Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources

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Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
www.capeplc.com   Regional capabilities
                   Asia Pacific Rim
                          Offshore

                      Intelligent solutions
                      unlimited resources
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
Contents

With a track record spanning more
than 40 years and a client base that
ranges from international blue chip
companies to smaller independent
operators, Cape’s extensive offshore
capabilities include a diverse range
of 56 specialist services.

04 Overview
06 Multi-disciplinary
08 Access
10 Insulation
12 Cape Marine and Offshore Division
14 Industrial cleaning offshore
   Chemical cleaning
   High air flow vacuum services
16 CapeSkills Training and assessment
18 CapeSafe
20 CapePeople
22 Contact us
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
Asia Pacific Rim Offshore 05

Overview

Cape supports the Asia
Pacific Rim offshore
industry with a wealth of
world-class services
Cape’s presence in the Far East / Pacific Rim is uniquely placed to
meet and exceed the demands of the growing offshore industry.
Our ability to provide large numbers of multi-skilled teams to
undertake a multitude of complex tasks is paramount to our
successful operations.
Cape seeks to strengthen partnering relationships with its clients
through a dual commitment of improving lead times and uptime,
while minimising downtime and overall project costs. We do this by
delivering up to 56 separate services to the offshore sector under
one contract and thus reducing the client’s management and
interface costs by a significant margin.
Adopting bespoke commercial arrangements reinforce Cape’s
commitment to deliver efficient and intelligent solutions at every
opportunity. We continue to work with our clients to provide
enhanced value through innovation and proficiency improvements.
At the same time, we are setting new international standards for
safety, welfare and quality management.
Cape Asia Pacific Rim Offshore has been involved in many of the
region’s major offshore projects including two present principal
maintenance contracts with ConocoPhillips Bayu-Undan in
the Timor Sea and the Shell Malampaya platform in the South
China Sea. Through programmes of multi-task training, Cape
has enhanced the skill level of the workforce on these platforms,
increasing productivity and bringing tangible benefits to the
projects.

                                                                      Cape is one of the world’s
                                                                      leading providers of
                                                                      essential non-mechanical
                                                                      industrial services
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
Asia Pacific Rim Offshore 07

Multi-disciplinary

Cape provides a multi-
discipline, “bundled
services” solution with a
single point of contact
and management
responsibility for an
increasing array of
complimentary multi-
disciplinary services

                            Multi-disciplinary
                            By taking charge of a wide range of essential
                            offshore services, Cape ensures even better
                            safety and efficiency performance, which
                            means our clients don’t have to source separate
                            contractors. Today, Cape is recognised for
                            its scale and scope, making us the most cost-
                            effective provider of ‘turn-key’ solutions for major
                            construction, maintenance turnaround and
                            shutdown projects offshore.

                            Cape takes an intelligent approach to multi-disciplinary contracts. By working in
                            partnership with our clients, we analyse the task in hand and allocate the relevant
                            multi-skilled operatives to ensure cost and efficiency savings can be made without
                            compromising on quality and safety. Our clients are always assured of a highly trained,
                            efficient and integrated workforce that is tailored to their individual requirements and
                            quality controlled by Cape. Back up is provided by our tried and tested management
                            systems, so if an unforeseen demand does arise, the scale of our labour resource
                            coupled with our technical capability means that we can mobilise extra manpower and
                            equipment to ensure the job is completed on time.
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
08 Asia Pacific Rim Offshore

                                                                                                                                     Access

                                                                                                                                     All our access personnel
                                                                                                                                     work to industry leading
                                                                                                                                     standards that are
                                                                                                                                     maintained and verified
                                                                                                                                     through rigorous training
                                                                                                                                     and assessment
                                                                                                                                     certification

