AS OIL PRICES FALL, NEW AIRCRAFT LOSE COMPETITIVE EDGE - Aviation, Aerospace & Defense

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AS OIL PRICES FALL, NEW AIRCRAFT LOSE COMPETITIVE EDGE - Aviation, Aerospace & Defense
Aviation, Aerospace & Defense

AS OIL PRICES FALL, NEW AIRCRAFT
LOSE COMPETITIVE EDGE
AUTHORS
Tim Hoyland, Partner
Andrew Medland, Principal
The decline in jet fuel prices could stymie the airline industry’s deliberate march toward a
new generation of narrow-body aircraft.

Aircraft manufacturers developed new planes and engines, and airlines ordered them,
to reduce fuel consumption at a time when oil prices seemed stuck at historic highs (with
the added benefits of reducing emissions and noise). However, as airlines wait to receive
their new 737 MAXs, Airbus neos, and other efficient and innovative aircraft, fuel prices
have dropped.

This dramatic shift offsets the operating cost advantage highly utilized new aircraft would
hold against older models in an environment of higher fuel prices and low interest rates.
According to an Oliver Wyman analysis, jet fuel prices at $2.40 a gallon or less would make
older aircraft increasingly competitive with new planes, particularly in lower utilization
networks or as spares. This price point will vary by airline based on the business models
employed for maintaining aging fleets.

This could lead to overcapacity in the North American aviation industry, following strict
capacity discipline during the last couple of years. Low fuel prices spur airlines to keep
their current planes in operation while adding new fixed orders to their fleets. Considering
current profitability, investors might seize this opportunity to start new airlines with
older aircraft.

After a decade of rising fuel costs, prices declined during the past year, with year-over-year
jet fuel prices down 30 percent at $1.48 a gallon as of January 15. Other than a few short
months during the recession in 2009, the last time fuel was this low was in 2005. According
to the Energy Information Administration, “The November price decline reflects continued
growth in US tight oil production along with weakening outlooks for the global economy and
oil demand growth.” The decision by the Organization of Petroleum Exporting Countries to
leave its production target unchanged has further weighed on prices.

Copyright © 2015 Oliver Wyman                                                                    2
FUEL BURN
As fuel prices decline, older aircraft become more profitable to operate at higher utilizations than new aircraft that are
about to be delivered. The inflection point for any airline can be plotted on the curve based on the intended utilization
of the airline’s new and aging fleets.

Exhibit 1: Aircraft generational profitability curve:                                 Exhibit 2: Jet-A fuel price at a four-year low
Where is your fleet’s inflection point?
JET-A PRICE
US$                                                                                    US$
  3.00                                                                                  4.50
                                                                         Oct 2013                                                             Airlines make
                                                                            $2.89                                                         purchasing decisions
           New-generation aircraft are more                                                                                           about new-generation aircraft.
           profitable than the current generation.

                                                                                        3.00                                                                   Linear
                                                                                                                                                               trend line
                                                  Fuel prices drop                           Non-recession jet-A prices                                        (inflation
 2.00                                                                                        have not been consistently                                        adjusted
                                                                                              below $2.10 since 2005.                                          to 2014)

                                                                                        1.50                                                                   Inflation-
                                                                                                                                                               adjusted
                                                                          Jan 2015                                                                             price
                                                                             $1.48                                                                             to 2014)
           New generation aircraft are less
           profitable than current generation.                                                                                                                 Spot
 1.00                                                                                        0                                                                 price
      2,000 2,400 2,800 3,200 3,600 4,000 4,400 4,800                                        2000                         2007                    2014
                       Utilization in hours

Exhibit 3: Global crude oil production:                                               Exhibit 4: Global crude oil consumption
2000-2020 (projected)
BARRELS                                                                                BARRELS
BILLION                                                                                BILLION
 40                                                                                     35

                  2014 rate of crude oil production:
                  33.56 billion barrels per year

 35

                                                                                        30

 30

 25                                                                                     25
   2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020                                            2012                 2013          2014                 2015

Assumptions and methodology Estimated actual lease payments in US dollars, assuming a six-year term, with maintenance reserves included, for a 2015 build.
Includes inflation. Assumes you start a new six-year lease every six years. Fuel burn includes 20 minutes of APU fuel.
Sources BLS.gov, indexmundi.com, EIA, Aircraft Value Analysis Company, Aircraft Value Reference 2012 report, using standard specification and maintenance condition
assumptions; “Aircraft performance degradation” May 2009, Airbus; Aircraft performance statements issued by Airbus and Boeing.

