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www.capeplc.com Regional capabilities Asia Pacific Rim Offshore Intelligent solutions unlimited resources
Contents With a track record spanning more than 40 years and a client base that ranges from international blue chip companies to smaller independent operators, Cape’s extensive offshore capabilities include a diverse range of 56 specialist services. 04 Overview 06 Multi-disciplinary 08 Access 10 Insulation 12 Cape Marine and Offshore Division 14 Industrial cleaning offshore Chemical cleaning High air flow vacuum services 16 CapeSkills Training and assessment 18 CapeSafe 20 CapePeople 22 Contact us
Asia Pacific Rim Offshore 05 Overview Cape supports the Asia Pacific Rim offshore industry with a wealth of world-class services Cape’s presence in the Far East / Pacific Rim is uniquely placed to meet and exceed the demands of the growing offshore industry. Our ability to provide large numbers of multi-skilled teams to undertake a multitude of complex tasks is paramount to our successful operations. Cape seeks to strengthen partnering relationships with its clients through a dual commitment of improving lead times and uptime, while minimising downtime and overall project costs. We do this by delivering up to 56 separate services to the offshore sector under one contract and thus reducing the client’s management and interface costs by a significant margin. Adopting bespoke commercial arrangements reinforce Cape’s commitment to deliver efficient and intelligent solutions at every opportunity. We continue to work with our clients to provide enhanced value through innovation and proficiency improvements. At the same time, we are setting new international standards for safety, welfare and quality management. Cape Asia Pacific Rim Offshore has been involved in many of the region’s major offshore projects including two present principal maintenance contracts with ConocoPhillips Bayu-Undan in the Timor Sea and the Shell Malampaya platform in the South China Sea. Through programmes of multi-task training, Cape has enhanced the skill level of the workforce on these platforms, increasing productivity and bringing tangible benefits to the projects. Cape is one of the world’s leading providers of essential non-mechanical industrial services
Asia Pacific Rim Offshore 07 Multi-disciplinary Cape provides a multi- discipline, “bundled services” solution with a single point of contact and management responsibility for an increasing array of complimentary multi- disciplinary services Multi-disciplinary By taking charge of a wide range of essential offshore services, Cape ensures even better safety and efficiency performance, which means our clients don’t have to source separate contractors. Today, Cape is recognised for its scale and scope, making us the most cost- effective provider of ‘turn-key’ solutions for major construction, maintenance turnaround and shutdown projects offshore. Cape takes an intelligent approach to multi-disciplinary contracts. By working in partnership with our clients, we analyse the task in hand and allocate the relevant multi-skilled operatives to ensure cost and efficiency savings can be made without compromising on quality and safety. Our clients are always assured of a highly trained, efficient and integrated workforce that is tailored to their individual requirements and quality controlled by Cape. Back up is provided by our tried and tested management systems, so if an unforeseen demand does arise, the scale of our labour resource coupled with our technical capability means that we can mobilise extra manpower and equipment to ensure the job is completed on time.
08 Asia Pacific Rim Offshore Access All our access personnel work to industry leading standards that are maintained and verified through rigorous training and assessment certification Access Cape has been one of the world’s largest suppliers of scaffolding and alternative access services to the industrial sector for over 30 years. Our access teams are the best in the industry and constantly come up with new, innovative and more cost-effective access solutions. This brings significant time and cost savings to our clients, while at the same time increasing levels of safety. It also means we can meet the supply needs of any project, in any location. Access equipment All our access equipment is directly owned, so we have the flexibility to respond quickly to our clients’ needs. Safety is our top priority and we ensure that our equipment is manufactured to internationally recognised standards. In-house design Cape’s highly qualified design engineers draw up bespoke design schemes to the highest technical standard, in accordance with international requirements and the client’s own safety standards. Our intelligent systems provide safe and highly flexible workface access. Where required, they can be designed for access systems, reducing site congestion as well as removal and replacement downtime. Highly trained personnel Here at Cape we are justifiably proud of the calibre of our workforce and we take great care of their health and welfare. All our access personnel work to industry leading standards that are maintained and verified through rigorous training and assessment certification. We’ve also invested heavily in developing bespoke management and site reporting systems to ensure the highest service levels are always delivered. Rope access Over the past 7 years Cape has developed unrivalled expertise in rope access and abseiling techniques both on and offshore. Within our rope access division where we hold full IRATA membership, Cape provides 24 specialist services, including architectural remedial work, structural repairs, fabric maintenance, inspection, electrical and mechanical services.
