DESIGN, CONSTRUCTION AND INSTALLATION OF AUTOMATIC FIRE FIGHTING
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Our history Our mission Since 1979, the year when Sebino was founded, in 30 years of activity, the Sebino Group The Sebino Group operates in designing, producing and installing automatic systems for has designed installations, produced equipments and installed modern fire protection sys- fire protection, having, as primary objective, the implementation of systems which repre- tems in Italy and in Europe, for industrial and civil installations. sent the best and most adequate protection from fire hazards for the valued structures and This vast experience, combined with the constant update of the technology and products goods of the client. used, and with the steady growth of know-how and knowledge of the human resources Each step of the process: from risk analysis to the start-up, through the choice of the equip- involved in all stages of the process, from design to tests and commissioning of the instal- ments and components, and then to the use of innovative methods of installation, is led by lations, has enabled the Sebino Group to achieve levels of quality and reliability for its fire the goal of providing a turn-key automatic fire fighting system of technological excellence protection plants, which has positioned the Group among the market leaders. and economic viability. The Sebino Group has installed fire protection plants and delivered fire protection products Our fire fighting systems are distinguished by: and equipments for: • the careful general and detailed design of a fire fighting installation, according to the • Industrial buildings and production Parks most updated technical standards, recognized and applied for each specific project. • Power plants The technical department relies on a continuously updated and certified software and • Logistic storages and logistic platforms hardware structure in order to: • Support the correct design of the project; • Shopping Centers • Obtain and define in detail the installation lay-out; • Banks and credit institutions • Optimize the use of materials. • Hospitals • the technical capabilities of our engineers to properly interpret and to effectively de- velop all UNI, European EN and American (NFPA) standards; A specific and unique experience has been achieved in designing and installing automatic wet sprinklers fire fighting systems for logistic storages and logistic platforms according • the use of updated technologies in producing, assembling and installing the fire fighting to the following standards: systems; • the installations performed by qualified and experienced staff directly employed by the N.F.P.A. UNI APSAD VdS FM CNBOP NP086-05 Group; • the use and installation of materials of proven quality and reliable performances; A careful investment policy encouraged, over the past years, the technological and regula- • the special tests and inspections carried out on materials and components, to ensure tory update of the Group, as well as the professional development and the specialization reliability and durability; of its human resources, achieving in this way a consolidated and reliable Group structure, • the constant improvements of all these products and of the quality tests and inspections which is able to manage comfortably and firmly its activities both at national and interna- in accordance with current, but continuously evolving standards. tional levels. The Group is involved in the N.F.P.A (National Fire Protection Association) as a Member. FM G l o b a l VdS NFPA® CNBOP NP086-05
Our work Design The work of the Sebino Group can be summarized as the set of the following activities: The Sebino Group employs highly qualified staff, which under the tech- The Group’s abilities to design, to prefabricate and assemble in the nical department’s supervision, analyzes the best solutions, taking into workshop, to carry out the site installation, to test and to commis- • Risk analysis: evaluating and selecting the most suitable system for active fire protec- account, as reference, the primary factors such as reliability and quality sion a “turn-key” system to the Client, refer mainly, but not exclu- tion; of the products to be installed and at the same time finding the best sively, to the following types of Fire Protection Systems: • Preliminary design: for tender stage and for execution, using customized CAD com- quality-price ratio. Automatic water Fire Fighting systems according to the fol- The Sebino Group activity has always focused exclusively on fire pro- lowing standards: puter systems, in order to develop the designs for the analyzed fire protection installa- tection systems, and therefore, by executing its numerous projects, it • UNI-EN (Italian Organization for Standardization) tions; has accumulated a long and important experience, which represents • VdS (Vertrauen durch Sicherheit) • Hydraulic calculations: executed with specific software systems in accordance with the best “business card” for a high quality and reliable design for fire the national and international standards; • FM (Factory Mutual) protection systems. • NFPA (National Fire Protection Association, USA) • Prefabrication: executed