BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES

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BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES
JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

                BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES

                                                                              T.C. TRAN 1, J.Y. RICHARD LIEW 2
    1
      Department of Civil Engineering, National University of Singapore, #02-18, BLK E1A, 1 Engineering Drive 2, Singapore,
                                                                                   117576. Email: tranchitrung@nus.edu.sg
    2
      Department of Civil Engineering, National University of Singapore, #05-13, BLK E1A, 1 Engineering Drive 2, Singapore,
                                                                                         117576. Email: cveljy@nus.edu.sg

Editor’s Note: Manuscript submitted 26 October 2005; revision received 8 April 2006; accepted for publication            4
September 2006. This paper is open for written discussion, which should be submitted to the IASS Secretariat no later than
August 2007.

SUMMARY

A novel tensioned membrane structure of striking form named as the butterfly-shape structural system has been
proposed. Basic design concept and versatility of the system to create various structural forms are explained.
Erection procedure of the structure for fast-track construction is presented. An innovative deployable cable-strut
structure is proposed for rapid construction of large span arches. Parametric studies are carried out to
investigate the structural efficiency of two-wing buttefly structure to obtain the optimum span-depth ratio,
number of module, and inclination angle of the arch. Finally, assembly process and cost implication of the
butterfly structure are discussed. Advantages of such structures are explored and their potential uses for space
enclosure are identified.

Keywords: arch; butterfly structure; cable-strut; deployable structure; membrane structures; spatial structure;
structural efficiency

1. INTRODUCTION                                                conventional shelters using parallel crossed arches.
                                                               The inclined arches are arranged as the boundary of
Arches are the primary generators of saddle forms              membrane which provides space enclosure. Due to
of tensioned membrane structures. Parallel crossed             the inclined arches, the curvature of the membrane
arches are typically used with repeated spacing as             increases and thus is more effective in resisting
illustrated in figure 1. This form of structures has           loads. In addition, more attractive shapes are
been developed by several manufacturers to be used             created rather than regular forms as in parallel
as temporary shelters [1,2,3]. Membrane is                     crossed-arch structures.
spreaded along and stretched in between crossed
arches, thus having vault-like shape which is                  Apart from that, the self-weight of inclined arches
formed by almost singly-curved surface. Therefore,             helps to tension the membrane during erection.
high prestress needs to be introduced in membrane              Hence, membrane can be pre-tensioned by using
(e.g. using hydraulic jack [11]) to provide necessary          cables instead of using hydraulic jack. The
surface stiffness for resisting loads. Furthermore,            deployability of butterfly structure to open and
end bracings are required to provide lateral stability         tension the membrane with the use of inclined
for the crossed arches (figure 1).                             arches and cables helps to reduce erection time and
                                                               cost. The use of deployable cable-strut structures
Peter [10] has introduced the use of very light                [4] can provide very large span arches and can be
inclined arch in his Xanadome where the arch is                easily transported and erected on site.
kept inclined by fans of cables connected to anchor
points at either side of it. In this paper, another idea       Furthermore, by connecting the peaks of two
of using inclined arch, which is restrained by                 adjacent inclined arches together and replicating
membrane and tensioned cables, is presented.                   this pair of inclined arches longitudinally, the
Various forms of a butterfly-shape membrane                    length of the structure can be extended to form a
structure are proposed as an alternative to                    vault. The lateral stability of structure is provided
BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES
VOL. 47 (2006) No. 3 December n. 152

