Conceptual Planning - Precision Split Air Conditioning Systems
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Pakistan’s Largest Manufacturers of Air-Conditioners Precision Split Air Conditioning Systems Provides Turnkey Projects Conceptual Planning to Commissioning of HVACR Projects for Critical Environments Hospitals / Labs Operation Theaters Medial Equipment Rooms Pharmaceuticals Industries Telecommunication Facilities FMCG Industries Textile Mills Printing Areas
THE LARGEST MANUFACTURER OF AIR CONDITIONING EQUIPMENT Equipment is manufactured on latest Provides Turnkey Projects, Starting from CNC machines with prompt deliveries conceptual planning till the commissioning Clients are welcome to visit our facilities & to discuss technical details of HVACR projects Heat Load Calculation Installation HVAC System Concept & Design Testing & Commissioning Supply of HVAC Equipment Operation & Maintenance Package Type Unit Double Skinned AHU Concealed Type AHU Package Mobile AC Plant Floor Standing Split AC Universal Type Split AC Cassette Type Split AC Air Cooled Water Chiller Floor Standing Cabinet (DX/CW) Vertical Type AHU Cold Rooms & Reefer Containers Air Handling Units Duct Type Split AC Unit Tube Size 3/8”OD, 1/2”OC, 5/8”OD COOL POINT (Pvt.) Ltd. Introduces new phenomenon of Water Cooled Air Conditioning System in small capacity units (1-Ton, 1.5-Ton, 2-Ton and 2.5-Ton
Precision Split Air Conditioning Systems GENERAL DESCRIPTION AND APPLICATIONS The cool point precision Split Air Conditioning Systems provides a quiet, efficient, and reliable solution for heat sensitive equipment area. The precision air conditioning system is offered in vide variety of capacities, configurations and air patterns with in a compact cabinet size. Precision environmental assignments now reach for beyond the confines of the traditional data centre or computer rooms to encompass a large suit of application, referred to as technologies rooms. Critical Environment Applications • Computer Rooms • Hospitals / Labs • Clean Rooms • Operation Theaters • Medical Equipments Rooms • Pharmaceutical Industries • Tele Communication Facilities • FMCG Industries • Power Equipments • Textile Mills • LAN / VAN Environments • Printing Areas Cool Point precision split air conditioners Series comprises of two sections. • A condensing unit for the outdoor installation. • An evaporator unit for the indoor installation. (Indoor Units are available in different patterns, configurations and arrangements) Both sections are connected with refrigerant copper piping at site. These units are designed to provide maximum efficiency at tropical conditions. These units are best suitable for installation in residential, commercial and industrial applications. Wide range of models provides even better choice to select a particular one for all individual applications. • Weather proof design of condensing unit permits their installation outside the building, either on ground level or on rooftop. • Evaporator units are available in various designs. A ducted (standard-model) can be installed above the false ceiling or at the floor in a separate free space. • These units can also be used for heating purposes during the winter season. An electrical duct heater (supplied by others) is installed in the ducting system and connected to the unit’s control panel, only evaporator fan and heater will be in operation. 1
Precision Split Air Conditioning Systems GENERAL FEATURES • Customized split air conditioning system for computer rooms and telecommunication exchanges. • Down discharge flow and top suction specially designed for false flooring. • Special unit for year round air conditioning purpose. • These units include Ultrasonic humidifier system with digital humidistat control and indication to provide the specific humidity requirement. • 3-Phase Electric re-heaters are provided for the better control of humidity. • These units are designed for high ambient conditions as well as very low ambient conditions suitable for all the provinces of Pakistan. • Digital temperature controllers are provided as standard features for better control of temperatures. • Low ambient control kit is provided so that unit can be used in low ambient condition normally. • Cool Point Unit’s have world class compressors (Copeland / Danfoss) which are efficient with the Pakistani environment. • Indoor and Outdoor units are tested and performance data are collected in accordance with ARI rating. • Compressors are incorporated with crank