Comparative Assessment of the Environmental Performance of Small Engines Outdoor Garden Equipment Prepared for Department of the Environment and ...
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Comparative Assessment of the Environmental Performance of Small Engines Outdoor Garden Equipment Prepared for Department of the Environment and Water Resources Vehicle Design and and Research P/L February 2007
Disclaimer The research reported in this document was commissioned by the Environment Standards Branch of the Department of the Environment and Water Resources. The views and opinions expressed in this publication are those of the authors and do not necessarily reflect those of the Australian Government or the Minister for the Environment and Water Resources. While reasonable efforts have been made to ensure that the contents of this publication are factually correct, the Commonwealth does not accept responsibility for the accuracy or completeness of the contents, and shall not be liable for any loss or damage that may be occasioned directly or indirectly through the use of, or reliance on, the contents of this publication. Acknowledgments This report was prepared for the Department of the Environment and Water Resources and the contribution made by Officers of the Department is acknowledged. The comments on the draft report and other project discussion documents made by members of the Small Engines Expert Panel: Outdoor Equipment were appreciated and considered in finalising this report. The Panel had representation from: Industry: Allpower Industries Stihl Pty Ltd Briggs & Stratton Honda Australia Motorcycle & Power Equipment Pty Ltd Victa Lawncare Pty Ltd Rover Mowers Limited Roy Gripske & Sons Pty Ltd Parklands Trading Co Pty Ltd Kawasaki Motors Associations: Outdoor Power Equipment Association Government: Department of the Environment and Water Resources NSW Department of Environment and Conservation Environment Protection Authority Victoria The Northern Territory Department of Natural Resources, Environment and The Arts. In addition overseas government and industry colleagues provided useful feedback and information during the project. i
Contents Disclaimer .................................................................................................................i Acknowledgments...........................................................................................................i Abbreviations and Glossary...........................................................................................ii Executive Summary ..................................................................................................... iii 1. Introduction............................................................................................1 1.1 Emissions from outdoor garden equipment engines..............................1 2. Air Quality and Outdoor Garden Equipment Engines...........................4 2.1 Air Quality Standards ............................................................................6 3. Emission Standards for Small Engines ..................................................8 3.1 Australia.................................................................................................8 3.2 United States ..........................................................................................8 3.3 Canada..................................................................................................12 3.4 Europe ..................................................................................................13 3.5 Summary of Regulations for Non Handheld Equipment.....................15 3.6 Summary of Regulations for Handheld Equipment.............................16 4. Australian Market for Small Engines ..................................................18 4.1 Likely compliance with overseas emissions standards........................18 4.2 Australian Sales of Outdoor Powered Equipment ...............................22 5. Australian Users of Small Engines ......................................................25 5.1 General Public......................................................................................25 5.2 Garden and Ground Maintenance Services..........................................27 5.3 Government Purchasing.......................................................................28 6. Result of Stakeholder Consultation .....................................................30 6.1 Regulations ..........................................................................................30 6.2 Discussion on recommended regulations.............................................31 7. The Way Forward ................................................................................35 7.1 Options to Reduce Emissions from Garden Equipment Engines ........38 7.2 Option 1 – Do Nothing ........................................................................39 7.3 Option 2 – Industry - Government Partnership....................................39 7.4 Option 3 - Quasi Regulation ................................................................39 7.5 Option 4 -Co Regulation......................................................................40 7.6 Option 5 - Regulation...........................................................................40 7.7 Preferred Approach..............................................................................44 References ..............................................................................................................45 ii
Appendix 1: Detailed Breakdown of Powered Garden Equipment on the Australian Market ..................................................................................................51 Appendix 2: Examples of Current Australian Benchmarking Programs..................55 Appendix 3. Productivity Commission Comments on Labelling and Minimum Performance Standards ........................................................................71 iii
List of Figures Figure 1: Example of a Californian Consumer Advisory Hang Tag.........................11 Figure 2: Extract from survey form...........................................................................18 Figure 3: Compliance with overseas standards - all surveyed products....................20 Figure 4: Compliance with overseas standards by equipment type...........................21 Figure 5: Engine type for popular categories ............................................................21 Figure 6: Compliance with overseas standards for popular categories .....................22 Figure 7: OPEA estimates of equipment sales in 2005-06........................................24 List of Tables Figure 1: Example of a Californian Consumer Advisory Hang Tag.........................11 Figure 2: Extract from survey form...........................................................................18 Figure 3: Compliance with overseas standards - all surveyed products....................20 Figure 4: Compliance with overseas standards by equipment type...........................21 Figure 5: Engine type for popular categories ............................................................21 Figure 6: Compliance with overseas standards for popular categories .....................22 Figure 7: OPEA estimates of equipment sales in 2005-06........................................24 i
