CUSTOMIZED TOOLS 2019/2020 - Premium tools for your applications - Klauke
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www.klauke.com
CUSTOMIZED TOOLS
2019/2020
Premium tools
for your applications
Pressing tools and accessories
for plumbing and heating installations
GLOBAL SALES AND MORE THAN 135 YEARS
SERVICE NETWORK OF EXPERIENCE
MADE IN GERMANY
SINCE 1879
Your contact at Klauke:
www.klauke.com
OUR COMPANY CERTIFICATES
ISO 9001:2008
Quality Management System
ISO 14001:2004
Environmental Management
System
ISO/TS 16949:2009
Quality Standard for the
Automotive Industry
THE BEST TOOL Radial pressing tools
series MAP P. 14
FOR YOUR Radial pressing tools
series UAP P. 20
REQUIREMENTS
EVERY TIME Pressing jaws and dies P. 28
Pressing chains P. 34
Pressing profiles P. 40
Axial pressing tools
series MAPAX P. 48
Hydraulic pumps P. 56
Mechanical pressing tools P. 60
Battery platforms P. 66
Our system partners P. 72
Klauke ASC addresses P. 78
3
KLAUKE COMPETENCE:
OPTIMISED QUALITY FOR ADDED
CUSTOMER BENEFITS
We take your needs seriously. For us, “Made by Klauke” means
that all products are manufactured to the highest quality.
CUSTOMIZED TOOLS – EXPERTISE MEETING YOUR REQUIREMENTS
We are market leaders: Our battery-powered
hydraulic tools for the plumbing, heating and
ventilation sector are at the forefront of the
pressed connections market. But we don’t just
stop there: In the Customized Tools sector, our
tool experts together with our customers are
continuously developing new prototypes, no
matter whether for the cutting, pressing or
punching segment. We support you through the
development process to the finished product
including the After Sales service. We are at your
service.
Electrical Distribution – Strong partner worldwide
Klauke and Greenlee are your strong team –
innovative, reliable and cost-effective.
Together they form a connection that has been
established for professional service providers
worldwide in the energy supply and panel
building industries.
4
Automotive Connector Solutions – Know-how for extraordinary solutions
Decades of experience go into the
development and manufacture of our
products for the automotive sector.
From standard to custom and non-
standard cable lugs – our solutions are
used in any vehicle electrical systems.
Assembly solutions –Special type of quality
We are at our customers’ service. Klauke
offers highly-flexible solutions for your specific
requirements for small production runs in the
industrial commodity sector. This includes
punched parts, wiring harnesses and pre-
assembled cables and connectors. For your
custom products, we rely on our in-house
development and production expertise.
Customers from sectors such as automotive,
heating, air-conditioning, white goods,
renewable energies or e-mobility rely on our
quality.
Customized tools - matched specifically to your requirements
Klauke is a specialist for top-quality, hydraulic
tools. Innovation has always taken top priority.
We continuously develop new products in
collaboration with our customers. We advise,
develop and manufacture. Product design and
fabrication are rounded out by the development
and manufacture of matching processing tools.
Perfectly adapted to the customer’s manufacturing
process and to meeting the exacting requirements
of a quality management system. The proprietary
CAD design allows customised solutions to be
developed to the highest possible level and
brought to production maturity.
5
KLAUKE TOOLS: HIGHER QUALITY, HIGHER RELIABILITY, INTELLIGENT FUNCTIONS 6
7
YOUR FULL-SERVICE PARTNER
FOR CUSTOMIZED TOOLS:
FROM THE IDEA TO AFTER-SALES
SERVICE FROM A SINGLE SOURCE
For decades now, customers from various industrial sectors have relied on our development
expertise. Our experience and creativity support you from the outset. We offer all of our
services, from advice to development to applications engineering, to prototyping and
production, testing and after sales, from a single source. So you benefit from our knowledge
of the latest trends, innovative concepts from in-house research and our comprehensive
expertise for approval and testing procedures.
Advice
■ e offer you the best possible support with
W
an expert team of technical advisers, product
managers and applications engineers.
■ hanks to Klauke’s global network, we are
T
able to guarantee there is a point of contact
near you at all times.
■ e take on board your questions and
W
requirements and develop the best solutions
for you.
After Sales Management
■ e offer you a global network of more than
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60 authorised service centres and partners.
■ ur broad range of services, comprising
O
advice, inspection and maintenance, offers
genuine added value for you.
■ In addition to our standard service package,
we also offer our product lifecycle
management system.
8
Cutting edge technology for optimised quality
■ e use state-of-the-art computer-aided
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design technology and manufacture our
products on modern systems.
■ e consistently apply the optimised vertical
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integration principle – and even have our own
printing centre for creating and laying out the
technical documents.
■ e guarantee the best possible product
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quality and reliability, cost-efficiency and
flexibility over the long term by investing in the
latest manufacturing and logistics equipment.
Development and design
■ ur broad-based development activities
O
include design, software development,
standardisation and certification, including
in-house prototyping and test laboratories.
■ his is how we offer you the best possible
T
flexibility, quality and innovation.
■ umerous international patents are testimony
N
to our outstanding expertise.
Tailored solutions
■ ur broad product range in various industries
O
helps us to achieve unparalleled innovative
strength.
■ e assist you with developing solutions
W
tailored to your applications. We offer support
for hardware and software solutions, and
help you with the relevant certification and
approval procedures.
■ e are your reliable full-service partner:
W
from the very first product idea through to
the market launch.
9
NEXT GENERATION
THE NEXT GENERATION
OF BATTERY-POWERED
HYDRAULIC PRESSING TOOLS
Autostop
The automatic switch-off function tells the
user that the pressing function has finished
Patented safety lock
With locking function to prevent
accidental opening
350° rotating pressing jaw holder
Optimum access to different pressing
positions
Integrated work area illumination
For safe operations
Start button with
integrated motor stop
Releasing the start button
stops the device instantly
Battery platform
18 V Li-Ion technology
from Makita or Bosch
10Your tool transmits all data in realtime to the i-press® software on your
desktop or to the i-press® app via the Bluetooth interface. You can
create logs at the touch of a button and export your pressing and tool
data in the usual way.
At the same time, the innovative OLED display helps you to keep track of
your tool data. You can see, at a glance, the pressure applied for the
pressing, the active user profile and the next due maintenance interval.
The tool sits very comfortably in the hand thanks to improved
ergonomics, selected materials and optimised centre of gravity.
