FACTBOOK 2019-2020 - LNG Media Kit
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2019-2020 LE FACTBOOK MP SA ER IS RT VE AD A SUPPLEMENT TO LUBES’N’GREASES MAGAZINE AUGUST 2019 VOLUME 25 ISSUE 9
LE MP EDITOR’S LETTER CAITLIN JACOBS PICTURES WORTH A THOUSAND DATA POINTS SA Welcome to the eleventh annual Lubes’n’Greases Beverina also contributed significant time and Factbook. effort (as did co-founder Lisa Tocci, who still likes to pop into the office from time to time). This timely reference includes industry statistics and trends in lubricants, base oils and additives We extend our thanks to the many industry for both the U.S. and global markets. Curious colleagues who have shared data with us for the ER about the sales numbers for oil change shops? Factbook, including experts at Infineum Interna- We’ve got them. Wondering how electrification tional, Fuchs Petrolub, Kline & Co., Pathmaster might affect the heavy-duty engine oil market? Marketing, SGH Consulting, Power Systems See Page 12. Looking for a refresher on the ba- Research and many more. sics of base oil or an overview of recent mergers IS and acquisitions? It’s in here. Need to know how For additional copies of the Factbook—either to license your transmission fluid or register your print or digital—to share with your customers, food-grade grease? Check Page 24. shareholders, suppliers, employees, etc., please RT visit our website: www.LubesnGreases.com/ Raw data can be difficult to grasp, so we’ve put factbook. the information in graphic form wherever possible. My gratitude goes to Director of Creative Ricardo Lianez for his colorful and clear presentation of Caitlin Jacobs VE Factbook data. Editors Michele Persaud and Will Caitlin@LubesnGreases.com AD 2019 - 2020 Lubes’n’Greases Factbook Howard Briskin Matt Rogers A Supplement to Lubes’n’Greases Magazine Publisher & President Director of Business Development, North America mrogers@LubesnGreases.com LNG Publishing Company, Inc. Caitlin Jacobs 7389 Lee Highway, Suite 300 Managing Editor Megan Matchett Falls Church, Virginia 22042 U.S.A. Account Manager Phone: (703) 536-0800 Ricardo Lianez megan@LubesnGreases.com Fax: (703) 536-0803 Director of Creative Web: www.LubesnGreases.com Phone: (703) 536-0800 E-mail: info@LubesnGreases.com Toll-free: (800) 474-8654 Lubes’n’Greases® is a registered trademark of Copyright 2019 LNG Publishing LNG Publishing Company, Inc. Company, Inc. Printed in USA. 2019-2020 LUBES’N’GREASES FACTBOOK 3
2019-2020 LUBES’N’GREASES FACTBOOK LE MP TABLE OF CONTENTS Editor’s Letter 3 Lubricant Quality Assurance Programs 24 The U.S. Marketplace 6 • Total Lubricant Sales Industry Mergers and Acquisitions 28 SA • 2018 Lubricant Sales by Product • Lubricating Grease Production, U.S., Canada and Mexico Global Lubricant Perspectives 32 • How Much Lubricant in a Barrel of Crude Oil? • Lubricant Demand by Region • Lubricant Demand by Product U.S. Engine Oil Trends 8 • World’s Top Manufacturers, 2000 vs. 2018 ER • Regional Share of Demand, 2007 vs. 2018 • Best-selling Brands at Fast Lubes in 2018 • World’s Top Producing Countries • Auto Care Sales History & Forecast • Price of an Oil Change • Top-selling PCMO Categories Base Oils Worldwide 34 • PCMO Viscosity Grade Forecast • Capacity by Region and API Group • Cost of an ILSAC License • Top 10 Base Oil Refineries IS • Heavy-duty Viscosity Grade Forecast • Base Oil Plant Closures • Heavy-duty Electrification • Upcoming Capacity Additions RT Automatic Transmission Fluids 14 • U.S. Light Vehicle Transmissions, 2018 Advertisers Index 37 • Viscosity Ranges for Leading ATFs Additives: Consumption Engine Oil Category Timeline 16 and Chemistries 38 VE • Top Additive Applications • Principal Additive Chemistries Base Oils in North America 18 • U.S. Prices and Production • Trends in U.S. Imports & Exports • Base Oil Box Score AD • North America’s Shifting Capacity • API Base Oil Groups Defined 4 LUBES’N’GREASES FACTBOOK 2019-2020
