   11
Inductive Voltage Transformer
Oil-immersed

                   Features

                   • Low weight and minimum oil
                     volume

                   • excellent seismic performance
                     as a consequence of optimized
                     designs of flanges, porcelain
                     and their interconnection

                   • excellent control of internal
                     and external insulation stresses
                     through the use of a proprietary
                     finely graded bushing system

                   • essentially unaffected by stray
                     external magnetic fields

                   • hermetically sealed stainless
                     steel metallic bellows for units
                     rated 123 kV and above

                   • stable accuracy over a long
                     period of time

                   • perfect transient performance

                   • suitable for line discharging

                   • exclusive use of corrosion-
                     resistant materials.

                   • Composite insulator available
                     on request

                                   12
Voltage Transformer
Gas-insulated

                  Features

                  • explosion-proof design by the
                    compressible insulation medium
                    SF6-gas and rupture disc

                  • excellent seismic performance
                    due to the properties of the
                    composite insulator

                  • available for the full voltage
                    range 72.5 kV up to 800 kV

                  • optimum field grading is
                    accomplished by a fine
                    condenser grading system
                    especially developed for this
                    application

                  • wide range ferroresonance free
                    design without the use of an
                    external damping device
                    (please ask for details)

                  • essentially unaffected by
                    external stray magnetic fields

                  • stable accuracy over a long
                    period of time

                  • suitable for line-discharging

                  • optimized high voltage coil
                    assures identical electric stresses
                    under both transient and steady
                    state conditions

                  • exclusive use of corrosion-
                    resistant materials

                                   13
Capacitor
Voltage Transformer

Features

• Capable of carrier coupling PLC   • oil expansion by way of
  signals to the network              hermetically sealed stainless
                                      steel bellows assures the
• optimized insulation system         integrity of the insulation
  design utilizing state-of-the-      system over time
  art processing techniques with
  either mineral oil or synthetic   • bellows puncture pin
  insulating fluids                   provides for release of
                                      internal pressure in the event
• stability of capacitance and        of severe service conditions
  accuracy over a long period of      leading to internal discharges
  time due to superior clamping
  system design                     • extra high strength porcelains
                                      provide both superior seismic
                                      performance and the ability
                                      to mount large line traps
                                      directly on the CVT with
                                      corresponding savings in
                                      installed cost

                                    • maintenance-free oil filled
                                      cast aluminum basebox

                                    • superior transient response
                                      characteristics

                                    • internal company routine
                                      test and quality requirements
                                      exceed those of international
                                      standards with impulse tests
                                      and partial discharge test
                                      being performed on a routine
                                      basis

                                    • not subject to ferroresonance
                                      oscillations with the network
                                      or breaker capacitator

                                    • high capacitance CVT‘s, when
                                      installed in close proximity
                                      to EHV circuit breakers, can
                                      pro-vide enhanced circuit
                                      breaker short line fault/TRV
                                      performance.

                                                   14
Electronic Voltage Measuring
System for HVDC

                   The Trench Group offers special
                   voltage transformers for HVDC
                   systems.

                   These units are primarly used
                   to control the HV valves of the
                   rectifiers or inverse rectifiers.

                   The measuring system consists
                   of an RC voltage divider which
                   provides inputs to a specially
                   designed electronic power
                   amplifier.

                   The High Voltage Divider can
                   be supplied either for outdoor
                   operation or for installation into
                   SF6 gas-insulated switchgear
                   (GIS).

                   The resulting system can
                   accurately transform voltages
                   within a defined burden range
                   with linear frequency response
                   up to approximately 10 kHz.

                   As such, the system is ideal
                   for measurement for dynamic
                   and transient phenomena and
                   harmonics associated with HVDC
                   systems.