Abbreviations and Glossary 2c Two stroke with carburettor 2di Two stroke with direct fuel injection 2i Two stroke with pre-chamber fuel injection 4c Four stroke with carburettor 4i Four stroke with fuel injection (includes direct injection) ABS Australian Bureau of Statistics ABT Averaging, Banking and Trading of emissions ADR Australian Design Rule Air NEPM National Environment Protection Measure for ambient air quality BTEX Benzene, toluene, ethylbenzene, xylenes - carcinogenic or mutagenic aromatic hydrocarbons formed through the combustion process CARB Californian Air Resources Board CBA Cost Benefit Analysis cc Cubic centimetres CO Carbon Monoxide DEC Department of Environment and Conservation di Direct Injection efi Electronic fuel injection EU European Union Euromot The European Association of Internal Combustion Manufacturers g/kW- hr Grams per kilowatt hour HCs Hydrocarbons –most are VOCS and, in relation to small engines, the terms are often used interchangeably hp Horsepower 1 hp =745.7 watts ISO International Standards Organization kW Kilowatts MEPS Minimum Energy Performance Standards MOU Memorandum of Understanding NATA National Association of Testing Authorities NOx Oxides of Nitrogen NPI National Pollutant Inventory NSW GMR New South Wales Greater Metropolitan Region which includes Sydney, Lower Hunter and Illawarra regions, encompassing the major metropolitan centres of Sydney, Newcastle and Wollongong. Population approximately 4.7 million. OPEA Outdoor Power Equipment Association PM10 Particles with an aerodynamic diameter of 2.5 micrometres or less PM2.5 Particles with an aerodynamic diameter of 10 micrometres or less Port Phillip Region in Victoria of 24,000 km2 that includes Greater Melbourne and Greater Region Geelong. It is defined in Victorian environmental policy. Population approximately 3.4 million (1996) SE Qld South East Queensland - a region that covers the area from the Gold Coast to the Sunshine Coast and west to Toowoomba. It includes Brisbane & suburbs, population approximately 2.3 million people USEPA United State of America Environmental Protection Agency VOCs Volatile Organic Compounds WELS Water Appliances: Water Efficiency Labelling and Standards Scheme ii
Executive Summary Background This report sets out the results of a project to compare and benchmark emissions from small petrol engines (less than 19 kilowatts) that are used to power outdoor garden equipment and were available for sale in Australia during 2006. The equipment powered by these small engines are used in lawnmowers, brushcutters, hedge trimmers and the like. These engines emit volatile organic compounds (VOCs) and oxides of nitrogen (NOx) which contribute to ozone (photochemical smog) formation in summer. They also emit particles, carbon monoxide (CO) and a range of air toxics such as benzene. Sydney’s Greater Metropolitan Region (GMR) annually records exceedances of the National Environment Protection (Ambient Air Quality) Measure (Air NEPM) ozone standards. The other jurisdictions meet or are close to meeting the current ozone standards. The Air NEPM standards are being reviewed and based on current human health evidence the argument appears to be strengthening for tighter ozone standards. Should a stricter standard or an eight-hour standard consistent with international standards/guidelines be adopted, achievability of Air NEPM ozone standards or goals could become an issue for some of the other major urban airsheds. The United States, California, Canada and Europe regulate emissions from outdoor equipment - the USA has had these in place since 1997. There are no Australian regulations or standards that limit air pollutant emissions from engines used in outdoor garden equipment however as the majority of equipment sold in Australia is imported some do comply with emission standards applicable to the country of origin. Small engines are not as advanced in environmental terms as motor vehicle engines. As a result even the better-performing small engines emit far greater quantities of pollutants per hour than typical modern car engines. For example the US Environmental Protection Agency (USEPA) 2002 limit for a typical 4 kilowatt (kW) lawnmower motor is about 66 grams (g) of regulated pollutants per hour of operation. A typical 0.8kW brushcutter sold new in 2002 emitted about 160grams of pollutants per hour - reducing to 40grams per hour if bought new in 2006. The equivalent limit for cars under Australian Design Rule 79 is about 16g per hour. In other words, one hour of operation of a brushcutter that meets USEPA 2002 limits produces the same pollution as ten cars, operated over a similar time. These comparisons are subject to differences in test methods but they do provide an indication of the disproportionate amount of pollution emitted by small engines. Engines that do not comply with current USEPA requirements are likely to emit several times the amount of pollution calculated in the above example. Therefore the worst performing engines are likely to emit more than ten times the emissions of the best performers. iii
Based on estimates made using the National Pollutant Inventory database, engines used in lawn mowers contribute approximately 4% on average to VOC emissions from anthropogenic sources in major airsheds in Australia when public open space lawn mowing is included. This is likely to rise to around 11 % in the warmer spring and autumn weekends which is when lawns and other vegetation grows faster and when gardening is more popular. The NPI does not take into account emissions from other types of powered outdoor equipment. The Australian Market According to the Outdoor Power Equipment Association (OPEA), approximately 424,000 walk behind lawnmowers and more than 792,000 units of outdoor handheld equipment were sold in Australia in 2005-06. In addition there were sales of about 80,000 replacement engines and 70,000 pumps in 2005-06 most of which were four strokes. The general household consumer represents the major market segment for garden equipment, accounting for up to 90% of product sales with commercial garden services and government purchasing the rest. Indications are that sales of imported high polluting two stroke engines have increased over the last few years and it appears that the price of some powered garden equipment has dropped to the level where consumers regard them as disposables. An assessment of outdoor equipment on the Australian market found that the majority of small engines sold in Australia are imported and many come from countries that impose emission limits. The extent of imports into Australia that do not comply with the country of origin standards is not known. However the industry estimate that 40% of garden products are sold through importers who are not linked to manufacturers of US EPA or European certified equipment and the source of some products sold here is difficult to establish. Victa is the only company producing small engines in Australia. Its iconic 2-stroke lawn mower engine currently does not meet overseas emission limits for non-handheld equipment and Victa is undertaking research and development to reduce emissions from its two stroke engine to meet US and European standards. In spite of several attempts to obtain data on compliance with overseas emission standards from Australian distributors their response was poor. The following figure therefore provides a best estimate of expected compliance of outdoor equipment on the Australian market with European, CARB or USEPA requirements applicable in 2004. iv