LE MP SA ER WORLD-CLASS BASE OILS FOR YOUR WORLD-CLASS IS FORMULATIONS. RT HollyFrontier LSP and Petro-Canada base oils give you a running start in quality and consistency. Providing a full range of Group I, I+, II, II+ and Group III, you can look to our base oils to deliver the performance you need for your VE formulations. To learn more email: BaseOilTeam@HollyFrontier.com or BaseOilTeam@petrocanadalsp.com. AD hollyfrontierlsp.com lubricants.petro-canada.com © 2019 Hollymarks,LLC used with permission by HollyFrontier Refining & Marketing,
“We feel good that they written procedures Briefly Noted PLACESon FACES ’ N ’oil As demands on engine oils continue to mount, the pressure have no rush to judgment,” ENGINE TIMELINE OIL CATEGORY said Lon Fanning of Perkins Products, who chairs required to manage any frequent. and facilities, equipment S The timeline hell Canada last month formulators increases. Upgrades are costly, complicated and increasingly changes to technology, began the process of below closing downillustrates the sheer number of engine oil its Montreal ILMA’s Metalworking procedures. categories required to meet today’s demands East refinery, including its compared to less than a Lubricants Committee. “Its halfstatement, In a written of a century ago. 2,700 b/d API Group I base a complex issue, but the Infineum said that the oil plant, after rejecting LE studies don’t show adverse inspection was triggered by last-minute offers to buy 1970 1972 1980 1985 1988 1989 1990 1992 1994 1995 1996 1998 health effects.” an incident involving a chlo- the refinery for what it rine release in July 2009. deemed an inadequate OSHA Cites Infineum “That incident did not result amount... API SD SHA API has SE cited API SF API SG ILSAC GF-1/ ILSAC GF-2/ O in any personnel injuries or U.S. Oil Co. of Combined API SH API SJ MP Infineum USA for 22 damages, or have any Locks, Wis., has changed alleged workplace safety impact on the community,” its name to U.S. Venture, API CD API CD-II API CE API CF-4 API CF & CF-2 API CG-4 API CH-4 violations, including expos- the company stated. “As is and moved last month to a ing employees to chemical our policy, we independent- new headquarters in hazards, at its Bayway ly conducted a comprehen- Kimberly, Wis... Chemical Plant in Linden, sive incident investigation BASF has started up a N.J. The Occupational to determine the root new 25,000 metric tons SA Safety & Health Admin- cause and prevent reoccur- per year plant to make its istration is proposing rence of such an incident.” Glissopal highly reactive penalties amounting to Since 1994, OSHA has polyisobutene in $88,500, after inspectors at repeatedly recognized Ludwigshafen, Germany, the plant found the petrole- Bayway as a high-achieving boosting annual capacity First ACEA Sequence um additives maker failed STAR facility, praising its there to 40,000 tons. (A series for gasoline; ER to establish and implement safety performance. Highly reactive PIB is large- B series for diesel) IS RT VE AD 16 LUBES’N’GREASES FACTBOOK 2019-2020 LUBES’N’GREASES 49
North American Passenger Car Engine Oil Categories JASO Diesel Engine Oil Specification North American Heavy-duty Diesel Categories JASO Gasoline Passenger Car Engine Oil Specification General Motors Dexos proprietary oil specification Obsolete ACEA European Oil Sequences (both light- and heavy-duty, gasoline and diesel) LE 2000 2002 2004 2005 2006 2007 2008 2009 2010 2012 2015 2016 2017 2018 2019 2020 ILSAC GF-3/ ILSAC GF-4/ ILSAC GF-5/ API SN-PLUS ILSAC GF-6A & API SL API SM API SN GF-6B/API SP MP API CI-4 API API CJ-4 API CK-4 & CI-4PLUS API FA-4 Dexos1 (GM Cars) Dexos2 (GM Diesel) Dexos1 Gen2 SA JASO GLV-1 JASO DH-1 JASO DH-2 (Heavy Duty) & JASO DH-1 (Light Duty) JASO DH-2F & JASO DL-0 ACEA 2004 (A, B & C ACEA for catalyst compati- ACEA ACEA ACEA ACEA ACEA 2018 2007 2008 2010 2012 2016 ER ble; E for heavy-duty) (expected) We have 92 years IS of history to verify RT that not all grease is created At Italmatch, listening matters. Because when we understand your needs, equal. VE it allows us to apply our decades of innovative additive expertise to help you differentiate your grease products AD in the marketplace. Scan for more information on our customized solutions. Want to know more? We thought so. +1 216 749 2605 www.LubePerformanceAdditives.com ©2019 The Elco Corporation T H E D I F F E R E N C E I S C H E M I S T R Y. ™ 2019-2020 LUBES’N’GREASES FACTBOOK 17
