BAE Systems and Quest International The Quest AirManager - "A new standard in cabin air quality"
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Embargoed until 11.00 BST, 15 September 2009 BAE Systems and Quest International introduce The Quest AirManager “A new standard in cabin air quality”
Embargoed until 11.00 BST, 15 September 2009 Introducing • Sean McGovern, Operations Director, BAE Systems Regional Aircraft • David Hallam, Director of Quest International and inventor of the AirManager • Paul Stirling, Executive Vice President Asset Management, BAE Systems Regional Aircraft • Alex Parfitt, Principal Scientist Emerging Technologies Group, BAE Systems Advanced Technology Centre • Ian Taylor, Group Sales Director, Quest International
Embargoed until 11.00 BST, 15 September 2009 Agenda • Setting the scene – Sean McGovern • The Quest AirManager – David Hallam • BAE Systems and Quest International, Working Together – Sean McGovern • Questions – All
Embargoed until 11.00 BST, 15 September 2009 Concern exists that Cabin Air Quality is an industry issue • High profile negative media coverage and lobbying has criticised both specific aircraft types, as well as all aircraft in general • Industrial relations issues for airlines as pilot & cabin crew unions’ campaign based on these perceptions and their personal experience • Increasing public awareness over transmissions of infections on board aircraft – SARS, Avian Flu, Swine Flu, etc • Media concern that the increased usage of cabin air recirculation to drive fuel savings is at the expense of fresh air for passenger comfort • Notwithstanding meeting today’s standards of cabin air quality, further improvements are clearly required to address market perception by taking advantage of new technology to set a new standard in Cabin Air Quality
Embargoed until 11.00 BST, 15 September 2009 Application of Quest active air management technology • Quest International UK first approached BAE Systems in 2004 with their patented technology (Close coupled field technology (“CCFT”)) to expand its use into aerospace Industrial Medical Quest Aerospace International UK Marine • Substantial and intensive research effort has been applied by BAE Systems and supporting agencies to ensure CCFT was effective in aerospace applications • Concluded that CCFT has great potential in aerospace – it is now being installed on the 146 / RJ and Boeing 757 and sets a new standard for the management of cabin air quality which we expect to be extensively adopted across many aircraft types
Embargoed until 11.00 BST, 15 September 2009 Aircraft Environmental Conditioning System Design • Fundamentally unchanged across all aircraft over the last few decades. It relies on bleeding air from the engine, cooling it and circulating it into the cabin through passive filters • Air filtration largely relies on “HEPA” type filter blocks and variants through which air is passed to remove particulates • These passive filters are dependant on air being dry for maximum efficiency. With condensation / humidity the filter will become wet and can freeze resulting in back pressure / flow restriction problems • Current filter technology is significantly restricted in further improved performance to meet both today’s and future expectations, e.g. anti ice fluid and engine / APU exhaust ingestion & the heightened public awareness of airborne viruses (common cold virus, swine / bird flu, SARs etc)
Embargoed until 11.00 BST, 15 September 2009 The Technology Quest R & D into non thermal plasmas in the late 90’s revealed that this form of energy could be easily harnessed & adapted into a very efficient method of sterilising air ¾ The first commercial application of CCFT was in nursing homes to remove odours, which naturally led into protecting patients compromised by harmful viruses and biohazards (C Diff, MRSA, etc) ¾ Remediation of buildings and properties post fire / flood ¾ Protection of food testing laboratories from cross infection of test samples ¾ Medical applications to protect patients from airborne contaminants ¾ Application to problems caused by VOCs in manufacturing operations (pharmaceutical, ink production and solvent utilisation)