Access
Cape has been one of the world’s largest suppliers of scaffolding and
alternative access services to the industrial sector for over 30 years.
Our access teams are the best in the industry and constantly come up
with new, innovative and more cost-effective access solutions. This brings
significant time and cost savings to our clients, while at the same time
increasing levels of safety. It also means we can meet the supply needs of
any project, in any location.
Access equipment
All our access equipment is directly owned, so we have the flexibility to respond quickly to our clients’ needs. Safety is our top
priority and we ensure that our equipment is manufactured to internationally recognised standards.
In-house design
Cape’s highly qualified design engineers draw up bespoke design schemes to the highest technical standard, in accordance
with international requirements and the client’s own safety standards. Our intelligent systems provide safe and highly flexible
workface access. Where required, they can be designed for access systems, reducing site congestion as well as removal
and replacement downtime.
Highly trained personnel
Here at Cape we are justifiably proud of the calibre of our workforce and we take great care of their health and welfare. All
our access personnel work to industry leading standards that are maintained and verified through rigorous training and
assessment certification. We’ve also invested heavily in developing bespoke management and site reporting systems to
ensure the highest service levels are always delivered.
Rope access
Over the past 7 years Cape has developed unrivalled expertise in rope access and abseiling techniques both on and
offshore. Within our rope access division where we hold full IRATA membership, Cape provides 24 specialist services,
including architectural remedial work, structural repairs, fabric maintenance, inspection, electrical and mechanical services.
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
Asia Pacific Rim Offshore  11

Insulation

With a varied range
of insulation solutions,
we can cover the full
spectrum from design
through to fabrication,
supply and installation

                           Insulation
                           Our expertise in high and low temperature insulation
                           is grounded in more than 50 years of international
                           experience. This gives our clients confidence in
                           Cape’s ability to deliver safe, reliable and intelligent
                           solutions to rapidly changing industrial challenges.
                           With a varied range of insulation solutions, we can
                           cover the full spectrum from design through to
                           fabrication, supply and installation.

                           By continually evaluating the potential of new materials and techniques to address
                           emerging technical challenges, we are able to reduce the whole-life costs for our clients.
                           In the specialised field of cryogenic insulation, we have provided services to over half of
                           all the LNG import and export terminals constructed worldwide since 1990.
                           Refractory services
                           Cape is a leading provider of heat resistant lining for high temperature furnaces, reactors
                           and other processing units. Our refractory materials are designed to withstand chemical
                           attack, molten metal and slag erosion, thermal shock, physical impact and catalytic
                           heat. Our entire lifecycle refractory solutions cover everything from advisory and custom
                           design services to material supply and installation.
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
12 Asia Pacific Rim Offshore                                                                                        Cape Marine and
                                                                                                                    Offshore Division

                                                                                                                    Our highly-skilled
                                                                                                                    operational personnel,
                                                                                                                    work closely with you
                                                                                                                    to design and manage
                                                                                                                    your project, utilising
                                                                                                                    advanced technology
Cape Marine and Offshore Division                                                                                   to achieve the most
The extensive expertise of our Cape Marine and Offshore                                                             appropriate solution
Division spans the full spectrum of environmentally-compliant
UHP water jetting, abrasive blasting, containment, surface
preparation, and coating application services.

Painting, coating and blasting                                  Other surface preparation services

Cape’s track record is largely derived from working in          • Abrasive Medium Blasting (Wet & Dry)
some of the most hostile environments on earth. This            • Tungsten Removal (Aluminum Oxide)
experience means Cape thoroughly understands what it            • Steel Passivation (Glass Bead)
takes to successfully deliver solutions for the huge range
                                                                • Soda Blasting
of surface preparation and coating requirements that arise
in shipyards, fabrication facilities, LNG plants and offshore   • Mechanical Tool Preparation
oil and gas facilities. Our experts evaluate every brief on a   Coating preservation
lifecycle cost basis, ensuring that our solutions are both
                                                                • Hand Application & Stripe Coating
intelligently designed and cost-effective.
                                                                • Conventional & Airless Spray
Fireproofing
                                                                • Plural Component Pump
With decades of experience in the application of
                                                                • Metal Arc Spray (Aluminum & Zinc)
structural fireproofing systems, our highly trained
personnel are experts at providing technical and                Inspection services
design advice from project planning right through to
                                                                • NACE/ACA Condition Surveys
construction. The fireproofing techniques we offer
                                                                • Commercial Diving Inspection
include cementitious spray, fibrous sprays, fire cladding
and intumescent coatings.                                       • QA/QC

