Compolab is a company specialized in providing solutions and technologies to support our clients through the conception, the design, the ...
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Compolab is a company specialized in providing solutions and technologies to support
our clients through the conception, the design, the prototyping and the industrialization
of the product and to assist them in process design and optimization.
Founded in 2010 Compolab has become a high technology trait d'union between the
worlds of research and industry, its processes and applications.
Here in Compolab, in fact, we have developed excellent project design and management
skills of highly qualified activities in projects of regional, national and European calls. To
date, we have taken part in more than 12 research, development and innovation
projects.
Maurizio Buratti
President
COMPOLAB S.r.l. Property 1
VISION
From the idea to the
product through MISSION
successful and
innovative solutions We are a multi purpose hub
able to meet the demand for
qualified and customized
services, creating value
through smart processes for
product and process innovation
and through accelerated time to
market
COMPOLAB S.r.l. Property 2
MAIN SOFTWARE
Who we are
Ltd. - Limited Liability Company Catia
Share capital: nominal EUR 142,800.00 Nx unigrafics
allocated as follows Solidworks
86,94 %, operational partners Ptc pro engineer e creo
Ansys
3,50 % other private partners
Abaqus
9,56 % public partner Nastran e radioss
Ls-dyna
Jmag
Hypermesh
Ansys fluent-cfx
Key figures Siemens STAR CCM+
8 years of experience: R&D, engineering and prototyping Open-foam
14 engineers (mechanical engineers, electronic and Beta-cae ANSA
electrical engineers, aerospace engineers) Siemens team center vsa
Up to 1.024 core of computing capacity Cadence Package (Orcad, Allegro PCB design,
400 smq of technical and production area Capture e Pspice)
Altium designer
Eagle
Ki cad
LMS amesim
OLGA - dynamic multiphase flow simulator
COMPOLAB S.r.l. Property 3
ACTIVITIES and TECHNICAL
SERVICES
• CAD design and Reverse Engineering
• Calculation and verification of 3D tolerances
• CFD design and computation
• FEM Design and computation
• Electronic and Electrical design and calculation, Software
Development
• Hydraulic design
• Engineering and construction of Test Benches
• Testing activities
• FMEA / PFMEA / DFMEA
COMPOLAB S.r.l. Property 4CAD DESIGN, REVERSE ENGINEERING AND REALIZATION COMPOLAB SUPPORTS LARGE SMALL AND MEDIUM ENTERPRISES IN CAD DESIGN AND PRODUCT DEVELOPMENT. WE ARE ABLE TO EMPLOY A DEEP KNOWLEDGE IN THE MAJORITY OF COMMON MANUFACTURING METHODS OF MECHANICAL COMPONENTS REALIZED WITH METALWORKING PROCESSES. ◄ 3D AND 2D DESIGN ◄ DESIGN OF STEEL FRAME STRUCTURES ◄ DESIGN AND MANUFACTURING OF INDUSTRIAL AUTOMATED MACHINES AND TEST BENCHES ◄ DESIGN AND MANUFACTURING OF ROBOTIZED CELL ◄ SENSOR INSTALLATION AND DATA ACQUISITION SYSTEMS ◄ PROTOTIPING AND PRODUCT DEVELOPMENT ◄ 3D SCANNING ◄ REVERSE ENGINEERING & EXPERIMENTAL TEST REVERSE ENGINEERING FOR MECHANICAL, ELECTRICAL AND HYDRAULIC SYSTEM MAIN EQUIPMENT AND SOFTWARES IN USE: - 3D SCANNER - DASSAULT CATIA - PTC PRO-ENGINEER AND CREO - NX UNIGRAFICS COMPOLAB S.r.l. Property 5 - SOLIDWORKS
3D TOLERANCES CALCULATION AND VERIFICATION
THE TOLERANCES MANAGEMENT IS ONE OF THE MAIN ASPECT OF THE DESIGN VERIFICATION.
THE VSA 3D ANALYSIS ALLOWS TO VERIFY STATISTICALLY TOLERANCE CHAINS, BOTH FOR ASSEMBLY PURPOSES AND TO ASSESS THEIR
IMPACT ON FUNCTIONALITY.
FIELDS OF APPLICATION:
◄ WORST CASE ANALYSIS
◄ CAPABILITY VIRTUAL ANALYSIS (CP, CPK..)