RUBIS + KENOLKOBIL FEBRUARY 2019 MERGERS, ACQUISITIONS & Rubis purchased all issued shares RELADYNE X 4 DEALS JOINT VENTURES of KenolKobil Plc for $0.23 per share. Cincinnati, Ohio-based lubricant KenolKobil claims to be East Africa’s distributor RelaDyne acquired Mans- leading downstream player, with ura, Louisiana-based Rachel Oil Co. about 350 retail outlets across the and Columbus, Mississippi-based sub-region. The company distributes Dutch Lubricants, adding distribution LE lubricants, aviation fuels, liquid propane centers in Mississippi, Alabama and gas and bitumen in Kenya, Burundi, Louisiana. In April, it swept up Jasper, Ethiopia, Uganda, Rwanda and Alabama-based mining lubricant pro- Zambia. vider Jasper Oil, and in June it grabbed Legacy Fueling and Lubricants, head- MP quartered in Victoria, Texas. MARCH 2019 SAUDI ARAMCO X 2 DEALS Saudi Aramco bought a 70 percent stake in fellow Saudi petrochemical SA company Sabic for $69.1 billion. Both companies supply a variety of chemi- cals used by the lubricants industry. In April, Saudi Aramco purchased a 17 percent stake in South Korean refiner Hyundai Oilbank for $1.2 billion with ER the option to buy an additional 2.9 percent stake. Hyundai Oilbank and Shell have a 13,000 b/d, joint-ven- ture Group II base oil plant in Daesan, South Korea. IS CALUMET – BIOSYNTHETIC TECHNOLOGIES Calumet Specialty Products Partners sold its share of Biosynthetic Technolo- gies—barely a year after making a $3.8 RT million investment in the technology startup that converts plant oils into HIGH-VISCOSITY MIXING IS TOUGH. synthetic base stocks. Calumet and its partner The Heritage Group, a privately SO IS OUR EQUIPMENT. held portfolio of several companies, VE had teamed up to acquire Biosynthetic Technologies in mid-2018. In selling its Get your toughest lube processing jobs done right every time with portion to The Heritage Group, Calu- the Lee Industries 9M mixing system. Its powerful agitator drive met realized a $5 million gain. system thoroughly mixes the most challenging high-viscosity lubrications, while the coils of the patented Lee Uniflow™ jacket AD maximize heat transfer in the vessel. The 9M mixing system is STR TECOIL + FORTUM designed and constructed to withstand years of continuous Finnish rerefiner STR Tecoil acquired high-viscosity mixing for extended durability and long service life. the used oil collection business of For- tum, a Finnish renewable energy com- Built tough. Built right. pany. STR Tecoil now holds 50 percent of the used oil collection in Finland. LEARN MORE AT LEEIND.COM APRIL 2019 BITBURGER + AVISTA Processing Perfection.™ Bitburger Holding GmbH bought a 45 percent stake of Avista Oil AG from the 30 LUBES’N’GREASES FACTBOOK 2019-2020
two existing shareholders, Core Link Richmond, California, and Pascagoula, TAKE 5 + ADVANCE GmbH and Nord Holding. Meanwhile, Mississippi, and supply them to Neste, Charlotte, North Carolina-based Take another shareholder, Skion GmbH, which will market the materials under 5 Oil Change announced its acquisition increased its stake in Avista from 35 the Nexbase brand. Neste said the of Advance Kwik Lube, which operates percent to about 45 percent. The rest Group III oils produced by Chevron will 25 fast-lube locations in Texas. ■ of the company’s shares (10 percent) be integrated into its existing product remain in the hands of Dr. Weinberger slate and will qualify for finished lubri- LE Management & Consult GmbH. cant approvals held by oils produced at Neste’s wholly owned plant in Finland, IDEMITSU + SHOWA and its Bahrain joint venture with Bah- Japan’s Idemitsu Kosan Co. and rain Petroleum Co. Showa Shell Sekiyu K.K. merged to MP become the second-largest lubricant supplier in Japan. The new company is called Idemitsu Kosan Co., but busi- ness will be conducted under the trade name of Idemitsu Showa Shell. Total sales, including other oil and petroleum SA business, are about $52 billion. MAY 2019 PETROCHOICE + SUPERIOR Fort Washington, Pennsylvania-based lubricants distributor PetroChoice ER acquired Mobil lubricants distributor Superior Petroleum of Crown Point, Indiana, which serves the automotive and industrial industries in