Figure E1. Compliance with overseas standards for popular categories “Phase 1 equiv” means the engine complies with US EPA phase 1 or 2002.88.EU. “Phase 2 equiv” means the engine complies with US EPA Phase 2, Euro I or Euro 2. “Unknown" means that engine cycle (stroke) was not provided Measures to Increase Sales of Low Emission Garden Equipment Engines There is a range of options that could be considered for reducing emissions from engines used in outdoor garden equipment engines in Australia. These include: 1. Maintaining the Status Quo 2. Government – Industry Partnership Program 3. Quasi regulation 4. Co-regulation 5. Regulations based on either a simple benchmark or tiered benchmarks The Small Engine Expert Panel –Outdoor Equipment has considered in depth the most appropriate approach to take to improve the emissions performance of outdoor garden equipment sold in Australia It recommends the introduction of national regulations to control the emissions from outdoor garden equipment particularly in light of the increase in cheap imports onto the Australian market, which although untested, are considered very likely to have high emission levels. The Expert Panel has developed some broad recommendation on which Australian regulations could be based which takes in consideration the local market and Victa. These are summarised as follows: 1. Mandatory air pollutant emission standards to be introduced in Australia for all outdoor equipment (
The development of any regulation would need to be based on a formal assessment of the costs and benefits of nationally regulating two and four stroke lawn mowers and handheld power equipment, which should commence immediately. 2. Proposed standards to mirror US EPA regulations (compliance with equivalent EU regulations also acceptable). 3. Timing (subject to completion of assessment of costs and benefits): (a) US EPA Phase 1 – Effective from 2007/2008 (b) US EPA Phase 2 – Fully implemented in 2012 (in step with 2007 USEPA limits) plus a phase-in period and/or provisions for averaging, banking and trading (ABT) of emissions over 2008-2012 to provide for early introduction of cleaner product. The US EPA Phase 1 and Phase two emissions limits are given in the table below. 4. Walk-behind two stroke mowers to be included in US EPA Category 5 (>50cc) product classifications (to provide Victa time to develop a cleaner engine). Implementation timing is proposed to be the same as Recommendation 3 above. 5. All products also to be certified to relevant EPA product durability categories. 6. Subject to further review, ABT, if included, may be phased out after 2012. Table E1: Comparison between the USA Phase 1 and Phase 2 standards Emission Limits Phase 1 (1997 –2001) Phase 2 (2007) * G/kW-hr HC NOx HC+NOx CO HC+NOx CO Non-handheld I-A
Conclusion From this review it is apparent that it is highly unlikely that the companies in the industry would engage in, or commit to, any voluntary type program. It is therefore clear that the most expedient path to reduce emissions from these small engines is through national regulation. State based regulations could only provide a piecemeal approach that would lead to product dumping in states where there are no regulations and inconsistent regulations that require industry to treat each state market differently. In addition, enforcement of any state based regulations would be a key problem due to existing Commonwealth and State Government mutual recognition legislation. While any national regulation of emissions from small engines used in garden equipment in Australia are likely to be based on overseas regulations they need to strike a balance between improved environmental outcome, harmonisation with international standards and the characteristics of the local industry. With regulations optimum emissions reduction are potentially achievable by combining minimum emissions standards with tiered product labelling. Whether this approach is justifiable on economic grounds, that is the benefits outweigh the costs, can only be determined through a detailed impact assessment. Based on these findings it is recommended that a formal assessment of the costs and benefits of nationally regulating two and four stroke lawn mowers and handheld power equipment should be commenced. vii
1. Introduction This report sets out the results of a project to compare and benchmark emissions from engines used in outdoor garden equipment that were available for sale in Australia during 2006. Possible outcomes from the project range from consumer guidelines for selecting low emission engines to regulatory controls on emissions. There are currently no state or national regulations that directly control emissions from these engines. The project was commissioned by the Commonwealth Department of the Environment and Water Resources on behalf of state and territory government departments working on reducing the impacts of small engine emissions. This report was prepared in consultation with an Expert Panel that included representatives from the Outdoor Power Equipment Association (OPEA). 1.1 Emissions from outdoor garden equipment engines Small engines, particularly conventional two stroke engines used in applications such as outdoor garden equipment are high polluters relative to their engine size and usage1. These small engines emit volatile organic compounds (VOCs) and oxides of nitrogen (NOx) which contribute to ozone (photochemical smog) formation in summer. They also emit particles, carbon monoxide (CO) and a range of air toxics such as benzene. The USA, California, Canada and Europe and regulate emissions of VOCs, NOx, carbon monoxide and particle emissions from outdoor garden equipment. There are five types of spark-ignition engines that can be used in outdoor garden equipment: • two stroke with carburettor (2c) • two stroke with pre-chamber fuel injection (2i) • two stroke with direct fuel injection (2di) • four stroke with carburettor (4c) • four stroke with fuel injection (4i) (includes direct injection) Carburettor and pre-chamber fuel injection two stroke engines are inherently more polluting than the other three types. This is due to their inability to completely separate the inlet gases from the exhaust gases, resulting in up to 30% of the fuel being left unburnt, and the need to add oil to the fuel to lubricate the engine (four stroke engines have separate reservoirs for fuel and oil). However, twostroke carburettor engines typically weigh less than a four stroke engine of the same power and this tends to make them attractive for handheld equipment. They also tend to have fewer components, are generally cheaper to purchase and are cheaper to maintain than 1 Outdoor equipment covered in this report are engines less than 19kW. 1
