AP5710 Model Number: US Stove Company
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Owner’s Instruction and Operation Manual Model Number: AP5710 R Report Number: F19-549 Certified to ASTM E1509-12 (2017) and Certified to ULC-S627-00-REV1 Mobile Home Approved * All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary. 852523J-2302K Save These Instructions In A Safe Place For Future Reference. SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For your safety, follow the installation instructions. Never use make-shift compromises during the installation of this heater. Contact local building or fire officials about permits, restrictions and installation requirements in your area. NEVER OPERATE THIS PRODUCT WHILE UNATTENDED. CAUTION! Please read this entire manual before you install or use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Improper Installation Will Void Your Warranty! U.S. Environmental Protection Agency CALIFORNIA PROPOSITION 65 WARNING: Certified to comply with 2020 particulate This product can expose you to chemicals including carbon monoxide, which is known to the State of California to cause emissions standards. cancer, birth defects, and/or other reproductive harm. For more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2021 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723
INTRODUCTION Your pellet stove has been approved for installation in the USA and Canada. It may also be installed in a manufactured or mobile home. Your stove is Certified to ASTM E1509-12 (2017)and Certified to ULC S627- 00. This manual describes the installation and operation of the U.S. Stove, 5710-XH wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2020. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 13,281 to 27,492 Btu/hr. This heater achieved a particulate emissions rate of 1.0 g/hr when tested to method ASTM E2779-10 (*and an efficiency of 69%). Heating Specifications Fuel Burn Rate* (lowest setting) 1.5 lbs. /hr. (0.7 kg/hr) * Pellet size may effect the actual rate of fuel Burn Time (lowest setting) 33 hrs. (approximate) feed and burn times. Fuel feed rates may vary Hopper Capacity 50 lbs. (22.7 kg) by as much as 20%. Use PFI listed fuel for best results. Flue Size 3” or 4” Electrical Specifications Electrical Rating 110-120 Volts AC, 60 HZ, 3.0 Amps Watts (operational) 125 Watts (igniter running) 310 Dimensions Overall: Height x Width X Depth 32-3/16” (819 mm) x 19” (482 mm) x 23” (585 mm) WARNING: IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH THE OPERATING INSTRUCTIONS IN THE OWNER’S MANUAL. Note: Register your product online at For Customer Service, please www.usstove.com or download the call: free app today. This app is available 1-800-750-2723 Ext 5050 or; only on the App Store for iPhone Text to 423-301-5624 or; and iPad. Search US Stove. Save your Email us at: receipt with your records for any claims. customerservice@usstove. com © 2021 United States Stove Company -2-
INSTALLATION CHECKLIST Your Wood Stove should be installed by a qualified installer only. An NFI qualified Installer can be found at www.nficertified.org/public/find-an-nfi-pro/ CUSTOMER SERVICE 1-800-750-2723 ext 5050 Text to 423-301-5624 Email to: Customerservice@usstove.com COMMISSIONING CHECKLIST This Checklist is to be completed in full by the qualified person who installs this unit. Keep this page for future reference. Failure to install and commission according to the manufacturer’s instructions and complete this checklist will invalidate the warranty. Please Print Customer Name: Telephone Number: Address: Model: Serial Number: Installation Company Name: Phone Number: Installation Technician’s Name: License Number: DESCRIPTION OF WORK Location of installed appliance: __________________________________________________________________________ Venting System: New Venting System Yes No If yes, Brand___________________________________ If no, Date of inspection of existing venting system:_______________________________________________________ COMMISSIONING Confirm Hearth Pad Installation as per Installation Instructions............................................................................................. Confirm proper placement of internal parts......................................................................................................................................... Check soundness of door gasket and door seals................................................................................................................................ Confirm clearances to combustibles as per installation instructions in this manual................................................. Check the operations of the air controls.................................................................................................................................................. Confirm the venting system is secure and sealed............................................................................................................................. Confirm the stove starts and operates properly.................................................................................................................................. Check to ensure a CO alarm is installed as per local building codes and is functional............................................. Explain the safe operation, proper fuel usage, cleaning, and routine maintenance requirements.................. Declaration of Completion: As the qualified person responsible for the work described above, I confirm that the appliance as associated work has been installed as per manufacturer’s instructions and following any applicable building and installation codes. Signed:____________________________________ Print Name:_______________________________ Date:______________ Home Owner: RETAIN THIS INFORMATION FOR FUTURE REFERENCE -3- © 2021 United States Stove Company
ASSEMBLY INSTRUCTIONS FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 1. Pull the factory installed wires out of the top of 3. Connect the factory installed wiring harnesses to the stove. There will be two wire harnesses, as the control panel as shown. shown. 2. Unpack the top mount controls and ensure that the wiring harness shown is attached securely. 4. Secure the control panel to the top of the stove with two sheet metal screws. © 2021 United States Stove Company -4-