Embargoed until 11.00 BST, 15 September 2009 The Technology – continued “Raising the bar across the industry” • Utilising CCFT’s non thermal plasma field, which has a significant impact on the widest possible range of biological and chemical air quality challenges • Existing plasma fields are generated by using a high voltage / high power source which is allowed to discharge between two electrodes • The resultant ionisation process reacts with the surrounding environment with positive and negative results • The patented CCFT uses a high voltage coil / dielectric arrangement to generate an electron avalanche which effectively breaks down long chain molecules, much like a mass spectrometer would. Any resulting residues are then trapped by electro-static media which have been designed to be disposed of in an environmentally friendly manner • CCFT is very low powered (3.6 watts) and thus has minimal impact on aircraft power usage • CCFT is now fully certified for aircraft use
Embargoed until 11.00 BST, 15 September 2009 Our approach to understanding the issue The Philosophy • Any solution to improving cabin air quality has to address a wide range of challenges to actively manage the air quality in different cabin conditions • We have not attempted to advance existing passive filter technology, as an incremental step approach does not provide the solutions to the issues / perceptions that many airlines face • Our approach is one of “raising the bar”, by making available to airlines: • the best available technology to address the widest possible challenges to air quality across fleets of differing aircraft • A marketing advantage for airlines who are early adopters of CCFT for their fleets by providing benchmark standard air quality to passengers and crew
Embargoed until 11.00 BST, 15 September 2009 Our approach to understanding the issue The scientific evaluation • has been rigorous - all contaminants likely to be encountered in an aerospace application have been tested & independently assessed, typically: • Odours, perspiration, galley smells • Biohazards – bacteria, moulds, spores, endospores and viruses • VOCs (Volatile Organic Compounds) – chemicals potentially produced to the flying environment – skydrol, anti ice fluids, NOX/SOX, CO2, CO, organophosphates, TCP, unburned hydrocarbons, O1, CO
Embargoed until 11.00 BST, 15 September 2009 The AirManager unit • Consists of one CCF and three electrostatic filter elements • Transformer mounted on the outside of the housing (no air flow restriction) • Made from aluminium welded sections • Power: connection via quick disconnect plug with 2 new earth posts. • One unit is required aft of each engine bleed air input (Avro RJ requires 2 units, passenger 757 5 units and 757F 1 unit) • Simple to install • V band ends to allow quick access for maintenance
Embargoed until 11.00 BST, 15 September 2009 The CCFT Effect Ambient Atmospheric C make up: Nitrogen Oxygen C Cleaned Air Decontaminated Air CO2 Noble Gases F Sterilised Air Water Vapour Along with: Contaminants T Toxins Virus Bacteria Mould VOC’s 12
Embargoed until 11.00 BST, 15 September 2009 Certifying CCFT for aerospace How? • CCFT treats any airflow by actively sterilising the air • CCFT generates an electron avalanche which has a totally disruptive effect on all biohazards, VOCs and chemicals passing through it • Viral particulates, Bacteria, Yeasts, Moulds & Spores are destroyed, whilst effectively reducing VOC’s and other chemical compounds in a single pass • The electrostatic media provide high air flow / minimal pressure drop capability while arresting any ultimate particulate to below 0.1 micron outperforming HEPA standards [certified Diffused Oil Particulate testing], guaranteeing the delivery of a new standard in cabin air quality
Embargoed until 11.00 BST, 15 September 2009 How effective CCFT is against Bio-Hazards – Bacterial hazards, moulds & spores, viruses Mean cfu/m3/HR Mean decline at Mean cfu/m3/HR Log/cfu/m3/HR Apparent Organism Class Input post treatment post Percentage treatment stream treatment exit reduction stream stream FcovV (Norovirus) SS RNA 7.10E+12 3.00E+02 >10 >99.99999999 S.tyhpi.murium Gram-ve 4.60E+05 0.00E+00 >5 >99.999 (Typhoid) Ecoli 0157 H:7 Gram-ve 3.50E+05 0.00E+00 >5 >99.999 A.Niger (Farmers Mould 6.20E+05 0.00E+00 >5 >99.999 Lung) mycelial A.Niger (Farmers Mould Spore 8.20E+05 7.00E+01 >5 >99.999 Lung) S.aureus MRSA Gram +ve 4.80E+05 0.00E+00 >5 >99.999 B.Globigii G+ve Spore 7.90E+05 1.00E+01 >5 99.999 (Anthrax)
Embargoed until 11.00 BST, 15 September 2009 How effective CCFT is against VOCs • Mountain Heath Environmental Analysis & Consultancy – Analytical report – Sept 2005 • The level of VOCs (Mobil Jet II+Skydrol+De-Ice) used in the test sample (ref 94436) were 100 times occupational exposure limit
Embargoed until 11.00 BST, 15 September 2009 Current users of CCFT Nursing Homes Nurseries & Kindergartens Laboratories Remediation Vetenarian Healthcare Retail
