Acrylic Surface Care and Repair Hull and Deck - BRP - Operator's Guides
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Technical Service Procedures
Acrylic Surface - Care and Repair Booklet
Acrylic Surface
Care and Repair
Hull and Deck
IMPORTANT
BRP strongly recommends providing a copy of this
document to your local body shop before performing a
repair to obtain a good result on the acrylic surface.
®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.
©2021 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. 2 1 9 1 0 1 0 2 4 Version date: February 4, 2021All rights reserved. No parts of this manual may be reproduced in any form without the
prior written permission of Bombardier Recreational Products Inc. (BRP)
© Bombardier Recreational Products Inc. (BRP) 2021
Printed in Canada
Technical Publications
Bombardier Recreational Products Inc. (BRP)
Valcourt (Quebec) Canada
® ™ Trademarks of Bombardier Recreational Products Inc. (BRP) or its affiliates.
ACE™ GTS™ WAKE™
FISH PRO™ RXT™ X™
GTI™ Sea-Doo® XPS™
GTR™ SPARK™
This document contains the trademarks of the following companies:
303 AEROSPACE PROTECTANT is a trademark of GOLD EAGLE CO.
3M is a trademark of 3M
FABULOSO is a trademark of COLGATE-PALMOLIVE COMPANY.
FANTASTIK is a trademark of S.C. JOHNSON & SON, INC.
GTX is a trademark of Castrol Ltd. Used under license
GOO GONE is a trademark of WEIMAN PRODUCTS, LLC.
KLEEN-FLO is a trademark of KLEEN-FLO TUMBLER INDUSTRIES LIMITED.
Meguiar’s is a registered trademark of Meguiar’s, Inc.
SIMPLE GREEN CLEAN FINISH is a trademark of Sunshine Makers, Inc
Spray Nine is a trademark of Illinois Tool Works Inc.
SUPERCLEAN is a trademark and brand of PHILLIPS 66 COMPANY.
TURTLE WAX is a trademark of Turtle Wax, Inc.
WD-40 is a trademark of WD-40 Manufacturing Company
WINDEX is a trademark of S. C. Johnson & Son, Inc.
219101024 - Acrylic Surface - Care and Repair online booklet en AP/MPLG
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2021 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.OVERVIEW
Since 2017, some Sea-Doo® models have hulls and decks made of an acrylic and
ABS thermoformed outer skin, and an inner layer of fiberglass and polyester resin,
both compressed in a closed mold (CM-tec).
The acrylic surface can be painted and repaired. The procedure and the products
are similar to the one used by the automotive industry.
Follow recommendations describe in this document to obtain good results on the
acrylic surface.
NOTICE Failing to follow the recommendations may result in a poor quality
of repair or even damage to the acrylic/ABS surface.
For OPTIMUM results, the service of an automotive or boat body shop is highly rec-
ommended.
IMPORTANT
BRP strongly recommends providing a copy of this document to your local body shop
before performing a repair to obtain a good result on the acrylic surface.
The results may vary depending on the affected area.
