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PROUDLY SUPPORTED BY PROUD MEDIA PARTNER CONCRETE INSTITUTE of AUSTRALIA APR/MAY 2021 V7.01 CONSTRUCTION CIVIL WORKS CIVIL ENGINEERING PRINT POST APPROVED - 100001889
contents APR/MAY 2021 Volume 7 Number 1 2 Editorial 4 Industry News Published by: Editorial and Publishing Consultants Pty Ltd 10 Cover Feature: AllPrep Flooring ABN 85 007 693 138 7 PO Box 510, Broadford Victoria 3658 Australia LATICRETE® SUPERCAP® Phone: 1300 EPC GROUP (1300 372 476) Int’l: +61 3 5784 2210 www.epcgroup.com 18 ACRS Feature Publisher and Managing Editor Anthony T Schmidt Phone: 1300 EPCGROUP (1300 372 476) 22 News Brief Mobile: 0414 788 900 Email: ats@epcgroup.com Business Development Manager 26 Product Focus: Aussie Pumps Lawrence Whiter Mobile: 0418 543 821 Email: lawrencewhiter@bigpond.com Trash Pumps 18 National Advertising Sales Manager Yuri Mamistvalov Phone: 1300 EPCGROUP (1300 372 476) 28 Corrosion Protection Mobile: 0419 339 865 Email: yuri@epcgroup.com 30 National Precast Feature Advertising Sales - SA Jodie Gaffney - AmAgo Mobile: 0439 749 993 Email: jodie@amago.com.au 38 Project Brief: Melbourne Square Advertising Sales - WA 32 Licia Salomone - OKeeffe Media Mobile: 0412 080 600 40 Special Feature: LAPP Australia Email: licia@okm.com.au Graphic Design 44 Product Feature: Air Springs Annette Epifanidis Mobile: 0416 087 412 Hearing Protection TERMS AND CONDITIONS 46 This publication is published by Editorial and Publishing Consultants Pty Ltd (the “Publisher”). Materials in this publication have been cre- ated by a variety of different entities and, to the extent permitted by Digital Technology - The digital law, the Publisher accepts no liability for materials created by others. 40 All materials should be considered protected by Australian and future of the construction industry international intellectual property laws. Unless you are authorised by law or the copyright owner to do so, you may not copy any of the materials. The mention of a product or service, person or company in this publication does not indicate the Publisher’s endorsement. The views expressed in this publication do not necessarily represent the opinion of the Publisher, its agents, company officers or employ- ees. Any use of the information contained in this publication is at the sole risk of the person using that information. The user should make independent enquiries as to the accuracy of the information before relying on that information. All express or implied terms, conditions, warranties, statements, assurances and representations in relation to the Publisher, its publications and its services are expressly excluded save for those conditions and warranties which must be implied under the laws of any State of Australia or the provisions of Division 2 of Part V of the Trade Practices Act 1974 and any statutory modi- fication or re-enactment thereof. To the extent permitted by law, the Publisher will not be liable for any damages including special, exemplary, punitive or consequential damages (including but not limited to economic loss or loss of profit or revenue or loss of oppor- tunity) or indirect loss or damage of any kind arising in contract, tort or otherwise, even if advised of the possibility of such loss of profits or damages. While we use our best endeavours to ensure accuracy of the materials we create, to the extent permitted by law, the Publisher excludes all liability for loss resulting from any inaccuracies or false or misleading statements that may appear in this publication. About the Cover Copyright ©2021 - EPC Media Group Lauded globally for its extraordinary performance Registered by Australia Post on projects large and small, the revolutionary Publication No. 100001889 LATICRETE® SUPERCAP® floor levelling system ISSN 2204-7247 now is now also available in Australia - thanks to a partnership between manufacturer LATICRETE® SUPERCAP® and Sydney-based specialist contractors AllPrep Flooring Specialists Pty Ltd. Turn to Page 10 for the full story.
EDITORS COLUMN FUNDING THE NEEDS OF A RAPIDLY GROWING (AND AGEING) RURAL AND REGIONAL POPULATION Dear Readers, Australians are now living longer, in rural to being asked to ‘do more with less’ – a areas it is common practice for those who challenge which is further compounded While the area defined as ‘Rural and have spent their life on the land to move by their restricted ability to raise revenue Regional Australia’ is clearly as diverse as ‘off the farm’ and into a nearby town when through rates and user charges. And while Australia is large - with individual towns, they retire - generally for reasons of better there has no doubt been an increase in cities and municipalities each facing access to services. rate revenues for some councils as a result their own particular circumstances and Of course, moving out of the major of additional residences being built, it’s fair challenges - there does appear to be one capitals to rural and regional cities didn’t to assume that those increases have failed major issue now facing rural and regional start with Covid either – it’s a trend that’s to cover the additional resources required councils across the country, namely, the been growing steadily for a number of to adequately provide for the increased additional strain being placed on Local years. Covid simply accelerated it! population. Government services and facilities as a And it’s not only about a change in Be that as it may, there will surely come result of a rapidly growing and ageing lifestyle. Many are simply taking advantage a time when there are quite simply no population. of the massive growth in property values more funds available - and on current Whilst the issues relating to an ageing that has occurred in the major capitals trends it appears that that time is rapidly population are clearly also a major concern over recent years - selling up and trading approaching. for metropolitan councils, the massive up for more affordable real estate in With that in mind, I believe that the only increase in people looking to make a ‘sea- regional areas. way that we can possibly hope to address change’ or ‘tree-change’ following last While this has provided an economic these issues with any level of success, is for year’s COVID chaos – many of whom are boom for some areas, this growth is also all levels of government to work together over 55 – is further compounding the issue proving to be somewhat of a double- in a co-operative and equitable manner to for rural and regional councils. edged sword. Unfortunately, the increasing develop the facilities and services that are Put simply, the significant population ‘age imbalance’ between the city and the needed. shift that has occurred over the past 12 country is a serious concern and is already After all, the population continues to age months – especially from Melbourne and shaping up as a major threat to many on a daily basis - and that leaves no time Sydney into the regions – together with councils throughout rural and regional for political ‘buck passing’. the ever-increasing average population Australia. Councils are not only being age gap between the city and the country, faced with a sharp increase in demand places a massive financial burden on rural for human services, they’re also under and regional councils as they struggle to pressure to provide more suitable age- provide additional services and facilities. related infrastructure, such as aged care In recent years, rural and regional areas facilities and community amenities. have experienced a steep increase in In these days of tight fiscal policy and the percentage of residents aged 55 or high community expectations, Local Anthony T Schmidt over. Together with the fact that most Government is undoubtedly accustomed Managing Editor 2 Construction Engineering Australia • Apr/May 2021