four stroke motors. Victa Lawncare is currently undertaking research and development to improve the environmental performance of two stroke carburettors and while some emission improvements have been made a two stroke compliant with US or European standards is still considered several years away. Four stroke carburettor engines are generally quieter, more fuel efficient and are less polluting than conventional two stroke engines. Direct fuel injection (dfi), either two stroke or four stroke, overcomes the unburnt fuel problem and can meet the stringent regulated exhaust emission limits that apply overseas. However there is not any evidence that dfi engines are being used in outdoor garden equipment available in Australia. It appears that engines used in outdoor garden equipment in Australia are generally restricted to two and four stroke carburettor engines. Small engines are not as advanced in environmental terms as motor vehicle engines. As a result, even the better-performing small engines emit far greater quantities of pollutants per hour than typical modern car engines. For example the US Environmental Protection Agency (USEPA) 2002 limit for a typical 4 kilowatt (kW) lawnmower motor is about 66 grams (g) of regulated pollutants per hour of operation. A typical 0.8kW brushcutter sold new in 2002 emitted about 160grams of pollutants per hour - reducing to 40grams per hour if bought new in 2006. The equivalent limit for cars under Australian Design Rule 79 is about 16g per hour. In other words, operated over a similar time, one hour of operation of a brushcutter that meets USEPA 2002 limits produces the same pollution as ten cars and a 4kW lawnmower the same pollution as four cars. These comparisons are subject to differences in test methods but they do provide an indication of the disproportionate amount of pollution emitted by small engines. Engines that do not comply with current USEPA requirements are likely to emit several times the amount of pollution calculated in the above example. Therefore the worst performing engines are likely to emit some ten times the emissions of the best performers. Because of the combustion of oil these engines also emit high levels of particles. Although small engines only contribute a small amount to total particle emissions, the rate of particle release compared to other engines can be very high. For example lawnmowers can emit over 10 times more particles (in terms of grams per hour) than a petrol motor vehicle (manufactured between 1994 and 2001). All the above emission comparisons between outdoor garden equipment engines and motor vehicles are subject to differences in test methods but they indicate the disproportionate amount of pollution emitted by small garden equipment engines. It also needs to be recognised that motor vehicles in Australia average more than 15,000 kilometres per year (ABS, 2003) while the annual average use of outdoor garden equipment is around 25 hours for a lawnmower and less for other types of equipment. Commercial operators however are likely to have a much higher usage rates than the general public. 2
This paper examines the Australian market for small engines used in lawnmowers and handheld garden equipment, their impact on air quality, relevant overseas regulations and their applicability to Australia and makes recommendations to reduce air quality impacts from these engines. A wide range of information sources has been referenced for this report including data and information supplied by manufacturers, distributors and dealers in small engines. 3
2. Air Quality and Outdoor Garden Equipment Engines Emission inventories make estimates of emissions of substances from a multitude of sources into airsheds. The National Pollutant Inventory (NPI) which is run cooperatively by the Australian, state and territory governments, contains data on 90 substances that are emitted to the Australian environment. The substances included in the NPI have been identified as important because of their possible health and environmental effects. Industry facilities estimate their own emissions annually and report to states and territories. Non-industry (or diffuse) emissions estimates, which includes emissions from outdoor garden equipment, are made by the states and territories on a periodic basis using information sources such as surveys, databases, and sales figures. The NPI only reports emissions from domestic lawn mowing and, for a few airsheds, the contribution made by public open space lawn mowing. It does not report on the contribution made by other types of outdoor garden equipment such as brushcutters. National and selected state NPI emissions estimates for the common air pollutants and for Air Toxics NEPM pollutants from domestic lawn mowing are summarised in Table 1. It should be noted that national emissions from lawn mowing are underestimates as the NPI records emissions for major airsheds only, and therefore is not Australia wide, plus the estimates do not include evaporative emissions from fuel tanks and hoses. This NPI data is indicative only as the accuracy and completeness of the data sets varies across airsheds and is reliant on the estimation techniques used. For example while the population in the NSW is higher than other airsheds its emissions look disproportionally high when compared to the other airsheds. This could be because the estimation technique varies or it is due to some other factor. 4
Table 1: National Pollutant Inventory Domestic Lawn Mowing Emission Estimates Substance Port SE Qld NSW GMR Adelaide National Phillip Population Population Population Population 2.3 mill 4.7 mill 1.0 mill 3.4 mill (1996) Common Air Pollutants (tonnes/year) Carbon monoxide 12,000 12,000 24,000 6,100 69,000 Total Volatile Organic 3,600 3,800 7,000 2,000 21,000 Compounds Particulate Matter 10.0 um 86 94 170 9 460 Sulphur dioxide 5 5 9 50 81 Oxides of Nitrogen 63 54 120 24 330 Air Toxics (tonnes/year) Benzene 230 210 390 130 1,200 Formaldehyde 56 38 N/A 31 180 Polycyclic aromatic 0.7 11 21 0.4 41 hydrocarbons Toluene (methylbenzene) 370 360 660 210 2,000 Xylenes (individual or mixed 150 270 260 490 1,500 isomers) Analysis of the NPI database at the national level shows that domestic lawn mowing is the: - Fourth largest source of benzene, contributing 7% to the total reported airshed load - Fourth largest source of formaldehyde, contributing 3% to the total reported airshed load - Fifth largest source of xylene, contributing 6% to the total reported airshed load - Fifth largest source of toluene, contributing 6% to the total reported airshed load - Sixth largest source of carbon monoxide, contributing 1.2% to the total reported airshed load - Ninth largest source of VOCs contributing 3% to the total reported airshed load when biogenics (natural sources such as trees and soil) are excluded The NSW Department of Environment and Conservation has been upgrading its emissions inventory. Based on 2003 emissions data, non-road anthropogenic sources 5