Bluetooth
Tool data exported via Bluetooth to
guarantee the quality of operations
Hydraulic drive unit
Robust, reliable and incredibly powerful –
low weight thanks to compact dimensions
Pressing data memory
Records each and
every pressing
HPC – Hydraulic
Pressure check
Pressure sensor for
OLED display uniform linear thrust
Tool data
at a glance
11THE I-PRESS® APP
AT A GLANCE
Compact and available at all times:
Your smartphone becomes the
tool’s control centre, simplifying your
daily work routine – free-of-charge,
guaranteed.
Made easy: Your Next Generation tool connects to the i-press® app via
Bluetooth – you can now use the broad range of functions.
Read the important tool information from the display and start new projects.
All the information about your pressing operations is saved from now on.
When the project is complete, an overview can be printed out, saved or
submitted in the form of a log.
TIP: When you register as a user, subscribe to the Klauke
Newsletter – so you always stay informed.
i-press® app
Keep an overview of all your
tool data even while on the go.
And personalise your tool
settings via the app.
For all variants
12CREATING AND TRACKING DOCUMENTING
EASY TO OPERATE PROJECTS AND ARCHIVING
The last 5 pressure values, Menu guidance function is easy When a project is closed,
the device temperature or the and quick to understand thanks to an overview containing all the
remaining operations – all important the cascade function. You can start pressing values is generated.
information can be easily read off. immediately, personalise your tool You can use this as documentary
and use all the other functions. proof and for archiving purposes.
PROJECT LOG
Data captured on 22.01.2018 14:21 hrs.
John Doe Company
TOOL INFORMATION PROJECT Project name XYZ
Processed by John Doe
Start time: 12.01.2018, 08:58 hrs. End time: 22.01.2018, 15:22 hrs.
Connected tool EK354CFM Connected tool EK354CFM Overview data for complete project
Tool profile Single-click Tool profile Single-click 00000000000
All used tools Total number of operations 23
00000000000 Pressure reached 19
Serial number 00000000000000000 Pressure not reached 4
Firmware 3.66 NAME OF THE PROJECT APPEARS HERE ONCE ENTERED ATTACHMENT
Data captured Tool 1
Data logged on 22.01.2018 14:21 hrs.
Used device ES105CFB Total number of operations 12
Last service 18.01.2018 John Doe Company
Serial number of device 080000012584687 Pressure reached 12
Last service 24.11.2017 Pressure not reached 0
Name/Employee John Doe Total number of operations with tool 31268
Last 5 operations (bar) Project name Project name XYZ For detailed operations, see Attachment
processedData by John
captured Tool 2 Doe
Used device ES90CFB Total number of operations 4
Last active tool 000000000000000000
Operation
Total Serial number of device 080000012567854 Pressure reached 0
Tool 1:
Last service 24.11.2017 Pressure not reached 4
Serial number
Total number of operations with tool 22526
Start time 08:58 hrs Item no.
For detailed operations, see Attachment
End time 09:22 hrs Comment (or additional tool, if any others are in use)
Number of operations 23 Corem quiatia dendebit autature porerup taquame conse natquatur sinti toribus tisseque dit quam fugitatiunt voloribearum
ium es vel mos et odi cum fuga. Periore non re lam, ommolestem que nusaes aut et ant exero tem fuga. Aligenita qui aut
que nobis demolore namus vendent. Nem nihil ipicit et inullautempe verchicidus sum reribustiis am, sapitat quiatur alit,
Pressure not reached 4
Pressure reached 19 Tool 2:
Serial number
Item no.
PROJECT LOG OF 22.01.2018 14:2 Project name XYZ Page 1 of 2
Total number of operations 31258
Comments
Device temperature (°C) LOGGED DATA EVALUATION
CHECK-IN CLOSEPROJECT
PROJECT LOG OF 22.01.2018 14:2 Project name XYZ Page 2 of 2
Use the new functions to make your operations more effective,
more ergonomic and more innovative.
■ You get an overview of all your tool data ■ You can better organise your work
■ You can better plan your maintenance runs ■ You can create projects using installation and
building plans
■ Downtimes are reduced to a minimum
■ Each and every pressing can be documented in a log
■ Regular maintenance and inspection increases
and archived
availability and service life
■ The logs act as proof of your day-to-day operations
i-press® software
Exports all tool data, so you can check the tool status. i-press® also gives
you proof of quality in the form of a project report. i-press® is a Desktop
application which you can download free-of-charge from the Klauke
website.
The new software can be found at www.klauke.com/en/service/
downloads/connectivity-software
For all variants
13LIGHTWEIGHT FOR TOUGH REQUIREMENTS: RADIAL PRESSING TOOLS SERIES MAP Our lightweight and slender MAP radial pressing tools make your work easier. They offer tangible benefits, especially when working in tight spots and overhead.
■ Incredibly lightweight, slender and compact Klauke mini
pressing tools
■ Linear force to suit your applications, either 15 kN or 19 kN
■ Small, flat battery shape
■ Fast, flexible operations, especially in tight spots
■ Reliable and effective thanks to the latest technology
■ Designed for use with extra-small Klauke System jaws
15Pressing tools
Hydraulic - radial
MAP215 Mini battery-powered hydraulic pressing tool 15 kN
Technical data
Linear force 15 kN
Weight 1.7 kg
Dimensions 404 x 80 x 118 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)
Pressing jaw holder rotates 350°
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered pressing tool with Makita battery MAP215CFM
Battery-powered pressing tool with Bosch battery MAP215CFB
Scope of supply Page
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 68
Makita quick-charger 230 V for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 2.0 Ah Li-Ion RALB1EU 70
Bosch charger 230 V for 18 V Li-Ion battery LGLB1EU 71
Plastic case KKMAP2NGS KKMAP2NGS
Accessories Page
Makita battery 18 V / 3.0 Ah, Li-Ion RAL2 68
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
16suitable for
SBM pressing jaw Mini 15 kN Page 30
▪ Stainless steel, steel: max. NS 22 mm (NS 28 mm on request) / 3/4”
▪ Copper, copper alloys: max. NS 28 / 1”
▪ Multilayer pipe / PEX pipe: max. NS 32 mm / 1-1/4”
▪ The stated information is system-dependent.