in our workshop according to the highest standards and using The design activities are of primary importance from the very first tech- • APSAD (Assemblée Plénière des Sociétés Assurances Dommages) automatic approved equipments; nical and commercial phases of a new project: • CNBOP (Centrum Naukowo-Badawcze Ochrony Przeciwpozarowe) • Installation: installing and starting-up all parts of the designed and prefabricated sys- • At the stage of fire risks analysis, in order to evaluate and select the • NP086-05 (Romanian Standard) tems with technically specialized staff; best operative technical solution, for the active control of the risk; • SR-EN (Romanian Standard for Uniformity) • Testing and maintenance: issuing certificates attesting the correct installation and • While elaborating the preliminary drafts, for the definition of the periodical maintenance program in order to guarantee the perfect efficacy and function- Fire fighting Pumps Station according to the following standards: functional parameters, as well as for the specialized components ality of the installed systems. of the project; • UNI-EN (Italian Organization for Standardization) • While preparing the preliminary technical-commercial offer, which • VdS (Verband der Sachversicherer) These activities are possible thanks to the synergy of different departments, which work and • NFPA (National Fire Protection Association, USA) cooperate in line: has to be, technically and commercially, clear, complete and cor- rect. • APSAD (Assemblée Plénière des Sociétés Assurances Dommages) • The Technical Department The design becomes determinant and final in the next steps of the • CNBOP (Centrum Naukowo-Badawcze Ochrony Przeciwpozarowe) • The Purchasing Office project: • NP086-05 (Romanian Standard) • The Warehouse • In the elaboration of an executive technical-commercial offer which, • SR-EN (Romanian Standard for Uniformity) • The Design and Production Scheduling Office by using specialized software, can reach the detailed dimensioning of the fire protection system; Automatic Fire Fighting systems : • The Mechanical Workshop • In the validation of the project, based on norms and standards, by • Automatic Sprinkler Fire Fighting System • The Electrical Workshop using specific software for the hydraulic calculations; • Automatic Foam Fire Fighting System • In the preparation of the structural drawings for the prefabrication • Automatic Deluge Fire Fighting System in the workshop, of the specific and distinctive components of the • Hydrants Fire Fighting System project; • Automatic Aerosol Fire Fighting System • In the definition of the installation procedures and time schedule on • Automatic Carbon Dioxide, Chemical and Inert Gas Fire Fighting System site, from the system components untill the final commissioning. • Automatic “Water Mist” Fire Fighting Systems
Construction Prefabricated pipes approved The raw material The Sebino Group in accordance with its own tradition of dynamism and innovation, brings The carbon steel pipes, to be used in this production process, are rigorously Made in Eu- out on the European market a complete line of prefabricated Global approved rope, meaning not only the Manufacture Certificate, but the actual production of the pipes. pipes. Following the same policy, for the threaded inserts, only FM approved products, made in It is a product line which contains cross main till 8’’ diameter with threaded or grooved USA, are used. The purpose of this selection process, is to eliminate from the very begin- branch outlet till 3”, secondary branch lines of diameters from 1” to 3” with threaded inser- ning the risks of imperfections. tions from ½” to 1”, executed with welded or seamless pipes, according to the EN10255, EN10216, EN10217 norms. This line of prefabricated pipes is produced by a completely automated pre-construction The metal surface preparation and manufacturing process, designed around a robotic cell, with high levels of production The metal surface preparation is essential to guarantee the quality of the welding processes capacity and welding quality. and a good adherence of the paint on the metallic surface of the pipes. The best metal A manufacturing workshop fully automated, capable to satisfy different types of require- surface preparation is obtained through the sandblasting and steel blasting process. ments for modern fire fighting systems. The preparation of the surfaces is the first step of this continuous process, and it is taken The production phases of the continous line of automatic production processes are: before any welding in order to avoid compromising the quality of welding, because of the • Selection of the raw materials; rust or other types of deposits, causing porosities or other inacceptable defects. • The metal surface preparation by sandblasting; • The positioning, marking and grooving of the ends of the pipes, to size; Automatic prefabrication line • Drilling in design position For the production of the secondary branches, manifolds and risers, it is used a robotic • The positioning and welding of the threaded insertion line of prefabrication which integrates all the processes and mechanical works : grooving, • 100% Quality control of the weldings with penetrating