contribute 61.9% of the VOCs to the GMR airshed. Preliminary results2 indicate that VOC emissions from domestic and public open space lawn mowing contributes, on an annual average, 4.1%, of all VOC emissions in the GMR. On a typical weekend during warmer weather this percentage rises to 11%. Therefore it could be assumed that lawn mowing could contribute approximately 4% on average to VOC emissions from anthropogenic sources in major airsheds in Australia when public open space lawn mowing is included. This percentage is likely to rise significantly in the warmer spring and autumn weekends which is when lawns and other vegetation grow faster and when more people garden. 2.1 Air Quality Standards In June 1998 the National Environment Protection Measure for Ambient Air (Air NEPM) established national uniform standards for ambient air quality for the six most common air pollutants – carbon monoxide, nitrogen dioxide, photochemical oxidants (measured as ozone), sulfur dioxide, lead and particles less than 10 microns (PM10). The NEPM was varied in 2003 to include PM2.5 advisory reporting standards and in April 2004 a National Environment Protection Measure for Air Toxics was adopted. Nationally the common pollutants of most concern (particularly in major urban areas) are fine particles and ground level photochemical smog (measured as ozone) which is formed in the warmer months when volatile organic compounds (VOCs) and oxides of nitrogen (NOx) react in the atmosphere under the influence of sunlight in a series of chemical reactions. Recent health studies (cited in NEPC, 2005) have strengthened the evidence that there are short-term ozone effects on mortality and respiratory disease. The studies also strengthen the view that there does not appear to be a threshold for ozone below which no effects on health are expected to occur. In recent years Australian epidemiological studies have been conducted which confirm the results of overseas studies that there is a relationship between elevated ozone levels and hospitalisations and deaths from certain conditions. There are two national ozone standards, a one hour standard of 0.10ppm and a four hour standard of 0.08ppm, with a goal that allows for one exceedance per year by 2008. Sydney experiences a number of days each year of ozone levels above these standards. In 2003 Sydney exceeded the one hour standard on 11 days in 2003, 19 days in 2004 and 9 days in 2005. The four hour standard was exceeded on 13 days in 2003, 19 days in 2004 and 13 days in 2005. Further reductions in VOC and NOx emissions are needed to reduce ozone concentrations in Sydney to levels that would comply with the Air NEPM. The other jurisdictions meet, or are close to meeting the current National Environment Protection (Ambient Air Quality) Measure (Air NEPM) ozone standards (NEPC, 2005). However the ozone standards are being reviewed and based on current human health evidence the argument appears to be strengthening for tighter ozone standards. 2 Presentation to Expert Panel 27 April 2006 by Nick Agipades, Manager Major Air Projects, NSW DEC, 6
Should a stricter standard or an eight-hour standard consistent with international standards/guidelines be adopted, achievability of Air NEPM ozone standards or goals could become an issue for some of the other major urban airsheds (NEPC, 2005). Modeling of ozone for Sydney’s Greater Metropolitan Region (GMR) indicates that the implementation of Euro emission limits for on-road vehicles, and hence the increased presence of these less polluting vehicles in the fleet and retirement of old more polluting vehicles from the fleet, is not sufficient to meet the current NEPM goals. Modeling suggests that very large reductions in precursor emissions would be required to meet the current ozone one hour goal (NEPC, 2005). Even when the effects of bushfires and when hazard reduction burning are taken into consideration, airsheds such as Launceston, Melbourne and Sydney struggle to meet the national standards for particles (EPA, 2006). However outdoor powered equipment, predominantly from two stroke engines, makes only a minor contribution to ambient fine particle loads. While carbon monoxide emissions from engines used in outdoor garden equipment are regulated overseas air monitoring in Australia indicates that carbon monoxides levels are well below the national air quality standards and there are no pressing issues requiring CO from outdoor powered equipment to be regulated. In addition data indicates that lowering emissions of VOCs and NOx from small engines reduces CO emissions. Many of the pollutant sources which contribute to the formation of ozone and to particle levels also contain air toxics such as benzene, toluene, formaldehyde, and xylenes. These air toxics have been shown to be responsible for a range of health problems, including asthma, respiratory illnesses and cancer. The National Environment Protection Measure for Air Toxics requires each jurisdiction to monitor and report annually on five air toxics: benzene, polycyclic aromatic hydrocarbons, formaldehyde, toluene and xylenes. The monitoring data is intended to inform future policy and also the public on ambient levels of these air pollutants. Monitoring of air toxics to date shows that levels are low and below the national monitoring investigation levels (EPA Vic, 2006, DEC, 2006). 7
3. Emission Standards for Small Engines 3.1 Australia At present there are no Australian regulations or standards to limit air pollutant emissions from small (two and four stroke) engines. Australia does benefit to some extent from overseas regulations as many lawnmowers and other gardening equipment sold in Australia have engines manufactured in the United States or Europe, where strict standards apply. 3.2 United States In the United States emission regulations set by the United States Environmental Protection Agency (USEPA) and the Californian Air Resources Board (CARB) apply to lawn mowers and other powered gardening equipment. Although CARB standards currently tend to be stricter than USEPA standards, by 2006 emissions limits applying under the two standards will be very similar. United States Environment Protection Agency (US EPA) In 1995 the USEPA introduced “Phase 1” regulations covering small non-road engines with a power of not more than 19kW (25HP). The regulations applied to equipment manufactured from 1997. These regulations have seven classes of equipment, based on portability and engine displacement volume (“capacity”). In March 2000 the USEPA published “Phase 2” regulations which are shown in Table 2. These set limits for combined emissions of hydrocarbons (HC) and oxides of nitrogen (NOx), and separate limits for carbon monoxide (CO) emissions and for two stroke engines only, particles. Table 2: US EPA Phase 2 Small Engine Emissions Standards (HC+NOx in g/kW-hr) (a), (b) Small Engine Type 2002 2003 2004 2005 2006 2007+ Class I-A (