                                    15
Combined Instrument Transformer
Oil-immersed

                                  Features
                                  • Low weight and minimum oil
                                    volume
                                  • short symmetrically arranged
                                    low reactance bar-type primary
                                    conductor permits higher short
                                    circuit currents and avoids large
                                    voltage drop across primary
                                    winding
                                  • excellent control of internal
                                    and external insulation stresses
                                    through the use of a proprietary
                                    finely graded bushing system
                                  • excellent seismic capability as
                                    a consequence of optimized
                                    design of flanges, porcelain and
                                    their interconnection
                                  • hermetically sealed by stainless
                                    steel metallic bellows
                                  • only one foundation required in
                                    the switchyard as a consequence
                                    of combining the voltage and
                                    current sensing functions in one
                                    transformer
                                  • uniformly distributed secondary
                                    windings guarantee accurate
                                    transformation at both rated
                                    and high current
                                  • essentially unaffected by stray
                                    external magnetic fields
                                  • stable accuracy over a long
                                    period of time
                                  • perfect transient performance
                                  • suitable for line discharging
                                  • exclusive use of corrosion-
                                    resistant materials.
                                  • composite insulators available
                                    on request

                         16
Combined Transformer
Gas-insulated

Features
• head type design with voltage
  transformer section located on
  top of the current transformer
• low weight and compact SF6-
  design
• explosion-proof design by the
  compressible insulation medium
  SF6-gas and rupture disc
• excellent seismic performance
  due to the properties of the
  composite insulator
• the single-section high voltage
  coil (not cascaded) of the
  voltage transformer section
  enables a product range
  for combined instrument
  transformers up to 800 kV
• optimum field grading is
  accomplished by a fine
  condenser grading system
  especially developed for this
  application
• wide range ferroresonance free
  design without the use of an
  external damping device (please
  ask for details)
• low reactance type primary
  conductor allows for high short-
  circuit currents and covers all
  core standards
• less foundation space required
  compared to the use of
  individual current transformers
  and voltage transformers
• suitable for line-discharging
• essentially unaffected by
  external stray magnetic fields
• exclusive use of corrosion-
  resistant materials

                                     17
Instrument Transformer
for GIS Switchgear

Inductive Type                                                           RC Type
• in addition to the measurement      • guaranteed SF6-leakage rate of   • RC divider for voltage
  of the voltages and currents          less than 1% per year              measurements
  best discharge capabilities for
                                      • equipped with pressure relief    • conform to microprocessor
  HV-lines
                                        disc and deflection device         based secondary technology
• custom-designed instrument
                                   • all components are designed         • ferresonance free
  transformers for each specific
                                     and tested for mechanical stress
  application and extended                                               • able to sustend voltage test on
                                     to withstand up to at least 20 g
  function designs comply with                                             site
  dimensional restrictions, flange • accuracy classes in accordance to
                                     DIN VDE 0414, IEC 60044, ANSI:      • 1 phase or 3 phase system
  sizes and insulator requirements
                                     IEEE C57.13, AS 1243 (other         • significant size and weight
• standard designs for single- and
                                     standards or classes on request)      reduction
  three-phase units
                                   • shock indicators warning
• meets all national and
                                     against inadmissible
  international standards with
                                     acceleration during
  regard to pressure vessel codes
                                     transportation
• prevention of occurrence of
  stable ferroresonances by                                                     Voltage transducer 145 kV
                                                                            series RCT (active part) for HV GIS
  integrated ferroresonance
  suppression
• shielded against transient
  overvoltages in accordance with
  IEC standards. Special additional
  shielding is available.

                                                     18
LoPo
The Low Power Transducers

The low power current and voltage transducers can
be used for a wide range of medium and high voltage
applications where they replace the conventional
measuring transformers for measurement and
protection purposes.