case heater to minimize the flow of refrigerant to the compressor in OFF condition. • Condenser & Evaporator Coil are made of seamless copper tube and aluminum fins are corrugated to provide the maximum contact with air for the better heat transfer. These coils are tested for leakage in ISO certified system to provided assurance. • Aluminum washable filter with 40% efficiency are provided as standard feature in all split air conditioning systems. • Filters are accessible from the front for easy washing and maintenance. • All the split system are provided with thermal expansion valves to provide the real time cooling control as per the requirement. • Hot gas bypass, an auxiliary side port gas bypass circuit is provided. The activation of the hot gas bypass circuit will maintain the evaporator coil temperature during low load conditions. This option feature will minimize compressor cycling and temperature fluctuation. • Air deflectors, a field installed air deflector run the length of the unit and attaches to the floor stand and changing air directions. • Additional accessories / features can be provided within the same design and configuration. 2
Precision Split Air Conditioning Systems EVAPORATOR UNIT Available Options • Floor Mounted Unit (Cabinet) • Ducted / Free Discharge • Air Handling Unit with Additional Filtration System • Concealed Type FCU’s Room Air Distribution Down flow systems discharge air into the raised floor plenum. These systems are suitable for areas with raised floors greater than 12” (305 mm) high. Return air is drawn in through the top of the system. Up flow systems discharge air into systems are suitable for areas without raised floors, as well as areas with raised floors, air is drawn in through the front on the standard design or optionally from the rear of the system. Indoor Unit The indoor unit is made from heavy gauge zinc phosphated mild- steel sheets. The sheets are degreased and de-rusted before phosphating and then finished with electrostatic backed powder paint. This ensures excellent corrosion resistance and thus ensuring long life of the unit. The evaporator unit is provided with (polyurethane) insulation to prevent any heat losses. Cooling Coil Cool Point Cooling / Evaporator coils are designed and selected on latest engineering software’s, therefore, all the coils are designed in accordance with ARI and ASHRAE ratings. The technical data of these selected coils can be provided on request. These coils are made of copper tube and aluminum corrugated fins which are mechanically bonded for the better heat transfer. These coils are designed and fitted in such a manner so that moisture can be removed quickly. 3
Precision Split Air Conditioning Systems All coils are provided with copper inlet/outlet header as standard features. All connections are extended from the casing of unit for easy installation. The coils are tested in water tank with a nitrogen pressure of 325 PSI pressure. Control valves of any sort can be provided with the unit as an optional accessory. Evaporator Fans Blower fans are selected on computer software for the purpose of optimized performance. Following is the procedure of fan selection. Fan data is available on request. Fan Types: Forward Curved Centrifugal Backward Curved Centrifugal 4
Precision Split Air Conditioning Systems Cool Point provides a variety of fans which are selected on the latest software’s in our split a/c units. The selected data including the fan curves can be provided on request also this data is attached with this catalogue as well. Fan Sections are openable to access the fan drive system. The complete fan supply system is mounted on the rubber mounting to dump the vibrations. These mounting can also be provided in suitable springs. The electrical motors used in Cool Point Split Air Conditioning Systems comply all the necessary international safety and manufacturing standards. The construction standard used for Cool Point fans is inspired to the maximum strength and reliability, independently from the construction version. Common characteristics of these fans are: • Superior Quality. • High Performance. • Economical. • Low Sound Level. • Ease of Assembly. • Blower / Fans are dynamically and statically Balanced Refrigeration Systems This split air conditioning system has two independent refrigeration circuit having independent compressors. Both the refrigeration system can run independently as well as simultaneously. Refrigeration components used in every refrigeration circuit is of Danfoss / equivalent. The refrigeration system is controlled by thermal expansion valve to provide the reliable cooling performance. 5
