Excellence in Instrument Transformers
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The Trench Group The Trench Group is well represented throughout the world with manufacturing plants in North America, South America, Europe and Asia having a combined expertise of more than 170 Trench® Austria GmbH Trench® China - Shenyang years. A worldwide sales network ensures efficient, knowledgeable communications with our customers. TRENCH: A specialized manufacturer Trench® Brasil Ltda Trench® China - Shanghai of high voltage electrical equipment dedicated to serving the electrical industry world-wide through engineering, service and commitment. Many reasons exist to explain why power companies, research institutes and Trench® Canada - Ajax Trench® France S.A. electrical engineering companies in many nations rely on superior technologies of Trench. Our product line is based on in- depth competence in development and manufacturing. A highly significant fact in this concept is the independence of Trench® Canada - Scarborough Trench® Germany GmbH Trench in all of its key core competencies including: insulation, windings, capacitors, electronics and systems engineering technologies. We develop and master these key technologies in- house, which provides a significant Trench® Canada - Scarborough Trench® Switzerland AG quality factor and increases our ability to solve customer problems. Trench® Canada - Scarborough Trench® (UK) Limited 2
Was Formed by Three Member Companies In instrument transformers, All of these products are Our policies of design the expertise, experience and characterized by high quality conservatism and quality technology of each of the three standards, superior technical assurance are a direct result of forming companies has been features and a first class price/ our commitment to meet or brought together and focused on performance relationship. exceed these requirements. technology specialists acting as a Competent customer service is In our day-to-day business we team for the global market: available worldwide. endeavor to always focus on the • the former Trench Electric Our customers have highest needs of our customers. We treat focusing on capacitive products requirements regarding: our customers with fairness and respect and our target is long- • the former Haefely specializing • life expectancy term partnership. in oil-insulated inductive • reliability instrument transformers •operational security. • the former MWB focusing on SF6-insulated inductive instrument transformers. Throughout the Trench Group, excellence is built on a foundation of: • in-depth technical knowledge and experienced people • close business and technical relationships built with our customers over many years • global service • strong innovation and quality assurance demands • widely supported technology base. Our collective product scope comprises instrument transformers for metering, protection and control on HV and EHV systems: • Current Transformers • Voltage Transformers • Combined Instrument Quality remains paramount for Trench. Transformers All products are manufactured with compliance to international Quality Standard ISO 9001. 3
Instrument Transformer Technology Metering, Protection and Control Electrical instrument transformers For the above applications, transform high currents and the Trench Group supplies: voltages to standardized low and easily measurable values Current Transformers which are isolated from the high 72.5 kV through 800 kV and voltage. primary currents to 5000 A. When used for metering pur- Inductive and Capacitive poses, instrument transformers Voltage Transformers provide voltage or current 72.5 kV through 800 kV. signals which are very accurate representations of their Combined Instrument transmission line values in Transformers 72.5 kV through 800 both magnitude and phase. kV and rated primary currents up These signals allow accurate to 4000 A. determination of revenue billing. Highest Metering Accuracy When used for protection pur- Requirements Verified by: poses, the instrument transformer outputs must accurately represent • CCAC in Canada their transmission line values •N ational Grid Company in during both steady-state and England transient conditions. These critical • EdF in France signals provide the basis for • PTB in Germany circuit breaker operation under • SEV in Switzerland fault conditions and as such are fundamental to network reliability Highest Protection and security. Performance Requirements: Instrument transformers used for In addition to both IEC and network control supply important ANSI standard protection cores, information as to the state of inductive current transformers the operating conditions of the can be provided with TPS, TPX, network. TPY and TPZ cores in accordance with IEC standards, and Class X cores in accordance with British standards. The requirements of many other national standards are also fully satisfied on request. 4
Reliability and Security Reliability of an instrument Security, refers to the transformer refers to its ability acceptability and consequences to consistently satisfy prescribed of the instrument transformer performance criteria over its failure mode in the event that it expected useful lifetime under does fail, due either to reaching specified operating conditions. the end of its expected service life or a result of being subjected to stresses in excess of those for which it was designed. The reliability and security characteristics of an instrument transformer are governed by the electrical and insulation design, the manufacturing and processing technology used and the specific physical arrangement. The partial discharge performance under in-service conditions is a key determining factor in the life expectancy and long-term relibility of an instrument transformer. IEC Standards require a P.D. value of less than 10 pC at 1,2 3 Umax. Due to the demanding requirements of today‘s HV and EHV networks, the Trench Group has elected to adopt even more stringent internal requirements. As such, Trench instrument transformers typically perform much better than required by these standards. 5