Ultra High Pressure Water Jetting                               Hazardous area equipment

Cape uses revolutionary NLB surface preparation robots          • Calder multijet Zone 1 electric IECEx / ATEX
to quickly, safely and cleanly remove old coatings from           compliant unit
the substrate surface via vacuum and travels as directed        • Calder multijet Zone 2 IECEx / ATEX compliant
by a UHP Technician via remote control. The SRT10W              • Calder Zone 2 IECEx / ATEX vacuum units
is environmentally-friendly, collecting 100% of the
used water, removed coatings and rust. The coatings             Decontamination services
and used water are captured in a recovery vessel and            • HP Power Washing
disposed of IAW with local government regulations.              • LP Power Washing
Finished surfaces are left dry and immediately ready
                                                                • Hot Water Washing & De-Greasing
for coatings application. We also offer the open lance
method of water blasting via a hand held water jetting          • Heat Exchanger Tube Cleaning
lance which is directed at the substrate. This method of        • Pipeline Pigging
water blasting may require some type of containment             • Lead Paint & Toxic Paint Removal
or barrier to collect and recover the resultant debris and      • Vacuum Recovery  (Trucks
water for disposal.
                                                                • Marine Growth Removal
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
Industrial cleaning
14 Asia Pacific Rim Offshore

                                                                       offshore

Chemical cleaning                                                                             Process pipework

Cape’s highly experienced qualified chemists,                          Cape provides          From a single access point, Aquadril
chemical engineers, project managers
and trained operatives solve issues and
                                                                       leading innovative     can clean up to 300m of pipework,
                                                                                              including directional changes and
deliver customised chemical cleaning and                               industrial cleaning    vertical sections, without the need
decontamination services, particularly to the oil,
gas and power generation industries. We use a                          and decontamination    for dismantling. It removes scale and
                                                                                              debris using high-pressure water
wide range of cleaning agents and chemicals,
including our own proprietary formulations.
                                                                       services for process   jetting, reducing downtime and overall
                                                                                              job costs, and is suitable for all pipe
                                                                       pipework, tanks and    diameters and most pipe materials.
Heat exchangers – PCHE cleaning
We can descale heat exchangers and associated pipework
                                                                       vessels                The system can also completely
                                                                                              contain hazardous waste. Cape’s
utilising specialist chemical formulations designed for the                                   Supergun system is suitable for non-
offshore sector. The removal of hydrocarbon or scale fouling                                  production pipework cleaning and
to regain full operational efficiency by means of chemical                                    descaling online.
circulation, sometimes at temperature, has proven very                                        Pressure vessels and tanks
successful. The circulation pumps are easily connected to the
exchangers, thus little preparation or dismantling is required.                               Removing product, by-product or
                                                                                              corrosion can result in maximised
Decontamination                                                                               capacity, increased throughput and
We offer liquid phase decontamination, using proprietary                                      better production levels, and therefore
chemicals to remove organics from inside pipes, vessels and                                   greater cost-effectiveness. We
exchangers. Our chemical technologies separate contaminants                                   can offer unrivalled experience and
from solids and water to reduce, and in some cases eliminate                                  expertise in tank and vessel cleaning.
entirely, third-party waste disposal charges cost effectively.                                Environmentally-safe internal
                                                                                              caisson cleaning
                                                                                              Our environmentally-safe caisson
High air flow vacuum services                                                                 cleaning system, Torpedo, can
Cape offers comprehensive high air flow vacuum                                                operate below water level to remove
services for offshore operations on critical path                                             all scale and marine growth from
shutdowns and day-to-day cleaning operations.                                                 the caisson interior and bring it to
We have a large workforce, experienced at                                                     deck level for disposal. This prevents
managing tasks effectively and efficiently,                                                   environmental contamination of the
using the best equipment and techniques in the                                                seabed or debris being sucked into
industry.                                                                                     the lift pumps on adjacent caissons.
                                                                                              FPSO cargo tank cleaning
Online de-sanding
                                                                                              Using efficient high-head lift pumping
SyphonVac avoids having to shutdown simply to remove
                                                                                              equipment, and low and high-
solids from a separator vessel, thus enhancing revenues and
                                                                                              pressure water jetting, we can clean
profitability. Typically we use SyphonVac to remove sand
                                                                                              cargo tanks and slop oil tanks quickly
while the vessel is in full production, cutting deferral costs and
                                                                                              and safely before inspection and
reducing the cleaning operation of a critical path shutdown. It
                                                                                              repair operations.
also reduces sand carry over to process systems. SyphonVac
is compact, for use in offshore locations, and reduces the risk of                            Cold cutting
manpower needing to enter confined spaces.                                                    We use a combination of high-
Offline vessel cleaning                                                                       pressure water with abrasive garnet
                                                                                              to create a powerful tool for the
SludgeVac offers rapid degassing of vessels, and can remove all
                                                                                              cold cutting of steel, concrete and
solids and liquids in less time than it takes to prepare vessels for
                                                                                              other composite materials. With
man entry cleaning - transferring up to 10 tonnes an hour. The
                                                                                              no significant heat generation, this
considerable time-savings can either increase the amount of
                                                                                              is a safe, effective and convenient
work possible during a shutdown, or can reduce the shutdown
                                                                                              alternative to hot cutting, ideal for
times significantly.
                                                                                              cutting operations in potentially
                                                                                              hazardous locations alongside live
                                                                                              plant.
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
Asia Pacific Rim Offshore  17