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INDUSTRY NEWS WORLD-CLASS BOULEVARD FOR THE HEART OF SYDNEY Wider footpaths, more trees, new Pictured above: Artist’s impression of George Street, “We are working closely with businesses street furniture and extensive paving pedestrianised at Campbell Street. Image by Virtual to minimise disruption and thank everyone for walking and outdoor dining will Ideas based on a design by City of Sydney transform Sydney’s George Street into for their patience as we undertake this a world-class pedestrian boulevard and transformative project.” The project is supported at all levels of draw people back to the city. Gabriel Metcalf, Chief Executive of government. The Australian Government will the Committee for Sydney, said the contribute $7.05 million for part of the project The City of Sydney has begun work on pedestrianised section of George Street on George Street between Bathurst and creating 9,000 square metres of car-free from Circular Quay to Town Hall had Goulburn streets, with the NSW Government space along the George Street light rail route quickly become one of the world’s best funding $1 million for the overall works. from Town Hall down to Railway Square. streets. The project works include: There are also plans to open up a new “George Street is becoming a magical • extended pedestrianised zones at the public space on Devonshire Street between place and a big draw into the city centre – southern end of George Street between Chalmers and Elizabeth streets in Surry Hills, it’s a place to enjoy public life in the city,” Bathurst Street and Rawson Place with work set to start in 2022. Mr Metcalf said. • open space improvements on George Lord Mayor Clover Moore said the $43.5 “It makes so much sense to extend that Street between Rawson Place and Pitt million project will be a boost for the local magic to the cultural anchor of Chinatown Street, Ultimo Road, Thomas Street and economy and support recovery from the and the emerging tech hub around Hay Street impacts of the Covid-19 pandemic. Central station. We’re excited to see the • more than 9,000 square metres of new “Block by block, we’re turning bitumen into next phase of Sydney’s public space space for walking beautiful paving with room for new trees, renaissance unfold.” • granite footpaths to replace car lanes outdoor dining and street furniture,” the Lord The Albion Place Hotel on George Street • new street trees, seating and lighting Mayor said. is set to benefit from the first stage of the • spaces for outdoor dining “We’ve loved seeing people reclaim George transformation. David Highet, director • simpler intersections to reduce travel times Street south while the temporary road closure of operations for venue owner Reserve for everyone. measures have been in place. Now we want Hotels, said the new-look George Street Local access and emergency services to make these measures permanent, giving will help revitalise the area. access will be maintained. The works will be people more space to window shop, dine and “This part of town has always been a completed in stages to minimise disruption to walk while maintaining physical distancing.” bustling entertainment hub that attracted people and businesses. “This work will complete our long-held a diverse demographic looking to eat, Construction work is underway on the vision of turning George Street into wonderful drink and come together at a range of east side of the light rail tracks, near Bathurst tree-lined pedestrian and light rail boulevard venues, but due to Covid, we saw business Street, and will progress south on both the through the heart of our City,” the Lord Mayor slump overnight,” Mr Highet said. eastern and western sides, block by block, added. “This wonderful idea to turn George towards Railway Square. Construction to the “Extending this public space with Street into a European-style boulevard will south of Goulburn Street is planned to start in permanent, quality infrastructure will make draw people back into the area and inspire late 2021. Work on Devonshire Street in Surry the whole area more appealing for workers, us to explore new business opportunities. Hills is planned to start in 2022. visitors, residents and local businesses and “This is going to help turn George Street You can see plans for the works at: encourage walking through the centre of south into a destination in its own right city.sydney/george-street along with details our CBD. and take the precinct to the next level.” on construction timing and staging. 4 Construction Engineering Australia • Apr/May 2021
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INDUSTRY NEWS REAL WORLD EXPERIENCE FOR OUR NEXT GEN BUILDING SURVEYORS CRYSTAL POOLS WINS CHAMPION Aspiring building surveyors are getting hands “As someone who’s spent their whole on practical experience at Victoria’s agencies career involved in the construction sector, BUSINESS OF THE DECADE AT to gain skills and further their careers. I’m proud to give back to the industry by THE 2020 AUSTRALIAN SMALL The Victoria Building Authority (VBA), sharing my experience and ideas with our Victorian Managed Insurance Authority graduates during their rotation. BUSINESS CHAMPION AWARDS (VMIA) and Domestic Building Dispute “Our first graduates will get hands- Sydney-based Crystal Pools has been named Resolution Victoria (DBDRV) have joined on experience in insurance claims Champion Business of the Decade at the forces and created the Building Surveyor management including on-site inspections Australian Small Business Champion Gala Dinner Career Pathways Program. The initiative with our assessors and litigation cases,” and Awards Ceremony held recently at The ICC sees final year students and graduates she said. Sydney, with around 1,000 guests in attendance. apply