Embargoed until 11.00 BST, 15 September 2009 Current users of CCFT - continued Funeral Services Local Authorities Throughout the Government Dept’s UK Social Housing
Embargoed until 11.00 BST, 15 September 2009 Current users of CCFT - continued Pharmaceutical Food Production Forensics Military Hospitality/Leisure Aerospace
Embargoed until 11.00 BST, 15 September 2009 Transfer of CCFT into aerospace applications 2004 – Application Identified, first prototypes made 2005 – Testing commences 2005 – first presentations to selected aircraft operators 2006 – Design revisions, further understanding of VOC and bio-hazard reduction characteristics 2007 – Final design work commences 2008 – Contract signed with BAE Systems for 146 & RJ to use CCFT as an enhancement of the existing air management system 2009 – Contract signed with BAE Systems for Boeing 757 STC for the use of CCFT as an enhancement to existing air management system 2009 – First trial customer installations on RJ and Boeing 757 and the award of EASA certification for CCFT 2009/10 – the next STCs for CCFT will be developed in response to airline demand
Embargoed until 11.00 BST, 15 September 2009 CCFT’s airline launch customers • Intensive airline verification trials of AirManager • Five major European airlines are involved with the trial installation across eight BAe 146 / Avro RJ airliners over a period of six months • Results have been as expected and have been welcomed by the airlines • In conjunction with a Boeing 757 operator BAE Systems has developed an STC which is now on trial on one aircraft with full certification expected this month • First orders received • One major European airline has followed up with an order to cover their Avro RJ fleet with kits now being delivered for installation • BAE Systems Corporate Air Travel has ordered AirManager for use on its BAe 146 executive shuttle operation
Embargoed until 11.00 BST, 15 September 2009 Installation on the Avro RJ Cockpit Unit (~3kg) Net weight increase of installation only ~2kg Cabin Unit (~5kg)
Embargoed until 11.00 BST, 15 September 2009 Installation on the Boeing 757 Cockpit Unit (~2kg)
Embargoed until 11.00 BST, 15 September 2009 The Benefits of AirManager What does this mean to passenger and freight airlines ? • Active bio-chemical protection • Reduced infection transmission • Reduction of hydrocarbon, soot and particulate contamination • Elimination of Volatile Organic Compounds Which gives the crew and passengers – • An active improvement in the internal air quality of cockpit & cabin • A healthy working & travelling environment • The first “aircraft not to smell like an aircraft” • Significantly better quality of air than that delivered by current environmental control systems
Embargoed until 11.00 BST, 15 September 2009 Benefits of AirManager continued Benefits for the airlines • Assured healthy interior for crew and passengers • Improved brand loyalty and improved employee relations • Reduced stress on environmental control system by improving air flows and reducing system back pressure with consequent operational and maintenance cost benefits • Potential fuel burn savings when operated in re-circulation mode which could more than cover cost of installation and operation • Significant improvement in cabin air humidity and cabin comfort in re-circ mode.
Embargoed until 11.00 BST, 15 September 2009 Quest and BAE Systems working in partnership • AirManager is the Quest brand for commercial aerospace applications of CCFT • In recognition of BAE Systems assistance to Quest in the development of CCFT to address the airline market and BAE Systems belief in the value of the product, BAE Systems will be an authorised worldwide distributor for CCFT to the commercial aircraft market • Depending on airline interest and orders, it is likely that the next STCs to be developed will focus on the Boeing 737 and Airbus A320 families
Embargoed until 11.00 BST, 15 September 2009 Questions BAE SYSTEMS - all rights reserved This document is supplied by BAE SYSTEMS, on the express condition that it be treated as confidential and shall not be reproduced. No use may be made of it other than that expressly authorised. This document is for information only and is based on assumptions made by BAE SYSTEMS. No reliance should be placed by the recipient on the information contained in this document. It is not an offer, condition or warranty of any contract, nor is it to be used in connection with the operation or maintenance of any aircraft for which specific manuals have been issued.
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