UWM Universal interchangeable jaw Mini 15 kN Page 30
▪ Stainless steel, steel: max. NS 22 mm / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
Possible scope of supply
17Pressing tools
Hydraulic - radial
MAP219 Mini battery-powered hydraulic pressing tool 19 kN
Technical data
Linear force 19 kN
Weight 1.8 kg
Dimensions 395 x 80 x 118 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)
Pressing jaw holder rotates 350°
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered pressing tool with Makita battery MAP219CFM
Battery-powered pressing tool with Bosch battery MAP219CFB
Scope of supply Page
Makita battery 18 V / 1.5 Ah Li-Ion RAL1 69
Makita quick-charger 230 V for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 2.0 Ah Li-Ion RALB1EU 70
Bosch charger 230 V for 18 V Li-Ion batteries LGLB1EU 71
Plastic case KKMAP2NGS KKMAP2NGS
Accessories Page
Makita battery 18 V / 3.0 Ah, Li-Ion RAL2 69
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
18suitable for
SBMX pressing jaw Mini Extra 19 kN Page 31
▪ Stainless steel, steel: max. NS 35 mm / 1-1/4”
▪ Copper, copper alloys: max. NS 35 mm / 1-1/4”
▪ Multilayer pipe / PEX pipe: max. NS 40 mm / 1-1/2”
▪ The stated information is system-dependent.
UWMX Universal interchangeable jaw Mini 19 kN Page 31
▪ Stainless steel, steel: max. NS 22 mm / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32mm / 1”
▪ The stated information is system-dependent.
Possible scope of supply
19POWER PACKS FOR UNIVERSAL USE: RADIAL PRESSING TOOLS SERIES UAP The powerful UAP pressing tools cover a broad range of applications. Their high material quality makes them the ideal solution for extreme environmental conditions.
■ Powerful battery-powered tools for universal applications
■ Press extremely small dimensions up to the XL range
■ Linear force to suit your applications, either 32 kN or 120 kN
■ Short and compact drive unit with high performance output
■ Optimised weight distribution – also with pressing jaw
■ ble to meet even the toughest safety pipe connection
A
requirements (industry, sprinkler systems, shipbuilding, etc.)
21Pressing tools
Hydraulic - radial
UAP332 Universal battery-powered hydraulic pressing tool 32 kN
Technical data
Linear force 32 kN
Weight 3.6 kg
Dimensions 359 x 76 x 325 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 400 (NS 20 / 4.0 Ah battery)
Pressing jaw holder rotates 350°
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered pressing tool with Makita battery UAP332CFM
Battery-powered pressing tool with Bosch battery UAP332CFB
Scope of supply Page
Makita battery 18 V / 4.0 Ah Li-Ion RAL40 68
Makita quick-charger 230 V for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
Bosch charger 230 V for 18 V Li-Ion batteries LGLB1EU 71
Plastic case KKUAP3NGS KKUAP3NGS
Accessories Page
Makita battery 18 V / 5.0 Ah Li-Ion RAL4 68
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
22suitable for
SB pressing jaw Standard 32 kN Page 32
▪ Stainless steel, steel: max. NS 54 mm / 2”
▪ Copper, copper alloys: max. NS 54 mm / 2”
▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”
▪ The stated information is system-dependent
UW Universal interchangeable jaw Standard 32 kN Page 32
▪ Stainless steel, steel: max. NS 22 mm / 3/4“
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
QC pressing chain Quick-Click 32 kN Page 36
▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)
▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”
▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”
▪ The stated information is system-dependent.
SSK 4-segment pressing chain 32 kN Page 36
▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)
▪ Stainless steel, steel: max. NS 54 mm / 2”
▪ Copper, copper alloys: max. NS 54 mm / 2”
▪ The stated information is system-dependent.
Possible scope of supply
23Pressing tools
Hydraulic - radial
UAP432 Universal battery-powered hydraulic pressing tool 32 kN
Technical data
Linear force 32 kN
Weight 4.4 kg
Dimensions 530 x 76 x 325 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 400 (NS 20 / 4.0 Ah battery)
Pressing jaw holder rotates 350°
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered pressing tool with Makita battery UAP432CFM
Battery-powered pressing tool with Bosch battery UAP432CFB
Scope of supply Page
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 69
Makita quick-charger 230 V for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
Bosch charger 230 V for 18 V Li-Ion battery LGLB1EU 71
Plastic case KKUAP4NGS KKUAP4NGS
Accessories Page
Makita battery 18 V / 5.0 Ah, Li-Ion RAL4 69
Mains adapter 18 V / 230 V (compatible only with Makita/110 V on request) NG2 70
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
24suitable for
SB pressing jaw Standard 32 kN Page 30
▪ Stainless steel, steel: max. NS 54 mm / 2”
▪ Copper, copper alloys: max. NS 54 mm / 2”
▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”
▪ The stated information is system-dependent
UW Universal interchangeable jaw Standard 32 kN Page 32
▪ Stainless steel, steel: max. NS 22 mm / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
QC pressing chain Quick-Click 32 kN Page 36
▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)
▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”
▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”
▪ The stated information is system-dependent.
SSK 4-segment pressing chain 32 kN Page 36
▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of supply)
▪ Stainless steel, steel: max. NS 54 mm / 3/4”
▪ Copper, copper alloys: max. NS 54 mm / 2”
▪ The stated information is system-dependent.
BP pressing chain LP (low pressure) 32 kN Page 37
▪ Can be used only in connection with adapter jaw SBKUAP4 (not included in scope of supply)
▪ Stainless steel, steel: max. NS 108 mm / 4”
▪ Copper, copper alloys: NS 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”
▪ The stated information is system-dependent.
Possible scope of supply
25Pressing tools
Hydraulic - radial
UAP100120 Universal battery-powered hydraulic pressing tool 120 kN
Technical data
Linear force 120 kN
Weight 12.9 kg
Dimensions 588 x 82 x 365 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 26 (NS 108 / 4.0 Ah battery)
Pressing jaw holder rotates 350°
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered pressing tool with Makita battery UAP100120CFM
Battery-powered pressing tool with Bosch battery UAP100120CFB
Scope of supply Page
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 69
Makita quick-charger 230 V for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
Bosch charger 230 V for 18 V Li-Ion battery LGLB1EU 71
Metal case MKUAP100NGB MKUAP100NGB
Accessories Page
Makita battery 18 V / 5.0 Ah Li-Ion RAL4 69
Mains adapter 18 V / 230 V (compatible only with Makita /110 V on request) NG2 70
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
26suitable for
BP pressing chain HP (high pressure) 120 kN Page 37
▪ Stainless steel, steel: max. NS 108 mm / 4”
▪ Copper, copper alloys: max. NS 108 mm / 4”
▪ The stated information is system-dependent.
Possible scope of supply
27FOR ALL STANDARD PRESS-FITTING SYSTEMS: KLAUKE SYSTEM PRESSING JAWS With approvals from more than 150 system suppliers for the corresponding applications in the plumbing, heating and air-conditioning sector, and also for numerous industrial special applications.