INSTALLATION SAFETY NOTICE CAUTION: • IF THIS STOVE IS NOT PROPERLY INSTALLED, BURNING FUEL CREATES CARBON MONOXIDE A HOUSE FIRE MAY RESULT. TO REDUCE THE AND CAN BE HAZARDOUS TO YOUR HEALTH IF RISK OF FIRE, FOLLOW THE INSTALLATION NOT PROPERLY VENTED. INSTRUCTIONS. • CONTACT YOUR LOCAL BUILDING OFFICIALS TO ATTENTION: OBTAIN A PERMIT AND INFORMATION ON ANY • A WORKING SMOKE DETECTOR MUST BE ADDITIONAL INSTALLATION RESTRICTIONS OR INSTALLED IN THE SAME ROOM AS THIS INSPECTION REQUIREMENTS IN YOUR AREA. PRODUCT. • DO NOT PLACE CLOTHING OR OTHER • INSTALL A SMOKE DETECTOR ON EACH FLOOR FLAMMABLE ITEMS ON OR NEAR THIS STOVE. OF YOUR HOME; INCASE OF ACCIDENTAL FIRE • NEVER USE GASOLINE, GASOLINE-TYPE FROM ANY CAUSE IT CAN PROVIDE TIME FOR LANTERN FUEL, KEROSENE, CHARCOAL ESCAPE. LIGHTER FLUID, OR SIMILAR LIQUIDS TO START • THE SMOKE DETECTOR MUST BE INSTALLED AT OR ’FRESHEN UP’ A FIRE IN THIS STOVE. KEEP LEAST 15 FEET (4,57 M) FROM THE APPLIANCE ALL SUCH LIQUIDS WELL AWAY FROM THE IN ORDER TO PREVENT UNDUE TRIGGERING OF STOVE WHILE IT IS IN USE. THE DETECTOR WHEN RELOADING. • THIS APPLIANCE IS A FREESTANDING HEATER. IT IS NOT INTENDED TO BE ATTACHED TO ANY CAUTION: TYPE OF DUCTING. IT IS NOT A FURNACE. DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION • USE OF OUTSIDE AIR IS NOT REQUIRED FOR DUCT OR SYSTEM. THIS APPLIANCE IS NOT THIS UNIT. INTENDED FOR COMMERCIAL USE. • DO NOT UNPLUG THE STOVE IF YOU SUSPECT • INSTALL VENT AT CLEARANCES SPECIFIED BY A MALFUNCTION. TURN THE ON/OFF SWITCH THE VENT MANUFACTURER. TO ”OFF’ AND CONTACT CUSTOMER SERVICE. • DO NOT INSTALL A FLUE DAMPER IN THE • THE HEATER WILL NOT OPERATE DURING A EXHAUST VENTING SYSTEM OF THIS UNIT. POWER OUTAGE. IF A POWER OUTAGE DOES OCCUR, CHECK THE HEATER FOR SMOKE • YOUR STOVE REQUIRES PERIODIC SPILLAGE AND OPEN A WINDOW IF ANY MAINTENANCE AND CLEANING (SEE SMOKE SPILLS INTO THE ROOM. ”MAINTENANCE”). FAILURE TO MAINTAIN YOUR STOVE MAY LEAD TO IMPROPER AND/OR • NEVER BLOCK FREE AIRFLOW THROUGH THE UNSAFE OPERATION. OPEN VENTS OF THE UNIT. • A POWER SURGE PROTECTOR IS REQUIRED. THIS UNIT MUST BE PLUGGED INTO A 110 - 120V, 60 HZ GROUNDED ELECTRICAL OUTLET. DO NOT USE AN ADAPTER PLUG OR SEVER THE GROUNDING PLUG. DO NOT ROUTE THE ELECTRICAL CORD UNDERNEATH, IN FRONT OF, OR OVER THE HEATER. DO NOT ROUTE THE CORD IN FOOT TRAFFIC AREAS OR PINCH THE CORD UNDER FURNITURE. US Stove highly recommends your stove be installed by a qualified NFI (US) or WETT (Canada) technician. To find the nearest qualified installer, go to: https://nficertified.org, https://www.wettinc.ca/ -5- © 2021 United States Stove Company
INSTALLATION FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 IMPROPER INSTALLATION CLEARANCES The use of other components other than stated Your pellet stove has been tested and listed for herein could cause bodily harm, heater damage, and installation in residential, mobile home in accordance void your warranty. The manufacturer will not be held with the clearances given below. For safety reasons, responsible for damage caused by the malfunction please adhere to the installation clearances of a stove due to improper venting or installation. and restrictions. Any reduction in clearance to combustibles may only be done by means approved FLOOR PROTECTION by a regulatory authority. This heater must have a non-combustible floor protector (UL1618 ember protection) installed beneath it if the floor is of combustible material. US - Floor protector should be UL listed or equal too, needs to extend 6” to the front, 6” to each side, 1” to the rear of the unit. Under and 2” beyond each side of the cleanout tee if an interior vertical installation. Canada - Floor protector should comply with CAN/ ULC standards. Needs to extend 18” to the front, 8” beyond each side of the unit. E Side Wall to Stove 10” 245 mm F Side Wall to Vent Pipe 11-1/2” 292 mm U.S.A 1” 26 mm G Back Wall to Stove 11-7/8” 302 mm A Back to Stove CAN 8” 204 mm H Back Wall to Vent Pipe 3” 76 mm U.S.A 6” 153 mm J Ceiling to Floor 84” 2134 mm B Side to Stove CAN 8” 204 mm K Ceiling to Stove 53-7/8’ 1434 mm U.S.A 6” 153 mm L Side Wall to Stove 7-1/2” 191 mm C Front to Stove CAN 8” 204 mm M Side Wall to Vent Pipe 11-1/4” 286 mm D Back to Flue 2” 51 mm N Back Wall to Vent Pipe 7-1/2” 191 mm © 2021 United States Stove Company -6-
INSTALLATION OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS steel chassis of the mobile home with 8 GA copper INSTALLING IN A MOBILE HOME) wire using a serrated or star washer to penetrate Depending on your location and home construction, paint or protective coating to ensure grounding. outside air may be necessary for optimal • Vent must be 3 or 4-inch “PL” Vent and must extend performance. Your stove is approved to be installed a minimum or 36” (914 mm) above the roof line of with an outside air intake (69FAK) which is necessary the mobile home and must be installed using a for a mobile home. You can purchase the 69FAK certified ceiling fire stop and rain cap. through your heater dealer. Installation instructions • When moving your mobile home, all exterior are supplied with the air intake kit. venting must be removed while the mobile home is being relocated. After relocation, all venting ATTENTION: must be reinstalled and securely fastened. DO NOT VENT UNDER ANY PORCH, DECK, • Outside Air is mandatory for mobile home AWNING, OR IN ANY SEMI ENCLOSED OR installation. See Outside Air Supply section and ROOFED AREA. DOING SO MAY RESULT IN your dealer for purchasing. UNPREDICTABLE AIRFLOW AT THE VENT CAP • Check with your local building officials as other UNDER CERTAIN CONDITIONS AND CAN AFFECT codes may apply. THE PERFORMANCE OF YOUR STOVE, AS WELL AS, OTHER UNFORESEEABLE ISSUES. VENTING REQUIREMENTS SECURING APPLIANCE TO THE FLOOR WARNING: Use the designated holes to secure the unit to the • INSTALL VENT AT CLEARANCES SPECIFIED BY floor. THE VENT MANUFACTURER. • DO NOT CONNECT THE PELLET VENT TO A VENT Fresh Air Intake SERVING ANY OTHER APPLIANCE OR STOVE. • DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. Do Exhaust not use makeshift methods or compromise in the Pipe installation. WARNING! DO NOT INSTALL IN SLEEPING ROOM. IMPORTANT: CAUTION! THE STRUCTURAL INTEGRITY OF THE THIS UNIT IS EQUIPPED WITH A NEGATIVE DRAFT MOBILE HOME FLOOR, WALL, AND CEILING/ROOF SYSTEM THAT PULLS AIR THROUGH THE BURN MUST BE MAINTAINED. POT AND PUSHES THE EXHAUST OUT OF THE WHEN INSTALLED IN A MOBILE HOME, THE STOVE DWELLING. IF THIS UNIT IS CONNECTED TO A FLUE MUST BE GROUNDED DIRECTLY TO THE STEEL SYSTEM OTHER THAN THE WAY EXPLAINED IN CHASSIS AND BOLTED TO THE FLOOR. THIS MANUAL, IT WILL NOT FUNCTION PROPERLY. In addition to the previously detailed installation MAXIMUM VENTING DISTANCE requirements, mobile home installations must meet Installation MUST include at least 3-feet of vertical the following requirements: pipe outside the home. This will create some natural • This stove must be securely fastened to the floor draft to reduce the possibility of smoke or odor during of the mobile home through the two holes in the appliance shutdown and keep exhaust from causing rear of the stove using 2, 1/4” lag bolts that are long a nuisance or hazard by exposing people or shrubs enough to go through both a hearth pad, if used, to high temperatures. The maximum recommend and the floor of the home. vertical venting height is 12-feet for 3-inch type “PL” • The heater must be electrically grounded to the vent. Total length of horizontal -7- © 2021 United States Stove Company