liquids; cutting and welding. The pipe movement is digitally controlled to ensure the maximum precision of positioning • Polishing and cleaning of the welded surface the outlets on the pipes. The 100% digital control of the welding parameters allows to • Painting at final dimension with electrostatic powder. obtain weldings of high quality without defects or inclusions. • Drying in ovens The production line has been created, so that enables us to obtain prefabricated secondary branches, manifolds and risers with lengths superior to the classic length of 6 meters, • Manufacturing for the mounting in the site reaching lengths of up to 9 meters or intermediate lengths. Extended quality control In addition to the automatic production process, the quality control of 100% of the weld- ings, significantly reduces the risk of subsequent production faults. All weldings are tested by applying penetrating liquids. The lowest infiltration of the fluo- rescent liquid at the welds joining, imply the rejection of the prefabricated component and
Installation its elimination from the automatic process. The piece can be reworked using the traditional The installing phase of an automatic fire protection system is fundamental for the mounted way of manual welding. If it is not possible to guarantee the perfection of the welding, the installation’s quality and for its reliability. During its thirty years of operation, the Sebino entire prefabricated piece will be scrapped. Group managed to acquire considerable experiences and capabilities, in the crucial phase of implementation of the system on site, thus creating a large group of direct partners, which are key to the success of the company, in its process from the design of the project Automatic electrostatic painting line to final starting-up and commissioning. Once the prefabricated pipes are produced, tested and cleaned, they enter into the next Using its own resources, the Sebino Group is able to execute the installation of its own level: the robotic electrostatic powder painting line. The paint is powder (epoxy, epoxy/ fire protection systems, starting from pre-fabricated and pre-assembled components in its polyester or polyester) with electrostatic application and recuperation of the product in workshop, continuing with its procedures and methods of plant erection as scheduled and excess. defined at the project design stage. The module with the suspended prefabricated pipes is then placed, in a high temperature oven, which fixes permanently the paint on the tubes. The final result is a prefabricated and permanently painted pipe, sustainable and stable Services over time, unlike the traditional electrostatic pre-painting processes which for physical- The services provided by the Group, both for the commissioning and maintenance of a chemical reason cannot ensure the adherence on the metal surface over time. system during its term of use , are provided, upon request, only and exclusively on systems The minimum thickness of the coating on the metal surface is of 60 micron, but on request, and plants designed, built and commissioned by the Sebino Group itself. it can reach 300 micron. Commissioning Sebino Group provides operating and maintenance manuals, including drawings, in various Engineering and installation support languages, if required. It also provides written procedures for most common faults identi- Each prefabricated piece is identified by its own aluminum adhesive label, containing the fication and lists of spare parts. During the commissioning of an installation designed by identification marks of each project: logo, client name, identification of the component, the Group, the operating data of the installation are recorded, verified and analyzed with the bar code. client, prior to the acceptance and the transfer of the system under Client’s responsibility. Each on-site delivery includes the prefabrication project, consisting in the general assem- bling layout, key instructions detailing the assembling sequences, and an analytical file for each component, containing constructive, dimensional and technical data. Maintenance service The full production undergoes according to ISO 9001:2008 and the full traceability is guar- The Sebino Group, in performing the after sale maintenance service, reserves a special anteed by the marking and labeling of each prefabricated piece. attention to: • The timeline and accuracy for the planned maintenance interventions; • The immediate availability of spare parts, in order to guarantee the service continuity of the fire protection installation; • The in-depth knowledge of each served fire protection installation, by qualified and authorized operators;
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Sebino Antincendio Srl 24060 Bagnatica (BG) • Via Don Bolis, 1 Tel. +39 035 292811 • Fax +39 035 303978 • antincendio@sebino.eu SEBINO Fire Protection Srl 061461 Bucuresti • Str. Serg. Apostol Ghe. Constantin, nr.8-10, et. 1, sector 6 Tel. +4 (021) 440 33 63 • Fax +4 (031) 780 33 63 IGSU A 0382 300693 Timisoara • Str. Venus, nr. 23, et.1 IGSU A 2824 Tel. +4 (0356) 178098 • Fax. +4 (0356) 178089 IGSU A 2825 www.sebino.eu fireprotection@sebino.eu
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