When the USEPA introduced “Phase 2” regulations it included averaging, banking and trading provisions (ABT) which were seen “as an important element in making stringent Phase 2 emissions standards achievable with regard to technological feasibility lead time and cost.” (USA 1999). The USEPA also claimed (USA, 2000) that the ABT program secures early emissions benefits through the early introduction of cleaner engines. ABT provisions which apply to handheld and non handheld engines, are complex but in broad terms averaging means the exchange of emission credits among engine families within a given engine manufacturer’s product line. This allows a manufacturer to produce some engines that exceed the standards and offsetting these exceedances with emissions from engines that are below the standard. Manufacturers are allowed to exchange credits from handheld to non handheld and vice versa. Banking means the retention of emission credits by the engine manufacturer generating the credits for use in a future model year (for averaging or trading). Trading is the exchange of emission credits between engine manufacturers which then can be used for averaging purposes, banked for future use, or traded to another engine manufacturer. In January 2004 USEPA reported that in 2002 averaging was being used but there was very little use of banking. It determined that the initial ABT programs as too complex and included discount rates on credits. ABT was simplified in 2004 including the elimination of credit discount and multipliers and limits on credit life. To date there has reportedly been limited use of banking however it is anticipated that there will be more widespread use of banking credits if the USEPA proposed Phase 3 comes into effect3 (see below). Particulate limits (2g/kW-hr) also apply to two stroke engines. Carbon monoxide and durability limits (or useful life) are also prescribed. The durability criteria which were introduced in Phase 2, require that the emission limits must be met through the useful life of the engine. The manufacturer determines useful life of each product using standardised product testing procedures and then, based on the test results, selects the useful life category for each product which can be 125, 250 or 500 hours. These durability criteria acknowledge the large disparity in usage patterns by equipment type and between commercial and residential users. It also takes into account the ability of manufacturers to design and build engines for various design lives and which fit the types of equipment engine is produced for. The March 2000 USEPA report (USEPA, 2000) estimated that the expected effects of the Phase 2 regulations would be: • A 70% reduction in HC+NOx, beyond the Phase I standards (which were estimated to have reduced emissions by 32% from the unregulated baseline) • A 30% reduction in fuel consumption of small handheld equipment • Price increases of between $US23 (Class III) and $US56 (Class V) for handheld equipment. 3 Dave Gardner, Briggs and Stratton, email 22/5/06 9
The US EPA is currently considering ‘Phase 3’ regulations which are catalyst based standards to further reduce exhaust HC and NOx emissions from non handheld engines, reduce evaporative HC and NOx emissions for both handheld and non handheld engines plus include extended durability criteria. These limits are currently at discussion stage only. They align with CARB Tier 3 but a longer lead time is proposed. Table 3: Proposed Phase 3 Exhaust Emissions HC+NOx* CO Year Useful life g/kW-hr g/kW-hr hrs Class I 10.0 610 2010 125/250/500 Class II 8.0 610 2011 250/500/1000 Class III-V No changes HC+NOx std is based on averaging Californian Air Resources Board (CARB) Spark ignition engines CARB regulations first introduced emission limits for small engines manufactured from1995. The more recent schedule of emission limits are shown in Table 4. These limits depend solely on the engine capacity and apply to both handheld and non handheld classes. Table 4: CARB Emission Limits for Small Engines (HC+NOx in g/kw-hr) Engine Capacity 2000-2001 2002-2005 2006+ 65cc or less 72 72 72 >65cc to 225cc 16.1 16.1 16.1 >225cc 13.4 12.1 12.1 California has particle limits for two strokes, useful life criteria and mandatory engine labeling including a consumer advisory hang tag as shown in Figure 1. The USEPA is also considering introducing an air index label. 10
Figure 1: Example of a Californian Consumer Advisory Hang Tag The Californian regulations take into account sales weighted emission performance for families of engines. An engine family is essentially the same engine being used in different equipment items. In 2003, California adopted a Tier 3 program for exhaust and evaporative emissions and these are based on the use of catalytic convertors. The engine classes better align with US EPA categories however the exhaust standards for Class I and Class II are more stringent than the existing US EPA standards. Table 5: CARB Tier 3 for Exhaust Emissions Model Year Displacement Durability HC+NOx CO Particulate Category Periods (hours) g/kw-hr g/kw-hr g/kw-hr 2005 and 80 cc - 80 cc - 80 cc - 80 cc - 80 cc -
the averaging, banking, and trading program. Zero-emission small off-road equipment (e.g. push mowers) may certify to the Blue Sky Series emission standards. In 2005 CARB aligned its test procedures with the USEPA. Table 6: CARB Blue Sky Provisions Model Year Displacement HC+NOx CO Particulate* Category g/kw-hr g/kw-hr 2005 and subsequent 80 cc -
Table 7: Canadian Small Spark-Ignition Engine Exhaust Emission Standards Engine Engine Engine Effective Standard Standard Standard class Type Displacement date (model HC+NOx NMHC+NOx CO (cm3) year) (g/kW (g/kW-hr) (g/kW hr) hr) Non- 2005 and I-A
The European Union is currently considering including useful life criteria and averaging and banking provisions plus it is considering introducing a Directive to further reduce emissions from diesel engines. The objective of the proposal is to tighten emissions standards for engines in general non-road applications in light of technological developments and it taking into account the parallel developments for similar legislation in the United States in order to harmonise the environmental standards and to facilitate trade. Charts comparing the USA, Californian and European Emission Limits are shown below. 14
3.5 Summary of Regulations for Non Handheld Equipment KEY TO CHARTS USEPA CARB EU 0 to 49cc 50 to 65cc 80 80 70 70 HC+NOx g/kW-hr 60 HC+NOx g/kW-hr 60 50 50 40 40 30 30 20 20 10 10 0 0 2000 2001 2002 2003 2004 2005 2006 2007 2008 08 00 01 02 03 04 05 06 07 20 20 20 20 20 20 20 20 20 Year Model Year Model 100 to 224cc 225cc and over (up to 19kW) 18 20 16 18 14 16 HC+NOx g/kW-hr HC+NOx g/kW-hr 12 14 12 10 10 8 8 6 6 4 4 2 2 0 0 2000 2001 2002 2003 2004 2005 2006 2007 2008 00 02 04 06 08 20 20 20 20 20 Year Model Year Model 15
3.6 Summary of Regulations for Handheld Equipment KEY TO CHARTS USEPA CARB EU 20 to 49cc 0 to 19cc 250 250 200 200 HC+NOx g/kW-hr HC+NOx g/kW-hr 150 150 100 100 50 50 0 0 00 01 02 03 04 05 06 07 08 00 01 02 03 04 05 06 07 08 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Year Model Year Model 50 to 65cc 66 to 80cc 160 160 140 140 120 120 HC+NOx g/kW-hr HC+NOx g/kW-hr 100 100 80 80 60 60 40 40 20 20 0 0 0 1 2 3 4 5 6 7 8 00 01 02 03 04 05 06 07 08 0 0 0 0 0 0 0 0 0 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Year Model Year Model 16
Summary of Regulations for Handheld Equipment (continued) KEY TO CHARTS USEPA CARB EU 81 to 224cc 225cc and over (up to 19kW) 160 160 140 140 120 120 HC+NOx g/kW-hr HC+NOx g/kW-hr 100 100 80 80 60 60 40 40 20 20 0 0 00 01 02 03 04 05 06 07 08 00 01 02 02 03 04 05 06 07 08 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Year Model Year Model 17