Copyright © 2015 Oliver Wyman                                                                                                                                           3
Exhibit 5: Benefits of new planes extend beyond fuel efficiency
CO2 EMISSIONS                                             NOISE EMISSIONS
KG PER SEAT KM                                            EFFECTIVE PERCEIVED NOISE IN DECIBELS
 0.25                                                      100

 0.20                                                         80

 0.15                                                         60

 0.10                                                         40

 0.05                                                         20

     0                                                          0
             A320 A320neo             737-800 737 MAX                  A320 A320neo    737-800 737 MAX
                Airbus                     Boeing                         Airbus            Boeing

Sources Boeing, Airbus, Atmosfair, FAA.

The volatility in fuel and other costs in the past decade prompted airlines to evaluate their
total cost of ownership models. Almost every airline ordering new aircraft has a finely tuned
total cost of ownership model based on many things, including purchase price, crew costs,
landing fees, financing costs of the aircraft, inventory, utilization, specific maintenance
agreements, and expected fuel costs. Prior to making a purchasing decision and with some
diligence, an airline can exercise control over all variables in the model, except for some
future financing costs and the future cost of fuel.

Manufacturers listened, pouring billions of             Exhibit 6: Airbus A320neo vs. Boeing 737 MAX
dollars into technology to reduce emissions,            firm orders by year (all variants)
improve on-wing life, curtail noise, and                1,250
increase fuel efficiency. Boeing, Airbus,
Embraer, Mitsubishi, and Bombardier                     1,000
now offer planes with these sought-after
                                                          750
benefits. GE and Pratt developed engines
to boost the cost benefits. Combined,                     500
these efforts produced aircraft that,                                                             Boeing
                                                                                                  737 MAX
according to manufacturers’ marketing                     250
materials, improve fuel consumption by                                                            Airbus
                                                            0                                     A320neo
at least 20 percent. Further, updated seats
                                                                    2010 2011 2012 2013 2014
and better airflow systems make the ride
more comfortable for passengers.                        Sources Airbus, Boeing.

Copyright © 2015 Oliver Wyman                                                                               4
Airlines opened their wallets, ordering an unprecedented number of aircraft. Now, after
years of allowing their fleets to age as they waited for a new total cost paradigm, some
airlines are planning to replace their fleets in the next few years.

The new planes promise to reduce fuel burn and the cost of maintenance, although
financing costs are higher. This trade-off looked like a boon when oil prices were high.
But if low fuel prices continue, as financing costs rise, it could spoil the party for the
supposed winners of the new generation of aircraft: the owners and manufacturers of the
innovative planes.

Instead, if fuel prices remain low, the winners could be the airlines flying older aircraft
at lower utilization; maintenance, repair, and overhaul companies; and maintenance
mechanics, as older aircraft need repairs and updates. Some airlines could keep low-cost
spares available to improve on-time performance.

The market could watch the reaction of lessors, which represent large order books, as a
leading indicator of a shift in new-generation aircraft economics. If lessors expect low fuel
prices for the long term and rising interest rates, they might sell, cancel, or delay orders and
rebalance their portfolios toward aircraft currently in operation.