INSTALLATION vent must not exceed 4-feet. This could cause back exterior and the interior of the home. Vent surfaces pressure. Use no more than 180 degrees of elbows can get hot enough to cause burns if touched by (two 90-degree elbows, or two 45-degree and one children. Noncombustible shielding or guards may 90-degree elbow, etc.) to maintain adequate draft. be required. IMPORTANCE OF PROPER DRAFT PELLET VENT TERMINATION Draft is the force which moves air from the appliance Do not terminate the vent in an enclosed or semi- up through the chimney. The amount of draft in your enclosed area, such as; carport, garage, attic, crawl chimney depends on the length of the chimney, local space, under a sun deck or porch, narrow walkway, or geography, nearby obstructions and other factors. any other location that can build up a concentration Too much draft may cause excessive temperatures of fumes. Termination in one of these areas can also in the appliance. Inadequate draft may cause lead to unpredictable pressure situations with the backpuffing into the room and ‘plugging’ of the appliance, and could result in improper performance chimney. Inadequate draft will cause the appliance and/or malfunction. The termination must exhaust to leak smoke into the room through appliance and above the outside air inlet elevation. The termination chimney connector joints. An uncontrollable burn must not be located where it will become plugged or excessive temperature indicates excessive draft. by snow or other materials. Do not terminate the Take into account the chimney’s location to ensure venting into an existing steel or masonry chimney. it is not too close to neighbours or in a valley which may cause unhealthy or nuisance conditions. VENT TERMINATION CLEARANCES PELLET VENT TYPE A certified 3-inch or 4-inch type “PL” pellet vent exhaust system must be used for installation and attached to the pipe connector provided on the back of the stove (use a 3-inch to 4-inch adapter for 4-inch pipe). Connection at back of stove must be sealed using Hi-Temp RTV. Use 4-inch vent if the vent height is over 12-feet or if the installation is over 2,500 feet above sea level. We recommend the use of Simpson Dura-Vent® or Metal-Fab® pipe (if you use other pipe, consult your local building codes and/ or building inspectors). Do not use Type-B Gas Vent pipe or galvanized pipe with this unit. The pellet vent pipe is designed to disassemble for cleaning and should be checked several times during the burning season. Pellet vent pipe is not furnished with the unit and must be purchased separately. PELLET VENT INSTALLATION The installation must include a clean-out tee to A. Minimum 4-foot (1.22m) clearance below or enable collection of fly ash and to permit periodic beside any door or window that opens. cleaning of the exhaust system. 90-degree elbows B. Minimum 1-foot (0.3m) clearance above any door accumulate fly ash and soot thereby reducing or window that opens. exhaust flow and performance of the stove. Each elbow or tee reduces draft potential by 30% to 50%. C. Minimum 3-foot (0.91m) clearance from any All joints in the vent system must be fastened by adjacent building. at least 3 screws, and all joints must be sealed with D. Minimum 7-foot (2.13m) clearance from any Hi-Temp RTV silicone sealant to be airtight. The grade when adjacent to public walkways. area where the vent pipe penetrates to the exterior E. Minimum 2-foot (0.61m) clearance above any of the home must be sealed with silicone or other grass, plants, or other combustible materials. means to maintain the vapor barrier between the © 2021 United States Stove Company -8-
INSTALLATION A. Minimum 3-foot (0.91m) clearance from an forced most of this installation, which will include a wall air intake of any appliance. thimble that will allow the proper clearance through B. Minimum 2-foot (0.61m) clearance below eves or a combustible wall. Once outside the structure, a 3” overhang. (76 mm) clearance should be maintained from the outside wall and a clean out tee should be placed C. Minimum 1-foot (0.3m) clearance horizontally on the pipe with a 90-degree turn away from the from combustible wall. house. At this point, a 3ft (0.91m) (minimum) section D. Must be a minimum of 3 foot (0.91m) above the of pipe should be added with a horizontal cap, which roof and 2 foot (0.61m) above the highest point or would complete the installation. A support bracket the roof within 10 feet (3.05m). should be placed just below the termination cap or one every 4ft (1.22m) to make the system more THROUGH THE WALL INSTALLATION stable. If you live in an area that has heavy snowfall, (RECOMMENDED INSTALLATION) it is recommended that the installation be taller than 3ft (0.91m) to get above the snowdrift line. This same installation can be used if your heater is below ground level by simply adding the clean-out section and vertical pipe inside until ground level is reached. With this installation you have to be aware of the snowdrift line, dead grass, and leaves. We recommend a 3ft (0.91m) minimum vertical rise on the inside or outside of the house. The “through the TYPICAL THROUGH THE wall” installation is the least expensive and simplest WALL INSTALLATION installation. Never terminate the end vent under a deck, in an alcove, under a window, or between two windows. We recommend Simpson Dura-Vent® or Metal-Fab® kits. THROUGH THE ROOF/CEILING INSTALLATION • When venting the heater through the ceiling, the pipe is connected the same as through the wall, except the clean-out tee is always on the inside of the house, and a 3” (76 mm) adapter is added before the clean-out tee. • You must use the proper ceiling support flanges and roof flashing (supplied by the pipe manufacturer; follow the pipe manufacturer’s directions). It is important to note that if your vertical run of pipe Canadian installations must conform to CAN/ is more than 12ft (3.7m), the pellet vent pipe size CSA-B365. To vent the unit through the wall, connect should be increased to 4” (102 mm) in diameter. the pipe adapter to the exhaust motor adapter. If the exhaust adapter is at least 18” (457 mm) above • Do not exceed more than 4ft (1.22m) of pipe on a ground level, a straight section of pellet vent pipe can horizontal run and use as few elbows as possible. If be used through the wall. Your heater dealer should an offset is required, it is better to install 45-degree be able to provide you with a kit that will handle elbows rather than 90-degree elbows. -9- © 2021 United States Stove Company