Training

With two regional training
hubs located in the Far
East and Australia, Cape
conducts training in line
with robust international
standards

                             Cape are proud to have the most substantial and
                             highly-trained resources in the industry.

                             We believe this is critical to our ability to continually provide safe, reliable and intelligent
                             solutions across a wide range of industrial sectors.
                             Setting the standards in best practice
                             In addition to working safely and efficiently ourselves, we also play a leading role in promoting
                             best practice, by sharing our knowledge with other organisations.
                             We do this through our CapeSkills training and development centres based in Kwinana,
                             Western Australia and Manila, Philippines. Our Registered Training Organisation (RTO)
                             allows us to deliver nationally recognised and accredited customised training programs to
                             our industry clients, in turn maintaining a competitive edge by developing a highly skilled and
                             safe workforce.
                             Cape professionals are qualified to provide competency assessment in all of these fields:
                             • Scaffolding
                             • Working at heights
                             • Digging
                             • Rigging
                             • Elevating work platforms
                             • Forklift operations
                             • Overhead crane
                             • Safety awareness training (white card)
                             • IRATA rope access
                             • Asbestos removal, management and awareness
                             • Restricted asbestos licenses
                             Skills training and assessment
                             As well as being cost-effective, Cape’s training and assessment services help to create a
                             multi-skilled workforce, which means increased job flexibility and a more resourceful and
                             efficient operation.
Asia Pacific Rim Offshore - Regional capabilities Intelligent solutions unlimited resources
18 Asia Pacific Rim Offshore

                                                                                                    Safety

                                                                                                    Safe isn’t just a word at
                                                                                                    Cape, it is a way of life

Our culture of continually improving safety means we
are constantly innovating: seeking better, safer ways to
accomplish every task, and working steadily towards
the ultimate goal of a totally incident and injury free
workplace.

