Equotip Complete Portable Hardness Solution - Proceq

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Equotip Complete Portable Hardness Solution - Proceq
Equotip®
Complete Portable Hardness Solution
Equotip Complete Portable Hardness Solution - Proceq
Revolutionizing Hardness Testing

                     Portable
Leeb                 Rockwell

1975   1977   1990    1999      2006   2007   2011   2015   2017   2020
Equotip Complete Portable Hardness Solution - Proceq
All started with the invention of Leeb

•   Invention of the first rebound metal hardness tester by M. Brandestini (left) and
    D. Leeb (right)

•   Success story across different industries

•   Advantages are highly appreciated

•   Portable Hardness Testing portfolio
    was continuously extended

•   With over 40 years of experience and
    offering the most complete portable
    hardness testing portfolio we are very
    well positioned in the market

© Proceq 2020                                                                           3
Equotip Complete Portable Hardness Solution - Proceq
Hardness Testing

    Incoming inspection     Process control      On-site inspection

   Metalworking industry   Heat-treatment and   Inspection companies
                            processing shops

© Proceq 2020                                                          4
Equotip Complete Portable Hardness Solution - Proceq
Spotlight: Portable vs. Stationary
                     10 (Portable) resp. 5 (Stationary) hardness measurements on a steel bar

                                                       13 min
Equotip UCI

                                                                                                      45 min
Stationary Vickers

                                                     Preparation                Testing         Reporting

                                         0’             10’              20’              30’        40’       50’
                                                                                  Minutes

                     © Proceq 2020                                                                                   5
Equotip Complete Portable Hardness Solution - Proceq
Detailed effort estimation

                              Equotip UCI               Stationary Vickers

                                         10                            20
                                               - Cut piece
                 - Grinding                    - Grinding
Preparation
                 - Cleaning                    - Cleaning
                                               - Bring to Lab

Testing
                 - Perform 10 readings
                   with UCI
                                          2    - Make 5 indentations
                                               - Evaluate diagonals
                                               - Calculate values
                                                                       10
                                          1                            15
                                               - Note down values
                 - Connect USB stick
                                               - Create report
Reporting        - Select series in explorer
                                               - Add additional information
                 - Export PDF report
                                               - Create PDF

 © Proceq 2020                                                                6
Equotip Complete Portable Hardness Solution - Proceq
Portable Technologies

                 Leeb                       UCI                     Rockwell

    Measure

                HL (Leeb)               HV (Vickers)               HR (Rockwell)

    Convert

    Results        HR (Rockwell)   HB (Brinell)   HV (Vickers)   HS (Shore)

© Proceq 2020                                                                      7
Equotip Complete Portable Hardness Solution - Proceq
The Methods

                        Portable Rockwell
Leeb

  © Proceq 2020   UCI                       8
Equotip Complete Portable Hardness Solution - Proceq
Applications

                Leeb        UCI        Rockwell

           Heavy parts   Welds / HAZ   Small parts

© Proceq 2020                                        9
Equotip Complete Portable Hardness Solution - Proceq
More Applications

                Leeb              UCI             Rockwell

     Roll Testing and more   Confined Spaces   Thin Components

© Proceq 2020                                                    10
Industry Pain Points

     Incomplete offering   Time consuming   Poor consistency

© Proceq 2020                                                  11
Proceq’s Cure

                                                   Equotip®
                                                      Since 1975

      Complete offering   Increased productivity   Swiss quality

© Proceq 2020                                                      12
Equotip Solutions
                                     New

  Equotip Piccolo /
                      Equotip Live         Equotip 540      Equotip 550
    Bambino 2

                                 Leeb Probes

                                               UCI Probe

                                                           Rockwell Probe

© Proceq 2020                                                               13
Equotip Probes
Leeb: Ultra-versatility

                D Standard surfaces   DC DL Inaccessible areas

© Proceq 2020                                                    15
Leeb: Ultra-versatility

    G Cast and forgings   C Smaller parts   S Ultra durable   E Very hard surfaces

© Proceq 2020                                                                        16
Leeb: Accessories