northwest Indiana and the Chicago area. IS PETRONAS + BRB Petronas Chemicals Group Bhd of Malaysia acquired Netherlands-based lube oil additive manufacturer BRB RT International B.V.’s holding company for $182 million. BRB manufactures a full range of lubricant additives for automo- tive and industrial applications. VE JUNE 2019 AMALIE + LUBRICATING SPECIALTIES Tampa, Florida-based lubricants manufacturer Amalie Oil Co. acquired the U.S. assets of Lubricating Spe- AD cialties Co., the West Coast’s largest private-label lubricant blender, including its three production facilities in the Los Angeles area. Not included in the deal: Lubricating Specialties Co. Jamaica Ltd, which operates one blending plant in Jamaica and aims to open a second there in early 2020. CHEVRON + NESTE Chevron will make Group III base oils in 2019-2020 LUBES’N’GREASES FACTBOOK 31
U.S. Lubricant Additive Demand Share Automotive lubricants are responsible for about 70 percent of additive demand. ADDITIVES: CONSUMPTION AND By Volume By Value CHEMISTRIES LE 17% 17% Additives make up varying proportions of finished lubricants. 38% 38% MP Metalworking fluids tend to contain Total 2.5 billion Total the most, at 10–40% of the pounds 14% $3.3 billion 15% formulated product. Automotive engine oils follow with 15–25% additives, and grease contains 3% 16% 4% 15% anywhere from 0–10%. Industrial 12% 11% SA oils rely heavily on the quality of their base oil, with many using 2% additives at most. Gasoline Engine Oil Transmission Fluids & Industrial Engine Oil Other Automotive Diesel & Other Engine Oil Metalworking Fluids Hydraulic Fluids & Other Industrial ER Source: Freedonia Group Principal Additive Chemistries The following table outlines the various functions additives perform in lubricants, IS as well as their mode of action and some of the principal chemical types used. Generally, additives function in one of three ways: protection of metallic surfaces, modification of finished oil properties, or protection of base stocks. RT FUNCTION MODE OF ACTION KEY CHEMICAL TYPES Dispersants Chelation of insolubles Alkyl Succinimides, Alkyl Succinates, Alkyl Phenol Amines Detergents Surfactancy and micelle Alkyl Metallic Sulfonates, Alkyl Metallic formation Phenates, Alkyl Metallic Salicylates Antiwear Formation of low-friction Metallic Organo Dithiophosphates, VE species on metal surfaces Sulfurized Organics Antioxidants Oxidation chain inhibitors, Metallic Organo Dithiophosphates, peroxide decomposers Alkyl Metallic Sulfonates Anti-corrosion Metal surface protection Alkyl Phenols, Alkyl Amines, Metallic Organo Dithiophosphates Antifoam Reduction of surface Silicones, Polymeric Acrylates tension AD Demulsifier Separate water from oil Ethoxylated or Propoxylated Polyamines or Polyols Friction Modifier Reduces surface roughness Sulfurized Organics, Specific Metallic Salts of to facilitate oil flow Sulfurized and Phosphor-sulfurized Organics Pour Point Depressants Modifies wax structures in oil Poly Methacrylates, Naphthalene Derivatives to improve low-temperature flow V.I. Improvers or Modifiers Differential temperature- Poly Methacrylates, related solubility in oil Ethylene-propylene Copolymers Extreme Pressure (EP) Formation of low melting Sulfurized Fats and Oils, compounds on surfaces Organo-phosphorus Compounds Source: Lubes’n’Greases 38 LUBES’N’GREASES FACTBOOK 2019-2020
LE MP QUALITY STARTS HERE SA ER IS RT VE AD Contact us: 800.527.3236 | support@pureperformancebaseoils.com | www.pureperformancebaseoils.com Pure Performance® is a registered trademark licensed to Excel Paralubes LLC in the USA and other countries. © 2019 All Rights Reserved
LE The Gold Standard MP SA ER Ergon has been refining the definition of service since 1954. Customers around the world trust HyGold base oils thanks to our quality, consistency and security of supply. To learn more about how we can put our Hy-Standards to work for you, visit go.ergon.com/hygold. IS ergonnsa.com North & South America +1 601 933 3000 RT ergoninternational.com Europe, Middle East, Africa + 32 2 351 23 75 Asia + 65 68081547 VE AD Strength . Security . Service . Supply . Success
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