Precision Split Air Conditioning Systems Electric Heaters Electric heaters are provided to re-heat the air for the better control of humidity. These heaters are electrically and thermally protected from the evaporator to avoid any electric short circuiting. Ultrasonic High Frequency Humidification System Humidifiers are incorporated in these units to provide the humidity control in the dry season. For the continuous monitoring of the humidity in the condition space these units are incorporated with Digital humidistat. As it is clear from the name this system is specially design for the precision environment as there is no pressure vessel and no steam is involved. Therefore this system is much better than the conventional humidifiers for such kind of application. Temperature Controller Digital temperature controller with display is provided on the front side on the cabinet for the visual information of set temperature as well as current temperature. Drain Pans Evaporator coils are provided with drain pans to remove the condensate from unit. The drain pans have double walled construction with sandwiched insulation, to eliminate the moisture condensation on the outer casing of unit. The drain connections are provided at sides of the unit for ease. Status Monitoring Options Complete status monitoring is provided at the front of the indoor cabinet, available information includes: • Digital temperature indications & controls • Digital humidity state with indications • Temperature / humidity set points • Cooling / heating status • Humidification / dehumidification status • Loss of air indication (evaporator unit motor or belt out of order / filter clogged) • High pressure trip indication • Low pressure trip indication • Compressors trip indications • Condenser motors trip indications • System running indications • Power supply on / off indications • Auto restart (optional) • Unit integration with main sequence controller or microprocessor (optional) 6
Precision Split Air Conditioning Systems CONDENSING UNIT Condensing Unit Body The condensing unit is made from heavy gauge zinc phosphate mild-steel sheets. The sheets are degreased and de-rusted before phosphate and then finished with electrostatic backed powder paint. This ensures excellent corrosion resistance and thus ensuring long life of the unit. Condensers are protected with grills to avoid any damage during transportation as well as installation. Condensing unit bodies are coated with polyester based power coatings to protect the body from swear climatic conditions. Nuts, bolts and screws used in manufacturing of condensing units are of stainless steel to provide the protection against corrosive environment. Condenser Coils Condenser coils are designed for high ambient as well as dusty environmental conditions. These coils are made of copper tube and aluminum corrugated fins which are mechanically bonded for the better heat transfer. All coils are provided with copper inlet/outlet header as standard features. All connections are extended from the casing of unit for easy installation. The coils are tested in water tank with a nitrogen pressure of 450 PSI pressure in a ISO 9001:2000 Certified Testing facility. Condenser coils are also provided with sub-cooling circuit to assure 100% liquid flow to the expansion valve. Moreover, our condenser coils are also available in different weather protected coatings. Condensers with copper fins are also available for special applications. 7
Precision Split Air Conditioning Systems Compressors These units have 2 independent compressors to run independent as well as parallel. These compressors are fixed upon vibration isolating pads to dump the vibration as well as sound. These compressors have internal thermal protection to avoid any overloading due to voltage fluctuation. Compressors are incorporated with crankcase heaters for the application in very low temperature environment. Following compressor options are available for different duty / applications • Hermetically Sealed Scroll • Hermetically Sealed Reciprocating 8
Precision Split Air Conditioning Systems • Semi Sealed • Screw Compressors 9