without the need of additional bracings and the            When the structure is opened to its final
whole structure can be deployed in an accordion            configuration, membrane is stretched to achieve its
mechanism.                                                 designed shape and prestress. Cables are tensioned
                                                           against the anchor points to pull down the inclined
By combining either identical or different butterfly       arches. Hence, the arches are kept inclined in space
structures together, various structural forms of           by the balance of forces among the self-weight of
different shape and size for space enclosures can be       the arches, tensioning forces in cables and
created.                                                   prestressing forces in membrane. Self-weight of
                                                           inclined arches helps to reduce the tensioning forces
2. BASIC CONCEPT                                           applied on anchor cables to stretch the membrane. It
                                                           also minimizes the requirements for anchor point
Butterfly structure is formed by three major               and foundation to prevent significant loss of
components which are the inclined arches, the              prestress. On the other hand, membrane also
cables or struts, and the membrane. The key                provides lateral restraint to the arches to resist
concept of the structure is to use inclined arches to      imposed load.
form the membrane boundary. A typical butterfly            Top cables are added in between adjacent inclined
structure is the one with two inclined arches, or two      arches when the structure is in the deployed
wings, which looks like a butterfly spreading its          configuration (figure 2). These cables are designed
wings as shown in figure 2.                                to ensure the stability of structure if accidental
                                                           damage happens to the membrane. Alternatively,
 The inclined arches are pin-connected and free to         stability of the inclined arch can be maintained by
rotate about the hinge supports. Membrane is               membrane and struts instead of anchor cables. In
attached along these arches, spreading between             this case, top cables can be removed as the struts
them to provide space enclosure. A fan of cables is        are also designed to support self-weight of the
radiated from the outside anchor point to the              arches if damage happens to the membrane. This
connecting joints on each arch.                            will be discussed in section 6

                                                 Membrane
                                                                  Crossed arches

                                                                                          End bracing

                   Figure 1. Conventional Tensioned membrane structure using parallel crossed

                                              Top cables             Membrane
                               Arch

                                                                                Anchor cables

          Anchor point
                                                                    Pin connection at support

                                      Figure 2. Two-wing butterfly structure
BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES
JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

3. VERSATILITY                                           ground beam are connected to the curved trusses to
                                                         provide lateral stability. After that, anchoring cables
Based on the design concept as described, various        can be removed to provide clearance at the two
forms of butterfly structure can be achieved by
                                                         entrances.
combining the inclined arches in different ways to
suit the shape and size of applications.
                                                                                                      Top cables
For applications of large area in two dimensions,
inclined arches are arranged in regular polygon to
create the boundary for stretching the membrane
between the arches. Each inclined arch is called a
wing of the structure. Figure 3 shows the butterfly
structures with three and four inclined arches (or
three and four wings) which are arranged in regular                                 (a)
triangle and square grids respectively.                     Anchor cables
                                                                                               Top cables

Basically, the larger the area needs to be covered,
the more inclined arches the structure requires.
However, butterfly structures with more than two
wings have fairly low profile in elevation and flat
membrane surface at the center (figure 3).
Therefore, small valley cables are required to
connect the peak of each arch and to meet each            Anchor cables
                                                                                   (b)
other at center of membrane to pull the fabric
upward as illustrated in figure 4. These valley            Figure 3. Three-wing (a) and four-wing (b) butterfly
                                                                               structures
cables help to increase the clear height of the
structure and to provide greater articulation form of
                                                                              Valley cables
membrane at the center. This helps to drain off rain-
water from the structure.

The inclined arches provide an alternative form to
the conventional shelter using equally spaced
crossed arches. Each inclined arch is sloped
downward to the adjacent arch so that their peaks
meet at a tangent and are connected together (figure                                (a)
5a). This design provides lateral stability to the                                    Valley cables

whole structure without the need of bracing.
Furthermore, with the use of ground beam, the
whole structure can be pulled and deployed to
reduce the construction time and cost. Deployment
mechanism of the structure will be discussed in the
subsequent section.
                                                                                     (b)
Alternatively, the cable-fans can be replaced by a              Figure 4. Three-wing (a) and four-wing (b)
system of truss and struts to provide clear entrances              butterfly structures with valley cables
at the two ends (figure 5b). The inclined arches at
the two ends are designed as a plane curved truss to     Similarly, it is possible to create multiple three-
increase their stiffness. When the structure is pulled   wing and four-wing butterfly structures (see figure
to its final configuration, the inclined struts on       6) based on the same assembly process described
BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES
VOL. 47 (2006) No. 3 December n. 152

above. By combining different butterfly structures                  jointed together by using end plates and bolt
together, many structural forms of various shape                    connections. The arch can be made of high strength
and size can be achieved.                                           steel or alloy aluminum to reduce self-weight.
                                                                    Tubular members are employed for the arches due
                                                                    to their superior performance in resisting
                                                                    compression and torsional forces. For very large
                                                                    span arch, deployable truss is employed and will be
                                                                    discussed in detail later.