_______________ 1TABLE OF CONTENTS
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
HULL AND DECK IDENTIFICATION
IDENTIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CARE AND PRODUCTS
SPECIAL CARE - GENERAL RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removing Decals or Glue Residues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Spillage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Polishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Aggressive Liquids and Solvents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heat Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Storage Shrink Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFE PRODUCTS ON ACRYLIC SURFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PRODUCTS TO BE USED WITH CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PROHIBITED PRODUCTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SURFACE REPAIR
MINOR SCRATCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Removing Minor Scratches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MAJOR SCRATCHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Removing Major Scratches, Cracks and Crazing in the Acrylic . . . . . . . . . . . . . . 15
ACRYLIC/ABS REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BASF APPROVED PAINT SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
BASF PAINT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Paint Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PAINT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Watercraft Color Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
STRUCTURAL REPAIR PROCEDURES
CM-TEC COMPOSITE REPAIRS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Patching the Repair Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Sanding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2 _______________HULL AND DECK
IDENTIFICATION
_______________ 3IDENTIFICATION CHART
MODEL
YEAR MODEL HULL DECK
NUMBER
All (except
ALL All Polytec Polytec
SPARK)
GTR-X All
Gelcoat
WAKE 155 35HC, 35HD
GTS 25HC, 25HD
2017 Acrylic/ABS
Polytec
GTI (900 ACE) 37HC, 37HD
RXP-X 21HE, 21HF Gelcoat
GTI (900 ACE),
GTI SE
(900 ACE) All Polytec Gelcoat (black
GTS and white)
WAKE 155
Acrylic/ABS
GTI (except (other colors)
2018 900 ACE) All Gelcoat
GTR
RXP-X All Gelcoat
GTX Acrylic/ABS
RXT All Acrylic/ABS
WAKE PRO
GTI
All Polytec
WAKE 155
GTI SE
GTI Pro
All Gelcoat
GTR
2019 Acrylic/ABS
RXP-X
GTX
RXT
All Acrylic/ABS
Fish Pro
Wake Pro
4 _______________IDENTIFICATION CHART
MODEL
YEAR MODEL HULL DECK
NUMBER
GTI Pro
All Gelcoat Acrylic/ABS
RXP-X
GTI
WAKE 155
All Polytec Acrylic/ABS
GTI SE
2020
GTR
GTX
RXT
All Acrylic/ABS Acrylic/ABS
Fish Pro
Wake Pro
All except
SPARK, GTI, All Acrylic/ABS Acrylic/ABS
GTR and WAKE
2021 SPARK All Polytec Polytec
GTI
GTR All Polytec Acrylic/ABS
WAKE
_______________ 5IDENTIFICATION CHART
This page is
intentionally blank
6 _______________CARE AND PRODUCTS _______________ 7
SPECIAL CARE - GENERAL RECOMMENDATIONS
Removing Decals or Glue Rinse with clear water and dry with a
Residues damp cloth or chamois.
NOTICE Do not use a heat gun to Polishing
remove decals.
Occasionally polishing with a good
BRP recommends the use of water acrylic-safe cleaner and polish.
and light detergent mixture or WD-40. Apply a thin, even coat with a soft clean
Here is an example of the damages cloth and polish lightly with cotton flan-
caused by incompatible products on nel.
the acrylic surface.
NOTICE When using new prod-
ucts, it is good practice to test the
product on a hidden surface area.
Aggressive Liquids and
Solvents
If a cleaning liquid or organic solvent is
used, it should be dried as soon a pos-
sible to avoid chemical attack on the
acrylic surface. This time can be very
short.
Occasionnally, the crazing can occur up
to a few hours after wiping off.
Washing the affected area with a solu-
✗
tion of mild soap or detergent and luke-
warm water may minimize and/or elim-
inate crazing
Heat Gun
NOTICE Do not use a heat gun to
GooGone remove decals or while performing
a repair.
Fuel Spillage – Carpets replacement
– Pump support removal
NOTICE Make sure to thoroughly
clean fuel spillage by simply wip- – Ride plate removal
ing out the excess. Failure to clean – Etc.
fuel spillage may weaken the sur-
face causing small surface damage If heated in the same area too long, the
called “crazing”. high temperature could cause surface
damages.
Washing Storage Shrink Wrap
Wash the vehicle with a solution of
mild soap or detergent and lukewarm When shrink wrapping a vehicle, sev-
water. eral precautions must be followed to
avoid damages to the finish surface.
Use a clean soft cloth, applying only
light pressure. 1. Wash the vehicle with water and
light detergent mixture.
8 _______________SPECIAL CARE - GENERAL RECOMMENDATIONS
NOTICE Do not use a no rinse
wash and shine product. This type
of product may contain agents not
compatible with the finish surface
which could lead to acrylic crazing
during the storage period.
2. Dry the vehicle thoroughly.
3. Install and shrink the wrap.
4. Install vents to allow proper ventila-
tion under the shrink.