their academic knowledge to real “As a provider of domestic building Recognised as the 'Oscars' for small business situations in a dynamic environment, insurance, we issue more than 70,000 the Australian Small Business Champion Awards gaining invaluable on-the-job experience. certificates a year, protecting homeowners is the only national recognition program for Recruits will spend six months at each of when their building or renovation work has Australian small businesses. the organisations over 18 months with the defects or can’t be completed because the The program aims to recognise outstanding inaugural six participants already hitting the builder has died, disappeared or become Australian small businesses and encourage high ground running. insolvent.” standards of excellence in small business practice. VBA Chief Executive Officer Sue Eddy DBDRV Chief Resolution Officer Gina “The Australian Small Business Champion said it was important to back our future Ralston said the inter-agency collaboration Awards is a way to recognise the efforts of small building surveyors. was a positive experience. business people whose efforts contribute to the “Building Surveyors play such an “It’s wonderful to have the opportunity prosperity and vitality of communities across important role in the efficient and effective to collaborate with the Victorian Building Australia,” said Steve Loe, Managing Director of operation of the building industry. They Authority and Victorian Managed Precedent Productions and founder of the awards. often save homeowners time and money by Insurance Authority and for all three “As a small business owner myself, I know the spotting issues early before they become a agencies to share our expertise,” Ms vision and dedication to excellence required to bigger problem.” Ralston said. “I look forward to working succeed. These traits have been displayed in “We have a responsibility to do all we with the candidates and watching them abundance by all of our 2020 Small Business can to help prepare the future generation forge their careers as building surveyors.” Champions. of building surveyors, which is why we are Candidates receive support with Some of the attributes that contributed to putting them in real life situations to test training, development and mentoring Crystal Pools taking out this outstanding accolade and hone their skills,” she said. to develop valued work skills, technical were: “Already our graduates have experience aligned to the requirements of • Excellent standards of customer service and demonstrated a thirst for learning and have registration in the categories of building documented customer satisfaction turned their minds to how they can influence inspectors and surveyors. Candidates • A long standing commitment to supporting the positive change in the industry and be also gain exposure to the operation of community exemplary practitioners in the future.” the regulatory framework from a variety • A family-like culture VMIA’s Chief Officer, Domestic Building of different perspectives, through both • Business efficiency and performance which Insurance Efy Karagiannis said the career internal and external rotations. translates to value for customers pathways program gave Victoria’s next For further information, please visit: • High quality construction at competitive pricing generation of building surveyors a head start. www.vba.vic.gov.au In accepting the Award, Peter Stewart, Director Construction at Crystal Pools said they were honoured to receive the ‘Champion Business of the Decade Award’. “We’ve always strived to set the industry benchmark in everything we do – both in terms of our focus on customer service and quality, and in terms of general business operations and the culture that we’ve built, where we look after our people. We also nurture and retain the best tradespeople in the business – master builders and craftspeople, many working with us for ten years or longer. “Crystal Pools also confidently backs its pools with the strongest warranties on the market.” 6 Construction Engineering Australia • Apr/May 2021
INDUSTRY NEWS certification scheme includes both safety- critical installations as well as products entering the supply chain covered by ACRS certification. Along with enhancing industry expertise, the scheme will complement ongoing activities by State and Territory governments to enhance quality control NEW POST-TENSIONING SCHEME LAUNCHED in built structures through digitalisation of supply chains and proven assurance TO BOOST CONSTRUCTION SECTOR measures. The PTIA and CARES are now engaging Australia’s construction sector is set to The new standards, which are specifically with structural engineers, major contractors, benefit from the introduction of rigorous designed to provide greater assurance in clients and other key stakeholders, new standards for post-tensioning – the construction supply chains nationwide, are including ACRS, to build awareness and method of reinforcing concrete with high- backed by an independent certification engagement in the local market. strength steel strands or bars. scheme – providing complete transparency PTIA CEO James Woods and CARES CEO Post-tensioning is widely used in and clarity for manufacturers and Lee Brankley said the announcement was commercial buildings, infrastructure and contractors. expected to lead to ongoing improvements residential apartment blocks as it provides In developing the scheme, CARES has in the consistency of construction greater design flexibility and speed of engaged with all stakeholders including nationwide, following two years of detailed construction. It also reduces the amount structural engineers, major contractors, discussions between the organisations. of concrete or other materials required in clients, the Post-Tensioning Institute of “Our overriding goal has been to secure construction processes, representing a more Australia (PTIA) and the Australasian continuing improvements in product economical and environmentally friendly Certification Authority for Reinforcing and standards, materials specification, design solution. Structural Steels (ACRS). This new product and onsite installation,” Mr Woods said. THE WAIT IS OVER The New Era of Electric is Here Compact Urban Sweeper S2 Cuts EMISSIONS to ZERO Steering the way to a more Sustainable Future Garwood International’s 100% Electric Compact Sweeper Available and Ready Now to Demo AVAILABLE EXCLUSIVELY FROM: www.garwoodinternational.com.au Call us today to organise a demo. NSW, ACT & WA VIC, TAS & SA QLD & NT NEW ZEALAND Tony Miller 0429 444 451 Ian Pinney 0409 905 451 Daniel McHugh 0407 789 370 Reece McCrystal 0413 751 292 tony@garwoodinternational.com.au ian@garwoodinternational.com.au daniel@garwoodinternational.com.au reece@garwoodinternational.com.au Construction Engineering Australia • Apr/May 2021 7