◄ CONTRIBUTORS RANKING
◄ FIT & FUNCTION ANALYSIS (INTERFERENCE, CLEARENCE..)
◄ SWITCH OPERATING TRAVEL OF THE MECHANICAL SYSTEM
SOFTWARE IN USE:
- SIEMENS VSA
COMPOLAB S.r.l. Property 6CFD DESIGN AND COMPUTATION WE CARRY OUT SIMULATIONS FOR EXTERNAL AND INTERNAL STEADY AND UNSTEADY FLOWS. WE INTEGRATE AND OPTIMIZE CFD MODELS, WHERE NECESSARY, WITH RESULTS OBTAINED DURING WIND-TUNNEL TESTS OR EXPERIMENTAL TESTS. POSSIBLE ACTIVITIES: ◄ COMPUTATIONAL FLUID DYNAMICS MODELS TO EVALUATE THE BEHAVIOUR OF VEHICLES SUBJECTED TO CROSS-WIND ◄ COMPUTATIONAL FLUID DYNAMICS MODELS TO EVALUATE THE BEHAVIOUR OF VEHICLES IN WATER AND UNDER WATER ◄ OPTIMIZATION OF EXTERNAL SURFACES AND SHAPE ◄ THERMO-FLUID DYNAMICS SIMULATIONS TO EVALUATE TEMPERATURE AND VELOCITY FIELDS ◄ FLUID-STRUCTURE INTERACTIONS ◄ ADDED MASS CALCULATIONS ◄ HYDRODINAMIC RSM SURFACES TO EVALUATE THE DYNAMIC BEHAVIOUR OF VEHICLES ADVANCED CALCULATION TOOLS IN USE: - ANSYS FLUENT-CFX - STAR CCM+ - OPEN-FOAM COMPOLAB S.r.l. Property 7
FEM DESIGN AND COMPUTATION
WE CARRY OUT STRUCTURAL, THERMAL AND ELECTROMAGNETIC FEM SIMULATIONS USING THE MOST ADVANCED CALCULATION TOOLS:
POSSIBLE ACTIVITIES:
◄ LINEAR: STATIC, MODAL, VIBRATIONAL AND PSD SIMULATIONS
◄ NON LINEAR: IMPACT, CRASH, BUCKLING, DAMAGE TOLERANCE SIMULATION .
◄ OPTIMIZATION: TOPOLOGICAL, TOPOGRAFICAL, FREE SHAPE, FREE SIZE, MICROMECHANICAL MODELS IMPLEMENTATION
ADVANCED CALCULATION TOOLS IN USE:
- ANSYS
- ABAQUS
- NASTRAN AND RADIOSS
- LS-DYNA
- JMAG
- HYPERMESH
COMPOLAB S.r.l. Property 8ELECRTONIC AND ELECTRICAL DESIGN AND CALCULATION,
SOFTWARE DEVELOPMENT
COMPOLAB PROVIDES SUPPORT IN DIFFERENT ACTIVITIES RELATED TO TEH ELECTRONIC AND ELECTRICAL DESIGN AND TO THE SOFTWARE DESIGN AND
DEVELOPMENT.
POSSIBLE ACTIVITIES:
MAIN USED ELECTRONIC CAD:
◄ ELECTRONIC DESIGN
- OrCAD
◄ PCB ROUTING
- Pspice
◄ COMPONENT REVISION AND SELECTION
- Altium
◄ CIRCUIT ANALYSIS
- Eagle
◄ DESIGN VERIFICATION
- KiCAD
◄ RELIABILITY
◄ TEST COST REDUCTION
◄ PARTS ASSESMENTS
◄ SCHEMES AND PCB RENOVATION
◄ WIRING HARNESS DESIGN
◄ REQUIREMENTS DEFINITION AND DOCUMENTATION
◄ PCB DEBUG AND TESTING
◄ SOFTWARE DESIGN AND DEVELOPMENT COMPOLAB S.r.l. Property 9HYDRAULIC
DESIGN
WE OFFER INTEGRATED HYDRAULIC DESIGN SERVICES WITH MECHANICAL AND ELECTRICAL MODELS ON THE MULTIDOMAIN PLATFORM
FOR SIZING AND SIMULATION OF THE SYSTEMS INTERACTION.
