EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See

 
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EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
CONFIDENTIAL

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JUNE 18TH, 2019/ STEVEN DORRESTEIJN/ ELSP – EVI

EV Infrastructure
Actual status and trends in fast charging for Ionica in Zell am See
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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ABB EV charging
Mission statement – EV Infrastructure team

We offer AC and DC charging solutions for Electric Vehicles…

…from 3-600kW…                         …based on standards…     …in all countries...

                                                                                 Present in
                                                                                76 countries
..with cloud connectivity..            …using ABB technology…   and ABB manufacturing.

25 June 2019      Slide 2
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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ABB offers solutions for the complete value chain
From power generation to the vehicle

                         E-bus chargers         Energy storage           Power quality
DC fast chargers         – HVC 150              – B.E.S.S.               – PQF, PCS100
                                                                                               Substations
– Terra systems                                                                                – Transformers
                                       ABB’s solutions will work together
                                  seamlessly throughout the whole value chain

Charging network                                                                               Grid automation
software services                                                                              – SCADA & Ventyx
– ABB Ability            Building automation     Components              Renewable
                         – KNX, energy mngt.     – DIN rail &            integration
                                                   distribution boards   – HVDC, solar, wind

25 June 2019   Slide 3
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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ABB, eMobility and EV Charging
ABB’s focus and investments in eMobility are also recognized in the market place

ABB and Formula E                           Jaguar I-PACE eTROPHY Series             Fortune Magazine's August 20th 2018
Together, Formula-E and ABB are defining    Jaguar I-PACE eTROPHY announces ABB as   Recognizing ABB’s groundbreaking
the roadmap for electric mobility through   Official Charging Partner                leadership in e-mobility, Fortune Magazine
motor sports.                                                                        today selected ABB as #8 on its 2018
                                                                                     “Change the World” list, a global ranking of
                                            ABB will provide custom-made, compact    companies whose innovative work is
                                            Terra fast chargers for the series       making a significant, positive social impact
                                                                                     around the world.

25 June 2019     Slide 4
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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ABB DC fast charge installations
Proven technology in the field since May 2010, now in 76 countries

Actual
Argentina, Australia, Austria, Azerbaijan, Bahamas, Belgium,
Bosnia Herzegovina, Brazil, Bulgaria, Canada, China, Chile,
Colombia, Croatia, Cuba, Czech, Denmark, Ecuador, Egypt,
Estonia, Faroe Islands, Finland, France, Germany, Georgia, Greece,
Greenland, Hong Kong, Hungary, Iceland, India, Indonesia, Ireland,
Israel, Italy, Japan, Jordan, Kazakhstan, Kosovo, Latvia,
Liechtenstein, Lithuania, Luxembourg, Malaysia, Mexico, Monaco,
Montenegro, Morocco, The Netherlands, New Zealand, Norway,
Peru, Philippines, Poland, Portugal, Reunion Island, Romania,
Russia, Saudi Arabia, Serbia, Singapore, Slovakia, Slovenia, South
Africa, South Korea, Spain, Sri Lanka, Sweden, Switzerland, Taiwan,
Thailand, Turkey, United Arab Emirates, Ukraine, United Kingdom,
USA.
Total more than 11.000 pcs DC fast charging units sold (≥10 kW),
of which more than 1.800 pcs 150-450 kW High Power Charging
                   systems (for car and bus)

25 June 2019     Slide 5
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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ABB as well in IONITY as in ELAM (Electrify America)
First public liquid cooled cable installations on May 3rd, 2018 in the USA, and on June 21st, 2018 in Europe

IONITY / ABB                                                       ELAM /ABB
IONITY will implement and operate a network of approximately       Over a 10-year period ending in 2027, Electrify America will invest
400 fast charging stations across 24 European countries by 2020.   $2 billion in ZEV infrastructure, access, and education programs in
ABB has been selected as technology partner and supplier for       the United States.
Terra HP charging systems by IONITY.                               ABB has been selected to supply its Terra HP charging stations as
                                                                   part of the biggest electric vehicle infrastructure project to date in
                                                                   the United States.