INDUSTRY NEWS “We are delighted to have been involved with CARES on this, and I am confident our GYPROCK TO PROUDLY DISPLAY THE FAMOUS members and the wider industry will seize the GREEN AND GOLD AUSTRALIAN MADE LOGO opportunity to tap into the vast experience and knowledge that CARES is bringing to AND PROMOTE AUSSIE MANUFACTURING Australia. “The scheme will bring much-needed Australia’s most successful and Made logo. The logo also adds a lot certification and independent regulation to innovative plasterboard manufacturer, of weight to our country-of-origin the industry, and is a workable solution at a Gyprock, has announced its support claims. Carrying the Australian time of increased scrutiny on building quality.” of the Australian Made Campaign Made logo and directing decision- Mr Brankley said working with the PTIA (AMCL) to promote Australian makers to our products on the was a natural evolution of longstanding manufacturers in the building Australian Made website collaborative relationships, and reflected and construction industry, provides transparency. It CARES’ commitment to effective multi- with all Gyprock products clearly communicates our stakeholder engagement with clients, certified to display the manufacturing processes consultants and contractors. Australian Made and beyond what we could “We are confident this scheme will work Owned logo. independently.” well for the good of the industry. Thanks Gyprock pioneered Ben Lazzaro, Chief to CARES’ long track record it is already a plasterboard in Australia in Executive of the Australian Made proven success in the UK, and as well as 1947, and transformed the building industry Campaign, said, “The Australian Made logo Australia is also now being adopted in several in Australia with the introduction of paper- is the true mark of Aussie authenticity. other countries. faced plasterboard. This revolution enabled It’s exciting to see Gyprock’s range of “We expect colleagues will quickly lightweight construction, saving time and Australian Made product proudly carrying see improvements in quality through reducing building costs. Today, Gyprock the iconic green and gold kangaroo.” transparency in supply, installation and continues to drive innovation, influencing “Aussie products are made to some of performance, and much greater clarity around trends in the home design, commercial and the highest standards in the world. They are the provenance of critical materials sourced architectural space. trusted, known for their safety and quality for Australia’s built environment.” A leader in the design and production and increasingly preferred by builders and The new scheme covers contractors of gypsum-based products, Gyprock home renovators. When you buy Australian, installing post-tensioning systems, producers produces hundreds of products each you are also helping to pump money back of prestressing anchors and prebagged grout, year in its state-of-the-art manufacturing into our economy, which helps to keep plus firms that carry out remedial grouting of facilities located across the country, and Aussie jobs, strengthen local industries and post-tensioned tendons. employs over2,400 Australians. Gyprock supports local communities.” Executive General Manager, Paul Dalton, A 2020 study from Roy Morgan said the company takes great pride in Research found that Aussies favour ABOUT THE POST-TENSIONING its local manufacturing operations and is Australian Made products, with 68% of INSTITUTE OF AUSTRALIA committed to protecting Australian jobs. Australians preferring to buy Australian- The Post-Tensioning Institute of Australia (PTIA) “We are proud of our history as an made building and renovation materials, was formed to represent the post-tensioning Australian manufacturer. Not only do we and 58% preferring to buy Australian- contracting industry in Australia, seeking to take pride in supporting the continuation made tools and hardware. The research maintain a viable and competent industry with high standards in design and construction of of local jobs, but there is also a satisfaction also found that high quality, use of ethical post-tensioning systems for the benefits of its that comes with producing a nationally labour, and supporting local jobs and members, their employees, and their clients. recognised Australian Made product,” said employment are all attributes associated Paul. with the Australian Made logo. “The Australian Made logo is globally Renowned for its expertise in delivering ABOUT CARES recognised and aligns perfectly with our innovative, bespoke solutions for CARES is an independent, not-for-profit mission statement - when you purchase residential and commercial applications, certification body, established in 1983 to Gyprock products, you are buying quality. Gyprock manufactures a comprehensive provide confidence to the users, purchasers and specifiers of reinforcing steel through a regime of It also demonstrates our commitment range of high-performance plasterboard regulation, testing and inspection. It operates for to local manufacturing and provides our products and systems for many the benefit of the construction industry offering certification schemes for companies that produce customers with the peace of mind that applications to meet fire, acoustic and materials, components or offer services, primarily comes from purchasing locally made thermal requirements across all segments to the reinforced concrete industry. Clients can products. We believe our commitment of the construction industry. The product specify CARES approved companies and products with confidence that they will comply with the to local manufacturing has contributed range includes plasterboard and cornice, relevant product or system standards and without to Gyprock’s outstanding reputation for as well as compounds, adhesives, specialty the need for verification testing by the purchaser quality.” plasters and associated finishing materials or contractor. There are over 100 producers of reinforcing steel in more than 40 countries Paul adds, “Gyprock is proud to have and accessories, all of which are certified around the world already approved by CARES. its products certified with the Australian to carry the Australian Made logo. 8 Construction Engineering Australia • Apr/May 2021