            (a) Stabilized by cable-fans        Anchor cables
                                                                                               membrane
 Curved truss

                                                                                                            R
                                                                            Cable

                                                                                    Ha
                                                                                             arch

                                                                                                                      Hc
 Inclined
 struts                                                                                             α

                                                                                                    a
            (b) Stabilized by inclined struts     Ground beam

   Figure 5. Multiple two-wing butterfly structure

                                                                         Figure 7. Side elevation of butterfly structure

                                                                    Anchor cables are arranged symmetrically in fan-
                                                                    shape. Each inclined arch is pulled by three or more
                                                                    anchoring cables depending on its applications.
                                                                    Twin cables can be used for anchoring cables to
                                                                    improve the resilience of the structure to accidental
                                                                    damage of cables. Anchor cables are connected to
                                                                    anchor point through turnbuckles so that the
    Figure 6. Multiple three-wing butterfly structure               tensioning forces can be adjusted. Besides anchor
                                                                    cables, butterfly structure has top cables, valley
4. STRUCTURAL CONCEPT                                               cables and boundary cables. The roles of top and
                                                                    valley cables are mentioned in section 3. Boundary
One of the main structural elements of butterfly                    cables are used at the edge of membrane for
structure is the inclined arch. The shape of arches is              reinforcing and facilitating membrane erection. Top
chosen to be semi-circular to compensate the low                    and valley cables are high strength strands while
clear height Hc of structure due to the slope of arch               boundary cables can be stainless steel of Kevlar
and the curvature of membrane. The radius R of                      wire rope.
each arch is equal to its span length. The inclination              Membrane can be PVC coated polyester or PTFE
angle α of the arch depends on the requirement of                   coated fiberglass fabric depending on the
clear height and covered area. Two-wing butterfly                   requirement of each application. PVC coated
structure needs small inclination angle to increase                 polyester fabric has high flexibility, relative high
the covering area. Butterfly structures with more                   strength and low price. PTFE coated fiberglass
than two wings often need larger inclination angle                  fabric offers greater tensile strength and life
to increase the peak height Ha of the inclined arches               expectancy at the expense of higher cost. The
and the clear height Hc of structures. Optimal                      membrane is divided into patterns parallel to the
inclined angle α will be studied in section 8.                      main curvature. With the patterning layout, strips
                                                                    are cut from fabric rolls and then welded together to
The radius R of arch, inclination α, peak height Ha                 form the membrane shape.
and clear height Hc are illustrated in figure 7. The
arch is divided into a number of segments so they                   The foundations should be strong enough to prevent
can be easily transported. These segments are                       significant loss of prestress in anchor cables and
BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES
JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

thus in membrane. If the ground is weak, the use of    deployment. Due to the joint constraint at peaks and
ground beam will minimize the time and cost for        the slidability of the arches, the whole structure can
preparing the foundation. In addition, the use of      be deployed simultaneously by pushing the bottom
ground beam makes the structure easily relocatable.    of two end arches outward. The deployment
Figure 8 shows a display model of two-wing             mechanism of the structure is similar to that of an
butterfly structure with the use of ground beam.       accordion as illustrated in figure 10.
Apart from that, in multiple two-wing butterfly
structure, ground beam provides the track for          In folded configuration, all arches are gathered
structure to slide during the deployment.              vertically (figure 10a). The two center arches are
                                                       translationally restrained while the rest are able to
                                                       slide along the ground beam. During the
                                                       deployment process, the two end arches are pushed
                                                       outward while kept vertically by temporary struts
                                                       (figure 10b). The whole structure thus will open in
                                                       accordion manner and membrane between the
                                                       arches is stretched accordingly. When the structure
                                                       is deployed to its final configuration, all supporting
                                                       arches are fixed to the ground beam. The two end
                                                       arches then are gradually sloped down. After that,
                                                       cables are tensioned against the anchor points to
                                                       achieve the design prestress in the membrane
    Figure 8. Display model of a two-wing butterfly    (figure 10c).
                       structure