25 June 2019     Slide 6
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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ABB is global charging partner for Car, Bus and Truck OEMs
Strong presence in China, USA and Europe

 – R&D partners         – R&D partners                  – R&D partners          – R&D partners          – R&D partners     – R&D partners   – R&D partners
                          DC fast chargers at dealers     DC fast chargers at   – DC Wallbox
                                                          dealers

– DC fast chargers at       – Global partnership        – Bus                   – Truck                 – R&D partners     – Cooperation    – R&D partners
  dealers                     R&D partners              – R&D partners          – R&D & joint project                      – R&D partners

– DC charging               – Partnership               – Cooperation           – R&D partners          – Joint projects   – Cooperation    – R&D partners
  testing & R&D             – R&D partners              – R&D partners                                                     – R&D partners

– DC charging               – R&D partners                                      – R&D partners                             – R&D partners   – R&D partners
  testing & R&D             – DC fast chargers at dealers                                                                                     DC wall box for
                            – Cooperation Dong-Feng                                                                                           Denza EV

25 June 2019            Slide 7
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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Follow the car through Europe, and open standard protocols
                                                                   2010 - 2017                                                                         2018                                    2019                                      2020                                 2021                         2022, …
                                                                                                                                                                                                                        450 km                       320 km
DC high-power charging CCS (≥ 150 kW @800V)                                                                                                                                                                                                                   >400 km
                                                                                                                                                                                                                                                                            600 km              665 km        ?? km
                                                                                                                                                                                                                                           AstonMartin RapidE Audi etron GT BMW  i4/iNext      VW ID Vizzion Porsche Macan
                                                                                                                                                                                                                  Porsche Taycan         ?? km
                                                                                                                                                                                                                                                    500 km 1000 km
                                                                                                                                                                                                        ??? km                                                                           500 km               ?? km
DC high-power charging CCS (≥150 kW @400 V)                                                                                                                                           >400 km                                                                                                               Maserati Alfieri
                                                                                                                                                                                     Audi etron SUV                   >400 km    VW ID Crozz                             650 km
                                                                                                                                                                                                    Jaguar XJ Audi etron sportback       Volvo Polestar2 Tesla Roadster Lucid Air VW ID Buzz
                                                                                                                                                                                            ??? km                                                BMW
                                                                                                                                                                                                               ??? km                                                             600 km
                                                                                                                                                                                                                                      500 km?     iX3 500 km?
                                                                                                                                                                                       JLR RoadRover                          460 km                  VW ID 4 (Golf)
                                                                                                                                                                                                         Mercedes EQA     Aiways U5 ion                                          BMW i4

                                                                                                                                                                                             600 km
                                                                                                                                                                                         Fisker Emotion
                                                                                                                                                                                                                          ?           350 km
                                                                                                                                                                                                                                              >300 km            520 km
                                                                                                                                                                                                                                                             FMC Byton
                                                                                                                                                                                                                  FF 91 650 km Tesla Model 3 Audi Q4 etron
                                                                                                                                                                                             150 km        340 km          200 km        250 km                   ?? km           ??? km
                                                                                     130 km                                                         300 km
DC fast charging CCS (50-150 kW @400 V)                                                           190 km                               300 km
                                                                                                                                                                                450 km                            300 km                                     GM Crossover
                                                                                                                                                                            Jaguar i-Pace e.GO LifePeugeot 208 EV                   VW ID 3
                                                                                                              BMW i3                                                                                            BMW Mini Saic
                                                                                                                                                                                                                         E    EV80 450 km             500 km                   Toyota C-HR
                                                                       BMW i3                                                  Opel Ampera-e      VW e-Golf 1.1                                                                                    Smart EV
                                                                                                 200 km?                                                                                 500 km                                                          ???
                                                                    110 km                                                            180 km                 165                                    450 km
                                                                                   130 km                                                                                             Hyundai Kona Mercedes EQC 300 km             Skoda Vision iV       km
                                                                                                                                                             km          390 km                                                       350 km Peugeot 2008 EV
                                                                                                         Renault Kangoo
                                                                                                                                  VW e-Golf      Focus Electric           Kia Niro             200 km? 300 km Volvo XC40
                                                                                                   140 km                                                                                                                                           ?? km
                                                                VW e-UP!        VW e-Golf                                                                                                 Skoda Citigo             400 km     Seat El-Born
                                                                                                         Hyundai Ioniq                                                                                            Renault Zoe               Ford eSUV     ?? km
                                                                                                                                                                                                     DS 3 Crossback  250 km                            VW T7
                                                                                                                                                                                                         425 km
                                                                                                                                                                                                                                 450 km                       300 km
                                                                                                                                                                                                                              SsangYong eSIV
                                                                                                                                                                                             180 km
                                                                                                                                                                                           Sono Sion    MG eSZ Honda Urban ccs
                                                                                                                                                                                                                 200 km                                     Chloe EV
DC fast charging                   120 km         110 km                      130 km                     450 km                                                                                300 km                                      320 km
                                                               110 km                                                                                                                                                                             300 km
                                                                                                                          450 km                                                                                               Hyundai Saga
CHAdeMO                                                                                     Tesla + adapter                                                                                                                     320 km
(50-150 kW            Nissan Leaf 1.0   Citroën C-Zero
                                                     Peugeot Partner
                                                                      Nissan Leaf 1.1                             Tesla Model X                                                             NEVS 9-3         Kia-Soul2
@400 V)                                                                                             110 km          + adapter                                                    360 km                                   Visoniary Brick3EV DR DR3 EV
                       110 km           110 km      110 km           40 km 150 km
                                                                                                                         200 km                              ??? km                                                 ?
                                                                                                                                          200 km                                                                    ?? km
                                                                 Mitsubishi Kia Soul-EV                                                                     Mitsubishi           Nissan                  ??? km
                                                                                                Nissan e-NV200      Nissan Leaf                                                                                   Mazda EV
                                                              Outlander PHEV                                                            Nissan e-NV200                            Leaf
                   Mitsubishi i-MiEV Peugeot iOn                                                                                                             mini EV
                                                Citroën Berlingo                                                                                                                               Mitsubishi SUV
AC fast charging 43 kW                                  130 km                                                                                                    200 km                                                                                                               ?? km
                                                        Renault Zoe ZE                                                                                          Renault Zoe Q90                                                                                      Infinity QX inspiration

