DriveTechnology for headers - Catalogue - GROUP SCHUMACHER
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
EWM® | The specialist in drive technology EWM® is the brand that powers cutter bars. Loss-free power transmission is the stand-out Systems that optimize the power flow feature of the EWM® Pro-Drive high-performance drive systems. Traditional drive systems EWM® has the perfect solution for any cutting system. Featuring innovative head bearings usually lose on stroke force and range as levers and gearwheels control the power flow. and knife heads, EWM® knife drives ensure dependable harvesting all over the world. Planetary gearboxes are different. Renowned harvester brands in Europe, USA, Canada, Brazil and the Russian Federation rely on EWM® branded planetary knife drives because of their versatility and reliability. Contents EWM® | The specialist in drive technology Page 2 -3 R&D cooperations and projects Page 3 -5 Knife drives Page 6 -7 Pro-Drive Module series Page 8 - 15 Pro-Drive Economy series Page 16 - 19 Pulleys Page 21 Head bearings Page 22 - 23 Knife heads Page 24 - 25 GROUP SCHUMACHER Harvesting Solution Partner Page 26 - 27 2| |3
R&D cooperations and projects EWM® knife drives with Sensor Technology The sensor technology allows the evaluation of performance data of a combine cutting system. Various system conditions of the cutting system such as collisions or defects We provide expert advice, select and configure components to individual needs and tailor n Modular Pro-Drive knife drives for high performance classes can be detected in addition to throughput variations of the crop. entire drive system to cutter bars of any size and capacity. Our EWM® brand is the synonym optionally in vertical or horizontal power flows for a long-standing expertise in driving rigid and flexible headers. Presenting innovations n Economy knife drives for mid-range performance classes and developments that meet the demands of today and tomorrow, we are your enginee- optionally in vertical or horizontal power flows Award winner! ring partners in the following technologies: Sensor Technology n Sensor systems for knife drives for knife drives Predictive Density variations Uniform crop maintenance, are measured flow by controlled Collision NDA agreements 3D designs FEM analysis Sample and prototype manufacturing driver assistance instantly forward speed alarm Processing unit constant Throughput & machine performance CAN-BUS h km/ km/ km/h h Driving speed Fricti o nal fo Cutti rce ng fo high average low rce Crop density Sensor Technology 4| |5
Pro-Drive planetary drives Solutions for all your harvest needs Pro-Drive planetary drives generate an absolutely straight stroke and this results EWM® offers a variety of drive solutions that are tailored to the anticipated loads in an equally straight power flow and knife stroke. This loss-free transmission and forces and to the specific driveline. of power into stroke force accounts for unflinching combine performance when crops get difficult. n High machine performance n Optimized drive systems Pro-Drive Module series* output features: Pro-Drive Economy series* output features n Minimum downtime risk n Low maintenance Made to meet the highest standards, Pro-Drive Pro-Drive Economy series knife drives were developed Module series knife drives are used in rigid and for applications where less drive power is required, flex headers of very large cutting widths. for example for sunflower headers. Design and function n Maximum transferrable power: 10,8 kW n Maximum transferrable power: 3 KW n Maximum transferrable torque: 109 Nm n Maximum transferrable torque: 49 Nm n Maximum rotor speed: 810 U/min n Maximum rotor speed: 600 U/min stroke motion +/- 0 mm All knife drives are available with Sensor Technology as an option. 100% linear stroke * Figures are based on a grain header with a calculated lifetime of 2 years or 1,500 operating hours. 6| |7