5. MECHANISM FOR DEPLOYMENT

Deployment of butterfly structure is made possible
by rotating the arches perpendicular to their plane
by providing a rotatable pin at the supports.

In folded configuration, all arches are raised up                  (a) Arches are installed upright
vertically. During deployment process, the arches
are rotated outward gradually by using temporary
masts so as to open the membrane. When
membrane is stretched, it will restrain the rotation
of the arches. The tensioned membrane thus is
acting as the deployment restraint of the butterfly
wing. Anchor cables then are used to pull the arches
to tension the membrane further. When the arches                    (b) Arches are rotated about the
are rotated to their designed inclination angle, the                        hinge support
membrane will achieve its designed prestress.
Anchor cables are secured to the anchor points to
lock the deployment of the structure. Figure 9
illustrates the deployment process of a three-wing
butterfly structure.

For multiple two-wing butterfly structure, the
deployment is performed efficiently in the manner                    (c) Membrane is stretched to final
of an accordion movement. The joints at peaks of                             configuration
the two connecting arches are designed to allow
                                                                  Figure 9. Deployment process of three-
them to rotate perpendicular to their plane. The
                                                                          wing butterly structure
arches are slided along the ground beam during the
VOL. 47 (2006) No. 3 December n. 152

                                                                                    constructed from two strut-pyramids and four
                                        Temporary struts                            scissor-like elements as shown in figure 11.
                                                                                    Deployment concept of strut-pyramid was
                                                                                    explained by Liew & Tran [9] and Vu et al [13]
              (a) Arches are installed                                              while the scissor-like element is a well known
              upright                                                               deployable X-frame proposed by Escrig [14,15].
                                                                                    The joints are specially designed so that they allow
                                                                                    each strut connected to them to rotate freely in a
                                                                                    prescribed plane (figure 11). Therefore, the module
          (b) Arches are slided along ground beam
                                                                                    can be folded and deployed efficiently. The
                                                                                    deployment of each module is constraint by the top
                                                                                    and bottom layers of cables as illustrated in figure
                                                                                    11. The final configuration of the module after
                                                                                    deployment is stabilized by attaching and pre-
       (c) Membrane is stretched to final configuration                             stressing the central add-in cable.
           Figure 10. Deployment process of                                         Deployment of the arch is relied on deployment of
         multiple two-wing butterfly structure                                      modules. When the arch is deployed, all modules
                                                                                    are deployed simultaneously due to joint constraint.
                                                                                    The deployment process of the cable-strut arch is
6. DEPLOYABLE CABLE-STRUT ARCHES
                                                                                    illustrated in figure 12.
AS “BUTTERFLY WING”
                                                                                    Figure 13 shows the configuration of a two-wing
For arch with span over 30m, space truss should be                                  butterfly structure using deployable cable-strut arch.
used for the arch to enhance its lateral stability.                                 The membrane is attached to upper-middle joints of
However, assembly of conventional space truss is a                                  modules. With the membrane being continuously
time consuming process and thus increasing the                                      attached, the arches are laterally braced along their
cost of site labour for construction. Vu et al. [4] has                             length.
introduced four types of deployable cable-strut
structures which are capable of rapid transportation                                In order to avoid the obstruction to the entrances of
and erection on site yet having equivalent weight                                   structure, the center cable-fan is replaced by two
and structural efficiency as space truss. In this                                   side cable-fans as shown in figure 13. Each cable-
paper, a deployable cable-strut structure is proposed                               fan, including a safety strut, is radiated from the
for large span arch of butterfly structure to ensure                                anchor point to the upper middle joints of the arch.
rapid site erection and ease of transportation.                                     Although the safety struts are subjected to tension
                                                                                    forces, they are designed to resist the self-weight of
The arch is formed by several identical cable-strut                                 the arch to prevent catastrophic collapse due to
modules connected together. Each module is                                          accidental damage in the membrane. The top cables