WE ARE ABLE TO DESIGN AND SIMULATE COMPLEX HIDRAULIC CIRCUITRIES AND TO ANALYZE THE DIRECT RESPONSE ON THE
MECHANICAL/DYNAMIC BEHAVIOUR OF THE INTERFACES WITH THE HYDRAULIC SYSTEM ITSELF, INTEGRATING THE ELECRTICAL CONTROL
SYSTEM AND POWER GENERATING SYSTEM BY THE USE OF MULTIDISCIPLINARY SOFTWARE PLATFORMS.
TO THIS WE ADD THE DESIGN, SIMULATION AND VERIFICATION OF SYSTEMS AND CIVIL AND INDUSTRIAL PIPING, THROUGH THE ONE-
DIMENSIONAL AND THREE-DIMENSIONAL ANALYZES (IF NECESSARY) THROUGH FLUID DYNAMICS SUMULATION
COMPOLAB S.r.l. Property 10ENGINEERING AND CONSTRUCTION OF TEST BENCHES TESTING ACTIVITIES COMPOLAB IS ABLE TO DESIGN AND BUILD MACHINES TO BE USED IN ADVANCED AND COMPLEX ACTIVITIES OF TESTING. WE ARE ABLE TO IMPLEMENT INGEGNERIZATION AND REALIZATION AS REGARDS : ◄ MECHANICS ◄ ELECTRONICS ◄ MANAGEMENT SOFTWARE ◄ SENSORS WE ARE ABLE TO PERFORM : ◄ FATIGUE IMPACT TEST ◄ FRETTING TEST ◄ MICRO MEATO CHARACTERIZATION ◄ PERFORMANCE TESTS ◄ RESISTANCE TO USE ◄ ACCELERATED TESTS COMPOLAB S.r.l. Property 11
FMEA / PFMEA / DFMEA
WE ARE ABLE TO PERFORM EX NOVO AND IMPLEMENT FAILURE MODELS AND AFFECTS ANALYSIS, FMEA, RELATED TO THE DESIGN
(DFMEA) OR TO MANUFACTURING PROCESS (PFMEA) OF MECHANICAL SYSTEMS.
IN RELATION TO THE FAILURE ANALYSIS WE ARE ABLE TO GENERATE AND MANAGE FLOW CHARTS OF VIRTUAL VALIDATION (DVP & R) AND
SUBSEQUENT PHYSICAL VALIDATION OF THE DESIGN (DV) AND PROCESS (PV). IN FACT, WE HAVE GAINED SIGNIFICANT ACPERIENCE INTO
HIGH QUALITY AND SAFETY STANDARDS CONTEXT (EG. THE AUTOMOTIVE SECTOR)
COMPOLAB S.r.l. Property 12R&D and Innovation
ACTIVITIES :
PROJECT DESIGN AND MANAGEMENT
NETWORKING
WORKING ACTIVITIES
EXPERIENCES:
European research programs (7th framework programme, Horizon 2020)
National programs (“BREVETTI+” by Invitalia)
Regional R&D programs (POR Creo FESR 2007-2013, POR FESR 2014-2020)
Regional “micro innovation” programs
COMPOLAB S.r.l. Property 13EUROPEAN PROGRAMS – red title: prj written by compolab
Programme Project Description Compolab activities Status
Seventh Framework Programme SLOPE Integrated processing and Processor head selection, CLOSED
control systems for purchase and re-engineering of
sustainable forest production the slope system component,
in mountain areas develop an intelligent processor
header optimized for working at
cable crane unloading sites and
capable of performing a series of
analyses
Horizon 2020 MUSEC Multi use specialized Design of the vessel (identification RANKED
electrical craft of the materials and their
suitability, structural arrangement
and internal volumes subdivisions,
cfd analysis and geometry
refinement, fem analysis and
structure refinement)
NATIONAL PROGRAMS
Programme Project Description Compolab activities Status
Bando “BREVETTI+” Invitalia POSTURALE Machine for postural training Design of the mechanical CLOSED
structure
COMPOLAB S.r.l. Property 14REGIONAL R&D
PROGRAMS
Programme Project Description Compolab activities Status
POR CREO FESR 2007-2013 V-FIDES Unmanned under water Design structure, cfd design and CLOSED
Bando R&S Regione Toscana Vehicle computation, fem design and
computation
POR CREO FESR 2007-2013 ADMS Advance door module system Tolerance analisys CLOSED
Bando R&S Regione Toscana Fem analisys
FESR 2014 – 2020 Bandi RSI BI.DI.CO. Dynamic technical bybliotec All the activities CLOSED
2014 Regione Toscana – Bando
3
FESR 2014 – 2020 Bandi RSI SPYDER Self-powered hybrid deep Design of the mechanical FUNDED