27 196 100,9 125,4 220 Typenschild 321,4 20 125 Nm / 92 ft. lb SW 18 158,5 Pro-Drive 85MH (AS) 27 100,9 125,4 A > 125 Nm / 92 ft. lb Hubrichtung SW 18 A Hydro system Hubrichtung A A A A 196 220 Rating plate Typenschild 321,4 120 20 120 158,5 27 100,9 4x 13 125,4 125 Nm / 92 ft. lb 250 220 4x 13 SW 18 Module series A > 250 Stroke direction Hubrichtung 220 A-A Bezeichnung A (mm) B (mm) Technical data Adapter für Ölmotor (AS03) 31,75 M10 A Adapter für Ölmotor (AS11) 25,40 ,35 Adapter für Ölmotor (AS13) 25,40 A SW 5 Adapter für Ölmotor (AS04) 32,00 10 Pro-Drive 85MH (AS) A-A Bezeichnung A (mm) Version B (mm) 20 Nm / 15 ft. lb Horizontal Adapter für Ölmotor (AS02) 25,00 B Type of transmission Hydraulic, hydro motor Hydro motor system Adapter für Ölmotor (AS03) 31,75 120 M10 Description Adapter für Ölmotor A (mm) (AS11) B (mm)25,40 Knife ,35stroke 85 mm; 100 % linear Hydro motor adapters Adapter für (AS02) Ø 25,00 Ölmotor (AS13) 8 25,40 Gear ratio i=1 A Hydro motor adapters (AS11) Ø 25,40 6,35 4x 13 SW 5 Adapter für Ölmotor (AS04) 32,00 Head 10 bearing type 27 mm Prisma connection These knife drives are ready for connection to a hydro 20 Nm / 15 ft. lb Hydro motor adapters (AS13) Ø 25,40 8 250 Adapter für Ölmotor 220 (AS02) 25,00 Lubricant Lubricating grease (KP2, DIN 51502) Hydro motor adapters (AS03) Ø 31,75 8 motor. Supplied with an adapter that matches the drive B Hydro motor adapters (AS04) Ø 32,00 10 Adapter diameter 25 mm – 32 mm (factory-supplied by order) shaft diameter of the hydro motor, the unit typically drives Weight *1 approx. 33,6 kg cutter bars that offer various speeds. *1 Pro-Drive 85MHv GK ASM04 A-A Bezeichnung A (mm) B (mm) Adapter für Ölmotor (AS03) 31,75 M10 Adapter für Ölmotor (AS11) 25,40 ,35 8| Adapter für Ölmotor (AS13) 25,40 |9 A SW 5 Adapter für Ölmotor (AS04) 32,00 10 20 Nm / 15 ft. lb Adapter für Ölmotor (AS02) 25,00
166 190 Typenschild / 15 294,7 rating plate 155 103,4 Pro-Drive 85MH (AS) 27 127,9 125 Nm / 92 ft. lb SW 18 Cardan shaft system > A Hubrichtung / stroke direction A 166,8 190 Rating plate / Typenschild 15 294,7 130 rating plate 155 103,4 27 127,9 4x 13 125 Nm / 92 ft. lb Module series 200 130 SW 18 160 > A Stroke/ direction Hubrichtung stroke direction A Technical data Pro-Drive 85MH (AS) Version Horizontal Cardan shaft system Type of transmission Mechanical, cardan shaft 130 Knife stroke 85 mm; 100 % linear Gear ratio i=1 This flange-mounted knife drive was developed for headers 4x 13 Head bearing type 27 mm Prisma connection and machines that rely on a cardan shaft to drive the cutter 200 130 160 Lubricant Lubricating grease (KP2, DIN 51502) bar. The unit is also available with a regular 1 3/8inch, six- Weight *1 approx. 33,3 kg spline pto shaft as an option. This drive is the unit of choice for *1 Pro-Drive 85MHsv GK AS21 headers with variable table widths. 10 | | 11
Typenschild / 1 20 rating plate 279,8 158,5 27 100,9 125,4 Pro-Drive 85MH (RS) 125 Nm / 92 ft. lb SW 18 > A Hubrichtung / stroke direction Pulley drive system 210 A 154,4 210 123,5 Typenschild Rating plate / 20 rating plate 279,8 120 158,5 27 100,9 125,4 4x 13 125 Nm / 92 ft. lb SW 18 250 220 > Module series A Hubrichtung Stroke/direction stroke direction A Technical data Pro-Drive 85MH (RS) Version Horizontal Type of transmission Mechanical, belt-driven Pulley drive system 120 Knife stroke 85 mm; 100 % linear Gear ratio i=1 4x 13 Head bearing type 27 mm Prisma connection This drive transmits the power to the cutting system via a 250 220 Lubricant Lubricating grease (KP2, DIN 51502) horizontal pulley. The variable working diameter of the pul- Pulley diameter 178 – 200 mm (selectable, factory-fitted) ley is customized and factory-fit. Typically used on standard Belt tread C (DIN 2215) headers. Weight *1 approx. 32,3 kg *1 Pro-Drive 85MH GK RSM03 12 | | 13