                                           Cables                  Top joint
                                        restraint the
                                        deployment                               Top pyramid
                                                                                                                   Middle joints

                                                                               Locked by add-
                                                                                  in cable

                                    Scissor-like
                                     elements                                   Underneath                    Bottom joint
                                                                                 pyramid
                     (a) Stowed state                   (b) Deployed state                      (c) Final configuration locked
                                                                                                       by central cable
                                         Figure 11. Module configuration and deployment (Vu et al. [4,13])
JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

                                   Figure 12. Deployment of a cable-strut arch

                                                               or arc shape depending on the clear height
                                                               requirement of applications. For very large span
                                                               enclosure, the membrane may be reinforced by
                                                               small valley cables running between the arches, so
                                                               that it will be supported at closer interval.

                                                               The use of deployable cable-strut system for arch
     Hinge                                                     not only reduces the erection time but also helps
                                               Safety
              Pyramid supporting                               to increase the span of the arch, thus the covering
                                               struts
                                                               area of membrane is widened. Hence, larger clear
           Figure 13. Two-wing butterfly                       space can be created.
         structure using deployable cable-
                                                               7. PARAMETRIC STUDIES
therefore can be removed. The feet of the truss
                                                               One of the important design parameters of
arches are assembled with a group of four struts
which forms an upside-down pyramid. The vertex                 butterfly structure is the inclination angle α of the
of strut-pyramid is pinned to the ground supports              arch with respect to the ground plane (figure 14).
so that the arches are able to rotate about the                Different inclination angles generate different
supports (figure 13).                                          weights of arch and covered areas of the structure.
                                                               Optimal inclination angle should provide the
The height of arch is in proportion to its span.               lightest weight of arch with respect to covered
Therefore, unlike small span steel tube arch,                  area of the structure. Due to the requirements of
deployable truss arch can be either semi-circular              clear height and covered area of applications as

                                                                                         Wu

                                                                                                    hu

                                                                                                    h

                                                                                                    hl
                                                                                    D
                           α
                                         10m                                             Wl

                                                                                    Front side

                                                                                         Wc

                                                                                                    hu

                                                                                                    h

                                                                                                    hl
                                                                                     D
                                                              30m

                                                                                     Crossed side

             Figure 14. Configuration of two-wing butterfly structure with 14 modules and span = 30m
VOL. 47 (2006) No. 3 December n. 152