size of ad .... 88mm x 135 mm 4" DIESEL we ’re for Au str TRASH PUMPS ali a AUSSIE PRODUCTION SOARS Gyprock’s success reflects its commitment to innovative design, outstanding product options and excellent customer service. Gyprock has a proud history of leading the market with constant innovation, delivering new products and systems to improve building performance, technology, and services to make life easier for specifiers and builders. These new technologies have had a major impact on product performance and installation practices. As the industry leader, Gyprock has developed a portfolio of leading design support resources for designers, engineers and architects, reducing uncertainty and risk, and allowing professionals to remain on top of the ever-changing codes and products and focused on growth and development. DesignLINK partners with clients to workshop complex design issues, provide value engineering, rationalise system specifications and deliver better building performance while maintaining buildability for both builders and contractors. The Red Book is the industry’s most respected fire and acoustic design guide and offers best-in-class performance detail and technical guidance for selecting fire, acoustic and thermal wall, ceiling, column and beam systems. 4" TRASH PUMP ... DIRTY WATER SPECIALIST “Our Australian Made products have been designed with ü Self priming to 7.6m ü Fast, easy set up the expectations and needs of Australians in mind, providing ü Flows to 1,600 lpm ü 10HP Yanmar diesel ü 5 year pump warranty appropriate market solutions that consider Australia’s standards and regulations with no compromises,” says Paul. Gyprock has been successful in winning major building and Aussie Pumps Australian Pump Industries 02 8865 3500 aussiepumps.com.au construction projects around the country including Optus Stadium, Crown Sydney, Perth Convention Centre, Chadstone Shopping Centre, providing design, product and onsite technical support. “It’s more important than ever to support and grow the local manufacturing capability. A thriving manufacturing sector is critical Mobile Media Blasting - Wet & Dry to Australia’s economic future and prosperity, and will help create • Specialising in Concrete preparation for jobs, strengthen local industries and support local communities. Gyprock will proudly display the famous green and gold Australian Carbon Fibre application Made logo,” says Paul. • Abrasive & Non Abrasive Blasting Gyprock is part of CSR Limited, one of Australia’s oldest manufacturing companies which was formed in 1855. Today CSR is • Paint, rust & contaminant removal from a leading building products company in Australia and is the name many substrates behind some of the market’s most trusted and recognised brand • Line marking removal names. With over 40 manufacturing sites across Australia, CSR is supporting the development of the manufacturing sector while • Compact machinery for easy access producing new products which are helping improve the energy • Low media usage which means less efficiency, comfort and performance of homes and buildings. environmental issues with containment To learn more about Gyprock’s range of Australian Made products, please visit: www.gyprock.com.au and dust • Suitable for confined space blasting Recent Carbon Fibre preparation projects - ABOUT GYPROCK • The Glen Shopping Centre Mt Waverley Australia's leading manufacturer of gypsum-based products, Gyprock has been Australian for 'plasterboard' since 1947, transforming the building industry with • 161 Collins Street Melbourne the introduction of paper-faced plasterboard, further advancing lightweight construction methods. The most reputable producer of plasterboard and cornice, as well as compounds, adhesives, specialty plasters and associated finishing materials and accessories, Gyprock supplies a comprehensive range of high- performance products and systems for many applications to meet fire, acoustic and thermal requirements across all segments of the construction industry. Gyprock actively supports plasterboard recycling both to help the environment by reducing waste going to landfill and also because it is often a great way for builders to save on waste tipping fees and site clean-up costs as well as improve site safety with better resource management. Proudly made in Australia for 1300 240 337 Australian homes. www.enviroblast.net.au Construction Engineering Australia • Apr/May 2021 9
COVER FEATURE N E R AT I O N N E X T G E E V E L L I N G F L O O R L ALLPREP FLOORING SPECIALISTS AND LATICRETE® SUPERCAP® Delivering perfectly flat floors – faster, safer and greener than ever before Lauded globally for its extraordinary performance on projects large and small, the revolutionary LATICRETE® SUPERCAP® floor levelling system is now also available in Australia - thanks to a partnership between manufacturer LATICRETE® SUPERCAP® and Sydney-based specialist contractors AllPrep Flooring Specialists Pty Ltd. 10 Construction Engineering Australia • Apr/May 2021
COVER FEATURE A s the world’s only fully- self-contained mobile floor levelling material blending and pumping plant, the LATICRETE® SUPERCAP® system has not only gained an enviable reputation for its versatility and speed, it is also being hailed as massive leap forward in OH&S for floor levelling workers and other trades working in the vicinity. With all product mixing and pumping done in the fully self- contained Mobile Blending Unit (MBU), the LATICRETE® SUPERCAP® system not only eliminates the need for manual handling and unloading of heavy product bags (usually hundreds of bags weighing 20kg each per job), it also prevents exposure “We are very pleased to be partnered MASSIVE BOOST TO to the dangerous silica dust which is an with the world-wide proven LATICRETE® WORKER OH&S unavoidable consequence of traditional SUPERCAP® system in Australia." The key to the success of the LATICRETE® manual mixing inside the building. “When we first started in the industry SUPERCAP® system, lies within the fact that some 30 years ago, floor levelling and floor it effectively removes the material mixing IDEAL FOR USE WITH NEW preparation was very basic… some would and preparation and pumping operations OR EXISTING FLOORS say primitive,” David Kealy explained. “But from inside the building, into a purpose Designed for use with both new even in those early days, we were always designed and built, fully self-contained and existing floors, the LATICRETE® focussed on finding better ways to produce mobile blending and pumping plant. SUPERCAP® system from AllPrep has the best possible result.” In the past, floor-levelling operations set new benchmarks in performance, “From materials technologies (we were traditionally involved moving numerous productivity and safety. Not surprisingly, the one of the first in Australia to use the heavy bags (often several hundred for a system now looks set to mirror its global high performance self-levelling products single floor) of cementitious materials to success and popularity across Australia. developed in Germany) through to the worksite, where they would then have With the first of AllPrep’s custom- measuring, prep and finishing techniques, to be manually lifted, split and emptied built LATICRETE® SUPERCAP® MBU our goal has always been on combining into a mixer. Together with the additional