NOTICE Avoid touching the
acrylic surface with the torch flame
during the shrinking process or
heating a particular area for ex-
tended period of time.
_______________ 9SAFE PRODUCTS ON ACRYLIC SURFACE While BRP cannot test every products used in each different region of the world, we have tested some common ones under a severe lab testing process. NOTICE If using other products, always try out the product on a hidden area to test. BRP recommends the use of the following cleaning products with acrylic hulls and decks surface. – 3M Marine Cleaner and Wax – Meguiar’s® Gold Class Carnauba Wax – Dish soap – Fabuloso All-Purpose Cleaner Liquid Solution – Fantastik Original All Purpose Cleaner – KLEEN-FLO Glass Kleen – Pre-Kleano 900 – WD-40 – XPS PRO C1 - Cleaner and Degreaser (Canada and USA only - not for retail) – XPS PRO C2 - Cleaner Surface (Canada and USA only - not for retail) – XPS PRO C4 - Cleaner Extra Foaming (Canada and USA only - not for retail) – XPS All Purpose Cleaner and Degreaser (P/N 779313). – XPS Multi-Surface and Glass Cleaner (P/N 779316). – XPS Wash and Wax (P/N 779310). – XPS Spray Wax with Polymer (P/N 779320). – XPS Vinyl and Plastic UV Protectant (P/N 779317). – XPS Sea-Doo® Hull Cleaner (P/N 779309). 10 ______________
PRODUCTS TO BE USED WITH CAUTION
While BRP cannot test every products used in each different region of the world,
we have tested some common ones under a lab testing process.
These products are safe when:
– They are used as per manufacturer's instructions, and
– Not left for an extended period of time on te acrylic surface.
These products are also found harmful during our severe lab testing conditions ex-
posing the raw products for an extended period of time
NOTICE
– Always follow recommended manufacturer's instructions.
– Do not leave raw product on surface for extended period of time, wipe the
covered area immediately after use.
– Always try out the cleaning product on a hidden area to test, specially if us-
ing other products.
Be careful when using the following cleaning products on the acrylic hulls and
decks surface.
– 303 Products Aerospace Protectant
– Isopropyl Alcohol (Up to 50% concentration)
– Sea-Doo Anti-corrosion Spray
– Simple Green All-Purpose Cleaner
– Spray-Nine Boat Bottom Cleaner
– SuperClean Cleaner-Degreaser
– XPS All Purpose Cleaner
– XPS Boat and Watercraft Wash and Wax
– XPS Spray Cleaner and Polish
_______________ 11PROHIBITED PRODUCTS While BRP cannot test every products used in each different region of the world, we have tested some common ones under a lab testing process. NOTICE The following products must NEVER be used on an acrylic surface. – BRP Heavy Duty Cleaner – Isopropyl Alcohol with a concentration over 50% – Goo Gone Adhesive Remover – Methylic Alcohol – Pre-Kleano 902 – Pre-Kleano 909 – Turtle Wax Label and Sticker Remover – Windex – XPS Parts Cleaner – XPS Vinyl Cleaner Also, NEVER use cleaners or products containing the following: – Acetone or other Ketones – Alcohol – Ammonia – Chlorinated solvents – Mineral spirits – Paint thinners – Petroleum based products – Toluene or other aromatic solvents 12 ______________
SURFACE REPAIR
_______________ 13MINOR SCRATCHES
Removing Minor Scratches
NOTICE Unsuccessful operation to remove minor scratches will involve
performing the ACRYLIC/ABS REPAIR procedure.
Some light scratches can often be removed by wet sanding and polishing the
acrylic surface as described below.
Results may vary depending on the affected area.
ACTIONS RECOMMENDATIONS
With an 1500 grit wet sandpaper, hand sand with a circular
STEP 1
motion, the affected area until the scratch is barely visible.
Sanding
With an 2500 grit wet sandpaper, hand sand with a circular
STEP 2
motion, the affected area until the scratch is no longer visible.
Polishing Use standard automotive procedure.
