DIGITALE TRANSFORMATION- 3D SCAN - DIWISH
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3D SCAN Original object 620K polygons 2.5 mil polygons 45.9 mil polygons Overview Close-up www.centerlinedesign.de 04.06.2021
3D SCAN HAUPTPARAMETER SCANVOLUMEN GENAUIGKEIT OBJEKT BESCHAFFENHEIT ZEIT UND ZUGÄNGLICHKEIT Weitere Parameter Einsatzgebiet der Daten • Materialstärke, Materialart • Netzverfügbarkeit www.centerlinedesign.de 04.06.2021
ARCHITEKTUR UND BAUWESEN Visualisierungen Viewer / Revison Scan-Daten Schnitte BIM 3D-Ansichten Grundrisse www.centerlinedesign.de 04.06.2021
3D DRUCKTEIL 3D-Scan, Modifications Scan to CAD Reverse Engineering Prototype and Testing 3D-Print Manufacturing from single part to mass production www.centerlinedesign.de 04.06.2021
A330 SIDEWALLPANEL / SEAT CLASH CUSTOMER / PRODUCT WAY OF WORKING / RESULT METHODOLOGY Airbus A330 FAL Project in test phase After sidewalls are installed, scan of the whole cabin or only a section, alignment with 3d nativ data and compare INITIAL SITUATION OBJECTIVE / GOAL Sidewall panels clashes with To reduce the rework time the Backrest of the Seats (seat deinstallation, sidewall panel adjustment) www.centerlinedesign.de 04.06.2021
COOLING FIXTURE DEVIATION RESULT CUSTOMER/ PRODUCT WAY OF WORKING / Report given over through METHODOLOGY multiple scans and reports. MCM Scanning of bracket multiple Our recommendations reported times to give deviational trend. to the client. Using customers clamping methodology to look in to OBJECTIVE/ GOAL INITIAL SITUATION dimension error. Better understanding about deviations on cooling fixture. Satelite mounting bracket for military viehcles is constantly Wayford forward on the not to dimensional modification of design of specifications. cooling fixture. Resulted in accurate stable and repeatable product. www.centerlinedesign.de 04.06.2021
MILITARY HELMET SCANNING CUSTOMER/ PRODUCT WAY OF WORKING / RESULT METHODOLOGY Undisclosed Scans taken for reverse Full scan of every part of engineering. helmet and current targeting system. Break down of all components. Design of adapter to AR INITIAL SITUATION targeting system. OBJECTIVE/ GOAL Modification of exsisting Data given back from scan for helmet to convert between reverse engineering. targeting sights to Augmented Bracket adaptor design for AR. Reality targeting sights In use for training. www.centerlinedesign.de 04.06.2021
AIRBUS PIPE SCANNING CUSTOMER/ PRODUCT WAY OF WORKING / RESULT METHODOLOGY Airbus Catia Part created out of 3D Scan the pipe with High Res Scan with deviation report to Arm Scanner drawings Reverse engineer the features Recreate the pipe in 3d INITIAL SITUATION OBJECTIVE/ GOAL Make a deviation report to the Pipes from the A320 needed Create 3D Data from Parts nominal scanning because no 3d date where only Drawings exist is avadible www.centerlinedesign.de 04.06.2021
AIROUTLET PROTOTYPING CUSTOMER/ PRODUCT WAY OF WORKING / RESULT METHODOLOGY Airbus H51 Dramatically reduce the time The inner structure is build by and money spend for hand with clay because its prototyping faster that to do it in 3D and easier and faster to change for imporovements INITIAL SITUATION After the design is finished the OBJECTIVE/ GOAL Airbus H51 needs prototypes clay is scanned Create faster Airoutlet for new Air Outlet with organic The scanned clay is then reverse Prototypes inner structure for air flow engineered as a surface model created with clay by hand becaus its faster than in 3d The 3D model is then given over to the supplier who is creating the prototype without design loops www.centerlinedesign.de 04.06.2021
AIROUTLET PROTOTYPING CUSTOMER/ PRODUCT WAY OF WORKING / RESULT METHODOLOGY Airbus H51 Dramatically reduce the time The inner structure is build by and money spend for hand with clay because its prototyping faster that to do it in 3D and easier and faster to change for imporovements INITIAL SITUATION After the design is finished the OBJECTIVE/ GOAL Airbus H51 needs prototypes clay is scanned Create faster Airoutlet for new Air Outlet with organic The scanned clay is then reverse Prototypes inner structure for air flow engineered as a surface model created with clay by hand becaus its faster than in 3d The 3D model is then given over to the supplier who is creating the prototype without design loops www.centerlinedesign.de 04.06.2021
DOOR FITTING A350/A380/A320 CUSTOMER/ PRODUCT WAY OF WORKING / RESULT METHODOLOGY Airbus/ZAL Faster and simpler installation of Actual situation of doors in to Airframe manufactured Airframe and doors. More accurate installation. Fitting using Betfit algorithms Better understanding of deviation INITIAL SITUATION while installing doors CLD designed mockup How to fit a door using as is scenario to test different OBJECTIVE/ GOAL scanned structure. scanning methods and best fit Better understanding of the processes. door designs Aiding the mechanic instead of hindering through technologies www.centerlinedesign.de 04.06.2021