well as the architectural aesthetic, the inclined           and wind downward pressure of 0.15kN/m2 are
angle should not be too small or too large. Thus,           adopted for the design of two-wing butterfly
in this paper, parametric studies are carried out for       structure [16]. The wind forces are applied
arch with inclination ranging from 40 to 60                 perpendicular to the membrane surface.
degree.
                                                            Due to the eccentricity of scissor-like elements
The number of module and the span/depth ratio of            meeting at the central joint, square hollow
the cable-strut arch are also the important design          sections are preferred for all struts of arch to resist
parameters. The common way to evaluate                      torsion/moment arising from joint eccentricity.
                                                            Struts are made of steel of design strength
the structural efficiency of the cable-strut arch is        275N/mm2       and      modulus       of     elasticity
to study its weight-to-strength ratio. In this paper,       210000N/mm2. Cable are high strength strand
the weights of all structural elements that are             with breaking stress 1089 N/mm2 and modulus of
designed to resist predetermined load combination           elasticity 145000 N/mm2.
is used as a basis for comparing the cable-strut
arches of different inclination angles, numbers of          PVC coated polyester fabric is used for membrane
module and span/depth ratios                                due to its high flexibility. The fabric has a
                                                            breaking tensile strength of 84000 N/m and
These parametric studies are carried out on a 30m           modulus of elasticity of 420000 N/m in both warp
span two-wing butterfly structure using                     and weft directions. Prestress are introduced to the
deployable cable-strut arch of semi-circular shape          membrane fabric to stabilize it, pull out wrinkles,
as shown in figure 14. The corresponding length             and prevent the fabric from slackening when
of the arch is 47.12m. Distance between the                 experiencing loads. Prestress level in the
adjacent arch supports is 10m. Safety struts are            membrane should not be lower than minimum
connected at the upper-middle joints of the second          requirement while ensuring that the stresses
modules with respect to supports. The inclination           induced in membrane by applied loads should not
angles α studied are 40, 45, 50 and 60 degree. The          exceed allowable stress which is 1/4 to 1/8 of
span/depth ratios h/L are chosen to be 15, 20 and           breaking strength. Commonly, membrane
25 while the numbers of module are 8, 10, 12 and            prestress ranges from 10-20% of allowable stress.
14.                                                         In this case, prestress level of 150daN/m is
                                                            applied in two major curvature directions of the
The ratio between upper/lower inclination heights           membrane surface.
(hu , hl) and upper/lower modular widths (Wu, Wl)
is kept unchanged at 0.1, i.e. hu/Wu = hl/Wl = 0.1.         Membrane analysis is a geometrically nonlinear
The upper width Wu, lower width Wl and depth h              problem. Conventional nonlinear analyses that
of the arch are determined directly from                    capture the nonlinear response of membrane
parameters of span/depth ratio and number of                separately from the supporting system [5] are
module. Due to the deployment constraint of the             inadequate when the structure is subject to
module, the length D of scissor-like elements in            significant deflection [8]. In this study,
two perpendicular plane of the module should be             geometrically nonlinear response behaviour of
equal (figure 14). Therefore, the crossed-width Wc          membrane with support flexibility effect is
of the module is also dependant on the parameters           captured directly using nonlinear analysis
of span/depth ratio and number of module.                   software developed by Gerry [7]. More details on
                                                            this geometric nonlinear analysis can be found in
The upper/lower inclination heights (hu , hl),              Refs. [6,9].
upper/lower modular widths (Wu, Wl), depth h,
length D of scissor-like element and crossed-               The following procedure has been adopted for the
width Wc are defined as illustrated in figure 14.           design of butterfly structure.

For membrane structures, wind force is often the            1. Only one section size is selected for each
predominant loading on fabric roof. Based on the               group of struts and cables in the structure.
saddle shape of the membrane surface and wind               2. Form-finding process is performed using
speed of 35m/s which is commonly used in South                 Force density method to find the initial
East Asia region, wind uplift force of 0.45kN/m2               equilibrium shape of structure [6].
JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