If no discoloration is visible: No more action is required.
Inspecting If discoloration is visible or if results are not satisfactory,
perform the ACRYLIC/ABS REPAIR procedure.
14 ______________MAJOR SCRATCHES
Removing Major Scratches, Cracks and Crazing in the
Acrylic
Major scratches, cracks and crazing must be removed from the acrylic surface.
Refer to following guidelines:
– Major scratches/Cracks/Crazing must be ground down to the fiberglass
– Repair area must exceed past the cracked/crazed area
– Ensure acrylic surrounding the crack/crazing is properly bonded to the fiberglass
(no delamination between acrylic and fiberglass)
– Fill repaired area with appropriate products. See GENERAL RECOMMENDA-
TIONS section.
_______________ 15ACRYLIC/ABS REPAIR
General Recommendations
ACTIONS RECOMMENDATIONS
Prepare the affected surface by sanding the area to eliminate
Preparation the damage or imperfection. It is not necessary to remove the
Acrylic/ABS surface completely.
Use isopropyl alcohol mixed with distilled water for a maximum
Cleaning
concentration of 50% or BASF Pre-Kleano 900.
Use marine grade body filler, or a fiber reinforced filler.
Body filler (if Perform a minimum of 12:1 bevel when filling deeper damages.
necessary) Apply body filler on the composite or acrylic/ABS to obtain a
uniform surface.
Primer Refer to: BASF APPROVED PAINT SYSTEMS
Sanding Refer to: BASF PAINT PROCEDURES
Use isopropyl alcohol mixed with distilled water for a
maximum concentration of 50% or use BASF Pre-Kleano 900.
Prepaint cleaning
Ensure to use proper rags and techniques to eliminate static
charges on the part.
Sealer
Refer to: BASF APPROVED PAINT SYSTEMS
(if necessary)
Base coat Refer to: BASF APPROVED PAINT SYSTEMS
Pearl coat Refer to: BASF APPROVED PAINT SYSTEMS
Clear coat Refer to: BASF APPROVED PAINT SYSTEMS
Use of blending
agent (if Refer to: BASF APPROVED PAINT SYSTEMS
necessary)
Polishing Use standard automotive procedure.
Before:
Flash time – Polishing: Refer to: BASF PAINT PROCEDURES
(air dry)
– Riding / Trailering: 10 days
– Applying decals: at least 1 week
16 ______________BASF APPROVED PAINT SYSTEMS
BASF and BRP have validated paint systems with detailed repair procedures spe-
cific for the acrylic/ABS surfaces.
BASF selected paint systems that would offer a worldwide availability, meeting
the different regulations of various regions.
BASF VALIDATED PAINT SYSTEM
NATIONAL
REGULATION LOW VOC EUROPEAN
RULES
RM Diamont RM Onyx RM Onyx HD Glasurit Line 90
Paint System
Series water base solvent base water base
RMP or DP Glasurit 285
Primer DP Series
Series Series
DC5600 or Glasurit
Clear Coat RMC2400
DC92 923-335
Blender UBR200
Glasurit 285-0
Sealer (for spot
Non applicable Non applicable (Transparent /
repair)
non tinted)
IMPORTANT
BRP strongly recommends providing a copy of this document to your local body shop
before performing a repair to obtain a good result on the acrylic surface.
NOTICE Failing to follow the recommendations described in this bulletin
may result in a poor quality of repair or even damage to the acrylic surface.
_______________ 17BASF APPROVED PAINT SYSTEMS
1 2
219101024_rev2-001a
1. Complete repaint
2. Local touch-up
18 ______________BASF PAINT PROCEDURES
Paint Repair
Using LOW VOC Approved System
NOTICE The directions described in this procedure must be strictly adhered
to.
LOW VOC paint is not intended for touch-up. Do not perform touch-up using LOW
VOC paint.
The use of LOW VOC paint must be done when performing a complete repaint
only.
NOTE: A complete repaint includes the following actions: sanding, primer appli-
cation, base coat application, clear coat application on the full surface of the af-
fected area.
