Dillard's RFID Roadmap - Chuck Lasley, Director of Merchandising and Supply Chain Applications Dillard's, Inc.
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Dillard’ s RFID Roadmap Chuck Lasley, Director of Merchandising and Supply Chain Applications Dillard’s, Inc. April 4, 2008
Dillard’ s, Inc. • One of the top U.S. fashion apparel and home furnishing retailers. • 330 stores in 29 states. • All carry the Dillard’ s nameplate. • Revenues exceeding $7.7 billion.
Dillard’ s, Inc. • Established 1938 –Nashville, AR. • Corporate HQ in Little Rock, AR. • Rapid Growth Via Acquisitions. • Publicly traded on NYSE as DDS. • Website www.dillards.com. • The Dillard family actively involved in the company operations. • 60,000+ Associates. • 500+ IT Associates. • 130+ Developers.
Completed Testing and Pilots • August, 2006 –Dillard’ s and Paxar (now Avery Dennison) did an item level test at a Dallas, TX store. Results: It was determined that item level tagging was feasible and this should be a long-term goal pursued by Dillard’ s. • Fall 2006 –Dillard’ s engaged the University of Arkansas for extensive carton level testing in their RFID lab. Results: Carton level tagging was feasible and a pilot project should be started. • March, 2007 –Dillard’ s began it’s first pilot by tagging secure totes from one distribution center to one selling store. Results: 100% RFID tag readability on plastic reusable shipping cartons was achieved. • July, 2007 –Dillard’ s carton-level tagged an entire trailer of merchandise going from a pilot distribution center to a pilot store. Results: Revealed certain scenarios where a carton level RFID tag could be missed when being loaded/unloaded from a trailer. Overall read rates were still impressive.
First Item Level Pilot • Dillard’s worked with one vendor to tag a select number of styles of denim product at the carton and item level. • The scope of the pilot was one distribution center and one pilot store. • The pilot began in October, 2007 and ran until the end of January, 2008. • The goal was to determine the accuracy of RFID at an item level.
First Item Level Pilot –Distribution Center • Cartons were received at the Dillard’ s distribution center receiving dock. • RFID tagged cartons were routed to a special processing area. • In the processing area, the cartons were singulated on a gravity line where they rolled though an RFID portal. • The carton’ s tag as well as any items tagged within the carton were read as the carton rolled down the line. • A light indicated an RFID read took place. • The carton and its contents were then barcode scanned and pushed out to shipping. • The RFID counts were compared to both the Advanced Ship Notice (ASN) and the barcode counts to determine performance results.
First Item Level Pilot –Distribution Center • The carton level RFID tag was read again as it is was loaded onto the outbound trailer. • Cartons are typically either hand carried onto the trailer or fed into the trailer using an extendible conveyor. • A single reader with one antenna hung over the shipping door was used. • Additional antennas were hung above adjacent shipping doors to determine the amount of bleed-over reads being seen. • Cartons were floor loaded with all garments on hangers being placed on ropes at the rear of the trailer.
First Item Level Pilot –Store Receiving • A single reader with one antenna hung over each of the three shipping doors was used. • RFID tagged cartons were read as they passed under the antennas. • Associates barcode scanned and sorted the cartons by department and delivered them directly to the selling floor for immediate put away as normal. • Barcode scans were being compared with RFID reads.
First Item Level Pilot –Store Selling Floor • Sales associates performed daily RFID cycle counts. • Once a week these counts were compared to the legacy inventory management system and a barcode scanned inventory count. • Tags were read and removed at the point-of-sale terminal. • Customer returned merchandise was re-tagged in store as was merchandise that happened to come in untagged. • Signs explaining how Dillard’ s is using RFID appear on the shelves and at the sales register.
Next Phase –Expand Current Pilot • Three month study with the U of A to determine effects of RFID item level tagging on inventory management, sales, shrink, and out of stocks. Started Feb. 2008. • Expand current pilot to add more denim styles and two brands of high-end hand bags. • Add an additional RFID-enabled store and two control stores.
Expanding the Scope •Move into other product lines such as shoes, fashion apparel, cosmetics and suits. •Begin partnering with other vendors that want to begin item level tagging. •Explore source tagging of private label merchandise. •As departments become 100% RFID tagged, the tagging will be expanded to other stores.
Future Goals –D.C. Yard Management •Apply RFID tags to tractors and trailers. •Track their movements and location via mobile readers and/or GPS on hostler trucks. •Expedite gate check-in and check-out of trailers.
Future Goals –Distribution Centers •Quickly audit and route every carton coming into a distribution center. •Add portals at the receiving dock to evaluate carton contents as cartons are unloaded by comparing the RFID read to the ASN. •Any carton with contents that adequately match the ASN will be eligible for immediate cross dock.
Future Goals –Store Receiving Dock • Introduce item level receiving at the store by reading each carton and its contents as it is unloaded off of the trailer. • Adds an additional check of contents before they are added to the store’ s inventory. • Explore reader on trash compactor to see carton tag’ s end-of-life or item tags exiting through the trash door.
Future Goals –Store Inventory •Be able to view real time store inventory counts. •Enable daily checks of merchandise levels instead of waiting for semi-annual inventories. •Explore the use of shelf readers, ceiling-mounted readers, hand held and cart mounted readers.
Future Goals –Store Markdowns •Explore Gen 2 Class 3 battery- assisted tags on items to allow mass retail updates via RFID. •Improve the current retail mark- down process by using these electronic smart ink tags. •Turn a very manual and costly process into an automated function.
Future Goals –Customer Service/Shrink •Explore the use of smart mirrors or shoe smart cubes to interact with and educate customers. •Use item level tags as a proof-of-purchase tag to simplify the return process and address fraud. •Explore RFID as an EAS device. •Increase the true visibility of inventory levels to insure that customers can find the merchandise they want when they want it.
Closing Thought • The true value of RFID will be realized when vendors and retailers achieve the common goal of item level tagging. This will open up a realm of possibilities that were previously unavailable in the barcode world.
Thank You! For more information about Dillard’ s and RFID, see our website at www.dillards.com and click on the RFID tab.
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