■ lauke system pressing jaws available with diverse profiles and
K
dimensions for a broad range of applications
■ More than 50 customer-specific system pressing profiles KSP
■ op quality materials and leading edge manufacturing methods
T
for meeting the toughest safety and quality requirements
■ xtra safety and minimal wear thanks to additional inductively
E
hardened zones on the pressing profile
■ Optimised force transmission for more operating cycles
■ Special surface finish for long-lasting corrosion protection
29Pressing tools
Pressing jaws
SBM pressing jaw Mini 15 kN
Characteristics
▪ Patented lightweight system pressing jaw with single bolt bearing
▪ Suitable for use with Klauke series MAP1 and MAP2 Mini pressing machines
suitable for
▪ Stainless steel, steel: max. NS 22 mm (NS 28 mm on request) / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1-1/4”
▪ The stated information is system-dependent.
Technical data
Force 15 kN
Compatibility MAP215, MAP115, MAP2, MAP1, HPU32, PKMAP2
Item Description Part No.
Press jaw Mini M (KSP3) 12 – 22 mm SBM … M
Press jaw Mini V (KSP4) 12 – 28 mm SBM … V
Press jaw Mini U (KSP5) 12 – 32 mm SBM … U
Press jaw Mini TH (KSP11) 12 – 32 mm SBM … TH
Accessories Part No. Page
For further profiles, see Pressing Mini battery-powered hydraulic pressing tool 15 kN MAP215 16
profiles on Page 40 or send a
request Hydraulic manual pressing tool HPU32 62
UWM Universal interchangeable jaw Mini 15 kN
Characteristics
▪ Patented lightweight system interchangeable jaw with single bolt bearing
▪ Standardised and anti-twist mounting for Klauke WE- interchangeable dies
▪ Interchangeable inserts fixed by stop bolts
suitable for
▪ Stainless steel, steel: max. NS 22 mm / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
Technical data
Force 15 kN
Compatibility MAP215, MAP115, MAP2, MAP1, HPU32, PKMAP2
Item Description Part No.
Universal interchangeable jaw Mini UWM32
Accessories Part No.
Interchangeable inserts U (KSP5) 12 – 32 mm WE … U
Interchangeable inserts H (KSP7) 12 – 32 mm WE … H
Interchangeable inserts TH (KSP11) 12 – 32 mm WE … TH
Interchangeable inserts RF (KSP20C) 12 – 32 mm WE … RFX
For further profiles, see Pressing Mini battery-powered hydraulic pressing tool 15 kN MAP215 16
profiles on Page 40 or send a
request Hydraulic manual pressing tool HPU32 62
30SBMX pressing jaw Mini Extra 19 kN
Characteristics
▪ Tried and proven Mini design for tight pressing positions
▪ Lightweight pressing jaw Mini for maximum pressing performance
suitable for
▪ Stainless steel, steel: max. NS 35 mm / 1-1/4”
▪ Copper, copper alloys: max. NS 35 mm / 1-1/4”
▪ Multi-layer pipe / PEX pipe: max. NS 40mm / 1-1/2”
▪ The stated information is system-dependent.
Technical data
Force 19 kN
Compatibility MAP219, MAP2L19
Item Description Part No.
Press jaw Mini Extra M (KSP3) 12 – 35 mm SBMX … M
Press jaw Mini Extra V (KSP4) 12 – 35 mm SBMX … V
Press jaw Mini Extra U (KSP5) 12 – 40 mm SBMX … U
Press jaw Mini Extra TH (KSP11) 12 – 40 mm SBMX … TH
For further profiles, see Pressing Accessories Part No. Page
profiles on Page 40 or send a
request Mini battery-powered hydraulic pressing tool 19 kN MAP219 18
UWMX Universal interchangeable jaw Mini 19 kN
Characteristics
▪ Tried and proven design for tight pressing positions
▪ Standardised and anti-twist mounting for Klauke WE- interchangeable dies
▪ Interchangeable inserts fixed by stop bolts
suitable for
▪ Stainless steel, steel: max. NS 22mm / 3/4”
▪ Copper, copper alloys: max. NS 28mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
Technical data
Force 19 kN
Compatibility MAP219, MAP2L19
Item Description Part No.
Universal interchangeable jaw Mini Extra UWMX32
Accessories Part No. Page
Interchangeable inserts U (KSP5) 12 – 32 mm WE … U
Interchangeable inserts H (KSP7) 12 – 32 mm WE … H
Interchangeable inserts TH (KSP11) 12 – 32 mm WE … TH
For further profiles, see Pressing Interchangeable inserts RF (KSP20C) 12 – 32 mm WE … RFX
profiles on Page 40 or send a
request Mini battery-powered hydraulic pressing tool 19 kN MAP219 18
31Pressing tools
Pressing jaws
SB pressing jaw Standard 32 kN
Characteristics
▪ Proven pressing jaw for universal applications
▪ Standard pressing jaw for maximum pressing performance
suitable for
▪ Stainless steel, steel: max. NS 54 mm / 2”
▪ Copper, copper alloys: max. NS 54 mm / 2”
▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”
▪ The stated information is system-dependent.
Technical data
Force 32 kN
Compatibility UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2
Item Description Part No.
Pressing jawStandard M (KSP3) 12 – 54 mm SB … M
Pressing jawStandard V (KSP4) 12 – 54 mm SB … V
Pressing jawStandard U (KSP5) 12 – 50 mm SB … U
Pressing jawStandard TH (KSP11) 12 – 50 mm SB … TH
Accessories Part No. Page
Universal battery-powered hydraulic pressing tool 32 kN UAP332 22
For further profiles, see Pressing Universal battery-powered hydraulic pressing tool 32 kN UAP432 24
profiles on Page 40 or send a
request Hydraulic manual pressing tool HPU2 64
UW Universal interchangeable jaw Standard 32 kN
Characteristics
▪ Tried and proven interchangeable jaw
▪ Standardised and anti-twist mounting for Klauke WE- interchangeable dies
▪ Interchangeable inserts fixed by stop bolts
suitable for
▪ Stainless, steel: max. NS 22 mm / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
Technical data
Force 32 kN
Compatibility UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2
Item Description Part No.
Universal interchangeable jaw Standard UW32
Accessories Part No. Page
Interchangeable inserts U (KSP5) 12 – 32 mm WE … U
Interchangeable inserts H (KSP7) 12 – 32 mm WE … H
Interchangeable inserts TH (KSP11) 12 – 32 mm WE … TH
Interchangeable inserts RF (KSP20C) 12 – 32 mm WE … RFX
Universal battery-powered hydraulic pressing tool 32 kN UAP332 22
For further profiles, see Pressing Universal battery-powered hydraulic pressing tool 32 kN UAP432 24
profiles on Page 40 or send a
request Hydraulic manual pressing tool HPU2 64
32SBKQC Adapter jaw 32 kN
Characteristics
▪ GO-NOGO colour coding for reliable adaptation to the pressing chain
suitable for
▪ Can be used only in connection with pressing chains QC and SSK (not included
in scope of supply)
▪ Stainless steel, steel: max. NS 54 mm (108 mm / 4” only in connection with
VXL/VXLR)
▪ Copper, copper alloys: max. NS 54 mm (108 mm / 4” only in connection with
VXL/VXLR)
▪ Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”
▪ The stated information is system-dependent.