The Reliability and Security of Oil-immersed Instrument Transformers. The reliability and security of Should arcing occur, due to relief points to rupture at very Trench oil-insulated instrument damaged insulation, the best moderate pressures. transformers is based on the protection against severe following features: pressure build-up is guaranteed For the ultimate in security • in-service experience spanning by the: inductive type oil-insulated up to 50 year • very thin welded elastic housing instrument transformers can be • in the event of internal • metal bellows for the oil equipped with a special additional insulation failure, a secure expansion monitoring systems: failure mode is achieved through: Both the welded seam, which Gas Detection System GDS connects the upper and lower For Inductive Type portions of the head housing, The gas detection system GDS and the metallic bellows are de- monitors the amount of gas The formation of fibre bridges signed to act as pressure relief collected at a specific collection in the free oil between high points in the event of severe tank located in the head of the voltage and ground electrodes is internal pressure buildup. unit. a known potential failure mode of instrument transformers. In Since the unit has a normal For CVT‘s the Trench design this failure internal oil pressure of mode is eliminated through the approximately 1 bar absolute, it is Pressure relief is provided by a use of a «barrier construction» possible to design these pressure bellows puncture pin and through design in the free oil section. This the use of porcelain which is approach consists of inserting sufficiently strong as to result insulating barriers at strategic in any rapid pressure rise being points through the free oil space, released through the seal plates thereby preventing the formation at the ends of the porcelain of fibre bridges. rather than via explosion of the porcelain itself. The behaviour of the instrument transformer in the case of Upon request oil-immersed overvoltage, e.g. being struck instrument transformers can by lightning: A rupture of also be supplied with composite the housing, in particular of insulators. the hollow insulator with built-in finely graded capacitor bushing is improbable because of the overdimensioning of the bushing and the solid electrical connection between the core housing and the ground. 6
The Reliability and Security of Gas-insulated Instrument Transformers The reliability and security of Most reliable Insulation All the above features guarantee Trench gas-insulated instrument Properties an operation period over many transformers is based on: years without any control of the SF6-gas is the main insulation insulation condition. • 50 years experience as a medium between high voltage manufacturer of instrument and ground potential. This gas, Full functional Security and transformers covering epoxy- due to its excellent features, is a Monitoring resin, oil-paper and finally gas- must for all GIS manufacturers of insulated units high voltage equipment. The guaranteed SF6-leakage rate is less than 1% per year. • more than 10,000 gas-insulated A stable quality can be guaranteed instrument transformers in by the use of SF6-gas acc. to ANSI/ The gas pressure can be checked service under most different DIN and the fact that this inert at site or by means of a remote environmental conditions gas shows no ageing even under control device, i. e. a densimeter the highest electrical and thermal with contacts for remote control. • an explosion-proof design stresses. The insulation properties In the case of loss of SF6-pressure, providing maximum safety due remain unchanged throughout its the transformer still operates at to the combination of SF6-gas lifetime. rated pressure. with a composite insulator Environmentally beneficial under Explosion-proof Design most severe conditions The present Trench gas-insulated SF6-gas is physiologically instrument transformers are the absolutely safe. It bears no result of the development of an ecologically toxic potential and explosion-proof design, which its decomposition products have many customers asked for. Gas- no endangering effects on the insulation is particularly suitable environment, e.g. ground water for this, as, in the event of an pollution. internal flashover, the pressure increase will be linear and hence This SF6-gas insulation technically manageable. medium allows an easy waste management of the transformers. A controlled pressure relief device at the head of the Furthermore the hydrophobic transformer (rupture disc) features of the composite eliminates unacceptable insulator result in a problem-free mechanical stresses in the service even under salt-fog or housing; i. e. only the polluted conditions. rupture disc is released, gas escapes, but the complete transformer remains intact – no explosion occurs. 7
Current Transformers Oil-immersed Type Features • Head type design of low weight and minimum oil volume • excellent seismic performance as a consequence of the optimized design of flanges, porcelain and their interconnection • short, symmetrically arranged low reactance bar-type primary conductor permits higher short circuit currents and avoids large voltage drop across the primary winding • excellent control of internal and external insulation stresses through the use of a proprietary finely graded bushing system • hermetically sealed by stainless steel metallic bellows • uniformly distributed secondary windings guarantee accurate transformation at both rated and high currents • essentially unaffected by stray external magnetic fields • stable accuracy over a long period of time • exclusive use of corrosion resistant materials • Composite insulators available on request • 1:1 A current ratio possible. 10