3. Geometric nonlinear analysis [9] is performed                                               significantly as compared to the self-weight
   with two load combinations of wind uplift and                                               reduction.
   wind pressure to calculate member forces.
4. Section capacity and member buckling of                                                     Parametric studies also show that the optimum
   struts and cables are checked against the                                                   number of module falls in range of 12 to 14 while
   ultimate limit state. Membrane stress is                                                    the optimum span/depth ratio occurs around 19 to
   checked whether any part is under                                                           21 as illustrated in figure 16
   compression or exceeded allowable stress.
   Maximum deflection of the supporting                                                        Since the major action in the arch is compression
   structure is checked against serviceability                                                 force, the effective length of struts has significant
   limit state. In this study, the maximum                                                     influence on their strength. For the same number
   deflection limit of L/200 is adopted.                                                       of module, the increase of span/depth ratio
                                                                                               reduces the buckling length of struts in the arch,
5. Resize members if necessary and repeat from                                                 resulting in small member size required and thus
   step 2.                                                                                     lower self-weight. When the span/depth ratio
                                                                                               becomes large, the arch becomes slender in plane
The membrane shape of structure after form                                                     and serviceability limit will govern the design.
finding is shown in figure 14                                                                  Hence larger member sizes are required, resulting
                                                                                               in higher self-weight. The minimum weight of
8. OPTIMAL DESIGN PARAMETERS
                                                                                               structure occurs at span/depth ratio of 19 to 21.
Parametric studies show that the optimum                                                       Different number of module also influences the
                                                                                               self-weight of structure significantly. The increase
inclination angle α of the arch occurs at about 45
                                                                                               in number of modules will reduce the buckling
degree (figure 15). For small inclination angle, the
                                                                                               length of struts but also increase the number of
membrane area is large, resulting in large applied
                                                                                               joints and members. On the other hand, crossed
wind load and thus large forces induced in
                                                                                               width Wc of module also reduces with the increase
structural members of the arches. As a result,
                                                                                               in number of module, causing the arch to be
large member sizes of struts are required, leading
                                                                                               slender out of plane. Therefore, it can be seen
to the high self-weight of the arches. When
                                                                                               from figure 16 that self-weight of structure is
inclination angle increases, the covered area and
                                                                                               reduced considerably when number of module
membrane area are reduced. However, the
                                                                                               increases from 8 to 12 due to the decrease in
decrease of member forces in arches due to
                                                                                               member buckling length. However, the self-
loading reduced is more significant and thus
                                                                                               weight of structure does not reduce much and
resulting in smaller ratio of self-weight/covered
                                                                                               starts increasing with the increase in number of
area of the structure. When inclination angle
                                                                                               module. Apart from that, larger number of module
exceeds 45 degree, the ratio of self-
                                                                                               will create more connections and thus inverse the
weight/covered area starts to increase in spite of
                                                                                               fabrication cost. Therefore, optimum number of
the decrease of member forces. This is because
                                                                                               module falls in range of 12 to 14.
the covered area of membrane is narrowed

                                                 15.50
                     Total self-weight (kg/m2)

                                                 15.00

                                                 14.50

                                                 14.00

                                                 13.50

                                                 13.00
                                                         35   40       45     50     55        60   65
                                                                   Inclined angle a (degree)

      Figure 15. Self-weight versus inclination angle of two-wing butterfly structure with span of 30m, 12 modules,
                                                    span/depth = 20
VOL. 47 (2006) No. 3 December n. 152

                                                          24                                                       8 modules
                                                                                                                   10 modules
                                                          22                                                       12 modules

                              Total self-weight (kg/m2)
                                                                                                                   14 modules
                                                          20

                                                          18
                                                                                                                      30m
                                                          16

                                                          14
                                                                                                               45°
                                                          12
                                                               10     15            20               25              30
                                                                              Span/depth ratio

           Figure 16. Self-weight versus span/depth ratio for different number of module of two-wing butterfly
                                        structure with span of 30m and α = 45°

                                                      20.00
               Total self-weight (kg/m 2)

                                                      18.00

                                                      16.00
                                                                                                                     30m

                                                      14.00

                                                                                                             45°
                                                      12.00
                                                                1.4   1.6         1.8            2           2.2            2.4
                                                                                     W/H ratio

          Figure 17. Self-weight versus W/H ratio of two-wing butterfly structure with span of 30m andα = 45°

The relationship between average width/gross                                                     a. Ground beam, if required, is laid out and
height ratio (W/H) of module and self-weight of                                                     secured to the ground using anchor bolts.
the studied two-wing butterfly structure can be
deduced as shown in figure 17. The gross height                                                  b. Tube arches are assembled from segments
and average width are defined as H = hu + h + hl                                                    on the ground. For deployable truss arch,
and W = (Wu + Wl)/2 respectively (figure 17). It                                                    the arch is laid on its side and deployed on
can be seen that optimum W/H ratio is about 1.7.                                                    the ground from bundle to its final
This ratio can be used as reference to determine                                                    configuration (figure 18).
the optimum number of module and span/depth
ratio for different butterfly structures.                                                        c. All arches are raised up and kept standing
                                                                                                    vertically by using temporary masts and
9. ASSEMBLY                                                                                         cables.