Asia Pacific Rim Offshore 11 Insulation With a varied range of insulation solutions, we can cover the full spectrum from design through to fabrication, supply and installation Insulation Our expertise in high and low temperature insulation is grounded in more than 50 years of international experience. This gives our clients confidence in Cape’s ability to deliver safe, reliable and intelligent solutions to rapidly changing industrial challenges. With a varied range of insulation solutions, we can cover the full spectrum from design through to fabrication, supply and installation. By continually evaluating the potential of new materials and techniques to address emerging technical challenges, we are able to reduce the whole-life costs for our clients. In the specialised field of cryogenic insulation, we have provided services to over half of all the LNG import and export terminals constructed worldwide since 1990. Refractory services Cape is a leading provider of heat resistant lining for high temperature furnaces, reactors and other processing units. Our refractory materials are designed to withstand chemical attack, molten metal and slag erosion, thermal shock, physical impact and catalytic heat. Our entire lifecycle refractory solutions cover everything from advisory and custom design services to material supply and installation.
12 Asia Pacific Rim Offshore Cape Marine and Offshore Division Our highly-skilled operational personnel, work closely with you to design and manage your project, utilising advanced technology Cape Marine and Offshore Division to achieve the most The extensive expertise of our Cape Marine and Offshore appropriate solution Division spans the full spectrum of environmentally-compliant UHP water jetting, abrasive blasting, containment, surface preparation, and coating application services. Painting, coating and blasting Other surface preparation services Cape’s track record is largely derived from working in • Abrasive Medium Blasting (Wet & Dry) some of the most hostile environments on earth. This • Tungsten Removal (Aluminum Oxide) experience means Cape thoroughly understands what it • Steel Passivation (Glass Bead) takes to successfully deliver solutions for the huge range • Soda Blasting of surface preparation and coating requirements that arise in shipyards, fabrication facilities, LNG plants and offshore • Mechanical Tool Preparation oil and gas facilities. Our experts evaluate every brief on a Coating preservation lifecycle cost basis, ensuring that our solutions are both • Hand Application & Stripe Coating intelligently designed and cost-effective. • Conventional & Airless Spray Fireproofing • Plural Component Pump With decades of experience in the application of • Metal Arc Spray (Aluminum & Zinc) structural fireproofing systems, our highly trained personnel are experts at providing technical and Inspection services design advice from project planning right through to • NACE/ACA Condition Surveys construction. The fireproofing techniques we offer • Commercial Diving Inspection include cementitious spray, fibrous sprays, fire cladding and intumescent coatings. • QA/QC Ultra High Pressure Water Jetting Hazardous area equipment Cape uses revolutionary NLB surface preparation robots • Calder multijet Zone 1 electric IECEx / ATEX to quickly, safely and cleanly remove old coatings from compliant unit the substrate surface via vacuum and travels as directed • Calder multijet Zone 2 IECEx / ATEX compliant by a UHP Technician via remote control. The SRT10W • Calder Zone 2 IECEx / ATEX vacuum units is environmentally-friendly, collecting 100% of the used water, removed coatings and rust. The coatings Decontamination services and used water are captured in a recovery vessel and • HP Power Washing disposed of IAW with local government regulations. • LP Power Washing Finished surfaces are left dry and immediately ready • Hot Water Washing & De-Greasing for coatings application. We also offer the open lance method of water blasting via a hand held water jetting • Heat Exchanger Tube Cleaning lance which is directed at the substrate. This method of • Pipeline Pigging water blasting may require some type of containment • Lead Paint & Toxic Paint Removal or barrier to collect and recover the resultant debris and • Vacuum Recovery (Trucks water for disposal. • Marine Growth Removal