Current Transformer Gas-insulated Features • head type design • explosion-proof design by the compressible insulation medium SF6-gas and rupture disc • excellent seismic performance due to the properties of the composite insulator • available for the full voltage range 72.5 kV up to 800 kV and full current range 100 A up to 4800 A • low reactance bar type primary providing optimal short-circuit performance • optimum field grading is accomplished by a fine condenser grading system especially developed for this application • multiple-turn primaries for small primary currents • uniformly distributed secondary windings guarantee accurate transformation at both rated and high currents • stable accuracy over a long period of time • perfect transient performance • exclusive use of corrosion resistant materials • core changes after assembly do not require the destruction of the high voltage insulation 11
Inductive Voltage Transformer Oil-immersed Features • Low weight and minimum oil volume • excellent seismic performance as a consequence of optimized designs of flanges, porcelain and their interconnection • excellent control of internal and external insulation stresses through the use of a proprietary finely graded bushing system • essentially unaffected by stray external magnetic fields • hermetically sealed stainless steel metallic bellows for units rated 123 kV and above • stable accuracy over a long period of time • perfect transient performance • suitable for line discharging • exclusive use of corrosion- resistant materials. • Composite insulator available on request 12
Voltage Transformer Gas-insulated Features • explosion-proof design by the compressible insulation medium SF6-gas and rupture disc • excellent seismic performance due to the properties of the composite insulator • available for the full voltage range 72.5 kV up to 800 kV • optimum field grading is accomplished by a fine condenser grading system especially developed for this application • wide range ferroresonance free design without the use of an external damping device (please ask for details) • essentially unaffected by external stray magnetic fields • stable accuracy over a long period of time • suitable for line-discharging • optimized high voltage coil assures identical electric stresses under both transient and steady state conditions • exclusive use of corrosion- resistant materials 13
Capacitor Voltage Transformer Features • Capable of carrier coupling PLC • oil expansion by way of signals to the network hermetically sealed stainless steel bellows assures the • optimized insulation system integrity of the insulation design utilizing state-of-the- system over time art processing techniques with either mineral oil or synthetic • bellows puncture pin insulating fluids provides for release of internal pressure in the event • stability of capacitance and of severe service conditions accuracy over a long period of leading to internal discharges time due to superior clamping system design • extra high strength porcelains provide both superior seismic performance and the ability to mount large line traps directly on the CVT with corresponding savings in installed cost • maintenance-free oil filled cast aluminum basebox • superior transient response characteristics • internal company routine test and quality requirements exceed those of international standards with impulse tests and partial discharge test being performed on a routine basis • not subject to ferroresonance oscillations with the network or breaker capacitator • high capacitance CVT‘s, when installed in close proximity to EHV circuit breakers, can pro-vide enhanced circuit breaker short line fault/TRV performance. 14
Electronic Voltage Measuring System for HVDC The Trench Group offers special voltage transformers for HVDC systems. These units are primarly used to control the HV valves of the rectifiers or inverse rectifiers. The measuring system consists of an RC voltage divider which provides inputs to a specially designed electronic power amplifier. The High Voltage Divider can be supplied either for outdoor operation or for installation into SF6 gas-insulated switchgear (GIS). The resulting system can accurately transform voltages within a defined burden range with linear frequency response up to approximately 10 kHz. As such, the system is ideal for measurement for dynamic and transient phenomena and harmonics associated with HVDC systems. 15
Combined Instrument Transformer Oil-immersed Features • Low weight and minimum oil volume • short symmetrically arranged low reactance bar-type primary conductor permits higher short circuit currents and avoids large voltage drop across primary winding • excellent control of internal and external insulation stresses through the use of a proprietary finely graded bushing system • excellent seismic capability as a consequence of optimized design of flanges, porcelain and their interconnection • hermetically sealed by stainless steel metallic bellows • only one foundation required in the switchyard as a consequence of combining the voltage and current sensing functions in one transformer • uniformly distributed secondary windings guarantee accurate transformation at both rated and high current • essentially unaffected by stray external magnetic fields • stable accuracy over a long period of time • perfect transient performance • suitable for line discharging • exclusive use of corrosion- resistant materials. • composite insulators available on request 16