The assembly process of butterfly structure takes                                                d. Membrane and valley cables (if any) are
place in the following subsequent steps:                                                            loosely attached to the arches.
JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

e. Arches are gradually sloped down by using        10. COST IMPLICATION
   temporary masts. Cables fans are then
   tensioned by turn-buckles against anchor         Construction time is one of the factors which have
   points until achieving design prestress in       great influence to the cost of a structure. Due to its
   concave direction of membrane (figure            deployability, butterfly structure possesses the
   19).                                             advantage of rapid erection compared to
                                                    conventional structures. In addition, cranes and
f.     Safety struts (if any) are assembled. Edge   scaffolds which are the major expense of
       cables and valley cables (along convex       construction are often not necessary for erecting
       curvature, if any) are tensioned until the   butterfly structure. With the use of deployable
       design prestress in convex direction of      cable-strut arch, rapid erection of large span
       membrane is achieved (figure 19).            structures can be accommodated with aesthetic
                                                    appearance.

                                                    High strength fabric is often costly. The anticlastic
                                                    curvature of butterfly structure enables the use of
                                                    lighter and lower strength fabric since the tension
                                                    in the materials is reduced as a result of the
                                                    surface curvature. The temporary impermanent
                                                    character of the structure also lowers the cost of
                                                    assembly, requiring less labour force involved.
                                                    The structure can be conveniently dismantled and
                                                    reused. With the use of ground beam, the whole
                                                    structure can be moved on wheels on hard
                                                    surfaces so that it can be relocated.

                                                    The lightweight and flexibility character of
                                                    membrane structure enables butterfly structure to
                                                    be packed and shipped in standard containers,
                                                    resulting in lower transportation cost. Butterfly
                                                    structure can be used for large space enclosure
                                                    such as amphitheatres, exhibition halls, etc. It also
        Figure 18. Side deployment of the cable-    aims at military and emergency applications
                       strut arch                   which often require rapid installation on site.

                                                    11. CONCLUSIONS

                                                    A new form of tensioned membrane structures has
                                                    been introduced. Based on the concept of inclined
                                                    arches, different butterfly-shape structures can be
                                                    created. By combining either identical of different
                                                    butterfly structures in an accordion manner, many
                                                    structural forms of various shape and size can be
                                                    achieved.
     Anchor                                         Parametric studies were carried out on 30m span
     cables
                                                    of two-wing butterfly structure using deployable
                                    Edge cables     truss arch of semi-circular shape. It is found that
       Figure 19. Pretensioning of membrane using   optimum inclination angle of the arch is about 45
                         cables                     degree while optimum number of module and
                                                    span/depth ratio of the arch fall in ranges of 12 to
VOL. 47 (2006) No. 3 December n. 152

14 and 19 to 21 respectively. The module average            [7]   Gerry D’Anza, Forten2000: a system for
width/gross height ratio of 1.7 can be used as                    Tensile  Structures  -   Design   and
reference to determine optimal design parameters                  Manufacturing, Baku Group DT, Italia,
of different butterfly structures in order to achieve             2002.
lightweight design.
                                                            [8]   Li J. J., Chan S. L., An integrated analysis
Due to the light weight of membrane structure,                    of membrane structures with flexible
butterfly structure can be packed and shipped in                  supporting frames, Finite Elements in
standard      containers.      Furthermore,      the              Analysis and Design, 40, 2004, p.529-540.
deployability of butterfly structure allows it to be
                                                            [9]   Liew J.Y.R., Tran T.C., Novel deployable
erected rapidly on site. A novel deployable
                                                                  strut-tensioned     membrane       structures,
tension-strut structure has been proposed for large
                                                                  Journal of the International Association for
span arch to ensure the rapid erection and
                                                                  Shell and Spatial Structure, Paper accepted
transportation of butterfly structure. The structure
                                                                  for publication in Vol 47, No. 1, 2006.
is thus cost effective by saving construction time
and manpower.                                               [10] Peter D., Xanadome, Patent Application No.
                                                                 PCT/GB01/00539, 2001.
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