The result is an exemplary safety record, with a 50% reduction in reportable accidents being
achieved over the last five years across the Cape Group.
All of our Supervisors and Managers undertake regular Leadership Behavioural Safety (which
we call Job Freeze) training to ensure that not only can they identify potential hazards to their
teams, but they can also offer effective leadership and guidance with regard to how these
hazards are controlled.
Everyone who joins Cape also undergoes comprehensive and compulsory health, safety and
environmental training, during their induction to the company, and on a regular basis after that.
So when you choose Cape to provide industrial services, you can rest assured that our people
care about safety just as much as yours do.
There’s safe, and then there’s CapeSafe
This has been further enhanced through the introduction of our CapeSafe campaign, which
promotes best working practices in everything we do.
By coordinating our safety training under the dedicated ‘CapeSafe’ brand, we aim to ensure
that all our people in 28 countries are working to the same set of international standards.
CapeSafe is based around eight “Golden Rules” that are designed both to protect the health
and safety of our employees and the communities where we work. The CapeSafe campaign
in also promotes the message of “work safe, home safe”, which reinforces our shared
commitment to sending everyone who works here home safely at the end of every working day.
Cape complies with the highest safety standards
Our operations are accredited to internationally recognised management standards by SGS
(UK) Ltd. Cape is currently accredited to the Quality Management Standard, ISO 9001:2008
and the International Health and Safety Management System, OHSAS 18001:2007.
20 Asia Pacific Rim Offshore

                                                                                                                                                                                                 People

                                                                                                                                                                                                 Cape is working
                                                                                                                                                                                                 towards being
                                                                                                                                                                                                 an ‘employer of
                                                                                                                                                                                                 choice’

                       Cape recognises that our people                                    It has been developed around Cape’s core values of
                                                                                         ‘opportunity,’ ‘capability’ and ‘commitment’ – three
                                                                                                                                                        developing people who are competent, experienced
                                                                                                                                                        and trusted.
                       are our best asset                                                principles that we believe should govern the way in
                                                                                         which our people are treated.
                                                                                                                                                        Commitment – our people are committed individuals
                                                                                                                                                        who go the extra mile and have a can-do attitude,
                                                                                         Opportunity – we provide our people with a range               delivering intelligent ideas and solutions for our clients.
                       We understand that the success of Cape is due to the quality      of opportunities to further their development,
                                                                                                                                                        By developing the diverse range of skills we have at
                       of our workforce, which is why we have created ‘CapePeople’.      progression, recognition and rewards. We encourage
                                                                                                                                                        our disposal and extending our talent pool, we’re
                                                                                         them to fulfil their true potential, so they can deliver the
                                                                                                                                                        continually looking to enhance Cape’s world-class
                       ‘CapePeople’ expresses our intent to put our people at the        very best results for our customers.
                                                                                                                                                        service offering.
                       heart of our business, by supporting their long-term well-being   Capability – we ensure everyone in our workforce
                                                                                         possesses the necessary qualities that our clients
                       and nurturing a high quality working environment.                 expect from a market leader. Moreover, with constant
                                                                                         investment towards training, we are proud to be
22 Asia Pacific Rim Offshore

                                                                       Contact us

                                                                       www.capeplc.com

Cape’s Offshore
Asia Pacific Rim offices
Australia                         Brunei
Brisbane                          G14/G15/G16 Komplek Harapan,
106-110 Harburg Drive             Lot No. 3038, Jalan Setia Di-Raja,
Beenleigh QLD 4207                Kuala Belait KA3131,
PO Box 1473, Beenleigh QLD 4207   Negara Brunei Darussalam
Tel: +61 7 3297 4900              Tel:  +673 334 7055
Fax: +61 7 3807 8455              Fax: +673 334 7029

Darwin                            Philippines
2 Mettam Road, Wishart
Berrimah NT                       6th Floor NOL Tower,
Tel: +61 417 318 229              Commerce Avenue,
                                  Madrigal Business Park,
Melbourne                         Ayala Alabang,
                                  Muntinlupa City 1780
2 Regent Avenue,                  Metro Manila, Philippines
Springvale VIC 3171               Tel: +63 2 809 9000
Tel: +61 3 9549 9999              Fax: +63 2 809 1639
Fax: +61 3 9549 9944

Perth                             Papua New Guinea
89 Office Road,                   Ground Floor Port Tower Building
Kwinana WA 6167                   Granville, Port Moresby
Tel: +61 8 9419 4455              National Capital District
Fax: +61 8 9419 5070              Papua New Guinea
                                  Tel: +675 7107 3000
Cape Marine and Offshore
9 Tidal Way
Bibra Lake, WA 6163
Tel: +61 8 9418 8550
Fax: +61 8 9418 8511
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