4. Australian Market for Small Engines 4.1 Likely compliance with overseas emissions standards As part of this assessment an environmental profile of equipment currently on the Australian market has been developed, initially based on information from manufacturers’ brochures and web sites and industry magazines and then confirmed through follow-up with relevant industry contacts. Each item of equipment has been assessed on its compliance with USEPA, CARB or European regulations. In most cases it was not possible to match models available on the Australian market with CARB lists (CARB publishes exhaust emissions data on all appliances on its web site). This was mainly due to the inconsistency of model designations and uncertainty about “engine families”. Engine characteristics and retail price were difficult to obtain. Some brochures also made claims of compliance with USEPA, European or CARB requirements. The detailed breakdown of current equipment on the Australian market is given in Appendix 1. The majority of small engines sold in Australia are imported and many come from countries that impose emission limits. The extent of imports into Australia that do not comply with the country of origin standards is not known. Industry estimates that 40% of garden products are sold through importers who are not linked to manufacturers of US EPA or European certified equipment and the source of some products sold here is difficult to establish. Victa is the only company producing small engines in Australia. Its iconic 2-stroke lawnmower currently cannot meet overseas emission limits. Outdoor Power Equipment Association (OPEA) assisted in identifying the Australian distributors of most brands of powered garden equipment. In April 2006 a survey form was sent to a total of 43 distributors, representing 97 brands of equipment. The survey form sought information about the engine for all petrol-fuelled garden equipment with a power not more than 19kW. Figure 2: Extract from survey form 18
Initial response to the survey was poor. Despite follow-up action and efforts from the industry association, at the beginning of September 2006 26 distributors had responded to the survey information and only 13 distributors provided all data necessary for benchmarking purposes. This resulted in emission compliance data for about half of the estimated products on the Australian market. Attempts to match Australian models with the database maintained by the Californian Air Resources Board were also of limited success due to inconsistencies in model designations between Australia and the USA and the manner in which model information is coded in the CARB database. Table 9: Summary of distributor responses Responses status Not OPEA OPEA ALL* Number of responses 9 8 (31%) 17 (40%) Response - all data 4 9 13 (30%) Response - extra time sought 3 3 (7%) Response - no petrol products 4 1 5 (12%) Response - some data 5 5 (12%) Grand Total 17 26 43 * percentages may not add to 100% due to rounding Of the 97 brands initially identified: • 16 brands are apparently no longer sold in Australia. • No responses were received for 29 brands • Partial data were received for 12 brands • All data was available for 30 brands Table 10: Summary of responses by brand Count of brands Analysis status Not OPEA OPEA All Missing some data 12 12 No data received 9 (27%) 20 (31%) 29 (30%) No longer sold 13 3 16 Response - no models to list 3 7 10 Response received (electronic form) 5 11 16 Response received (paper form) 3 2 5 Response received (spreadsheet) 9 9 All 33 64 97 A 2004 report for the NSW DEC estimated that there were about 1200 eligible garden 19
products in the Australian market. The current project has obtained data for a total of 870 products or 72% of the estimated population. In addition the sampling method is likely to be biased towards products with good environmental performance. In these circumstances the following analysis should be regarded as indicative only. Survey results The following tables and figures show expected compliance with European, CARB or USEPA requirements, based on the limited information provided by industry. Table 11: Engine type and compliance with overseas standards Count of products Engine type Best STD 2c 4c Unknown All 1997 - US EPA I 53 32 85 (10%) 2002.88.EU 17 17 (2%) 2004 - US EPA II 1 3 4 (
Figure 4: Compliance with overseas standards by equipment type “Phase 1 equiv” means the engine complies with US EPA phase 1 or 2002.88.EU. “Phase 2 equiv” means the engine complies with US EPA Phase 2, Euro I or Euro 2. “Unknown" means that engine cycle (stroke) was not provided Of the 41 categories of equipment in the survey, 15 had at least 10 current products. Results for these categories are set out below. Figure 5: Engine type for popular categories 21
Figure 6: Compliance with overseas standards for popular categories “Phase 1 equiv" means the engine complies with US EPA phase 1 or 2002.88.EU "Phase 2 equiv" means the engine complies with US EPA Phase 2, Euro I or Euro 2. “Unknown" means that engine cycle (stroke) was not provided 4.2 Australian Sales of Outdoor Powered Equipment The Australian Outdoor Power Equipment Association (OPEA), whose membership represents about 80% of the manufacturers/distributors and dealers in the industry, commissions regular independent industry audits of garden equipment sales (OPEA, personal communications). Sales data from OPEA is shown in Table 12. 22
Table 12: Sales of outdoor garden equipment 2002 and 2005-06 2005-06 2002 2005-06 2002 2005-06 2002 2 stroke 2 stroke 4 stroke 4 stroke TOTAL TOTAL (1,000) (1,000) (1,000) (1,000) (1,000) (1,000) Walk behind mowers 72 170 351 76 424 246 Brushcutter/trimmer 321 12 17 180 339 192 Chainsaws 152 0 0 90 152 90 Chipper shredders 0 60 46 0 46 60 Blower/blower vacuums 98 0 11 50 109 50 Ride on mowers 0 25 51 0 51 25 Generators 11 32 96 0 107 32 Hedge trimmers &others 40 192 0 28 40 220 694 491 476 424 1267 915 % for total sales 59.3% 46.3% 40.7% 53.7% % for mowers 15.2% 28.0% 84.8% 72.0% According to OPEA approximately 424,000 walk behind lawnmowers and more than 792,000 units of outdoor handheld equipment were sold in Australia in 2005-06. In addition there were sales of about 80,000 replacement engines and 70,000 pumps in 2005-06 most of which were four strokes. These figures show that there has been considerable growth in the sales of most products with the exception of chipper shredders and the category ‘hedge trimmers and others’ whose sales declined in 2005 06 compared with those in 2002. About 17% of walk behind lawnmowers were two stroke and 83% four stroke which is an improvement in the uptake of cleaner engines when compared to 2002 when about 30% were two stroke. The situation with handheld equipment is reverse with nearly 79% being two strokes compared to 47% in 2002. However, many models of two stroke handheld equipment meet current US emission standards and care should be exercised in using engine type (two stroke or four stroke) as an indicator of emissions performance for this class of equipment. The OPEA 2005-06 sales estimates are shown in Figure 7. OPEA cautions that there is considerable uncertainty about the estimates for brushcutters and blower/blower vacuums as OPEA’s figures only represent 50% and 60% respectively of sales of these products. No estimates of future sales trends were identified during research for this project. 23