                    12 support rings

                    on any shape

                    for stable results

© Proceq 2020                            17
UCI: All-in-One Probe

                 Equotip UCI                     Other UCI solutions
                  ONE probe                          Many probes

                                 Unique

                     HV1-10                 HV1         HV5         HV10
                All UCI applications      Turbines      Welds      Forgings

© Proceq 2020                                                                 18
UCI: Ideal for Oil & Gas

      Standard compliant

      Minimal surface
      preparation

      HAZ (weld)
      visualization

© Proceq 2020              19
UCI: Smart foot

                  Magnetic for
                  maximum stability

                  Flat surfaces

                  Curved surfaces

© Proceq 2020                       20
UCI: Highly recommended Accessory

                                    Stable readings

                                    Easier
                                    measurements

                                    Protection for
                                    indenter

© Proceq 2020                                         21
Rockwell: Universal

                      Scratch-sensitive, polished, thin parts

© Proceq 2020                                                   22
Rockwell: The static tester

•   Static means Material independent, no influence from elastic properties of material

•   Method is very similar to stationary Rockwell

•   Two differences to stationary Rockwell:
     • Reduced test load, as it has to be applied manually
     • Pointed angle, to reach meaningful indentation depths

•   Can be verified on regular Rockwell test blocks

© Proceq 2020                                                                        23
Rockwell: Accessories

                        Clamp adapter

                        3 special feet

                        for any geometry

© Proceq 2020                              24
Equotip Piccolo / Bambino 2
Integrated

      Leeb D + Leeb DL

      Compact

      Large display

© Proceq 2020            26
Automation

      Patented trigger

      In-line testing

      Remote control
      and read-out

© Proceq 2020            27
Simple but reliable

•   Lowest priced Equotip device

•   Same mechanical components, same accuracy

•   Simple use, fully integrated

•   Take out of your pocket and measure

•   No start-up, instantly ready

© Proceq 2020                                   28
Equotip Live
Wireless

                Leeb D + UCI

                Connected

                Intuitive

© Proceq 2020                  30
High Connectivity

                    Report    Webtool
                                             Share

                                                     PDF

                             Collaboration

© Proceq 2020                                              31
live.proceq.com

•   Seamless synchronization between different devices

•   Real-time access to measurement data worldwide

•   Secure online storage

•   Powerful reporting features from all devices

© Proceq 2020                                            32
One App for both products

•   Equotip Live App works with Live Leeb D and Live
    UCI HV1-HV10 probes

•   Available in Apple’s AppStore free of charge

•   Requires iOS 8.0 or newer

•   Works with iPhone, iPad or iPod Touch

© Proceq 2020                                          33
Best-in-class Design

                         Ergonomic design

                       Multi-color status LEDs

                          Standard batteries

           Leeb D                                UCI HV1-10

© Proceq 2020                                                 34
Wireless Probes

                        One button operation

                    Replaceable Bluetooth-Module

                    USB connection for charging
                          and updates

           Leeb D                                  UCI HV1-10

© Proceq 2020                                                   35
Intuitive

© Proceq 2020   36
Hassle-Free Reporting

© Proceq 2020           37
Spotlight: Equotip facilitates digital factory

          “Outdated” method                      Digital method
               20 min                                 2 min
Customizable Hardness Conversions

                              “Extremally easy to adapt for
                              special materials (e.g. alloys)”
                              Dariusz Burnat, Product Manager Proceq

 © Proceq 2020                                                         39
EXTENDED
One-point Conversion Curve

•   One-point conversion is supported

•   Shift value has to be entered manually

•   Target scale and limits can be adjusted

•   Same method for Leeb D and UCI probe

•   Simple method on only one screen

•   New materials can be stored on device

•   Curves will be accessible on live.proceq.com

•   Currently no sharing available

© Proceq 2020                                             40
Verification creates Peace of Mind

             “The performance of the instrument
             should be verified prior to use on each
             day…”
             ISO 16859-1 Metallic materials – Leeb hardness test
Traceability through Logbook