Technical data
Force 32 kN
Compatibility UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2, PKUAP2
Item Part No.
SBKQC Adapter jaw SBKQC
Accessories Description Part No. Page
QC pressing chain M, V,U,TH, VXL, VXLR QC … 36
SSK pressing chain M, V SSK … 36
Universal battery-powered hydraulic pressing tool 32 kN UAP332 22
For further profiles, see Pressing Universal battery-powered hydraulic pressing tool 32 kN UAP432 24
profiles on Page 40 or send a
request
Hydraulic manual pressing tool HPU2 64
SBKQC Adapter jaw LP 32 kN
Characteristics
▪ GO-NOGO colour coding for reliable adaptation to the pressing chain
suitable for
▪ Can be used only in connection with BP pressing chain LP (not included in
scope of supply)
▪ Stainless steel, steel: max. NS 108 mm / 4”
▪ Copper, copper alloys: max. NS 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”
▪ The stated information is system-dependent.
Technical data
Force 32 kN
Compatibility UAP432, UAP4, PKUAP4
Item Part No.
Adapter jaw LP SBKUAP4
For further profiles, see Pressing Accessories Description Part No. Page
profiles on Page 40 or send a
request BP pressing chain LP M (KSP3) 76,1 – 108 mm BP...LP 37
Universal battery-powered hydraulic pressing tool 32 kN UAP432 24
33SIMPLY RELIABLE PRESSINGS ALSO IN XL: KLAUKE SYSTEM PRESSING CHAINS Multi-segment technology guarantees synchronous pressing. You get optimal results even with large diameters and the most diverse materials.
■ lauke system pressing chains with various profiles and
K
dimensions for a broad range of applications
■ Also suitable for XL applications
■ op quality materials and leading edge manufacturing methods
T
for meeting the toughest safety and quality requirements
■ niform pressing with special multi-segment technology creates
U
a perfect material flow
■ eliable pressing with clamping function on the fitting for locking
R
before and after the pressing process
■ eight-optimised design coordinated with the pressing
W
performance
35Pressing chains
QC pressing chain Quick-Click 32 kN
Characteristics
■ Reliable pressing with clamping function on the fitting before and after the pressing
process
suitable for
▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of
supply)
▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”
▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”
▪ The stated information is system-dependent.
Technical data
Force 32 kN
UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2,
Compatibility
PKUAP2
Item Description Part No.
Pressing chain Quick-Click M (KSP3) 42 – 54 mm QC … M
Pressing chain Quick-Click V (KSP4) 42 – 54 mm QC … V
Pressing chain Quick-Click U (KSP5) 40-110 mm QC … U
Pressing chain Quick-Click TH (KSP11) 40 – 63 mm QC … TH
Accessories Part No. Page
Universal battery-powered hydraulic pressing tool 32 kN UAP332 22
For further profiles, see Pressing Universal battery-powered hydraulic pressing tool 32 kN UAP432 24
profiles on Page 40 or send a Adapter jaw 33
SBKQC
request
SSK 4-segment pressing chain 32 kN
Characteristics
▪ 4-segment pressing technology for optimum pressing
■ Reliable pressing with clamping function on the fitting before and after the pressing
process
suitable for
▪ Can be used only in connection with adapter jaw SBKQC (not included in scope of
supply)
▪ Stainless steel, steel: max. NS 54 mm / 2”
▪ Copper, copper alloys: NS 54 mm / 2”
▪ The stated information is system-dependent.
Technical data
Force 32 kN
UAP332, UAP432, UAP4, UAP3, UAP2/UNP2, HPU2,
Compatibility
PKUAP2
Item Description Part No.
Pressing chain M (KSP3) 42 mm SSK42M
Pressing chain M (KSP3) 54 mm SSK54M
Pressing chain V (KSP4) 42 mm SSK42V
Synchronized pressing Pressing chain V (KSP4) 54 mm SSK54V
thanks to 4-segment Accessories Part No. Page
technology
Universal battery-powered hydraulic pressing tool 32 kN UAP332 22
For further profiles, see Pressing Universal battery-powered hydraulic pressing tool 32 kN 24
UAP432
profiles on Page 40 or send a
request Adapter jaw SBKQC 33
36BP pressing chain LP (low pressure) 32 kN
Characteristics
▪ 4-segment pressing technology for optimum pressing
▪ Building installation
▪ Reliable pressing with clamping function on the fitting before and after the
pressing process
▪ Sturdy chain lock absorbs high clamping forces
suitable for
▪ Can be used only in connection with adapter jaw SBKUAP4 (not included in
scope of supply)
▪ Stainless steel, steel: max. NS 108 mm / 4”
▪ Copper, copper alloys: NS 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”
▪ The stated information is system-dependent.
Technical data
Force 32 kN
Compatibility UAP432, UAP4L, UAP4, PKUAP4
Item Description Part No.
Pressing chain M (KSP3) 76.1 mm BP761LP
Synchronized pressing
Pressing chain M (KSP3) 88.9 mm BP889LP
thanks to 4-segment Pressing chain M (KSP3) 108 mm BP108LP
technology
Accessories Part No. Page
For further profiles, see Pressing Universal battery-powered hydraulic pressing tool 32 kN UAP432 24
profiles on Page 40 or send a
request Adapter jaw SBKUAP4 33
BP pressing chain HP (high pressure) 120 kN
Characteristics
▪ 4-segment pressing technology for optimum pressing
▪ for meeting special requirements for reliable pipe connections (industrial,
sprinkler, shipbuilding applications, etc.)
▪ Reliable pressing with clamping function on the fitting before and after the
pressing process
▪ Sturdy chain lock absorbs high clamping forces
suitable for
▪ Can be used only in connection with pressing machine UAP100120 (not
included in scope of supply)
▪ Stainless steel, steel: max. NS 108 mm / 4”
▪ Copper, copper alloys: NS 108 mm / 4”
▪ The stated information is system-dependent.
Technical data
Force 120 kN
Compatibility UAP100120, UAP100L, UAP100, PK100
Item Description Part No.