OPERATION INSTRUCTIONS NEVER OPERATE THIS PRODUCT WHILE UNATTENDED PANEL CONTROLS • The °C / °F button changes the two digit display from degrees Celsius to degrees Fahrenheit. D. MODE (M/T) BUTTON • The Mode of the stove can be switched between manual and controlled with a Thermostat. Separate LEDs to the left of the two digit display indicate the mode of operation – Manual or T-Stat. The stove has to be in normal operation to be switched from Manual to T-Stat mode. • Manual mode operates according to the 5 set levels of feed on the bar graph from heat range “1” to heat range “5”. The blowers and automatic fuel supply are controlled T-Stat mode works as follows: from a panel on the top of this unit. The control panel • The stove has a built in Thermostat into the controls functions are as follows. of the appliance. The temperature sensor for the A. ON/OFF SWITCH (“POWER” BUTTON) T-Stat is located on the back of the stove behind the display board. • When pushed, the stove will automatically ignite. No other fire starter is necessary. The igniter • Once the stove has gone into run mode the stove will stay on for at least 10 and up to 12 minutes, can be switch into T-Stat mode. depending on when Proof of Fire is reached. The • The Up and Down Level / Temp Arrow buttons are fire should start in approximately 5 minutes. used to change the desired set-point temperature. • The red light located above the “POWER” button Once the desired temperature is reached the two will turn green when pressed and remain green digit display will flash for four seconds and reset to until the stove is turned off. the actual room temperature. • After pushing “POWER”, the auger motor is on for • Once the stove reaches within 3°F of the desired 3.5 minutes, off for 1 minute. During the remainder temperature set point, it returns to the heat range of the start-up period, the auger motor operates that the stove was set on before it was switched on the heat range “1” setting. to T-Stat mode (if the stove was running on heat range “5” when switched to T-stat mode when it • During start up the heat level advance (Up and gets within 3°F of the set point it will return to heat Down keys) will change the heat range indicator range “5”). level accordingly, but there is no change in the stoves operating conditions until start-up is • Once the stove reaches the desired set-point, the completed. stove will drop to heat range “1”. • During start-up ignition must occur within 12 • When room temperature drops below desired set- minutes or the stove will error out and show E4. point the stove will ramp back up until it reaches the desired temperature. • During the start-up phase, the Mode key does not function. HOW TO ADJUST THE FUEL ADJUSTER B. LEVEL / TEMP ARROW BUTTONS It is a common occurrence in the pellet industry for • These buttons when pushed will set the pellet feed the average pellet size to vary. Due to the varying rate, hence the heat output or heat range of your sizes of pellets, this appliance is equipped with a fuel stove. adjuster to adjust the amount of fuel allowed to pass • The levels of heat output will incrementally change into the auger assembly. The fuel adjuster is located on the bar graph starting from heat range “1” to inside the hopper. Note: The factory default setting heat range “5”. for this is full open. To decrease the flow of pellets, move the fuel adjuster down. C. °C / °F Button © 2021 United States Stove Company -10-
OPERATION INSTRUCTIONS 1. Turn off and unplug the appliance. particleboard. The prohibition against burning 2. Loosen the two wing-nuts. these materials does not prohibit the use of fire starters made from paper, cardboard, saw dust, 3. Adjust up to increase, or down to reduce the fuel wax and similar substances for the purpose of usage based on the size of the pellets. starting a fire in an affected wood heater. 4. Tighten the two wing-nuts. Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke. PROPER FUEL ATTENTION: THIS APPLIANCE IS DESIGNED FOR THE USE OF PELLETIZED FUEL THAT MEET OR EXCEED THE STANDARD SET BY THE PELLET FUEL INSTITUTE (PFI). Your pellet stove is designed to burn premium hardwood pellets that comply with the Pellet Fuels Institute (PFI) standard (minimum of 40 lbs density WARNING: per cubic ft, 1/4” to 5/16” diameter, length no greater • DO NOT USE CHEMICALS OR FLUIDS TO START than 1.5”, not less than 8,200 BTU/lb, moisture under THE FIRE - NEVER USE GASOLINE, GASOLINE- 8% by weight, ash under 1% by weight, and salt under TYPE LANTERN FUEL, KEROSENE, CHARCOAL 300 parts per million). Pellets that are soft, contain LIGHTER FLUID, OR SIMILAR LIQUIDS TO START excessive amounts of loose sawdust, have been, or OR “FRESHEN UP” A FIRE IN THIS STOVE. KEEP are wet, will result in reduced performance. Store your ALL SUCH LIQUIDS WELL AWAY FROM THE pellets in a dry place. DO NOT store the fuel within STOVE WHILE IT IS IN USE. the installation clearances of the unit or within the space required for refuelling and ash removal. Doing • HOT WHILE IN OPERATION. KEEP CHILDREN, so could result in a house fire. Do not over fire or use CLOTHING AND FURNITURE AWAY. CONTACT volatile fuels or combustibles, doing so may cause a MAY CAUSE SKIN BURNS. personal and property damage hazards. THIS STOVE This heater is designed to burn only PFI Premium IS APPROVED FOR BURNING PELLETIZED WOOD grade pellets. DO NOT BURN: FUEL ONLY ! Factory-approved pellets are those 1/4” or 5/16” in diameter and not over 1” long. Longer or 1. Garbage; thicker pellets sometimes bridge the auger flights, 2. Lawn clippings or yard waste; which prevents proper pellet feed. Burning wood 3. Materials containing rubber, including tires; in forms other than pellets is not permitted. It will violate the building codes for which the stove has 4. Materials containing plastic; been approved and will void all warranties. The 5. Waste petroleum products, paints or paint design incorporates automatic feed of the pellet thinners, or asphalt products; fuel into the fire at a carefully prescribed rate. Any 6. Materials containing asbestos; additional fuel introduced by hand will not increase heat output but may seriously impair the stoves 7. Construction or demolition debris; performance by generating considerable smoke. 8. Railroad ties or pressure-treated wood; Do not burn wet pellets. The stove’s performance 9. Manure or animal remains; depends heavily on the quality of your pellet fuel. Avoid pellet brands that display these characteristics: 10. Salt water driftwood or other previously salt water saturated materials; • Excess Fines – “Fines” is a term describing crushed pellets or loose material that looks like sawdust or 11. Unseasoned wood; or sand. Pellets can be screened before being placed 12. Paper products, cardboard, plywood, or in hopper to remove most fines. -11- © 2021 United States Stove Company