                               Probe and user
                               identification

    All measurements
  and changes tracked

                Geolocation

                               Add comments, audio
                               notes and pictures

© Proceq 2020                                        42
Ultimate Portability

•   Measurement values can be listened on headphones

•   Tester can work only with impact device

•   Increases productivity

•   Reduces risk of accidents and damaged equipment

© Proceq 2020                                          43
Web based Reporting Tool

© Proceq 2020              44
EXTENDED
Dashboard for a complete overview

© Proceq 2017                              45
Equotip 550

© Proceq 2017            46
Versatile

                Leeb - UCI - Rockwell

                Touchscreen

                Rugged IP54

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Built for harsh Environments

© Proceq 2020                  48
Feature-Rich User Interface

                                       Personalized
                                       Screens

                Multi-touch features

© Proceq 2020                                         49
Powerful Wizards

                                             Standard compliant
                                             verifications

                                             Create your conversion

Combine two methods   Create hardness maps

 © Proceq 2020                                            50
Measurement Wizard

                     Step-by-step
                     guide

© Proceq 2020                       51
EXTENDED
Direct Reporting on Device

•   Export directly PDF reports or project files

•   Simply connect your USB-stick

•   PDF reports are fully customizable

•   Add your company logo or picture

•   Data export possibility via Equotip Link

© Proceq 2020                                             52
Enhanced Reporting

© Proceq 2020        53
Proceq Quality and Service
Unmatched Consistency and Durability

       8

                               Other manufacturers
       6

       4

       2
Δ HL

                                                          Equotip Leeb D
       0

       -2

       -4

       -6
            0     100’000                       200’000                    300’000
                            Number of Impacts

© Proceq 2020                                                                        55
Replace Discontinued Solutions –
Rely on Equotip

© Proceq 2020                      56
Guardians of Leeb Standard

                             Inventor of Leeb

                             Conserved for
                             over 35 years

                             Supplier for National
                             Metrology Institutes
                             (NMI)

© Proceq 2020                                   57
Global Standards Conformity

© Proceq 2020                 58
Global Proceq Service Network

                Fast      Local   Efficient

© Proceq 2020                                 59
Equotip

                                                    Equotip®
                                                        Since 1975

      Complete offering   Increased productivity   From the inventor

© Proceq 2020                                                          60
Attractive offering
                                           New     New

                     Equotip
                                        Equotip Live      Equotip 540          Equotip 550
                Bambino 2   Piccolo 2

                 Leeb        Leeb       Leeb     UCI      Leeb    UCI   Leeb      UCI    Rockwell

Probes            D+DL       D+DL         D                D             all

Custom                       simple     simple   simple
Conversions                   shift      shift    shift

Export

Report

Live Webtool

© Proceq 2020                                                                                 61
Equotip Live Offers

                         One off purchase                                       Rental

                Leeb D                               UCI                        Leeb D

            CHF 3,877                           CHF 4,704                CHF 1035 start-up fee
    Incl. 2 years Report, Export,        Incl. 2 years Report, Export,
                                                                                 +
       Sharing, Live Webtool                Sharing, Live Webtool          CHF 619 / year
                                                                             Full feature set

                            CHF 619 / year
                            Option to extend
                  Report, Export, Sharing, Live Webtool

© Proceq 2020                                                                                    62
Equotip Live Offers

•   358 10 011       Equotip Live Leeb D              Hardware belongs to customer,
                                                      device can be used forever, 2yrs
•   358 10 021       Equotip Live UCI HV1-HV10        Reporting Feature is included

                                                      Hardware is Proceq’s property,
                                                      device can only be used if annual
•   358 10 012       Equotip Live Rental Leeb D
                                                      fee was paid, Reporting Feature
                                                      must be purchased separately

•   358 99 003       Reporting Feature Equotip Live

                      For all articles above

     © Proceq 2020                                                               63
Future-proof

© Proceq 2020   64
Equotip®
  Complete Portable Hardness Solution

Pricing is subject to change. Features are subject to change. Tablet or smartphone not included in offerings. Additional fee may apply.
General terms and conditions of sale and rental apply, see: www.proceq.com/service

© Proceq 2020                                                                                                                             65
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