Synchronized pressing
Pressing chain M (KSP3) 76.1 mm BP761M
thanks to 4-segment Pressing chain M (KSP3) 88.9 mm BP889M
technology
Pressing chain M (KSP3) 108 mm BP108M
For further profiles, see Pressing Accessories Part No. Page
profiles on Page 40 or send a
request Universal battery-powered hydraulic pressing tool 120 kN UAP100120 26
37Pressing chains
Can be combined with pressing machine with pressing jaws and pressing chains
MAP215 UAP332
UAP432 UAP100120
MAP115ML MAP219 UAP3L
UAP4L UAP100L
MAP2L MAP2L19 UAP2
UAP4 UAP100
MAP1 UNP2
15 kN 19 kN 32 kN 120 kN
SBM •
UWM
•
in connection
with WE
SBMX •
UWMX •
SB • •
UW • •
WE • • • •
SBKQC • •
SB-
KUAP4 •
QC
• •
in connection in connection
with SBKQC with SBKQC
SSK
• •
in connection in connection
with SBKQC with SBKQC
BP ... LP
•
in connection
with SBKUAP4
BP •
38HPU2 HPU32
AHP700LS PK100 PKUAP4 PKUAP3 PKMAP2
HPU2EX HPU32EX
700 bar 120 kN 32 kN 15 kN 32 kN 15 kN
• • •
• • •
• • • •
• • • •
• • • •
• • • •
• •
• • •
• in connection in connection in connection
with SBKQC with SBKQC with SBKQC
• • •
• in connection in connection in connection
with SBKQC with SBKQC with SBKQC
•
• in connection
with SBKUAP4
• •
39RELIABILITY – TESTED AND APPROVED: PRESSINGS WITH KLAUKE PRESSING PROFILES Our more than 50 customer-specific system pressing profiles in various dimensions cover a broad range of uses.
■ ystem approvals from more than 150 providers for use in the
S
plumbing, heating and air conditioning sector for various industrial
custom applications
■ dditional functionality tests with selected pressing profiles by the
A
German Material Test Institute (MPA)
■ ong service life through optimised manufacturing processes
L
combined with a high degree of dimensional accuracy and
resistance to wear
■ Constant processing results thanks to consistently high
manufacturing quality
■ lauke expertise and many years of experience ensure additional
K
benefits and higher levels of reliability
■ Support for system development under a partnership with Klauke
41Pressing profiles
The applications based on dimensions, profile and machine type are set out in the Application and
Assembly Instructions from the system supplier.
KSP 0 Uponor
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Uponor UNIPIPE
KSP 1 B
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Ivar Megaro
KSP 3 M
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Eurotubi Europa Oteraccordi
Airbel Sertinox / Pressclim Filtube Instalpres Pegler Yorkshire
AMCO HI-TECH INTERNATIONAL HEBEI GUANGDE STAINLESS Pipelife Austria
Aschl Inoxpres Raccorderie Metalliche InoxPres
Bonfix Isotubi Sabelita
CaroScheibe GmbH KAN Seppelfricke GmbH
Chibro Kohler InoxPres Simplex
Comisa LK Systems Starsin Trading Pte Ltd
Dahl Sverige AB Lombarda Raccordi InoxPres Stirlings Australia
Dw Verbundrohr GmbH Maincor Vimoter
Emcal PRESSO NOX MARINE EQUIPMENT INT. VSH
Esta Simplesta M-Press Fittings W&O Supply
42The applications based on dimensions, profile and machine type are set out in the Application and
Assembly Instructions from the system supplier.
KSP 4 V
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for
AMCO HI-TECH INTERNATIONAL Emmeti Megaro
Bun Kee (International) Limited Frabo Metallwerke Möllersdorf B-Press
Comap Sudopress CU IBP B-Press Nibco
Comisa JSL Lifestyle Ltd. Seppelfricke GmbH
Dahl Sverige AB LK Systems B-Press Tzanos B-Press
KSP 5 U
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for
Aquatecnic Grupo Plásticos Ferro Nikkai KMO
BRASS FORM KE KELIT Nupi
CO.E.S Coesclima KISAN Polytherm Española
Dw Verbundrohr GmbH Maincor Rifeng
FAR mfh systems GmbH SPK INDUSTRIES
Fränkische Rohrwerke MT Business Key TWEETOP
Global Piping Multec Wavin Tigris K1 + M1
43Pressing profiles
The applications based on dimensions, profile and machine type are set out in the Application and
Assembly Instructions from the system supplier.
KSP 7 H
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Haka HAKAPRESS Simplex
BRASS FORM Mair M-Press /Gomafix Tzanos
FAR Prandelli Multyrama
KSP 7(A) HR
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Roth
KSP 8 BE
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for HENCO NS32-40
44The applications based on dimensions, profile and machine type are set out in the Application and
Assembly Instructions from the system supplier.
KSP 11 TH
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for
APE General Fittings ONDA MFG.
Auspex Duopex Giacomini PB Tub
Becker Plastics Global Piping Pedotherm
BRASS FORM Golan Pinto & Cruz
Canes AS Grupo Plásticos Ferro Pipelife Austria
Comap SudoPress Multiskin Henco Polysan
COMFORTPRO SYSTEMS Herz IPANAPRESS Polytherm Heating Systems
Industrielle du Plastique &
Comisa Purmo
Accessoires
Dahl Sverige AB IPA IPANAPRESS Rifeng
Dalpex ITULA Rofix
Diwa Rohrsysteme Kermi X-Press Schlösser EuroPressSystem
Egoplast KISAN Schütz EHT
Emcal PRESSO Klimit Seppelfricke SD Sistemi Italia
Emmeti Gerpex LK Systems PressPex Seppelfricke GmbH
FAR MA.S.TER SYSTEM Stelbi
Fränkische Ibérica Megaro Tiba abit
Fränkische Rohrwerke Nicoll Tiemme Racorderie Cobrapress
F.I.V. Fivpress Nikkai KMO VIESSMANN
KSP 12 HO
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Oventrop Cofit-P Polytherm Polyfix / Polyfix MT
45Pressing profiles
The applications based on dimensions, profile and machine type are set out in the Application and
Assembly Instructions from the system supplier.
KSP 13 ME
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Metzerplas
KSP 15 ME
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Filpres Jäger Systemvertrieb
FG Inox Filtube
KSP 16 RRB
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Rehau Raubasic
KSP 17(A) ME
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for
GALVINS PLUMBING PLUS KSP17A Iplex Ken‘s Plumbing
KSP 19 VAL
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for BENTONS PLUMBTEC Valsir Pexal
46The applications based on dimensions, profile and machine type are set out in the Application and
Assembly Instructions from the system supplier.