OPERATION INSTRUCTIONS • Binders – Some pellets are produced with materials 2. Adjust feed rate to desired setting by pressing to hold the together, or “bind” them. “Heat Level Advance” button. • High ash content – Poor quality pellets will often If fire doesn’t start in 12 minutes, press “On/Off”, create smoke and dirty glass. They will create a need wait a few minutes, clear the burn pot, and start for more frequent maintenance. You will have to procedure again. empty the burn pot plus vacuum the entire system more often. Poor quality pellets could damage the DAMPER CONTROL auger. We cannot accept responsibility for damage due to poor quality pellet. CAUTION: • KEEP FOREIGN OBJECTS OUT OF THE HOPPER. • THE MOVING PARTS OF THIS STOVE ARE PROPELLED BY HIGH TORQUE ELECTRIC MOTORS. KEEP ALL BODY PARTS AWAY FROM THE AUGER WHILE THE STOVE IS PLUGGED INTO AN ELECTRICAL OUTLET. THESE MOVING PARTS MAY BEGIN TO MOVE AT ANY TIME The damper control lever is located on the back of WHILE THE STOVE IS PLUGGED IN. the stove on the lower left side. The default setting for the damper control should be full open. The damper PRE-START-UP CHECK adjusts the combustion air. This control is necessary Remove burn pot, making sure it is clean and none due to the varied burn characteristics of individual of the air holes are plugged. Clean the firebox, and installations, different pellet brands and pellet feed then reinstall burn pot. Clean door glass if necessary rates. It allows you to improve the efficiency of your (a dry cloth or paper towel is usually sufficient). Never stove. Providing correct combustion air will reduce use abrasive cleaners on the glass or door. Check fuel the frequency of cleaning your glass door and in the hopper, and refill if necessary. prevent the rapid buildup of creosote inside your stove and chimney. You should adjust the damper based on the fire’s appearance. A low, reddish, dirty BUILDING A FIRE fire can be improved by turning the damper slightly Never use a grate or other means of supporting the to the right. A “blow torch” fire can be improved by fuel. Use only the burn pot supplied with this heater. turning the dampener to the left a little bit. Hopper lid must be closed in order for the unit to feed pellets. During the start-up period: OPENING DOOR 1. Make sure the burn pot is free of pellets. 2. DO NOT open the viewing door. CAUTION: 3. DO NOT add pellets to the burn pot by hand. • DO NOT OPERATE YOUR STOVE WITH THE NOTE: During the first few fires, your stove will emit VIEWING DOOR OPEN. THE AUGER WILL NOT an odor as the high-temperature paint cures or FEED PELLETS UNDER THESE CIRCUMSTANCES becomes seasoned to the metal. Maintaining smaller AND A SAFETY CONCERN MAY ARISE FROM fires will minimize this. Avoid placing items on the SPARKS OR FUMES ENTERING THE ROOM. stovetop during this period because the paint could • THE FEED DOOR MUST BE CLOSED AND SEALED be affected. Attempts to achieve heat output rates DURING OPERATION. that exceed heater design specifications can result in permanent damage to the heater. If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the stove shuts down push the “On/ AUTOMATIC IGNITOR Off” button to re-start your stove. The stove will have Fill hopper and clean burn pot. to fully shut down and turn off before you will be able 1. Press “On/Off” button. Make sure green light to restart the stove. comes on. © 2021 United States Stove Company -12-
OPERATION INSTRUCTIONS ROOM AIR FAN Turning your stove off is a matter of pressing the “POWER” button on the display board. The green When starting your stove the Room Air Fan will not light will turn back to red when the “POWER” button come on until the stove’s heat exchanger warms up. is pushed. The auger motor will stop, and the blowers This usually takes about 10 minutes from start-up. will continue to operate until the internal firebox temperatures have fallen to a preset level. IF STOVE RUNS OUT OF PELLETS 1. Your stove is equipped with a high temperature The fire goes out and the auger motor and blowers thermodisc. This unit has a manual reset will run until the stove cools. This will take 30 minutes thermodisc. This safety switch has two functions. or longer depending on the heat remaining in the appliance. After the stove components stop running A. To recognize an overheat situation in the stove all lights on the display will go out and the two digit and shut down the fuel feed or auger system. display will begin flashing “E3” B. In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically REFUELLING shut down the auger, preventing the stove from overheating. CAUTION: NOTE: On some units, once tripped, like a circuit breaker, the reset button will have to be pushed • THE HOPPER AND STOVE TOP WILL BE HOT before restarting your stove. On other units the DURING OPERATION; THEREFORE, YOU thermodisc has no reset button and will reset SHOULD ALWAYS USE SOME TYPE OF HAND itself once the stove has cooled. The manufacturer PROTECTION WHEN REFUELING YOUR STOVE. recommends that you call customer service if this • DO NOT TOUCH THE HOT SURFACES OF THE occurs as this may indicate a more serious problem. STOVE. EDUCATE ALL CHILDREN ON THE A service call may be required. DANGERS OF A HIGH-TEMPERATURE STOVE. 2. If the combustion blower fails, an air pressure YOUNG CHILDREN SHOULD BE SUPERVISED switch will automatically shut down the auger. WHEN THEY ARE IN THE SAME ROOM AS THE STOVE. NOTE: Opening the stove door for more than 30 seconds during operation will cause enough • NEVER PLACE YOUR HAND NEAR THE AUGER pressure change to activate the air switch, shutting WHILE THE STOVE IS IN OPERATION. the fuel feed off. The stove will shut down and show • WE RECOMMEND YOU NOT LET THE HOPPER “E2” on the two digit display. The stove has to fully DROP BELOW 1/4 FULL. shut down before restarting. WARNING: • KEEP HOPPER LID CLOSED AT ALL TIMES OPTIMAL OPERATION EXCEPT WHEN REFILLING. This pellet stove has been certified by the US EPA • DO NOT OVERFILL HOPPER. to meet strict 2020 guidelines. To Insure this unit produces the optimal minimal emissions, it is critical to follow the following guidelines.To achieve a “high TAMPER WARNING burn” your stove should be set on setting 5 with the This wood heater has a manufacturer-set minimum damper fully open.To achieve a “medium burn” your low burn rate that must not be altered. It is against stove should be set on setting 1 with the damper fully federal regulations to alter this setting or otherwise closed.To achieve a “low burn” your stove should be operate this wood heater in a manner inconsistent set on setting 1 with the damper open.Settings 2,3 & with operating instructions in this manual. 4 will give you a higher heat output above medium and the damper should be open for these settings. SHUTDOWN PROCEDURE If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the stove shuts down push the “On/ WARNING: Off” button to re-start your stove. The stove will have NEVER SHUT DOWN THIS UNIT BY UNPLUGGING to fully shut down and turn off before you will be able IT FROM THE POWER SOURCE. to restart the stove -13- © 2021 United States Stove Company
OPERATION INSTRUCTIONS INTERIOR CHAMBERS • Burn Pot - Periodically remove and clean the burn pot and the area inside the burn pot housing. In particular, it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from moving through the burn pot freely. • Heat Exchanger - There is a clean out plate on both sides of the heat exchanger that need to be Clean-Out removed to clean fly ash out of the heat exchanger. The cleanouts are located inside the cabinet doors, Plate on the lower front corners of the heat exchanger. To access these clean outs, you must remove both side panels. The clean outs are secured to the firebox with (2) 5/16” screws. Remove the clean outs and vacuum out any accumulated ash. This should be done at least once per month or more frequently if large amounts of ash are noticed while cleaning or if the stove does not seem to be burning properly. If a vacuum is used to clean your stove, we suggest using the AV15E AshVac vacuum. The AV15E AshVac is designed for ash removal. Some regular vacuum Clean-Out cleaner (i.e. shop vacs) may leak ash into the room. DO NOT VACUUM HOT ASH. Plate WARNING: FAILURE TO PROPERLY MAINTENANCE THE CLEAN OUTS WILL RESULT IN POOR PERFORMANCE OF THIS STOVE. © 2021 United States Stove Company -14-