Exhibit 7: Net new deliveries will substantially increase active-service aircraft by 2020
              AIRCRAFT DELIVERIES (RETIREMENTS) TOTAL ACTIVE-SERVICE AIRCRAFT
              # OF AIRCRAFT (BY REGION)         # OF AIRCRAFT (BY REGION)
               2,000                            30,000
                                                                                                  Net change
              1,500                                   25,000
                                                                                                  North America
Deliveries

              1,000                                   20,000
                                                                                Asia: Adding
                                                                                2,800+ aircraft
                                                                                                  Europe
                500                                   15,000
                                                                                                  Asia Pacific
                                                                                Europe: Adding
                  0                                   10,000                    1,400+ aircraft
                                                                                                  South America
Retirements

               -500                                     5,000                   North America:
                                                                                Adding 1,600+     Middle East
                                                                                aircraft
              -1,000                                         0                                    Africa
                       2013
                       2014
                       2015
                       2016
                       2017
                       2018
                       2019
                       2020

                                                                 2013
                                                                 2014
                                                                 2015
                                                                 2016
                                                                 2017
                                                                 2018
                                                                 2019
                                                                 2020

Sources Airline Monitor, ICF, ACAS, Airbus, Boeing, Oliver Wyman analysis.

Copyright © 2015 Oliver Wyman                                                                                     5
If they aren’t getting the profit boost they expected out of the new aircraft, airlines, too,
could start eyeing the older planes as quick revenue generators and add capacity. While
that might be a rational decision for individual carriers, for the industry, more capacity
could bring the North American airline industry back to earth.

The risk of adding too much capacity is acute. North American airlines have recently
achieved their best margins in a decade and seem to have finally lifted themselves out of
a boom-and-bust cycle. Industry yield has grown steadily since 2002. A flood of capacity
could unravel those gains.

THREE ROUTES INTO THE FUTURE
Given the uncertainty of jet fuel prices, three scenarios could unfold, each with a different set of winners and losers
across the industry.

 SCENARIOS                              WINNERS                                                   LOSERS
 1. Jet fuel enters an extended         •• All airlines benefit, as fuel is 30 percent of their   •• All airlines lose, as capacity expansion will cut
    period below $2.40 a gallon.           costs. In particular, airlines with access to older       into pricing and margins. In particular, airlines
                                           aircraft and any start-up carriers that use current       switching to new fleets without the older aircraft
                                           aircraft can add capacity cheaply.                        mix and airlines with fuel hedging programs
                                        •• MROs benefit as older aircraft remain in service,         through 2015 are affected.
                                           increasing total shop hours.                           •• OEMs lose if orders are delayed or canceled.
                                        •• OEMs with aftermarket capabilities win.                •• Lessors with portfolios weighted with orders
                                        •• Lessors with portfolios weighted with current             for new aircraft lose.
                                           and older aircraft win.
 2. Jet fuel prices enter a period      •• All airlines win, if orders get canceled and           •• Airlines that made long-term bets on older aircraft
    of volatility for the next             production declines as capacity is constrained            and airlines that delay orders for new aircraft lose.
    three years or so, with broad          on the supply side.
    fluctuations and return above       •• Airlines with hedges enjoy price certainty.
    $3 a gallon.
                                        •• Airlines with young fleets would immediately win
                                           from the dip in fuel prices, then benefit more as
                                           oil prices rise just as new aircraft are delivered.
 3. Jet fuel prices quickly snap back •• With only a short-term dip in prices, those airlines     •• Airlines with older aircraft lose, including any
    above $3 in 2015.                    and lessors that are poised to take on new aircraft         start-up using older fleets.
                                         with better fuel efficiency win.                         •• MROs lose as the influx of new aircraft will
                                      •• OEMs win as order books remain unchanged.                   decrease total shop time in coming years.
                                      •• Lessors with portfolios weighted with orders             •• Lessors with portfolios weighted with current
                                         for new aircraft win.                                       and older aircraft lose.

Copyright © 2015 Oliver Wyman                                                                                                                                6
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For more information on this report, please contact:

TIM HOYLAND                                  ANDREW MEDLAND
Partner                                      Principal
tim.hoyland@oliverwyman.com                  andrew.medland@oliverwyman.com

Elizabeth Souder edited this report.

www.oliverwyman.com

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