Precision Split Air Conditioning Systems Condenser Fans & Motors Statically and dynamically balanced impeller fans are used in Cool Point condensing units to provide the smooth and noiseless operations. The Condenser Motors are designed for water proof applications. Condenser motors are also fixed with rubber mountings to avoid any vibration and noise. Refrigeration Components / Piping All the components used are of Danfoss or equivalent brand with improved warranty period. The refrigeration system components are selected through latest software provided by OEM so that the exact component suitable for system should be selected. Moreover, computer simulation software is used to check the performance compatibility of the component with rest of the systems. The piping used in the refrigeration circuit is of heavy gauge with stand and high temperature and pressure. Electrical Panel Electrical panel of these condensing units have the following standard and optional features. • Phase Failure Kit • Phase Sequencer • 3-Phase under and over volt protection • Timer (for compressor control) • Fuse • Motor Faulty, Motor Belt Faulty, Blower Motor Wire Faulty • Contactor coil faulty • Over load trip • Air flow switch faulty • Filter clogged • Outdoor fan trip display • Low and high pressure switch trip display • Compressor trip display • Power breaker three phase (for system safety) • Neutral and control breaker single phase • High Amp control with timer (ON and OFF) • Auto reset (with system power reset) 10
Precision Split Air Conditioning Systems • Manual reset on power • Control ON two phase (you can ON one phase) • Power volt 180 VAC ~ 380 VAC SAFETY FEATURES / DEVICES • Compressors are provided with internal safeties as well as external compressor contactors with electronic overload. • Phase failures and sequence is provided in the main electrical panel to provide safety against the phase reversal. • Electronic overload relays for compressors, condenser motors and evaporator motors are provided in the electrical panels to protect the motors and compressors against overloading. • High / low pressure switches (Danfoss) is provided to protect the compressor and refrigeration system. • Low ambient temperature control kit is provided to protect the compressor even at very low temperature. • Accumulators are incorporated in refrigeration systems to avoid liquid flooding into the compressor Dom. • Main circuit breakers are provided in the main electric panel to isolate the system from the main supply. • Air flow switch is provided at the discharge of indoor cabinet to indicate the smooth air flow. • Electric heaters are provided to reheat the air for humidification control. • Emergency stop input (optional) • Liquid and discharge service valves • Air supply failure indication (optional) • Clogged filter indication (optional) • Pressure drop indication (optional) • Crankcase heater failure indication (optional) • Electric re-heaters red hot trip indication (optional) • Anti fire / anti smoke sensor (optional) • Compressors internal thermal protection 11
Precision Split Air Conditioning Systems OPTIONAL FEATURES • Precision split air conditioning systems are available in capacities starting from 5 to 50 Ton • These air conditioning units are available with different indoor units i.e. AHU with different filtration arrangements, FCU’s of large capacity, floor mounted Units with different configurations. • Heating options: Electric heating & heat pump (reversible refrigeration system) • Evaporator fan can be provided with variable frequency drive for the variable speed application. • Hot gas bypass to evaporator inlet. • Copper evaporator / condenser coils. • High capacity evaporator coils of capacity 5 to 50 Ton. • Special paint colors. • Double wall or single wall indoor cabinets. • High efficiency throwaway filters. • Bag filters with 65%, 90% and 95% efficiency. • Power supply monitoring. • Humidifier and dehumidifier. • Draw through and blow through. • High and low static pressures units. • Capacity control steps. • Microprocessor with communication interface module. • Sequence controller. • Computer integrations. • Heating / cooling. 12