MAINTENANCE NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION: FLY ASH • FAILURE TO CLEAN AND MAINTAIN THIS This accumulates in the horizontal portion of an UNIT AS INDICATED CAN RESULT IN POOR exhaust run. Though non-combustible, it may PERFORMANCE, SAFETY HAZARDS, FIRE, AND impede the normal exhaust flow. It should therefore EVEN DEATH. be periodically removed. • NEVER PERFORM ANY INSPECTIONS, ASH REMOVAL & DISPOSAL CLEANING, OR MAINTENANCE ON A HOT STOVE. CAUTION: • DISCONNECT THE POWER CORD BEFORE ALLOW THE STOVE TO COOL BEFORE PERFORMING PERFORMING ANY MAINTENANCE! NOTE: ANY MAINTENANCE OR CLEANING. ASHES TURNING THE ON/OFF SWITCH TO ”OFF” MUST BE DISPOSED IN A METAL CONTAINER DOES NOT DISCONNECT ALL POWER TO THE WITH A TIGHT FITTING LID. THE CLOSED ELECTRICAL COMPONENTS OF THE STOVE. CONTAINER OF ASHES SHOULD BE PLACED ON • DO NOT OPERATE STOVE WITH BROKEN GLASS, A NON-COMBUSTIBLE SURFACE OR ON THE LEAKAGE OF FLUE GAS MAY RESULT. GROUND, WELL AWAY FROM ALL COMBUSTIBLE MATERIALS, PENDING FINAL DISPOSAL. CREOSOTE FORMATION, INSPECTION, & Remove the ashes periodically to avoid unnecessary REMOVAL ash build up. Remove ashes when unit has cooled. Ashes should be placed in a metal container with a CAUTION: tight fitting lid. The closed container of ashes should THE EXHAUST SYSTEM SHOULD BE CHECKED be placed on a noncombustible floor or on the MONTHLY DURING THE BURNING SEASON FOR ground, well away from all combustible materials, ANY BUILD-UP OF SOOT OR CREOSOTE. pending final disposal. If the ashes are disposed of When any wood is burned slowly, it produces tar by burial in soil or otherwise locally dispersed, they and other organic vapors, which combine with should be retained in the closed container until all expelled moisture to form creosote. The creosote embers have been thoroughly cooled. The container vapors condense in the relatively cool chimney flue shall not be used for other trash or waste disposal. If or a newly started fire or from a slow-burning fire. combined with combustible substances, ashes and As a result, creosote residue accumulates on the embers may ignite. Ash removal is as follows: flue lining. When ignited, this creosote makes an 1. Let the fire burn out and allow the unit to cool to extremely hot fire, which may damage the chimney room temperature. or even destroy the house. Despite their high 2. Make sure the pellet stove is at room temperature efficiency, pellet stoves can accumulate creosote before touching. Open the door, remove the burn under certain conditions. The chimney connector pot and empty it into a metal container. and chimney should be inspected by a qualified person annually or per ton of pellets to determine if a 3. Vacuum ashes from the firebox. BE SURE THAT creosote or fly ash build-up has occurred. If creosote ASHES ARE COOL TO THE TOUCH BEFORE has accumulated, it should be removed to reduce VACUUMING. Some vacuum cleaners may leak the risk of a chimney fire. Inspect the system at the ash into the room. Your vacuum cleaner should stove connection and at the chimney top. Cooler have a special filter or bag to eliminate leakage. surfaces tend to build creosote deposits quicker, so 4. Reinstall the burn pot. it is important to check the chimney from the top as well as from the bottom. The creosote should be SMOKE & CO MONITORS removed with a brush specifically designed for the Burning wood naturally produces smoke and carbon type of chimney in use. A qualified chimney sweep monoxide(CO) emissions. CO is a poisonous gas when can perform this service. It is also recommended exposed to elevated concentrations for extended that before each heating season the entire system be periods of time. While the modern combustion professionally inspected, cleaned and, if necessary, systems in heaters drastically reduce the amount of repaired. To clean the chimney, disconnect the vent CO emitted out the chimney, exposure to the gases from the stove. in closed or -15- © 2021 United States Stove Company
MAINTENANCE confined areas can be dangerous. Make sure you not attempt to operate the unit with broken glass. stove gaskets and chimney joints are in good Replacement glass may be purchased from your U.S. working order and sealing properly to ensure Stove dealer. If glass is broken, follow these removal unintended exposure. It is recommended that you procedures: use both smoke and CO monitors in areas having 1. Remove the four (4) screws and glass retainers. the potential to generate CO. 2. While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully CHECK & CLEAN THE HOPPER remove any loose pieces of glass from the door Check the hopper periodically to determine if there frame. Dispose of all broken glass properly. ONLY is any sawdust (fines) that is building up in the feed high temperature ceramic glass of the correct size system or pellets that are sticking to the hopper and thickness may be used. DO NOT substitute surface. Clean as needed. alternative materials for the glass. Contact your authorized dealer to obtain this glass. DOOR & GLASS GASKETS 3. Re-install the new glass by re-attaching the Inspect the main door and glass window gaskets retainers and screws, be careful not to over periodically. The main door may need to be removed tighten the screws for this could damage the to have frayed, broken, or compacted gaskets glass. replaced by your authorized dealer. This unit’s door DO NOT abuse the door glass by striking, slamming, uses a 5/8” diameter rope gasket. or similar trauma. Do not operate the stove with the glass removed, cracked, or broken. BLOWER MOTORS Clean the air holes on the motors of both the exhaust FALL START UP and distribution blowers annually. Remove the Prior to starting the first fire of the heating season, exhaust blower from the exhaust duct and clean out check the outside area around the exhaust and air the internal fan blades as part of your fall start-up. intake systems for obstructions. Clean and remove If you have indoor pets your power motors should any fly ash from the exhaust venting system. Clean be inspected monthly to make sure they are free of any screens on the exhaust system and on the animal hair build up. Animal hair build up in blowers outside air intake pipe. Turn all of the controls on and can result in poor performance or unforeseen safety make sure that they are working properly. This is also hazards. a good time to give the entire stove a good cleaning throughout. PAINTED SURFACES Painted surfaces may be wiped down with a damp SPRING SHUTDOWN cloth. If scratches appear, or you wish to renew your After the last burn in the spring, remove any paint, contact your authorized dealer to obtain a can remaining pellets from the hopper and the auger of suitable high-temperature paint. feed system. Scoop out the pellets and then run the auger until the hopper is empty and pellets GLASS stop flowing (this can be done by pressing the “ON” We recommend using a high quality glass cleaner. button with the viewing door open). Vacuum out the Should a buildup of creosote or carbon accumulate, hopper. Thoroughly clean the burn pot, and firebox. you may wish to use 000 steel wool and water to It may be desirable to spray the inside of the cleaned clean the glass. DO NOT use abrasive cleaners. DO hopper with an aerosol silicone spray if your stove is NOT perform the cleaning while the glass is HOT. Do in a high humidity area. The exhaust system should be thoroughly cleaned. © 2021 United States Stove Company -16-