PAINT REPAIR - LOW VOC
1. Clean the surface using water and light detergent
mixture to remove surface dirt.
2. Clean the surface with the Pre-Kleano 900 (wet /
dry wipe).
PREPARATION
3. Finish sand all body (and repair if applicable) with
p240 grit.
4. Prepare the primer for painting by sanding with
p500 grit
APPLICATION Spray using a 1.3 - 1.4 mm Compliant and HVLP @ 30 PSI
EQUIPMENT (full fan/feed)
MIXING RATIO AND Visit www.basfrefinish.com for North American
INSTRUCTIONS Visit www.Glasurit.com for EU and Australia
Apply 2 full coats, allow 20 - 25 minutes flash time.
PRIMER
– Apply 2 full coats, allow 20 - 25 minutes flash time.
(MANDAROTY)
– Cover the complete acrylic surface
_______________ 19BASF PAINT PROCEDURES
PAINT REPAIR - LOW VOC
1. Apply 1 medium coat, allow 10 -15 minutes flash
time (Check Dehydration)
BASECOAT 2. Apply the second 1 medium/wet coat and
APPLICATION orientation coat for Metallic
3. Allow 10 -15 minutes flash time (Check
Dehydration)
CLEARCOAT 1. Apply full coat, allow 5 - 10 minutes flash time
APPLICATION 2. Apply second coat
Air Dry: 4 to 6 hours @ 25°C (77°F)
BAKE INSTRUCTION FLASH TIME
Forced Bake: 30 mins @ 60°C (140°F)
7
6
5
4
3
2
1
LowVOC2_spot
1. Body filler (if required)
2. Acrylic
3. 240 grit
4. Primer
5. 500 grit
6. Basecoat
7. Clearcoat
20 ______________BASF PAINT PROCEDURES
Using European Approved System
NOTICE The directions described in this procedure must be strictly adhered
to.
The use of sealer GLASURIT 285-0 is necessary when performing touch-up
repairs.
PAINT REPAIR - EUROPEAN PAINT SYSTEM
1. Clean the surface using water and light detergent
mixture to remove surface dirt.
2. Clean the surface with the Pre-Kleano 900 (wet /
dry wipe).
3. Finish sand all body repair with a P240 grit, then
back sand surrounding areas with P500 grit.
PREPARATION
4. In the repair area: Use a dual action orbital sander
with P500 grit.
5. In the blend area: Use a dual action orbital sander
with P1500 grit.
6. Clean the surface again with the Pre-Kleano 900
(wet / dry wipe).
APPLICATION Spray using a 1.3 - 1.4 mm Compliant and HVLP @ 30 PSI
EQUIPMENT (full fan/feed)
MIXING RATIO AND Visit www.basfrefinish.com for North American
INSTRUCTIONS Visit www.Glasurit.com for EU and Australia
PRIMER
REPAIR AREA Apply 2 full coats, allow 20 - 25 minutes flash time.
(IF REQUIRED)
SEALER Mix Ratio: Recommend Over Reducing to 6:1:4
APPLICATION 1. Apply 1 medium coat, allow 20 -25 minutes flash time
(IF REQUIRED) 2. Target Film Build: .5 - .8 mils dry film (do not overbuild)
1. Apply 1 medium coat, allow 10 -15 minutes flash
time (Check Dehydration)
BASECOAT 2. Apply the second 1 medium/wet coat and
APPLICATION orientation coat for Metallic
3. Allow 10 -15 minutes flash time (Check
Dehydration)
_______________ 21BASF PAINT PROCEDURES
PAINT REPAIR - EUROPEAN PAINT SYSTEM
CLEARCOAT 1. Apply full coat, allow 5 - 10 minutes flash time
APPLICATION 2. Apply second coat
Mix Ratio: 2:1 (Blender / Clearcoat)
BLENDING 1. Apply 1 medium coat over clearcoat overspray transition
SOLVENT area, allow 5 minutes flash time.