2 158,5 27 99,6 124,1 125 Nm / 92 ft. lb Pro-Drive 85MV (RS) SW 18 > A Hubrichtung Pulley drive system 80 116 88 250 A 180 - 240 63 196 120 397,1 153 106 Rating plate Typenschild 20 4x 13 220 240 158,5 Module series 27 99,6 124,1 125 Nm / 92 ft. lb SW 18 Technical data > A Hubrichtung Stroke direction Pro-Drive 85MV (RS) Version Vertikal Type of transmission Mechanical, belt-driven Pulley drive system Knife stroke 85 mm; 100 % linear 250 A Gear ratio i = 1,111 Head bearing type 27 mm Prisma connection This knife drive transmits the power to the cutting system via Lubricant Lubricating grease (KP2, DIN 51502) a vertical pulley which guides the belt without redirecting the Pulley diameter 180 mm – 240 mm (factory-supplied by order) 196 power flow. Choice of factory-fitted pulleys. This versatile drive 120 106 Belt tread SPC (DIN 7753) is used in a variety of header types. Weight *1 approx. 35,2 kg 4x 13 240 220 *1 Pro-Drive 85MVv GKF RS11 14 | | 15
130 90,5 Typenschild 10 234,5 Pro-Drive 80EH (RS) 134 17 80 104,5 72 Nm / 53 ft. lb SW 8 A Pulley > Hubrichtung system A 130 90,5 Rating plate Typenschild 10 234,5 113,1 134 17 80 104,5 72 Nm / 53 ft. lb 4x 10,2 SW 8 200 113,1 > Economy series A Hubrichtung Stroke direction 136 A Technical data 113,1 Pro-Drive 80EH (RS) Version Horizontal Type of transmission Mechanical, belt-driven Pulley drive system 4x 10,2 200 113,1 Knife stroke 80 mm; 100 % linear 136 Gear ratio i=1 Head bearing type 17 mm EasyConnect attachment This compact and light-weight knife drive relies on a hori- Lubricant Lubricating grease (KP2, DIN 51502) zontal pulley that sends the power directly to the cutter bar, Pulley diameter 200 mm making it the drive of choice for small rapeseed and sunflower Belt tread SPC (DIN 7753) headers. Weight *1 approx. 22,6 kg *1 Pro-Drive 80EH GKec RSE01 16 | | 17
14 14 10 10 134 134 17,5 80 80 104,5 104,5 Pro-Drive 80EV (RS) 72 Nm / 53 ft. lb 72 Nm / 53 ft. lb SW 8 SW 8 > > A A Hubrichtung Hubrichtung Pulley drive system 66 113,5 85,5 A A 180 - 240 68,5 181,5 181,5 113,1 113,1 Rating plate Typenschild 97 97 368 143,5 4x 10,2 4x 10,2 113,1 113,1 10 240 240 136 136 134 17,5 Economy series 80 104,5 72 Nm / 53 ft. lb SW 8 > A Hubrichtung Stroke direction Technical data Version Vertical Pro-Drive 80EV (RS) A Type of transmission Mechanical, belt-driven Knife stroke 80 mm; 100 % linear Pulley drive system Gear ratio i=1 Head bearing type 17 mm EasyConnect attachment 181,5 113,1 97 Lubricant Lubricating grease (KP2, DIN 51502) This compact and light-weight knife drive version with vertical Pulley diameter 180 mm – 240 mm (factory-supplied by order) pulley has an integral right-angle gearbox which eliminates Belt tread SPC (DIN 7753) 4x 10,2 113,1 belt deflection. Choice of factory-fitted pulleys. 240 136 Weight *1 approx. 24,9 kg *1 Pro-Drive 80EV GKecF RS15 18 | | 19
Our standard pulleys 22 A B 22 34° X Technical data Our standard pulleys Description A (mm) B (mm) Standard pulley D=180 (RS15) 180 240 Standard pulley D=190 (RS19) 190 240 The Pro-Drive 85MV (RS) and Pro-Drive 80EV (RS) knife drives Standard pulley D=200 (RS10) 200 240 are available with a large range of pulleys in different sizes and Standard pulley D=210 (RS20) 210 240 specifications. All pulleys have the Profil SPC (DIN 7753) tread Standard pulley D=220 (RS11) 220 240 as standard. Further pulleys for paired and poly belts are avail- Standard pulley D=230 (RS12) 230 240 able on request. Standard pulley D=240 (RS13) 240 240 20 | | 21