                                        450 km                                                  130 km                                   ?? km
                                                           110 km                                                  200 km
AC 22 kW OBC                            Tesla Model S                                           Renault Zoe                                   Daimler E-Smart
                                                           Daimler Smart ED                               Renault Zoe 1.1
AC 11 kW OnBoardConverter                                                 140 km                                     400 km
                                                                 Mercedes B250E                                      Tesla Model S

Only AC slow                                                                                                          110 km                     200 km
(3.6-7.2 kW)                                                                                                 Mahindra e20
                                                                                       Renault Kangoo ZE
                     Mercedes
                     Vito E-cell
                                    Smart ED
                                     Gen 1
                                               Renault Renault
                                             Fluence ZE Twizy
                                                                      Ford
                                                                                                                       200 km
                                                                                                                                         Citroën E-Mehari                                                                                                                              May 2019
                                                                     Focus                      100 km
                                                                     Electric                               Citroën E-Mehari
                                                                                    Honda Fit

25 June 2019                        Slide 8
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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  Charging powers going up from 100 => 150 => 250kW
  Some recent reports from the marketplace: just a few examples

Jaguar i-Pace (max. around 105kW)                                                            Tesla Model 3 Long Range – (250kW - 3C for short moment !!)
(Source: https://support.fastned.nl/hc/nl/articles/360000788848-Laden-met-een-Jaguar-I-      (source: https://insideevs.com/tesla-model-3-charging-v3-supercharger-taper/
PACE

Audi Quattro e-tron - (straight curve on 150kW from 10-80% SOC)                              Porsche Taycan (Prototypes on 250kW)
(Source: https://support.fastned.nl/hc/nl/articles/360000815988-Laden-met-een-Audi-e-tron)   (Source: https://electricrevs.com/2019/01/28/porsche-taycan-owners-will-get-free-ultra-
                                                                                             fast-charging-for-3-years/)
                                                                                             •   Prototypes of the car’s powertrain have been seen charging at 250 kW

  25 June 2019           Slide 9
EV Infrastructure Actual status and trends in fast charging for Ionica in Zell am See
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Public and commercial car charging – Use cases
Charging service should match charging application and demand

                                                     Public and commercial EV Charging

               AC destination               DC destination                           DC Fast                           DC High Power

                  3-22 kW                      20-25 kW                               50 kW                            150 to 350 kW+

                 4-16 hours                    1-3 hours                            20-90 min                             10-20 min

 –   Office, workplace           –   Office, workplace                  – Retail, grocery, mall, big box,   –   Highway corridor travel
 –   Home                        –   Hotel and hospitality                restaurant                        –   Metro ‘charge and go’
 –   Multi family housing        –   Parking structures                 – High turnover parking             –   Highway rest stops
 –   Hotel and hospitality       –   Dealerships                        – Convenience fueling stations      –   Petrol station area’s
 –   Overnight fleet             –   Urban fleets                       – Highway truck stops and travel    –   City ring service stations
 –   Supplement at DC charging   –   Public or private campus             plazas                            –   OEM R&D
     sites for PHEVs             –   Sensitive grid applications        – OEM R&D