2014 Regione Toscana – Bando enveroment rov structure, cfd analysis
1
POR FESR 2014-2020 SEA EYE Integrated Early Warning Design of the mechanical FUNDED
Bandi RSI Regione Toscana – Systems for Continuous structure
Bando 1 Monitoring of Pollution
Phenomena and Potential
Risk at Offshore and Coastal
Offshore
COMPOLAB S.r.l. Property 15REGIONAL R&D
PROGRAMS
Programme Project Description Compolab activities Status
POR-FESR 2014-2020 CAPSULA new solutions aimed at automating / Project Leader : CISA SpA ON GOING
Regione Toscana robotizing the surgical irrigation and
sterilization operations, with Compolab is significally engaged in all the
consistent approach to the I4.0 wp's of the project
philosophy.
POR-FESR 2014-2020 FRAMPI experimenting with innovative Project Leader: Continential SpA FUNDED
Regione Toscana surface treatments for electro-
injectors that prolong wear and Compolab is significally engaged as
corrosion resistance subcontractor in several tasks of the project
increased efficiency of "smart
factory" optical processes
settlement protocols for CRIO-LNG research and development program Project Leader: HVM ON GOING
areas of complex crisis for innovation and business
Regione Toscana development Compolab is significally engaged as
subcontractor in several tasks of the project
COMPOLAB S.r.l. Property 16REGIONAL “MICRO INNOVATION” PROGRAMS (prj selection)
Programme Project Description Compolab activities Status
BANDO SERVIZI QUALIFICATI BIOMAS Down draft biomas gasifier system Design of the mechanical CLOSED
Regione Toscana GASIFIER structure, Cfd analysis,
termal analysis
BANDO SERVIZI QUALIFICATI TETRA-QUBE Innovative antenna for gsm-r and Design of the mechanical STOPPED AT
Regione Toscana tetra comunication structure 60%
BANDO SERVIZI QUALIFICATI SUB LOC Innovative device for localization of Design of the mechanical CLOSED
Regione Toscana lost ship cargo structure
BANDO SERVIZI QUALIFICATI NEW DEVICE TO New device to sanitation of area and Design of the mechanical CLOSED
Regione Toscana SANITATION OF optimize biological product structure, cfd analysis.
AIR conservation
BANDO MICRO GTLAB design, prototyping and testing of a provider for all project and CLOSED
INNOVAZIONE very high purity, technologically engineering activities
Regione Toscana advanced, small and light weight gas
generator
BANDO MICRO FREEZER DA design, construction and testing of a provider for all project and FUNDED
INNOVAZIONE LABORATORIO low temperature, low-volume, and engineering activities
Regione Toscana watertight vertical freezer
BANDO MICRO HVM vaporizer design, prototyping and testing of an provider for all project and CLOSED
INNOVAZIONE integrated vaporizer in the cryogenic engineering activities
Regione Toscana tank to be used for the gasification of
LNG used as alternative fuel
BANDO MICRO E POST design, prototyping and testing of an provider for all project and FUNDED
INNOVAZIONE all elecrtic of a small vehicle for engineering activities
Regione Toscana transport COMPOLAB
of people S.r.l. Property 17CUSTOMER PORTFOLIO - LARGE
COMPANIES
COMPOLAB S.r.l. Property 18PARTNERSHIPS E
COLLABORATION
COMPOLAB S.r.l. Property 19COMPANY
MILESTONES
COMPOLAB S.r.l. Property 20Compolab S.r.l.
www.compolab.it
Email:info@compolab.it
Via dell’Artigianato 53 57121 Livorno – Italy
VAT number 01680080494
Telephone / Fax :+39 0586 422497
COMPOLAB S.r.l. Property 21You can also read