Industrial cleaning 14 Asia Pacific Rim Offshore offshore Chemical cleaning Process pipework Cape’s highly experienced qualified chemists, Cape provides From a single access point, Aquadril chemical engineers, project managers and trained operatives solve issues and leading innovative can clean up to 300m of pipework, including directional changes and deliver customised chemical cleaning and industrial cleaning vertical sections, without the need decontamination services, particularly to the oil, gas and power generation industries. We use a and decontamination for dismantling. It removes scale and debris using high-pressure water wide range of cleaning agents and chemicals, including our own proprietary formulations. services for process jetting, reducing downtime and overall job costs, and is suitable for all pipe pipework, tanks and diameters and most pipe materials. Heat exchangers – PCHE cleaning We can descale heat exchangers and associated pipework vessels The system can also completely contain hazardous waste. Cape’s utilising specialist chemical formulations designed for the Supergun system is suitable for non- offshore sector. The removal of hydrocarbon or scale fouling production pipework cleaning and to regain full operational efficiency by means of chemical descaling online. circulation, sometimes at temperature, has proven very Pressure vessels and tanks successful. The circulation pumps are easily connected to the exchangers, thus little preparation or dismantling is required. Removing product, by-product or corrosion can result in maximised Decontamination capacity, increased throughput and We offer liquid phase decontamination, using proprietary better production levels, and therefore chemicals to remove organics from inside pipes, vessels and greater cost-effectiveness. We exchangers. Our chemical technologies separate contaminants can offer unrivalled experience and from solids and water to reduce, and in some cases eliminate expertise in tank and vessel cleaning. entirely, third-party waste disposal charges cost effectively. Environmentally-safe internal caisson cleaning Our environmentally-safe caisson High air flow vacuum services cleaning system, Torpedo, can Cape offers comprehensive high air flow vacuum operate below water level to remove services for offshore operations on critical path all scale and marine growth from shutdowns and day-to-day cleaning operations. the caisson interior and bring it to We have a large workforce, experienced at deck level for disposal. This prevents managing tasks effectively and efficiently, environmental contamination of the using the best equipment and techniques in the seabed or debris being sucked into industry. the lift pumps on adjacent caissons. FPSO cargo tank cleaning Online de-sanding Using efficient high-head lift pumping SyphonVac avoids having to shutdown simply to remove equipment, and low and high- solids from a separator vessel, thus enhancing revenues and pressure water jetting, we can clean profitability. Typically we use SyphonVac to remove sand cargo tanks and slop oil tanks quickly while the vessel is in full production, cutting deferral costs and and safely before inspection and reducing the cleaning operation of a critical path shutdown. It repair operations. also reduces sand carry over to process systems. SyphonVac is compact, for use in offshore locations, and reduces the risk of Cold cutting manpower needing to enter confined spaces. We use a combination of high- Offline vessel cleaning pressure water with abrasive garnet to create a powerful tool for the SludgeVac offers rapid degassing of vessels, and can remove all cold cutting of steel, concrete and solids and liquids in less time than it takes to prepare vessels for other composite materials. With man entry cleaning - transferring up to 10 tonnes an hour. The no significant heat generation, this considerable time-savings can either increase the amount of is a safe, effective and convenient work possible during a shutdown, or can reduce the shutdown alternative to hot cutting, ideal for times significantly. cutting operations in potentially hazardous locations alongside live plant.
Asia Pacific Rim Offshore 17 Training With two regional training hubs located in the Far East and Australia, Cape conducts training in line with robust international standards Cape are proud to have the most substantial and highly-trained resources in the industry. We believe this is critical to our ability to continually provide safe, reliable and intelligent solutions across a wide range of industrial sectors. Setting the standards in best practice In addition to working safely and efficiently ourselves, we also play a leading role in promoting best practice, by sharing our knowledge with other organisations. We do this through our CapeSkills training and development centres based in Kwinana, Western Australia and Manila, Philippines. Our Registered Training Organisation (RTO) allows us to deliver nationally recognised and accredited customised training programs to our industry clients, in turn maintaining a competitive edge by developing a highly skilled and safe workforce. Cape professionals are qualified to provide competency assessment in all of these fields: • Scaffolding • Working at heights • Digging • Rigging • Elevating work platforms • Forklift operations • Overhead crane • Safety awareness training (white card) • IRATA rope access • Asbestos removal, management and awareness • Restricted asbestos licenses Skills training and assessment As well as being cost-effective, Cape’s training and assessment services help to create a multi-skilled workforce, which means increased job flexibility and a more resourceful and efficient operation.