trucks having commenced operations the latest in materials and equipment time and effort required to transport the during March, the company has already technology with quality workmanship materials into the building to the work area completed a number of major projects and to deliver finished floors of the highest – including the heavy manual labour – one has several more currently underway – and quality,” he said. of the biggest issues with mixing materials the results are outstanding. “It’s no exaggeration to say that the inside the building is silica dust. Speaking about the new system, LATICRETE® SUPERCAP® technology has Now recognised as a major exposure AllPrep Flooring Specialists Pty Ltd forever changed the face of floor levelling hazard for workers, long-term or repeated Managing Director, David Kealy, said that operations,” David Kealy added. high-level exposure to Silica Dust can lead the LATICRETE® SUPERCAP® technology “It has quite literally redefined what is to an increased risk of developing of lung represented a significant step forward in considered ‘world’s best practice’ for floor cancer, silicosis (an irreversible scarring floor levelling operations – particularly levelling operations. And we’re extremely and stiffening of the lungs), kidney disease in terms of speed, flexibility, sustainability proud to be able to offer this technology to and chronic obstructive pulmonary and safety. the Australian market.” disease. Construction Engineering Australia • Apr/May 2021 11
COVER FEATURE Even with the best equipment and dust suppression precautions, the super-fine nature of the materials used in floor- levelling can generate significant levels of dust, requiring all workers in the vicinity (including other trades working in the vicinity) to use appropriate PPE. The LATICRETE® SUPERCAP® system from AllPrep not only eliminates the need for manual handling of dry materials, it also eliminates the risk of Silica Dust exposure inside the building. “It’s fair to say that the LATICRETE® SUPERCAP® system would have to be considered the biggest leap forward in floor levelling technology ever seen – especially in terms of worker OH&S,” David Kealy said. “There’s no more heavy lifting, no more manual bag splitting, no more manual loading into mixers… and best of all, there’s no more dust inside the workplace!” “The system is fully self-contained - with a crane to lift and unload the bulk bags of dry material into the truck’s silos, ready for mixing and pumping to the work face,” ® S U P E R C AP® TE a y t h a t t h e LATICRE d t h e biggest ir t o s s id e r e “It’s fa h ave to be c on y e v er seen w o u ld ch n o lo g System o o r levelling te rker OiaH &S” r w a r d in fl r m s o f w o leap f o c ia ll y in te ooring Spec lis ts Pty Ltd – esp e David Keal y, Al lP re p Fl 12 Construction Engineering Australia • Apr/May 2021
COVER FEATURE BY- S I D E SIDE- A R I S O N COMP The outstanding performance of the LATICRETE® SUPERCAP® system was highlighted in a recent a side-by-side comparison with traditional barrel mixing on a project in Boston, MA in the USA, and the results were truly telling. For the trial, the general contractor selected two specific, identical floor plates of 1023m2 each: • Floor 4: Installed with 23kg bags of premium self-levelling underlayment loaded into the building on pallets and delivered through a traditional barrel mixing system; and • Floor 5: Installed with the LATICRETE® SUPERCAP® system, using 1 ton supersacks of premium material mixed outside the building in a mobile blending unit and pumped through a hose into the building. EachSTUDY CASE of the newly constructed concrete floors had deflection of 25mm (avg.) which was to be corrected to no more than 3mm in 3m, ready for the installation of wood floors. The SUPERCAP vs. Traditional barrel pour ® results (shown in the table below) speak for themselves. he added. “It completely eliminates the need to bring dry materials into to building." “What’s more, the fact that the entire process is computer-controlled, means n THE BENEFITS Project scope The Point Residential Tower, Boston, MA, USA that it’s able to deliver product to the work n > Improved Overall jobsite Project – 34,800m2 safety – No more loading material into the building, staging face at the required speed and with the n thousands 34 floors of small at approximately bags 1023m and creating of finished 2 dust. flooring per A small crew manning a hose is all that is floor highest possible level of product quality n Correctrequired in the building. existing deflection up to 25mm and consistency.” “While it may now be a somewhat The>problem Time savings – The underlayment goes down at least 50% quicker, the cure is fast and n Concrete deflection of 25mm (avg.) check spacing between overused term, it’s no exaggeration to following trades can be back working on a perfectly newly constructed flat floor in 24 hours. say that this new technology truly is a Need n > toCost deliver a flat floor of effective 3mm volumes – The in 3m for wood and floors efficiencies offered by the LATICRETE® SUPERCAP® ‘game changer’ for floor levelling works,” and 6mm in 3m for LVT floors David said. n system result in significant Need to keep the project on schedule reductions in both the time and cost of floor levelling. Additional cost benefits can also flow from reductions in delays to following trades. Goals OUTSTANDING RESULTS Fix>the Environmentally deflection and provide responsible a substrate that – LATICRETE® meets the flooringSUPERCAP® Self Levelling manufacturers requirements Underlayment for installation IN 50% OF THE TIME n n Provideisa Low VOC fast and certified, cost and meets the rigorous and comprehensive standards for low effective solution Together with the major OH&S benefits, the revolutionary LATICRETE® SUPERCAP® emissions of Volatile Organic Compounds. The challenge system from AllPrep is also setting new The>SUPERCAP Qualityapplicator, controlled ® Allegheny – TheContract, conductedMobile computerised a side-by-side comparison Blending using two Unit delivers different outstanding self-levelling underlayment installation methods. benchmarks in productivity. product consistency The general contractor selected 2 and quality specific, control. identical The system provides a detailed log of the floor plates: The underlayment goes down at least n Floor 4:quantities and Installed with blends 23kg bags ofofpremium materials used for self-levelling every stage underlayment of every loaded into theproject. building on pallets and 50% quicker, the cure is fast, and following delivered through a traditional barrel mixing system trades can be back working on a perfectly n > 5:Versatility Floor Installed with–the Suitable for use SUPERCAP on both System, usingnew 1 tonand existingoffloors, supersacks thematerial premium