KSP 20 RF
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for Global Piping System AC-FIX PB Tub
Blansol / Barbi MT Business Key
KSP 28(ABC) multi-layer pipe / Pex pipe
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for DITRON BUTELINE KSP28C PHILMAC KSP28C
Auspex KSP28 Nibco KSP28B
KSP 33 THA
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for
Benkan Hebei Guangde Stainless/JSL Samyong EQJOINT
KSP 36 DB
Dimension-related for
Pressing jaws
Interchangeable inserts
Pressing chains
Machine and system-related for DASUNG TECH SEOWON TECHNOLOGY
47SAFE AND EASY TO USE: AXIAL PRESSING TOOLS SERIES MAPAX Use our MAPAX axial pressing tools to create reliable multi-layer and PEX pipe connections. They can also be used for metal pipe connections. Certain types in the series also permit quick expansion ahead of the pressing.
■ xial force suitable for your applications, either with 16 kN, 25 kN or
A
45 kN
■ imple operations by combining expansion and pushing actions into
S
one tool
■ ptional adapter for mounting pipe expanders for simple expansion
O
of the pipe ends
■ Quick and convenient operations in any assembly situation
■ ystem sliding forks for connections to allow rapid changeover
S
between the dimensions
■ Codes on the mounting prevents the forks being mis-connected
49Axial pressing tools
MAPAX series
MAPAX216 Mini battery-powered hydraulic pressing tool axial 16 kN
Technical data
Linear force 16 kN
Weight 2.2 kg
Dimensions 309 x 80 x 174 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered sliding tool with Makita battery MAPAX216CFM
Battery-powered sliding tool with Bosch battery MAPAX216CFB
Scope of supply Page
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 68
Makita quick-charger 230 V for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 2.0 Ah Li-Ion RALB1EU 70
Bosch charger 230 V for 18 V Li-Ion batteries LGLB1EU 71
Plastic case KKMAPAX2NGS KKMAPAX2NGS
Accessories Page
Makita battery 18 V / 3.0 Ah, Li-Ion RAL2 68
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
50suitable for
SGL sliding forks 16 kN
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
▪ On request
AWA expansion adapter
▪ For connecting to MAPAX216 pressing tool
▪ For mounting AWK expansion crowns
▪ On request
AWK expansion crown
▪ For expanding pipe ends
▪ Adaptable to AWA expansion adapter
▪ On request
Possible scope of supply
51Axial pressing tools
MAPAX series
MAPAX325 Mini battery-powered hydraulic pressing tool axial 25 kN
Technical data
Linear force 25 kN
Weight 3 kg
Dimensions 310 x 80 x 198 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered sliding tool with Makita battery MAPAX325CFM
Battery-powered sliding tool with Bosch battery MAPAX325CFB
Scope of supply Page
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 68
Makita quick-charger for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 2.0 Ah Li-Ion RALB1EU 70
Bosch quick-charger 230 V for 18 V Li-Ion batteries LGLB1EU 71
Plastic case KKMAPAX3NGS KKMAPAX3NGS
Accessories Page
Makita battery 18 V / 3.0 Ah, Li-Ion RAL2 68
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
52suitable for
SGL sliding forks 25 kN
▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”
▪ The stated information is system-dependent.
▪ On request
AWA expansion adapter
▪ For connecting to MAPAX325 pressing tool
▪ For mounting AWK expansion crowns
▪ On request
AWK expansion crown
▪ For expanding pipe ends
▪ Adaptable to AWA expansion adapter
▪ On request
Possible scope of supply
53Axial pressing tools
MAPAX series
MAPAX445 Mini battery-powered hydraulic pressing tool axial
45 kN
Technical data
Linear force 45 kN
Weight 3.2 kg
Dimensions 320 x 80 x 155 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 150 (NS 20 / 1.5 Ah battery)
Bluetooth •
Realtime clock •
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita Part No. Bosch
Battery-powered sliding tool with Makita battery MAPAX445CFM
Battery-powered sliding tool with Bosch battery MAPAX445CFB
Scope of supply Page
Makita battery 18 V / 1.5 Ah Li-Ion RAL1 68
Makita quick-charger for 18 V Li-Ion batteries LGL1 71
Bosch battery 18 V / 2.0 Ah Li-Ion RALB1EU 70
Bosch quick-charger 230 V for 18 V Li-Ion batteries LGLB1EU 71
Plastic case KKMAPAX3NGS KKMAPAX3NGS
Accessories Page
Makita battery 18 V / 3.0 Ah, Li-Ion RAL2 68
Bosch battery 18 V / 5.0 Ah Li-Ion RALB2EU 70
54suitable for
SGL sliding forks 45 kN
▪ Multi-layer pipe / PEX pipe: max. NS 63 mm / 2.5”
▪ The stated information is system-dependent.
▪ On request
Possible scope of supply
55THE MATCHING DRIVE – HYDRAULIC PUMPS AND DRIVE UNITS The system concept is being consistently implemented at Klauke. Our hydraulic pumps provide every Klauke pressing, cutting and multi head with the required force. All pumps are matched to the various heads. They deliver 700 bar of pressure to guarantee full performance every time.
■ ompact battery-powered hydraulic drive unit with automatic
C
pressure shut-off
■ attery-operation and closed hydraulic circuit for offline mobile use
B
in any working position
■ Can also be operated with a 230 V mains adapter
■ Socket for spare battery
■ Also available with cabled remote control
■ Broad range of adapters for the most diverse applications
■ he ideal solution for all applications in industry and the craft trades
T
that have to meet special mobility and safety requirements
57Hydraulic pumps
AHP700LS Battery-powered drive unit 700 bar
Technical data
Max. operating pressure 700 bar
Weight 6.4 kg
Dimensions 330 x 160 x 280 mm
Ambient temperature -10 °C up to 40 °C
Battery 18 V, Li-Ion
Battery charger 230 V (110 V on request)
Number of pressings Approx. 400 (NS 20 / 4.0 Ah battery)
OLED display •
Hydraulic Pressure Control •
Item Part No. Makita
Battery-drive drive unit with Makita battery AHP700LS
Scope of supply Page
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 69
Makita quick-charger for 18 V Li-Ion batteries LGL1 71
Carrying bag TT2
Remote control with 1.5 m cable HTA4
Hydraulic hose, 2 m, oil filled HSOEL2
Carrying strap with shoulder padding TG3
Accessories Page
Makita battery 18 V / 5.0 Ah, Li-Ion RAL4 69
Mains adapter 18 V / 230 V
NG2 70
(compatible only with Makita /110 V on request)
58suitable for
PKMAP2 Pressing head 15 kN, (pressing jaws SBM, UWM)
▪ Stainless steel, steel, NS 22 mm (NS 28 mm on request) / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multilayer pipe / PEX pipe: max. NS 32 mm / 1-1/4”
▪ The stated information is system-dependent.