Combined Transformer Gas-insulated Features • head type design with voltage transformer section located on top of the current transformer • low weight and compact SF6- design • explosion-proof design by the compressible insulation medium SF6-gas and rupture disc • excellent seismic performance due to the properties of the composite insulator • the single-section high voltage coil (not cascaded) of the voltage transformer section enables a product range for combined instrument transformers up to 800 kV • optimum field grading is accomplished by a fine condenser grading system especially developed for this application • wide range ferroresonance free design without the use of an external damping device (please ask for details) • low reactance type primary conductor allows for high short- circuit currents and covers all core standards • less foundation space required compared to the use of individual current transformers and voltage transformers • suitable for line-discharging • essentially unaffected by external stray magnetic fields • exclusive use of corrosion- resistant materials 17
Instrument Transformer for GIS Switchgear Inductive Type RC Type • in addition to the measurement • guaranteed SF6-leakage rate of • RC divider for voltage of the voltages and currents less than 1% per year measurements best discharge capabilities for • equipped with pressure relief • conform to microprocessor HV-lines disc and deflection device based secondary technology • custom-designed instrument • all components are designed • ferresonance free transformers for each specific and tested for mechanical stress application and extended • able to sustend voltage test on to withstand up to at least 20 g function designs comply with site dimensional restrictions, flange • accuracy classes in accordance to DIN VDE 0414, IEC 60044, ANSI: • 1 phase or 3 phase system sizes and insulator requirements IEEE C57.13, AS 1243 (other • significant size and weight • standard designs for single- and standards or classes on request) reduction three-phase units • shock indicators warning • meets all national and against inadmissible international standards with acceleration during regard to pressure vessel codes transportation • prevention of occurrence of stable ferroresonances by Voltage transducer 145 kV series RCT (active part) for HV GIS integrated ferroresonance suppression • shielded against transient overvoltages in accordance with IEC standards. Special additional shielding is available. 18
LoPo The Low Power Transducers The low power current and voltage transducers can be used for a wide range of medium and high voltage applications where they replace the conventional measuring transformers for measurement and protection purposes. • The Voltage Transducers are based on resistive as well as resistive-capacitive dividers • The Current Transducers are based on an iron core or an air core design and provide a secondary voltage which represents the primary current • Standard cables and connectors; Voltage transducer principle Voltage transducer 24 kV Voltage transducer 36 kV diagram series LPVT series LPVTG for MV metalclad twisted pair and double switchgears shielded cable • Connection capability for multiple protection and measuring devices • Metalclad housing ensuring operator safety • Immune to all methods of on-line switchgear and cable testing Current transducer principle diagram, iron core design Current transducer for MV applications, • Current Transducers provide a series LPCT and LPLS linear transmission up to short circuit current Advantages • Completely EMC shielded, immune to RFI/EMI • System conforms to low power digital microprocessor based technology for protection and metering • Simple assembly with compact size and low weight • No secondary circuit problems; Voltage Transducers are short circuit proof, Current Transducers can have an open secondary • Voltage Transducers are ferroresonance free • Environment friendly (no oil) 19
Trench Facilities Trench® Austria GmbH Trench® Limited Paschinger Strasse 49 Instrument Transformer Division Postfach 13 390 Midwest Road A-4060 Linz-Leonding Scarborough, Ontario Austria Canada M1P 3B5 Phone: 43-732-6793-0 Phone: 416-751-8570 Fax: 43-732-671341 Fax: 416-751-6952 Trench® Brasil Ltda Trench® Limited Via Expressa de Contagem, 2685 Power Line Carrier Division Contagem, Minas Gerais 815 Middlefield Road, Unit 6A CEP 32370-485 Scarborough, Ontario Brazil Canada M1V 2P9 Phone: 55-31-3391-5959 Phone: 416-291-8544 Fax: 55-31-3391-1828 Fax: 416-291-5581 Trench® China Trench® France S.A. MWB (Shanghai) Co., Ltd. 16, Rue du Général Cassagnou No. 3658, Jiancheng Road B.P. 70 F-68 302 Minhang, Shanghai St. Louis, Cedex, France Peoples Republic of China Phone: 33-3 89-70-2323 200245 Fax: 33-3 89-67-2663 Phone: 86-21-54720088 Fax: 86-21-54723118 Trench® Germany GmbH Nürnberger Strasse 199 Trench® Shenyang D-96050 Bamberg, Germany The Trench Group is your Trench High Voltage Phone: 49-951-1803-0 Products Ltd., Shenyang Fax: 49-951-1803-224 Dao Yi Economic Development Zone partner of choice for electrical Shenyang 110136 Trench® Switzerland AG Peoples Republic of China Lehenmattstrasse 353 Phone: 86-24-89725308 CH-4028 power transmission and Fax: 86-24-89737200 Basel, Switzerland Phone: 41-61-315-51-11 Trench® Limited Fax: 41-61-315-59-00 distribution solutions today; Bushing Division 432 Monarch Avenue Trench® (UK) Limited and for the development of Ajax, Ontario South Drive Canada L1S 2G7 Hebburn, Tyne & Wear Phone: 905-426-2665 NE 31 1 UW your new technology solutions Fax: 905-426-2671 Phone: 44-191-483-4711 Fax: 44-191-430-0633 Trench® Limited of tomorrow. Coil Product Division Trench® Italia 71 Maybrook Drive Strada Curagnata Scarborough, Ontario 37 Bragno-Cairo Canada M1V 4B6 17014, Italy Phone: 416-298-8108 Phone: 39-019-5161-111 Fax: 416-298-2209 Fax: 39-019-5161-401 www.trenchgroup.com E 210.10 Subject to change without notice (07.2010) Printed in Canada. 20
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