CONFIGURATION DOCUMENTATION CUSTOMER/ PRODUCT WAY OF WORKING / RESULT METHODOLOGY Airbus A layout plan created our of the In the A350 CDC Configuration scan and alignement of the 3D Room was physically the data Layout created for one transpose module and after that the whole setting was INITIAL SITUATION scanned OBJECTIVE/ GOAL For the Transpose Module Transfer the physically created (Project Picard) was a model into 3D for further configuration made in the development CDC and it needed to be documented for later 3D Layout Design Reference A330 Transpose Module ( Project Picard) www.centerlinedesign.de 04.06.2021
EVAC TEST CUSTOMER/ PRODUCT WAY OF WORKING / RESULT METHODOLOGY Airbus After Test each setting could be After configuration of the viewed virtually as an “Street cabin for the test, the whole View” with measuring capability setting was scanned for documentation INITIAL SITUATION OBJECTIVE/ GOAL Documentation of the EVAC- Reduce the effort for Test Cabin Configuration Documentation with excel sheets and pictures Reference A350-100 EVAC Test www.centerlinedesign.de 04.06.2021
A320 INLINE LASER SCANNING RESULT CUSTOMER/ PRODUCT WAY OF WORKING / METHODOLOGY Install inline lasers that do not Airbus/A320 hinder or obstruct the worker. Install inline lasers that do not hinder or obstruct the worker. Take measurements on sections so that tolerances and build up Take measurements on errors can be eliminated. sections so that tolerances and INITIAL SITUATION build up errors can be OBJECTIVE/ GOAL eliminated. Better understanding about Measuring of gap and flush along with eclipsing skin data deviations on build up. for entire assembly process. Used by blue collar to collect data. Excelerated understanding of product and to reduce rework on entire fuselage build up. www.centerlinedesign.de 04.06.2021
A320 SIDE SHELL RESULT CUSTOMER/ PRODUCT WAY OF WORKING / Features were scanned and used METHODOLOGY to compare the two situations of Airbus/A320 Using robotic feature scanning As built and as designed. robot, certain features. Macro program created to work Macro program created to with the scanning robot. repeat process. OBJECTIVE/ GOAL INITIAL SITUATION Better understanding about Scan and compare features deviations on Instalation of from an A320 side shell to see side shell. deviation from as built to cad nominal under pre instalation Repeatable program to use environments. again and again for FAI Excelerated understanding of produc. www.centerlinedesign.de 04.06.2021
BE PSU DEVIATION INVESTIGATION RESULT CUSTOMER/ PRODUCT WAY OF WORKING / Better understanding of the METHODOLOGY produced part and its method for BE Aerospace Scans taken of multiple parts in production, along with supplier laboratory stable and limitations for manufacture. repeatable conditions. Better understanding of After the scans are taken, they production methodologies for INITIAL SITUATION then fitted to the original CAD design to build data to see deviation OBJECTIVE/ GOAL Sidewall panels clashes with the Backrest of the Seats Modified designs produced to complement the suppliers production methodologies Better understanding on failures and sucesses for future reference Excelerated understanding of product for new designers. www.centerlinedesign.de 04.06.2021
3D SCAN DER FOKUS Die 3D Scan Technologie findet in immer mehr Bereichen Einzug. Wir haben uns jahrelang mit der Technologie als Entwickler auseinandergesetzt und sind seit ca. 2 Jahren auch als Dienstleister am Markt und haben und hier auf zwei Bereiche fokussiert: • 3D Scan im Bauwesen www.centerlinedesign.de/de/video/3d-gebaeudescan www.centerlinedesign.de/de/video/3d-revisionscan • 3D Scan im industriellen Bereich www.centerlinedesign.de/de/video/3d-scan-qualitaetspruefung www.centerlinedesign.de 04.06.2021
MANUFACTURING Thomas Gründel thomas.gruendel@centerlinedesign.de +49 162.948 797 9 ENGINEERING Lars-Peter Breuer lars-peter.breuer@centerlinedesign.de +49 176.212 440 97 DESIGN Emily Passera design@centerlinedesign.de +49 175.928 449 5 SIMULATION THANK YOU Fabian Hornstein fabian.hornstein@centerlinedesign.de +49 151.423 648 79 3D Scan CONTACT US Fabian Hornstein fabian.hornstein@centerlinedesign.de +49 151.423 648 79 PROJECTS Andreas Kiefer andreas.kiefer@centerlinedesign.de +49 151.291 194 93 SUSTAINABILITY Simona Tacke simona.tacke@centerlinedesign.de This document and all information contained herein is the sole property of Centerline Design. +49 171.313 535 9 No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of Centerline Design. This document and its content shall not be used for any purpose other than that for which it is supplied. www.centerlinedesign.de 04.06.2021
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