LATICRETE® SUPERCAP® mixed outside the building flat floor in 24 hours – a significant saving in a mobile blending system unit and is ideal forpumped projectsthrough a hose into with difficult the building access, including inner-city high-rise buildings. in both time and cost when compared to traditional floor levelling methods. Once the floor has been laser-surveyed, SUPERCAP® Traditional SUPERCAP® Traditional the installation crew preps the floor and set System System Mobile Blending Unit Barrel Pour the levelling pegs to indicate the required Quantity (materials) 22 supersacks 652 x 23kg bags depth of self-levelling underlayment across Loading materials in building 0 hours 16 hours the floor. Hoses are then run from the 264 Mobile Blending Unit (located at ground 8 Need freight elevator time No Yes level outside the building) to the work face, 128 Removal of bag waste from building No Yes enabling the precision Self Levelling 3 Total hours 128 264 Underlayment to be delivered wet directly to the prepared floor. Computer-controlled Hours Days Total days 3 8 blending ensures consistent quality control SUPERCAP® completed the floor in 50% less time. Study conducted by Allegheny Contract across the entirety of every job. Construction Engineering Australia • Apr/May 2021 13
COVER FEATURE “The patented, computer-controlled LATICRETE® SUPERCAP® Mobile Blending Unit can continuously deliver up to 13.5 tons of our premium self-levelling underlayment (SLU) per hour from street level up to 60 stories high,” David Kealy said. “That’s the equivalent of 675 small bags of material per hour!” “The system enables us to deliver perfectly flat floors faster, safer and greener than ever before. We can correct concrete deflection to an extremely flat specification at a rate of over 4,500m2 per day in all kinds of buildings, including high-rises located in congested inner-city areas.” “What’s more, the fast-curing nature of the material, combined with the fact that we can place the material C071_COVER without tying up FEATURE_AllPrep_Pic04_MUST lifts 1or13/05/2021 USE.pdf 3:47:25 PM creating harmful dust, means that following trades can be working on a perfectly flat, dust-free floor 24 hours later,” he added. LONG-ARM ARTICULATING CRANE DOES ALL THE HEAVY LIFTING DUAL SILOS FOR REMOTE-CONTROL CRANE SUPERCAP® AND SAND DELIVERS SUPERSACKS FROM STREET TO SILO OUTPUT RATE - PUMPS 13.5 ton PER HOUR, CEMENT AND EQUIVALENT TO 675 WATER HOSES SMALL BAGS PER HOUR NO ELECTRICAL HOOKUP REQUIRED, GENERATOR ONBOARD COMPUTER CONTROL FOR CONSISTENT MIX ALL DAY AUTOMATED USAGE REPORTS PUMP MORE THAN 60 STORIES HIGH BACK-UP PUMP SINK For further information, please contact AllPrep Flooring Specialists Pty Ltd, T: 1300 ALLPREP (1300 255 773), M: 0419 289 152, or visit: www.allprepflooring.com.au
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Transition Test #1 The DOLRE bridge traffic barrier for 2270kg Ute development demonstrates how the incorporation of FEA into the design process can optimise a solution that is vastly different from the solutions that traditional Engineering methodologies would produce. Transition Test #2 for 2270kg Ute A problem was identified and through the iterative use of FEM combined with Eurocodes for structural analysis a solution was found and optimised that was vastly different to the direction that traditional engineering Transition Test #3 for 2270kg Ute was leading. Once the bridge barrier design was optimised, the same process was used Transition Test #1 to assess transition designs to for 13,000kg Bus various European roadside barriers in accordance with EN1317 and TR16303-2011 requirements. Transition Test #1 Australian authorities required product for 900kg Sedan assessment to Australian bridge standards. Future finite element modelling in accordance with MASH standards and NCHRP179 validation requirements satisfied ASBAP’s analysis for both traffic barrier and transition designs.
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ACRS FEATURE ACRS set to raise the bar with new sustainable steel certification scheme Scheme enables consumers, industry & government to confidently source high quality constructional steels produced under high standards of environmental, social and ethical management and will help combat ESG confusion through the steel supply chain Australasian Certification Authority for demand for a premium, independent in-class sustainability scheme will help Reinforcing and Structural Steels (ACRS), verification scheme in the area of steel leading producers better demonstrate the the leading independent steel certification sustainability, that provides surety there is no sustainability of their product and it will give authority for Australia and New Zealand, producer bias, misrepresentation or dilution of the general public confidence that our cities recently announced the Australasian launch the expected certification process. are being built with environmentally and of a certification scheme that will dramatically Australians and New Zealanders will ethically sourced steel. improve buyers’ ability to source high quality, now be able to determine with confidence “Global demand for sustainable steel is ethically and sustainably produced steel for the sustainability performance of the steel growing in line with increasing public and construction across Australasia. The Scheme procured. government demand. Many Australian will ensure that the public knows that steel Australian and international steel and New Zealand government projects are installed in their homes, high rise commercial producers are working hard to reduce demanding it.” and residential buildings and across their emissions – around 7% of global CO2 Commenting on the partnership with ACRS, Australasian infrastructure meets the highest emissions are generated by the industry. The Lee Brankley, CEO of CARES said the launch global standards. SCS Scheme will help steel producers and of CARES’ SCS scheme into the Australasian ACRS has partnered with the leading processors measure, monitor and improve markets represented a “real turning point” for international construction steel certification the sustainability performance of their the industry authority, CARES, to introduce its market products and will strengthen industry efforts leading Sustainable Constructional Steels already underway to combat greenhouse gas Certification Scheme into the Australasian emissions. markets – to be known as the SCS Scheme As construction will play a major role in (‘SCS’ or the ‘SCS Scheme’). The Scheme post-pandemic economic recovery across ensures that construction steel entering Australia and New Zealand, this Scheme Australia and New Zealand from anywhere will help building designers, specifiers and in the world meets the highest global customers make informed decisions about the environmental, social and ethical standards, materials they are buying. using independent certification of ESG criteria Commenting on the Australasian launch and performance indicators. of the SCS Scheme, Philip Sanders, CEO of Despite Australia and New Zealand ACRS, said: importing significant volumes of steel to “This is an important development not meet expanding building and infrastructure just for the Australasian steel industry needs, many existing sustainability schemes but for the general public. We all look at fail to provide adequate, independent vehicle emissions and ethically produced verification of the supplier's claims regarding clothing but how about the steel that the sustainability of the materials supplied holds up our infrastructure and buildings? to consumers. There is rapidly increasing This internationally recognised, best- 18 Construction Engineering Australia • Apr/May 2021