25 June 2019          Slide 10
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Public and commercial car charging – Use cases
Charging service should match charging application and demand

                                         Public and commercial EV Charging

               AC destination    DC destination                          DC Fast    DC High Power

                  3-22 kW          20-25 kW                              50 kW      150 to 350 kW+

                 4-16 hours        1-3 hours                            20-90 min     10-20 min

25 June 2019          Slide 11
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Public and commercial car charging – Use cases
Charging service should match charging application and demand

                                                     Public and commercial EV Charging

               AC destination               DC destination                           DC Fast                           DC High Power

                  3-22 kW                      20-25 kW                               50 kW                            150 to 350 kW+

                 4-16 hours                    1-3 hours                            20-90 min                             10-20 min

 –   Office, workplace           –   Office, workplace                  – Retail, grocery, mall, big box,   –   Highway corridor travel
 –   Home                        –   Hotel and hospitality                restaurant                        –   Metro ‘charge and go’
 –   Multi family housing        –   Parking structures                 – High turnover parking             –   Highway rest stops
 –   Hotel and hospitality       –   Dealerships                        – Convenience fueling stations      –   Petrol station area’s
 –   Overnight fleet             –   Urban fleets                       – Highway truck stops and travel    –   City ring service stations
 –   Supplement at DC charging   –   Public or private campus             plazas                            –   OEM R&D
     sites for PHEVs             –   Sensitive grid applications        – OEM R&D

25 June 2019          Slide 12
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ABB Terra DC Wallbox 24
Versions & Timing for Wave1 countries (e.g. Austria)

                                                       The DC wallbox will be available in the following configurations:
                                                       – Single outlet CCS1
                                                       – Single outlet CCS2
                                                       – Dual outlet CCS1 + CHAdeMO
                                                       – Dual outlet CCS2 + CHAdeMO
                                                       All variants with 3.5m and 7m cable

                                                       The ABB DC wallbox is currently under development.
                                                       Expected availability is as given below, but can differ per country:

                                                       – EU versions (Class A EMC):      production from April 2019
                                                                                         onwards

                                                       – EU versions (Class B EMC):      production from August
                                                                                         2019 onwards

                                                       – US versions (FCC):              production from April 2019
                                                                                         onwards

25 June 2019   Slide 13
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Public and commercial car charging – Use cases
Charging service should match charging application and demand

                                                     Public and commercial EV Charging

               AC destination               DC destination                           DC Fast                           DC High Power

                  3-22 kW                      20-25 kW                               50 kW                            150 to 350 kW+

                 4-16 hours                    1-3 hours                            20-90 min                             10-20 min

 –   Office, workplace           –   Office, workplace                  – Retail, grocery, mall, big box,   –   Highway corridor travel
 –   Home                        –   Hotel and hospitality                restaurant                        –   Metro ‘charge and go’
 –   Multi family housing        –   Parking structures                 – High turnover parking             –   Highway rest stops
 –   Hotel and hospitality       –   Dealerships                        – Convenience fueling stations      –   Petrol station area’s
 –   Overnight fleet             –   Urban fleets                       – Highway truck stops and travel    –   City ring service stations
 –   Supplement at DC charging   –   Public or private campus             plazas                            –   OEM R&D
     sites for PHEVs             –   Sensitive grid applications        – OEM R&D

25 June 2019          Slide 14
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Highway and metropolitan segment
Terra 54: CE-approved 50 kW Multi-standard chargers – Input: 3x 400V, some possible congigurations:

Terra 54 CT                      Terra 54 CG                   Terra 54 CJ        Terra 54 CJG          Terra 54 CJG          Terra 54 CJT
DC+AC Charger                    DC+AC Charger                 DC Charger         DC + AC Charger       DC + AC Charger       DC+AC Charger
50kW DC CCS-2                    50kW DC CCS-2                 50kW DC CCS-2      50kW DC CCS-2         50kW DC CCS-2         50kW DC CCS-2
22kW AC                          43kW AC (also 22kW version)   50kW DC CHAdeMO    50kW DC CHAdeMO       50kW DC CHAdeMO       50kW DC CHAdeMO
                                                                                  43kW AC               22kW AC               22kW AC

          Available                      Available                    Available             Available             Available             Available

25 June 2019          Slide 15
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Terra 54HV
50 kW High Voltage Charger: for cars with drive trains of 400 V and 800/900 V

Voltage range
– CCS:                200 - 920 V
– CHAdeMO:            150 - 500 V

Fit for CCS-charging of:

– Standard cars with 400V drive-train

– Premium, high voltage cars with 800/900V drive-trains

– eTrucks

– eBusses

New Gun holders

A wide range of versions is already available: CCS/CHAdeMO/AC

25 June 2019      Slide 16
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Public and commercial car charging – Use cases
Charging service should match charging application and demand

                                                     Public and commercial EV Charging

               AC destination               DC destination                           DC Fast                           DC High Power

                  3-22 kW                      20-25 kW                               50 kW                            150 to 350 kW+

                 4-16 hours                    1-3 hours                            20-90 min                             10-20 min

 –   Office, workplace           –   Office, workplace                  – Retail, grocery, mall, big box,   –   Highway corridor travel
 –   Home                        –   Hotel and hospitality                restaurant                        –   Metro ‘charge and go’
 –   Multi family housing        –   Parking structures                 – High turnover parking             –   Highway rest stops
 –   Hotel and hospitality       –   Dealerships                        – Convenience fueling stations      –   Petrol station area’s
 –   Overnight fleet             –   Urban fleets                       – Highway truck stops and travel    –   City ring service stations
 –   Supplement at DC charging   –   Public or private campus             plazas                            –   OEM R&D
     sites for PHEVs             –   Sensitive grid applications        – OEM R&D

25 June 2019          Slide 17
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ABB High power charging 2018-2025
Toward 15 minute charging – 400 km/ 250 Mi driving

Current specification, subject to standardization
Operating voltage range:                  CCS:       200 – 920 VDc
                                          CHAdeMO:   150 – 920 VDc
Current:                                  CCS:       375 A (with 1 power cabinet)
                                                     500 A (with 2 power cabinets)
                                          CHAdeMO:   200 A (also a version with 125 A cable is available)
Max. peak power level:                    350 kWp
Charging cable & connector:               CCS 1&2:   Small diameter, active liquid cooling
                                          CHAdeMO:   conventional

25 June 2019    Slide 18
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ABB High power charging 2018-2025
Towards 15 minute charging – 400 km/ 250 Mi driving

   Terra 54                            Terra HP – 1 cabinet                       Terra HP – 2 cabinets
                                                                                                          Dynamic DC:
                                                                                                          patented by ABB
                                                                                                                Power
                                                                                                             expansion
                                                                                                              1 cabinet
                                                                                                             expansion

                   3½x more power
                                            175 kWp            7x more power                                 2 cabinet
    50 kW                                                                                                    expansion
                                                                                       350 kWp

                   3x higher current
                                            375 A             4x higher current
     125 A
                                                                                       500 A

25 June 2019   Slide 19
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High Power (150-350 kW) versus Medium Level Power Charging (80-120 kW)
It is all about the Amps……

Most all-in-one chargers, without liquid cooled cables, can only do up to 200 A. With a 400 V drive train that is typically around 80 kW (= 200 A x 400 V)
So this e.g. also holds for charging an Audi Quattro e-tron, which has a 400 V drive train.

At the same time, the ABB Terra HP can do with one power cabinet 375 A x 400 V = 150 kW continuously, so almost double the power.
As the Audi charges flat from 0-80% SOC on 150 kW (see below graph on the Fastned website), the Terra HP charger charges almost double as fast as the all-in-
one, 200 A chargers
So when e.g. the Audi comes in with 10% SOC, and wants to drive away with 80%, he has to charge 70% of 95 kWh = 66 kWh (= approx. 330 real kilometers)
   1.   With a 80-120 kW charger that is:            66/80 x 60             = approx. 50 mins
   2.   With a 150k W charger that is:              66/150 x 60             = approx. 26 mins

So there is a huge difference in charging time…

And.. if you are a driver, and in a hurry, which charger would you pick: charger 1. or charger 2. ?

(Of course, outside temperature etc. can influence the BMS of the car, and thus the charging speed).

25 June 2019            Slide 20
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3 main ways of charging buses
ABB supports all standardized solutions supported by main Bus OEMs

 CCS 2 connector (overnight/depot)   Pantograph Up (PU)              Pantograph Down (PD) - OppCharge

25 June 2019   Slide 21
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    It is all about making your business work
    We are looking forward to empowering you!
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Contact information

                      Steven Dorresteijn

                      Sales Manager Europe
                      ABB B.V.
                      Product Group EV Infrastructure
                      High Tech Campus 5
                      5656 AE Eindhoven
                      The Netherlands
                      M: +31 6 2342 7031
                      E: steven.dorresteijn@nl.abb.com
                      I: http://www.abb.com/evcharging

25 June 2019   Slide 23
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