Head bearing for Pro-Drive planetary drives Head bearing with plastic ring Head bearing with steel ring Head bearing with steel pot Head bearing for Pro-Drive planetary drives A unique connection Pro-Drive planetary drives transmit the power to the cutting system via custom-design bearings. EWM® head bearings offer two different connections that suit the specific knife drive. The prismatic connection The head bearings for the Pro-Drive M series drives have pris- n Replaceable plastic ring n Also for 7.50 m+ cutting widths n Also for 7.50 m+ cutting widths matic connections. Fixed by two bolts, the snug-fit design of- n This type of connection suits less demanding harvest n A steel ring allows the power transmission between n A steel pot allows the power transmission between fers particularly high resistance to stress and strain. conditions and medium cutting widths of up to 7.50 m the drive head and the bearing the drive head and the bearing n For less contaminating conditions n The power flows radially into the core of the head n The power flows radially into the core of the head By contrast, Pro-Drive E series drives feature the EasyConnect bearing bearing connection, which stands out for its very easy, fast and sin- The EasyConnect connection n Heat can dissipate more easily; more self-adjusting n Heat can dissipate more easily; more self-adjusting gle-bolt assembly. n Reduces fitting and adjusting errors n The bearing is fully enclosed and protected from shock loads and the ingress of soil 22 | | 23
Knife heads for Pro-Drive knife drives Welded assemblies Cast assemblies Knife heads The key to the cutting system Knife heads are as versatile as the machines they are built into. n A large choice of different assemblies allows you to n Consistent power flow from the knife head to the The design and specification of the knife head is critical for the choose the perfect connection for your cutting system cutting system life span of the entire cutting system. Our long-standing expe- n Custom production including low-volume series n Economical for high-volume productions rience allows us to design the perfect solution for your cutting n Designs with plastic ring or cylindrical hole suit n Designs with plastic ring or cylindrical hole to suit system. We design and manufacture your knife head as weld- different types of head bearings different head bearings ed assemblies or the cast assembly. n Also available with ball joint to connect to a wobble gearbox 24 | | 25
Components & systems for harvesting machines GROUP SCHUMACHER is a medium-sized global player in agricultural technology and an employer of more than 500 people around the world. Our portfolio for combine harvesters We are driven by the passion to improve harvester systems and components and Our worldwide services: make them available to all users. A EasyCut II cutting system Drawing on an extensive experience and market proximity, we develop innova- A Crop lifter tive harvesting solutions that boost the productivity of manufacturers, farmers, Technical R&D projects Pre-assemblies Custom systems contractors and dealers alike. cooperation A Modular reel A Pro-Drive knife drive Just-in-time Training Parts supply Marketing & Harvesting Solution Partner dispatch and consultancy services public relations A Straw chopper knife 26 | | 27
Perfect Harvest. SCHUMACHER GmbH Siegener Straße 10 . 57612 Eichelhardt / Germany Fon +49 (0) 26 81 - 80 09 0 . Fax +49 (0) 26 81 - 80 09 90 info@groupschumacher.com www.groupschumacher.com Our strong brands | 29
You can also read