THE LARGEST MANUFACTURER OF AIR CONDITIONING EQUIPMENT COMPANY PROFILE Cool Point (Pvt) Ltd. is a subsidiary of M/s Cool Industries (Pvt.) Ltd, leading manufacturer of Deep Freezers, Refrigerators and Split Air Conditioners in Pakistan of renowned brand On a modes level, Cool Point (Pvt.) Ltd. has grown into one of the prime Manufacturers of Air Conditioners & Coils in Pakistan. Out professional staff and dedicated management is fully committed to quality and Service of its product. Our system is certified for ISO 9001:2000 Standard. We possess the latest machinery and technology required for production of high quality products. Our team of professional engineers and technical staff is capable of responding to the market’s most expecting demands for that we are continuously struggling to improve our Manufacturing capability and quality to become the leader of the market. We have efficient network of After Sales Services throughout the country for the entire satisfaction of our customers. DISPLAY CENTERS Lahore: Shop No. 13, Ground Floor, Raja Chamber, 35 Fatima Jinah Road. Ph: 042-7534623-4 159-Karim Block, Alama Iqbal Town, Mian Wahdat Road. 042-45-46-47 Karachi: Hashmi Electronics Market, Abdullah Haroon Road. Ph: 021-7727743-4 Faisalabad: Kotwali Road, Opp. Thana Kotwali. Ph: 041-601684 Multan: Mian Market, Hussain Agahi Road. MAJOR CLIENTS FOR COMMERCIAL AC UNITS MCR (Pvt.) Ltd. A. A. Associates Medicraft (Pvt.) Ltd. Techno Pak Industries (Pvt.) Ltd. Raazee Therapeutics (Pvt.) Ltd. United Engineering Rexo Engineering (Pvt.) Ltd. Pakistan Air Force Nishat Group of Companies WAPDA Engineering Kinetics (Pvt.) Ltd. Batala Pharmaceuticals Package Limited Organon Engineering Company Newage Garments TCS (Pvt.) Ltd. Cool Industries (Pvt.) Ltd. Premier Industries (Pvt.) Ltd. S. T. Associates Asia Tent Services Dyson Research Laboratories Azgard Nine Engineering Enterprises Telephone Industries Pakistan (TIP) Shifa International Hospital Tops Food & Beverages Defence Housing Authority National Development Complex (NDC) Dewan Salman Fibre Ltd. Doctors Hospitals Electrical and Mechanical Engineering Pakistan Military Office (PMO) Prime Dairies Limited Union Fabrics Limited Lasania Groups Pakistan Army Akhtar Textile Industries (Pvt.) Ltd. ILF Pakistan (Pvt.) Ltd. ICI Kheora Standard Chartered Bank Mumtaz Engineering (Pvt.) Ltd. Allaience Pharmaceuticals (Pvt.) Ltd. US Capital Textile (Pvt.) Ltd. Masood Textile Colgate Palmolive Pakistan Limited Bentley Pharmaceuticals Kamal Spinning Mills Nazar Sons Highnoon Laboratories (Pvt.) Ltd. Sitara Chemicals Industries Limited Al-Khair Industries Shalimar Hospital Uni Lever Pakistan Limited Inter Food Industries Pak Gulf Constructions Mobilink GSM Pakistan Elahi Group of Companies PC Hotels The Layton Rehmatullah Benevolent Trust NES PAK (Pvt.) Ltd. H. Nizam Din & Sons (Pvt.) Ltd. Atchison College Lahore Chamber of Commerce (LCCI) Himont Pharmaceuticals H. Karim Bukhsh Enterprises Toyota Defence Motors General Electro-Mechanique Company Rafhan Bestfood Siza International Pharma (Pvt.) Ltd. Pakistan Atomic Energy Commission TELENOR (Pvt.) Ltd. Farmaceutics International Aneeb Pharmaceuticals (Pvt.) Ltd. Pakistan Navy Stiches (Pvt.) Ltd. W & Ali Sons Pharmaceuticals PACE Pakistan Limited CMH (Combine Military Hospital ISI Headquarters Rafey Associates Punjab Institute of Computer Science Pakistan Telecommunication Company Limited Zafar Cool Comfort U. I. G. (Pvt.) Ltd. Olympia Group of Industries International Industries Luck Traders LMK Resources KIDCO (Agro Chemicals (Pvt.) Ltd.) Angatech International Diamonds Paints M. M. Engineering Gelcaps (Pakistan) Limited Darbarwala Industries Zantock Pharmaceuticals Labs. Geofman Pharmaceuticals Pakistan Beverage Limited (PEPSI) Horizon Developers Fedro pharmaceuticals Silver Sands Pakistan International Airport (PIA) Bilal Engineering Festal Laboratories Dr. Ziauddin Hospital Food & Beverages Co. (Pvt.) Ltd. Frooto Industries (Pvt.) Ltd. Ocean Pharmaceuticals Salt’N’Pepper Novins Internationals Vetcon Pharmaceuticals Safina Pharmaceuticals Shawn Pharmaceuticals Conimpex Hatchery Drug Pharmaceuticals Hamza Pharmaceuticals Glaxo Welcome Pakistan Peace Engineering Services CHS Pharmaceuticals Candid Pharmaceuticals Frezol (Pvt.) Ltd. Paksol (Pvt.) Ltd. Zephyer Pharmaceuticals Cardex Pharmaceuticals The Monal (Pvt.) Ltd. Ranfro Textiles Hightech Chemicals Crescent Bahuman Nalco (Pvt.) Ltd. Master Textile Limited Pakistan Petroleum Limited Star Laboratories (Pvt.) Ltd. AES Lalpir
LAHORE KARACHI ISLAMABAD FAISALABAD Adda Plot, Sharaiz Avenue, Office # 201-A, 2nd Floor, Suit # 6, 74-W, Yaseen Plaza, 30/364 Comer Dost Street, Jatti Umra Road, Plot # DC-4, Clifton Center, Opp. Saudi Pak Towner, Opp. Gol Masjid, Samandri Road, Off Raiwind Road, Lahore. Clifton Block # 5, Karachi. Blue Area, Islamabad. Faisalabad. Ph: +92 42 5322612-6 Ph: +92 21 5810981-82 Ph: +92 51 2873827 Ph: +92 41 8543889 Fax: +92 42 5322618 Fax: +92 21 5821219 Fax: +92 51 2605676 Fax: +92 41 8739880
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