18 Asia Pacific Rim Offshore Safety Safe isn’t just a word at Cape, it is a way of life Our culture of continually improving safety means we are constantly innovating: seeking better, safer ways to accomplish every task, and working steadily towards the ultimate goal of a totally incident and injury free workplace. The result is an exemplary safety record, with a 50% reduction in reportable accidents being achieved over the last five years across the Cape Group. All of our Supervisors and Managers undertake regular Leadership Behavioural Safety (which we call Job Freeze) training to ensure that not only can they identify potential hazards to their teams, but they can also offer effective leadership and guidance with regard to how these hazards are controlled. Everyone who joins Cape also undergoes comprehensive and compulsory health, safety and environmental training, during their induction to the company, and on a regular basis after that. So when you choose Cape to provide industrial services, you can rest assured that our people care about safety just as much as yours do. There’s safe, and then there’s CapeSafe This has been further enhanced through the introduction of our CapeSafe campaign, which promotes best working practices in everything we do. By coordinating our safety training under the dedicated ‘CapeSafe’ brand, we aim to ensure that all our people in 28 countries are working to the same set of international standards. CapeSafe is based around eight “Golden Rules” that are designed both to protect the health and safety of our employees and the communities where we work. The CapeSafe campaign in also promotes the message of “work safe, home safe”, which reinforces our shared commitment to sending everyone who works here home safely at the end of every working day. Cape complies with the highest safety standards Our operations are accredited to internationally recognised management standards by SGS (UK) Ltd. Cape is currently accredited to the Quality Management Standard, ISO 9001:2008 and the International Health and Safety Management System, OHSAS 18001:2007.
20 Asia Pacific Rim Offshore People Cape is working towards being an ‘employer of choice’ Cape recognises that our people It has been developed around Cape’s core values of ‘opportunity,’ ‘capability’ and ‘commitment’ – three developing people who are competent, experienced and trusted. are our best asset principles that we believe should govern the way in which our people are treated. Commitment – our people are committed individuals who go the extra mile and have a can-do attitude, Opportunity – we provide our people with a range delivering intelligent ideas and solutions for our clients. We understand that the success of Cape is due to the quality of opportunities to further their development, By developing the diverse range of skills we have at of our workforce, which is why we have created ‘CapePeople’. progression, recognition and rewards. We encourage our disposal and extending our talent pool, we’re them to fulfil their true potential, so they can deliver the continually looking to enhance Cape’s world-class ‘CapePeople’ expresses our intent to put our people at the very best results for our customers. service offering. heart of our business, by supporting their long-term well-being Capability – we ensure everyone in our workforce possesses the necessary qualities that our clients and nurturing a high quality working environment. expect from a market leader. Moreover, with constant investment towards training, we are proud to be
22 Asia Pacific Rim Offshore Contact us www.capeplc.com Cape’s Offshore Asia Pacific Rim offices Australia Brunei Brisbane G14/G15/G16 Komplek Harapan, 106-110 Harburg Drive Lot No. 3038, Jalan Setia Di-Raja, Beenleigh QLD 4207 Kuala Belait KA3131, PO Box 1473, Beenleigh QLD 4207 Negara Brunei Darussalam Tel: +61 7 3297 4900 Tel: +673 334 7055 Fax: +61 7 3807 8455 Fax: +673 334 7029 Darwin Philippines 2 Mettam Road, Wishart Berrimah NT 6th Floor NOL Tower, Tel: +61 417 318 229 Commerce Avenue, Madrigal Business Park, Melbourne Ayala Alabang, Muntinlupa City 1780 2 Regent Avenue, Metro Manila, Philippines Springvale VIC 3171 Tel: +63 2 809 9000 Tel: +61 3 9549 9999 Fax: +63 2 809 1639 Fax: +61 3 9549 9944 Perth Papua New Guinea 89 Office Road, Ground Floor Port Tower Building Kwinana WA 6167 Granville, Port Moresby Tel: +61 8 9419 4455 National Capital District Fax: +61 8 9419 5070 Papua New Guinea Tel: +675 7107 3000 Cape Marine and Offshore 9 Tidal Way Bibra Lake, WA 6163 Tel: +61 8 9418 8550 Fax: +61 8 9418 8511
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