MAINTENANCE MAINTENANCE SCHEDULE Monthly or Daily Weekly Use the following as a guide under average use as needed conditions. Gaskets around door and door glass Burn Pot Stirred Empty should be inspected and repaired or replaced when necessary. Combustion Brushed Chamber Ashes Check Empty Interior Vacuumed Chambers Combustion Vacuumed Blower Blades / Brushed Convection Vacuumed Blower Impeller / Brushed Vent System Cleaned Gaskets Inspected Glass Wiped Cleaned Hopper (end of Empty & season) Vacuumed HOW TO ORDER REPAIR PARTS For Parts Assistance Call: 800-750-2723 Ext 5051 or Email: parts@usstove.com The information in this owner’s manual is specific to your unit. When ordering replacement parts the information in this manual will help to ensure the correct items are ordered. Before contacting customer service write down the model number and the serial number of this unit. That information can be found on the certification label attached to the back of the unit. Other information that may be needed would be the part number and part description of the item(s) in question. Part numbers and descriptions can be found in the “Repair Parts” section of this manual. Once this information has been gathered you can contact customer service by phone 1-800-750-2723 Ext 5051 or Email parts@usstove.com. Model Information Model Number Serial Number -17- © 2021 United States Stove Company
TROUBLESHOOTING GUIDE When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel; 2) poor operation or maintenance; 3) poor installation; 4) component failure; 5) factory defect. You can usually solve those problems related to 1 and 2. Customer service can solve problems relating to 3, 4 and 5. Refer to diagrams on page 25 to help locate indicated parts. For the sake of troubleshooting and using this guide to assist you, you should look at your heat level setting to see which light is flashing. • Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect all power to the electrical components of the stove. • Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. All other work should be done by a trained technician. Display is Flashing “E1” Possible Causes Possible Remedies: (Unplug stove first when possible) Adjust the fuel adjuster slide (see the “How To Adjust The Fuel Adjuster” section of this manual). Close the slide about The stove is consuming too much fuel 1/4” after your stove cools down. Restart your stove. If your display shows E1 again, close the slide another 1/4” and restart. The convection blower is overheating and Clean any dust off of the windings and fan blade. If oiling tripping the internal temperature shutoff. the blower does not help, the blower may be bad. If operating the heater on the highest heat setting, the room The stove is being left on the highest setting temperature could increase enough and lead to potential for extended periods of time. overheating situations. If this happens try operating at a lower heat setting. This pellet stove is designed and tested to use wood pellets. Check for signs of fuel other than wood pellets. No other Fuel other than wood pellets is being burned types of fuel have been approved for this pellet stove. If in the stove. there are signs of other types of fuel being used, stop using them immediately. A power surge, spike, or voltage drop could cause the high Power surge or brown out situation. limit switch to trip. Check to see if a surge protector is being used on the stove. If not, recommend one to the customer. If the other items check out OK, replace the high limit High Limit Switch is malfunctioning. switch. ATTENTION: THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS MANUAL. © 2021 United States Stove Company -18-
TROUBLESHOOTING GUIDE Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. If Airflow switch hose or stove attachment air flows freely, the hose and tube are fine. If air will not flow pipes for hose are blocked. throw the hose, use a wire coat hanger to clear the blockage. The air inlet, burnpot, interior combustion air Follow all cleaning procedures in the maintenance section chambers, combustion blower, or exhaust of the owner’s manual. pipe are blocked with ash or foreign material. Make sure the door is closed and that the gasket is in good The firebox is not properly sealed. shape. Check to make sure vent pipe installation meets criteria in Vent pipe is incorrectly installed. owner’s manual. Check the connectors that attach the gray wires to the air The airflow switch wire connections are bad. switch. With the stove on, check to see if the combustion blower is running. If it is not, you will need to check for power going Combustion blower failure. to the combustion blower. It should be a full current. If there is power, the blower is bad. If there is not, make sure the control board is sending power to the air switch. If there is no current going to the combustion blower, check Control board not sending power to all wire connections. If all wires are properly connected, you combustion blower. have a bad control board. Control board not sending power to air There should be a 5-volt current (approximately) going to switch. the air switch after the stove has been on for 30 seconds. To test the air switch, you will need to disconnect the air hose from the body of the stove. With the other end still attached to the air switch, very gently suck on the loose end Air switch has failed. of the hose (you may want to remove the hose entirely off the stove and the air switch first and make sure it is clear). If you hear a click, the air switch is working. BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR SWITCH. -19- © 2021 United States Stove Company