ACRS FEATURE “Recent events have confirmed, more than ever, how important it is to build confidence in the provenance of safety critical products, like steel, entering the construction supply chain. CARES is proud of its long track record in operating an SCS scheme which has gained global recognition and the partnership launched today with ACRS is a real turning point for the sector in Australia and New Zealand.” Mr Brankley said CARES, based out of the UK, has grown its reach globally as more manufacturers and clients have sought to lock in the confidence that comes from verified, independent, third-party scrutiny: “Whether it is constructors, their consultants or consumers, all our stakeholders are entitled to know the full story behind the production and life cycle emissions data products they are choosing to rely on for a supports the development of the products secure, sustainable future.” carbon footprint and Environmental Product Declarations – prerequisites of the scheme. SCHEME PROVIDES A CLEAR PUBLIC This enables accurate data, for example BENEFIT the Global Warming Potential, per tonne of The Scheme’s supplier mapping evaluation product, to be easily accessed by designers and management systems requirements and specifiers. On product bar marking provide insights into labour conditions and digital product labelling allow 100% and human rights risks in sourcing and traceability on all verified products from production. The Scheme aligns to the UN manufacture to site. convened Sustainable Development Goals - ‘The Global Goals’ - and measures and SUPPORTING INTERNATIONAL TRADE monitors a comprehensive range of criteria AND COMMERCE through the global supply chain, including The Scheme already certifies over 40 ethical business practices; modern slavery, producers and suppliers in 13 countries. human rights and labour conditions; Products certified under the Scheme are environmental impacts (including circular approved inputs for a range of international economy and climate change); fair supplier building and infrastructure rating systems. treatment and the socio-economic impacts It is currently seeking recognition from the of the steel value chain. Green Building Council of Australia and Raw material and transport data is compatible with the recently released combined with independently verified Responsible Steel Standard. Construction Engineering Australia • Apr/May 2021 19
ACRS FEATURE The UK’s Building Research Establishment best practice standards for environment, Environmental Assessment Method (BREEAM) safety and trade through their supply chains.” recognises the Scheme as a ‘responsible sourcing certification scheme’; with the BENEFITS FOR FIRMS SEEKING SCS US LEED building rating system and the CERTIFICATION Hong Kong CIC scheme also recognising its With the introduction of SCS certification, Environmental Product Declarations (EPD). product conformity, traceability, and sustainability certification will all now be HELPING TO ACCELERATE THE available through ACRS. Firms seeking ONGOING TRANSITION TO AN both independent premium product and ENVIRONMENTALLY FRIENDLY sustainability certification can now do so CONSTRUCTION INDUSTRY through one certification body. The Scheme assesses producers The independence and rigour that ACRS annually against benchmark sustainability is renowned for in Australia and New performance, assisting the better performing Zealand will help achieve the desired quality, producers independently verify environmental environmental and socially responsible and social performance of their product and outcomes across the construction industry. its production processes. The SCS certification scheme covers Utilising a Rosette Rating System, credits steelmaking (billets, blooms), production are awarded to recognise and incentivise of intermediate materials (e.g. wire rod, levels of performance exceeding mandatory slabs) and finished materials (e.g. steel bar/ levels, enabling organisations to better coil and structural steels), and fabricated understand and plan a ‘transition pathway’ materials (mesh, processed bar and welded from current performance levels to an fabrication). The Scheme is compatible with aspirational ‘sustainable’ steel production ACRS’ traceability provisions in ACRS “Stage represented by a ‘4 Rosette Rating’. This 1” (Manufactured Product) and “Stage 2” rating requires zero emission steel production, (Fabricated Product) certification plus the responsible sourcing, good safety record, Traceability scheme for traders and distributors. sustainably produced and processed ACRS is the sole certification body in constructional steel, with a digital record. Australasia for delivery of CARES’ SCS, the For steel specifiers and procurement internationally recognised scheme that is teams, the Scheme’s easy to access producer compatible with ACRS’ existing certification performance data and information allows schemes and meets local market needs. them to more easily and accurately assess and demonstrate the expected certification requirements of the leading construction firms ABOUT ACRS and government. Founded in 2001, the Australasian Certification Ryan Alexiou, a regional environmental Authority for Reinforcing Steels (ACRS) is Australasia’s leading, not-for-profit, independent manager at Multiplex, said: “Governments, steel certification authority. ACRS provides clients and the community expect the the most technically-rigorous, internationally- construction industry to operate and build aligned, independent steel certification scheme to Australian and New Zealand Standards. It has in an ethical and sustainable way. The audited and certified over 100 suppliers from SCS Scheme will help suppliers not only more than 24 countries to Australian and New Zealand Standards. demonstrate high quality products, but also 20 Construction Engineering Australia • Apr/May 2021
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