• The Voltage Transducers are
  based on resistive as well as
  resistive-capacitive dividers
• The Current Transducers are
  based on an iron core or an
  air core design and provide a
  secondary voltage which
  represents the primary current
• Standard cables and connectors;   Voltage transducer principle     Voltage transducer 24 kV   Voltage transducer 36 kV
                                    diagram                          series LPVT                series LPVTG for MV metalclad
  twisted pair and double                                                                       switchgears
  shielded cable
• Connection capability for
  multiple protection and
  measuring devices
• Metalclad housing ensuring
  operator safety
• Immune to all methods of
  on-line switchgear and cable
  testing                           Current transducer principle diagram, iron core design      Current transducer for MV
                                                                                                applications,
• Current Transducers provide a                                                                 series LPCT and LPLS
  linear transmission up to short
  circuit current
                                    Advantages
• Completely EMC shielded,
  immune to RFI/EMI                 • System conforms to low power digital microprocessor based
                                      technology for protection and metering
                                    • Simple assembly with compact size and low weight
                                    • No secondary circuit problems; Voltage Transducers are short circuit
                                      proof, Current Transducers can have an open secondary
                                    • Voltage Transducers are ferroresonance free
                                    • Environment friendly (no oil)

                                                       19
Trench Facilities

                                   Trench® Austria GmbH                 Trench® Limited
                                   Paschinger Strasse 49                Instrument Transformer Division
                                   Postfach 13                          390 Midwest Road
                                   A-4060 Linz-Leonding                 Scarborough, Ontario
                                   Austria                              Canada M1P 3B5
                                   Phone: 43-732-6793-0                 Phone: 416-751-8570
                                   Fax: 43-732-671341                   Fax: 416-751-6952

                                   Trench® Brasil Ltda                  Trench® Limited
                                   Via Expressa de Contagem, 2685       Power Line Carrier Division
                                   Contagem, Minas Gerais               815 Middlefield Road, Unit 6A
                                   CEP 32370-485                        Scarborough, Ontario
                                   Brazil                               Canada M1V 2P9
                                   Phone: 55-31-3391-5959               Phone: 416-291-8544
                                   Fax: 55-31-3391-1828                 Fax: 416-291-5581

                                   Trench® China                        Trench® France S.A.
                                   MWB (Shanghai) Co., Ltd.             16, Rue du Général Cassagnou
                                   No. 3658, Jiancheng Road             B.P. 70 F-68 302
                                   Minhang, Shanghai                    St. Louis, Cedex, France
                                   Peoples Republic of China            Phone: 33-3 89-70-2323
                                   200245                               Fax: 33-3 89-67-2663
                                   Phone: 86-21-54720088
                                   Fax: 86-21-54723118                  Trench® Germany GmbH
                                                                        Nürnberger Strasse 199
                                   Trench® Shenyang                     D-96050 Bamberg, Germany
The Trench Group is your           Trench High Voltage                  Phone: 49-951-1803-0
                                   Products Ltd., Shenyang              Fax: 49-951-1803-224
                                   Dao Yi Economic Development Zone
partner of choice for electrical   Shenyang 110136                      Trench® Switzerland AG
                                   Peoples Republic of China            Lehenmattstrasse 353
                                   Phone: 86-24-89725308                CH-4028
power transmission and             Fax: 86-24-89737200                  Basel, Switzerland
                                                                        Phone: 41-61-315-51-11
                                   Trench® Limited                      Fax: 41-61-315-59-00
distribution solutions today;      Bushing Division
                                   432 Monarch Avenue                   Trench® (UK) Limited
and for the development of         Ajax, Ontario                        South Drive
                                   Canada L1S 2G7                       Hebburn, Tyne & Wear
                                   Phone: 905-426-2665                  NE 31 1 UW
your new technology solutions      Fax: 905-426-2671                    Phone: 44-191-483-4711
                                                                        Fax: 44-191-430-0633
                                   Trench® Limited
of tomorrow.                       Coil Product Division                Trench® Italia
                                   71 Maybrook Drive                    Strada Curagnata
                                   Scarborough, Ontario                 37 Bragno-Cairo
                                   Canada M1V 4B6                       17014, Italy
                                   Phone: 416-298-8108                  Phone: 39-019-5161-111
                                   Fax: 416-298-2209                    Fax: 39-019-5161-401

                                   www.trenchgroup.com
                                   E 210.10
                                   Subject to change without notice (07.2010)
                                   Printed in Canada.

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