Australian sales of 2 and 4 stroke outdoor equipment 2005-6 Other Generators Ride on mowers Blower/blower vacuums 4s 2s Chipper shredders Chainsaws Brushcutter/trimmer Walk behind mowers 0 50 100 150 200 250 300 350 400 Annual sales (x 1000) Figure 7: OPEA estimates of equipment sales in 2005-06 Note: "Blower/vac" is an industry term for equipment that combines blowing and vacuuming functions Briggs and Stratton (Australia) who import engines from the USA, supply the majority of the four stroke engines for handheld equipment sold in Australia and these comply with all the current USA and CARB regulations. Imported handheld garden equipment is shipped fully assembled to a branch or distributor and is then sent to a retailer. The retailer may or may not provide equipment servicing. OPEA members have expressed concern regarding the increasing sales of imported high polluting two stroke engines that allegedly do not meet any emission standards and come from countries that do not have emission standards. One industry representative reported that some of the imported trimmers were being manufactured in China using outdated designs and tooling from two old bankrupt American companies and these are being sold here at about 30% of the price of traditional brands and very low cost generators from China now account for around 70% of total sales. It is difficult to confirm this trend without undertaking a detailed examination of Australian import data however the significant increase in the sales of two stroke handheld equipment provides some support for this trend. On the other hand it is claimed by industry that the ride on mower market (predominately with compliant four stroke engines) has been stimulated by the Australian / USA free trade agreement. 24
5. Australian Users of Small Engines This section examines the market segments for garden equipment and customer purchasing behaviour. 5.1 General Public Purchasing behaviour Research into consumer purchasing behaviour has found that consumers assess a product against a range of attributes for example price, weight, brand reputation, servicing and parts availability, warrantees and guarantees, experience, size, promotions and discounts. Studies have also revealed that up to 82% of Australians had bought products on the basis of social or environmental factors in the previous year (State Chamber of Commerce, 2001). Related to this point, the energy star rating ecolabel on whitegoods was viewed as a credible environmental claims system which is well regarded by the general consumer (Product Category Manager, Mitre 10, personal communications). As the purchase of small engine garden equipment by the general consumer is an infrequent purchase which carries a certain of amount of risk. With small engines the risk can be functional risk (will not perform as expected), physical risk (for example safe features such automatic cut out on an electric lawn mower), or financial risk especially for the more expensive items. The general consumer is likely to lessen the risk by seeking information and by evaluating the information on the available products over a period of time. The consumer may also lessen the risk by: • purchasing well known brands; • buying the brand offering the best warrantees and guarantees; • buying the most expensive brand, and • buying a brand they have used before. Research indicates that the desired attributes of a product may not be well established at the start of a consumer’s search process but will often be refined as the consumer learns more about the product. The consumer will also use a ranking and weighting process based on desired qualities and trade offs may be made. Reportedly, purchases of engine operated garden equipment are based on price, yard size, fitness for purpose, and other features such as weight and ease of starting (Product Category Manager, Mitre 10, personal communications). Males are the predominant purchasers of garden equipment, however because of changing demographics there has been an increase in the number of women purchasing these products. Less than 5% of lawnmowers purchased are push or electric mowers (Product Category Manager, Mitre 10 and industry sources, personal communications, 2003). 25
Electric mowers are generally perceived as not being as effective as cords have limited range and rechargeable electric mowers require frequent recharging. There is a recent trend towards ride on mowers (all four strokes) probably because of changing demographics, specifically older age groups moving to more rural environments with larger yards (OPEA, personal communications). A study (Wilkie, 1994) investigated consumer appliance purchasing behaviour and found that the general consumer consulted a range of information sources before purchasing an appliance. The appliance salesperson was found to be the most important information source for many consumers. Other important information sources include newspaper advertisements, friends and relatives, catalogues, consumer reports and brochures/labels. Since Wilkie’s study the internet will have become increasingly important as a research tool and in some instances as a way to purchase products. As part of this study there is evidence of low priced products being sold into the Australian market via the internet only – a practice that is likely to increase in the future. It was difficult to source any compliance or details on these products. At the retail chain level, staff product training is generally voluntary, undertaken out of store hours and, as an inducement to attend training sessions, suppliers usually provide incentives for staff. Retail chain purchases are very price driven although some chains are reportedly interested in stocking goods that have credible environmental claims (Mitre 10 and other retail chain sources). IBIS (2006a) reports that the domestic hardware sector, which is dominated by Danks (Home Timber and Hardware, Thrifty - Link Hardware and Plants Plus Garden Centre) and Bunnings, is classified as a growth market and the sales of lawnmowers and other lawn and garden machinery and equipment represent about 14% of sales revenue. In summary, it appears that a range of product attributes influences consumer purchases of lawnmowers and outdoor equipment. Currently there is very little information about emissions in any of the information sources a consumer is likely to consult when purchasing these products. Nevertheless, surveys indicate that consumers are concerned about the environment and are open to including environmental considerations into their purchase decision. Educating sales staff about the air emissions from lawnmowers and outdoor equipment together with ecolabels could therefore be important methods for influencing consumers towards the purchase of cleaner products. Equipment Usage The USA Outdoor Power Equipment Institute, CARB (cited in USEPA, 1998) and the USEPA (USEPA, 1998) have made estimates of annual usage rates and average life spans of outdoor equipment for the general consumer user and for the commercial user. Table 13 gives USA usage and lifespan range for selected items of powered equipment: 26
You can also read