TROUBLESHOOTING GUIDE Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) The hopper is out of pellets Refill the hopper. The air dampener is too far open for a low If on the low setting, you may need to close the dampener feed setting all the way. The burnpot holes are blocked. Remove the burnpot and thoroughly clean it. The air inlet, the interior chambers, or exhaust Follow all cleaning procedures in the maintenance section system has a partial blockage. of the owner's manual When operating the unit, be sure the hopper lid is closed so that the hopper safety switch will activate. Check the wires The hopper safety switch has failed or hopper leading from the hopper safety switch to the control panel is open. and auger motor for secure connections. Use a continuity tester to test the hopper safety switch; replace if necessary. "Start by emptying the hopper. Then remove the auger motor by removing the auger pin, then remove the two bolts that hold the auger bracket to the auger tube. The The auger shaft is jammed. auger bracket will now be able to be removed form the auger tube. Remove the two bolts on the side of the auger tube to remove the lower bearing of the auger. Pull the auger out of the tube to free the jam. Remove the auger motor from the auger shaft and try to The auger motor has failed. run the unit. If the motor will turn the shaft is jammed on something. If the motor will not turn, the motor is bad. Temporarily bypass the POF thermodisc by disconnecting the two wires and connecting them with a short piece of wire. Then plug the stove back up. If the stove comes on and The Proof of Fire (POF) thermodisc has works, you need to replace the POF thermodisc. This is for malfunctioned. testing only. DO NOT LEAVE THE THERMODISC BYPASSED. Your blowers will never shut off and if the fire went out the auger will continue to feed pellets until the hopper is empty if you leave the POF thermodisc bypassed. The control board is not sending power to There should be a 5-volt (approximately) current going the POF thermodisc or other auger system to the POF thermodisc after the stove has been on for 10 components. minutes. © 2021 United States Stove Company -20-
TROUBLESHOOTING GUIDE Display is Flashing “E4” Possible Causes Possible Remedies: (Unplug stove first when possible) The air inlet, burnpot, interior combustion air Follow all cleaning procedures in the maintenance section chambers, combustion blower, or exhaust of the owner’s manual. pipe are blocked with ash or foreign material. The Proof of Fire (POF) thermodisc has came Check the (POF) thermodisc to see if the wires are connected unplugged properly. Temporarily bypass the POF thermodisc by disconnecting the two wires and connecting them with a short piece of wire. Then plug the stove back up. If the stove comes on and The Proof of Fire (POF) thermodisc has works, you need to replace the POF thermodisc. This is for malfunctioned. testing only. DO NOT LEAVE THE THERMODISC BYPASSED. Your blowers will never shut off and if the fire went out the auger will continue to feed pellets until the hopper is empty if you leave the POF thermodisc bypassed. The hopper is out of Pellets. Refill the hopper. When operating the unit, be sure the hopper lid is closed so that the hopper safety switch will activate. Check the wires The hopper safety switch has failed or hopper leading from the hopper safety switch to the control panel is open. and auger motor for secure connections. Use a continuity tester to test the hopper safety switch; replace if necessary. Start by emptying the hopper. Then remove the auger motor by removing the auger pin. Remove the auger shaft inspection plate in the hopper so that you can see the auger shaft. Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing. Next, remove the two nuts that hold the top auger The auger shaft is jammed. biscuit in. Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove. After you have removed the shaft, inspect it for bent flights, burrs, or broken welds. Remove any foreign material that might have caused the jam. Also, check the auger tube for signs of damage such as burrs, rough spots, or grooves cut into the metal that could have caused a jam. Remove the auger motor from the auger shaft and try to The auger motor has failed. run the unit. If the motor will turn the shaft is jammed on something. If the motor will not turn, the motor is bad. -21- © 2021 United States Stove Company
TROUBLESHOOTING GUIDE Stove Feeds Pellets, But Will Not Ignite Possible Causes Possible Remedies: (Unplug stove first when possible) In some situations it may be necessary to have the damper completely closed for ignition to take place. After there is Air damper open too far for ignition. a flame, the damper can then be adjusted for the desired feed setting. Find the igniter housing on the backside of the firewall. The air intake hole is a small hole located on bottom side of the Blockage in igniter tube or inlet for igniter housing. Make sure it is clear. Also, look from the front of the tube. stove to make sure there is not any debris around the igniter element inside of the igniter housing. The burnpot is not pushed completely to the Make sure that the air intake collar on the burnpot is rear of the firebox. touching the rear wall of the firebox. Put power directly to the igniter element. Watch the tip of Bad igniter element. the igniter from the front of the stove. After about 2 minutes the tip should glow. If it does not, the element is bad. Check the voltage going to the igniter during startup. The control board is not sending power to It should be a full current. If the voltage is lower than full the igniter. current, check the wiring. If the wiring checks out good, the board is bad. Smoke Smell Coming Back Into The Home Possible Causes Possible Remedies: (Unplug stove first when possible) Inspect all vent pipe connections. Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher. Also, seal joints with UL-181-AP foil tape. There is a leak in the vent pipe system. Also, make sure the square to round adapter piece on the combustion blower has been properly sealed with the same RTV. The gasket on the combustion blower has Inspect both gaskets on the combustion blower to make gone bad. sure they are in good shape. Because it is a wood-burning device, your pellet heater may emit a faint wood-burning odor. If this increases beyond normal, or if you notice an unusual soot build-up on walls or furniture, check your exhaust system carefully for leaks. All joints should be properly sealed. Also clean your stove, following instructions in “MAINTENANCE”. If problem persists, contact customer service. Convection Blower Shuts Off And Comes Back On Possible Causes Possible Remedies: (Unplug stove first when possible) The convection blower is overheating and Clean any dust off of the windings and fan blades. If cleaning tripping the internal temperature shutoff. the blower does not help, the blower may be bad. Test the current going to the convection blower. If there is power being sent to the blower when it is shut off, then the Circuit board malfunction. control board is fine. If there is NOT power being sent to the blower when it shuts off during operation, then you have a bad control board. © 2021 United States Stove Company -22-
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