PKUAP3 Pressing head 32 kN, (pressing jaws SB, UW, SBKQC and pressing chains SSK, QC)
▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”
▪ Copper, copper alloys: max. NS 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”
▪ The stated information is system-dependent.
PKUAP4 Pressing head 32 kN, (pressing jaws SB, UW, SBKQC, SBKUAP4 and pressing chains SSK, QC, BP…LP)
▪ Stainless steel, steel: max. NS 54 mm / 108 mm / 4”
▪ Copper, copper alloys: max. NS 54 mm / 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 mm / 4”
▪ The stated information is system-dependent.
PKUAP100 Pressing head 120 kN, (pressing chains BP…HP)
▪ Stainless steel, steel: max. NS 108 mm / 4”
▪ Copper, copper alloys: max. NS 108 mm / 4”
▪ The stated information is system-dependent.
PKMAPAX pressing head axial 16 kN, (sliding forks SGL, expansion adapter AWA)
▪ Multilayer pipe / PEX pipe: max. NS 32mm / 1-1/4”
▪ The stated information is system-dependent.
▪ On request.
Possible scope of supply
59MECHANICAL PRESSING TOOL FOR SPECIAL APPLICATIONS – ALSO WITH EX APPROVAL In certain working environments, only mechanical tools will do. Our hydraulic mechanical pressing tools are also available with EX approval.
■ Hydraulic pressing tool with automatic piston retraction
■ omfortable working with 2-stage hydraulic system offering
C
fast feed and power stroke in one movement
■ 50° rotating pressing jaw holder for optimised results even in
3
tight spots
■ ame pressing force as battery-powered pressing tools – with
S
either 15 kN or 32 kN linear thrust
■ an be combined with Klauke System pressing jaws and system
C
pressing chains
■ uitable for use in potentially explosive areas in accordance with
S
the ATEX Directive and Equipment Category II 2GD c IIB T4 T120
61Mechanical pressing tools
with and without EX approval
HPU32 Hydraulic mechanical pressing tool 15 kN
II 2GD c IIB T4 T120
(also available as
non ex-version)
Technical data
Linear force 15 kN
Weight 2.7 kg
Dimensions 510 x 60 x 150 mm
Ambient temperature -10 °C up to 40 °C
Pressing jaw holder rotates 350°
2-stage hydraulic system •
Item Part No. Ex Part No. Standard
Hydraulic mechanical pressing tool EX version HPU32EX
Hydraulic mechanical tool (Standard) HPU32
Scope of supply
Fabric bag TT32 TT32
62suitable for
SBM pressing jaw Mini 15 kN Page 30
▪ Stainless steel, steel: max. NS 22 mm (NS 28 mm on request) / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multilayer pipe / PEX pipe: max. NS 32 mm / 1-1/4”
▪ The stated information is system-dependent.
UWM Universal interchangeable jaw Mini 15 kN Page 30
▪ Stainless steel, steel: max. NS 22 mm / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
Possible scope of supply
63Mechanical pressing tools
with and without EX approval
HPU2 Hydraulic mechanical pressing tool 32 kN
II 2GD c IIB T4 T120
(also available as
non ex-version)
Technical data
Linear force 32 kN
Weight 2.7 kg
Dimensions 510 x 60 x 150 mm
Ambient temperature -10 °C up to 40 °C
Pressing jaw holder rotates 350°
2-stage hydraulic system •
Item Part No. Ex Part No. Standard
Hydraulic mechanical pressing tool EX version HPU2EX
Hydraulic mechanical tool (Standard) HPU2
Scope of supply
Fabric bag TT32 TT32
64suitable for
SB pressing jaw Standard 32 kN Page 32
▪ Stainless steel, steel: max. NS 54 mm / 2”
▪ Copper, copper alloys: max. NS 54 mm / 2”
▪ Multi-layer pipe / PEX pipe: max. NS 50 mm / 2”
▪ The stated information is system-dependent
UW Universal interchangeable jaw Standard 32 kN Page 32
▪ Stainless steel, steel: max. NS 22 mm / 3/4”
▪ Copper, copper alloys: max. NS 28 mm / 1”
▪ Multi-layer pipe / PEX pipe: max. NS 32 mm / 1”
▪ The stated information is system-dependent.
QC pressing chain Quick-Click 32 kN Page 36
▪ Can only be used in connection with adapter jaw SBKQC (not included in scope of supply)
▪ Stainless steel, steel: max. NS 54mm / 108 mm / 4”
▪ Copper, copper alloys: NS 54 mm / 108 mm / 4”
▪ Multi-layer pipe / PEX pipe: max. NS 110 / 4”
▪ The stated information is system-dependent.
SSK 4-segment pressing chain 32 kN Page 36
▪ Can only be used in connection with adapter jaw SBKQC (not included in scope of supply)
▪ Stainless steel, steel: max. NS 54 mm / 2”
▪ Copper, copper alloys: max. NS 54 mm / 2”
▪ The stated information is system-dependent.
Possible scope of supply
65PROFESSIONAL BATTERY PLATFORM FOR LEAD EDGE TECHNOLOGY Our battery platform lets you choose the leading battery technology to work with: Makita or Bosch. The battery technology system is available for all battery-powered hydraulic tools in the Klauke series.
■ lauke battery platform for flexible and productive operations
K
with the least possible dependence on site conditions
■ 18 V battery system with the latest Li-Ion technology
■ afer to use thanks to high battery capacity and cable-free
S
design
■ xtremely short charging times of less than 15 min. at 1.5 Ah
E
and less than 22 min at 3 Ah
■ Low weight for comfortable handling and balanced operations
■ Cost benefit from multiple use of existing batteries
67Battery platform
Batteries and mains adapter
RAL 1 Makita battery 18 V / 1.5 Ah, Li-Ion (27 Wh)
Characteristics
▪ No memory effect
▪ Extremely low self-discharge
▪ Low weight
suitable for
▪ Battery-powered hydraulic MAP tools with Makita batteries
Technical data
Battery voltage (V) 18 V
Battery capacity 1.5 Ah
Charging time with LGL1: 15 min.
Cell technology Li-Ion
Weight 0.4 kg
Item Part No.
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1
RAL 2 Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh)
Characteristics
▪ No memory effect
▪ Extremely low self-discharge
▪ Low weight
suitable for
▪ Next Generation battery-powered hydraulic tools with Makita batteries
Technical data
Battery voltage (V) 18 V
Battery capacity 3.0 Ah
Charging time with LGL1: 22 min.
Cell technology Li-Ion
Weight 0.6 kg
Item Part No.
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2
Other country-specific chargers and batteries on request
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