Additive Research Laboratory - Amber
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Additive Lithoz Nanoscribe Research Cerafab Photonics Laboratory 7500 Professional GT A ceramic additive manufacturing A highly specialized stereolitho- The AR-Lab will be a pivotal component of AMBER’s tool – the first of its type in Ireland, graphy tool, capable of 3D printing research focussed on the fundamental material science and specifically modified for AMBER a range of UV curable polymers from challenges associated with 3D printing. We have invested to be the highest resolution tool of sub-millimetre down to nano-scale in a purpose built suite of 3D printing technology which its type in the world. It is capable of dimensions. Feature sizes at these spans the full spectrum of materials from ceramics and 3D printing a wide range of advanced lower dimensions will enable engineering, and biomedical grade research into applications such as metals to polymers and biomaterials. This investment will ceramics into highly complex photonics and optics, bioengineering, play a leading role in the emerging 3D printing national geometries. Historically, technolo- bio-mimetics, micro-fluidics, research ecosystem. It will enable AMBER to build on our gies available to process ceramics interfacial surface interactions foundation of research excellence in materials science into complex shapes, particularly at and metamaterials. to become leaders in this emerging technology which is small dimension feature sizes, have been limited by material fragility. critical to a variety of sectors within Ireland including Applications using this technology medical devices, manufacturing technologies and include (but are not limited to) bone electronic devices. implants, high temperature/wear/ corrosive environments, space and AMBER is already collaborating with a number of aerospace and communications technologies. companies in these areas as they seek to exploit these exciting technologies. AMBER’s AR-Lab has and will enable new partnerships and collaborations between AMBER and innovation-led SMEs and multinationals. It will also drive new international collaborations in next generation material sets for additive manufacturing with leading universities and research centres. The AR-Lab has been enabled by a €3.3M award from Science Foundation Ireland as part of their Research Infrastructure program and an additional €1M investment from the European Research Council through our world leading investigators. AMBER
Realizer 3D Systems Optomec MicroDrop SLM ProX AerosolJet Autodrop 50 DMP200 300 System Gantry The highest resolution conventional This metal powder bed SLM This is a printing platform uniquely A bespoke ink-jet platform again metal powder bed selective laser tool – the first one of its type in specified for spatially depositing matched for use for the deposition melting (SLM) tool available on the Ireland – was originally developed AMBER’s bespoke liquid exfoliated of AMBER’s bespoke nano-material market and the first one of its type for the processing of dry powdered nano-materials, that form the inks. This tool is complementary to in Ireland. It is capable of 3D printing ceramics. This unusual capability backbone of research for Professor the AerosolJet platform above, for the broadest range of conventional increases the flexibility of the tool Jonathan Coleman’s European the same research purposes — but it SLM powdered metal alloys, some for processing very fine and non- Research Council (ERC) Advanced has the additional capability of being precious metals, but particularly regular metal powders (those doped award into nano-ink printed a precision micro-fluidic instrument metals for the design of bone with nanomaterials for example), electronics, and Professor Valeria that enables specific performance implants. This system has been that may not be ‘optimised’ for use Nicolosi’s ERC Consolidator award figures of merit to be accurately designed using an unusual laser on other, more conventional, SLM into 3D printing of nano-materials for correlated to nano-material devices configuration which enables a high platforms. A knock-on benefit of this next generation energy storage. This across both platforms. degree of flexibility and control of is a much wider design-form/shape piece of equipment is unique in the alloy melt processing – exactly what envelope than many SLM tools, field world-wide due to its ability to is required for bio-metal materials enabling applications in aerospace, co-print 2 nano-inks simultaneously science research and delivering energy and bio-engineering where in continuously varying proportions personal therapies to patients. the value proposition involves (“spatial grading”). breaking form-function constraints. The Optomec and MicroDrop are part of projects that have received funding from the European Research Council (ERC) under the European Union’s Horizon 2020 research and innovation programme under grant agreement numbers 681544 and 694101
Support Platforms: Nikon Brabender Who is involved? XTH225 KETSE 20/40 ST EC A number of AMBER’s Principal Investigators and technology leads are driving research associated with 3D printing including: This is an essential non-destructive A powerful and highly accurate characterisation platform for polymer twin-screw compounder Prof Mick Morris evaluating the shape/structure and -extruder. This is a materials- Prof Daniel Kelly materials design properties of AM feedstock support platform for our Prof Garret O’Donnell parts fabricated on the above tool- polymer fused filament fabrication Prof Rocco Lupoi sets. Sequential X-ray images are AM capability, which will produce Dr Daniel Trimble used to image completed AM parts bespoke polymer filaments to Dr Ramesh Babu through 360 degrees. From this, support centre research into Prof Valeria Nicolosi advanced graphical rendering and nano -composites, hierarchical Prof Jonathan Coleman processing software can re-image co-polymers, bio-engineering the part in 3-dimensions – down and filtration applications. to 1 micron in minimal resolution. This will lead to new classes of Qualitative and semi-qualitative printable polymers and so enable information on defects, geometry, a broad use of this technology. Contact us voids/inclusion, microstructure T EC HN ICAL ENQUIRIES: TARA ST STATION and dimensional stability can be Richard Coull TRINITY COLLEGE DUBLIN obtained, which will inform the Lead Engineer need for further higher resolution number of other bespoke tools are A +353 (0) 87 965 8355 WESTL AND RO W AMBER PEARSE materials characterisation, available available in our other laboratories rcoull@tcd.ie STATIOST N LOMBAR D ST in AMBER’s adjoining Advanced and we are happy to provide more PEARSE ST Microscopy Laboratory. detail on these as requested. AMBER AR-Lab HANOVER ST UNIT 7, Trinity Technology ST & Enterprise Campus, SAND WITH Grand Canal Quay, RIVER LIFFEY Dublin 2, Ireland ERNE ST PEARSE ST INDUSTRY RELATED ENQUIRIES: Keith Alden AR-Lab MACKEN ST Business Development Manager +353 1 896 3485 / 87 364 0382 keith.alden@tcd.ie TOWER GRAND CANAL DESIGN SQUARE CENTRE FORBES ST GRAND CANAL QUAY AMBER HANOVR QUAY GRAND CANAL CRANN Institute, BASIN Trinity College Dublin, Pearse Street, Dublin 2 AR–Lab
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