(IF REQUIRED) 2. Repeat until overspray area is melted to a smooth
appearance.
Air Dry: 4 to 6 hours @ 25°C (77°F)
BAKE INSTRUCTION FLASH TIME
Forced Bake: 30 mins @ 60°C (140°F)
10
9
8
7
6
5
4
3
2
1
European System Paint_spot
1. Body filler (if required)
2. Acrylic
3. 240 grit (only if #1 is required)
4. Primer (only if #1 is required)
5. 500 grit
6. 1500 grit
7. Sealer
8. Basecoat
9. Clearcoat
10. Blender (if required)
22 ______________BASF PAINT PROCEDURES
Using National Rules Approved System
PAINT REPAIR - NATIONAL RULES
1. Clean the surface using water and light detergent
mixture to remove surface dirt.
2. Clean the surface with the Pre-Kleano 900 (wet /
dry wipe).
3. Finish sand all body repair with a P240 grit, then
back sand surrounding areas with P500 grit.
PREPARATION
4. In the repair area: Use a dual action orbital sander
with P500 grit.
5. In the blend area: Use a dual action orbital sander
with P1500 grit.
6. Clean the surface again with the Pre-Kleano 900
(wet / dry wipe).
APPLICATION Spray using a 1.3 - 1.4 mm Compliant and HVLP @ 30 PSI
EQUIPMENT (full fan/feed)
MIXING RATIO AND Visit www.basfrefinish.com for North American
INSTRUCTIONS Visit www.Glasurit.com for EU and Australia
PRIMER
APPLICATION Apply 2 full coats, allow 20 - 25 minutes flash time.
(IF REQUIRED)
1. Apply 1 medium coat, allow 10 -15 minutes flash
time (Check Dehydration)
BASECOAT 2. Apply the second 1 medium/wet coat and
APPLICATION orientation coat for Metallic
3. Allow 10 -15 minutes flash time (Check
Dehydration)
CLEARCOAT 1. Apply full coat, allow 5 - 10 minutes flash time
APPLICATION 2. Apply second coat
Mix Ratio: 2:1 (Blender / Clearcoat)
BLENDING 1. Apply 1 medium coat over clearcoat overspray transition
SOLVENT area, allow 5 minutes flash time.
(IF REQUIRED) 2. Repeat until overspray area is melted to a smooth
appearance.
Air Dry: 4 to 6 hours @ 25°C (77°F)
BAKE INSTRUCTION FLASH TIME
Forced Bake: 30 mins @ 60°C (140°F)
_______________ 23BASF PAINT PROCEDURES
9
8
7
6
5
4
3
2
1
NationalRules2_spot
1. Body filler (if required)
2. Acrylic
3. 240 grit (only if #1 is required)
4. Primer (only if #1 is required)
5. 500 grit
6. 1500 grit (touch-up rework only)
7. Basecoat
8. Clearcoat
9. Blender (if required)
24 ______________PAINT CODES
Actual finish of hulls and decks are either gelcoat, Polytec or acrylic.
NOTE: Some color codes for dyed plastics or anodized parts may not be available.
All black components are paint code B-160 unless otherwise specified.
To improve color match due to minor color variation, BRP created the following
color match sample kits:
– B-397 Ice Metal (P/N 529036501)
– B-414 Long Beach Blue Metallic (P/N 529036502)
– B-416 Teal Blue Metallic (P/N 52936500)
These samples will help you determine the appropriate color variation to apply on
the vehicle.
CORRESPONDING PAINT CODES
BRP COLORS VARIANT B.A.S.F. PPG
B-101 Can-Am Red - 805694 937654
- 85366, RM
DCC 95066 / DBC 9554
B-160 Deep black 85366
M18-093 961720 953449
- 757238 DG-DCC 917825
B-229 Bright white
M19-028 962025 975557
B-245 Flint Grey L21-003 978799 N/A
B-273 Stone Grey - 746622 DCC - DG 00005
Millenium
B-278 L21-001 978841 N/A
Yellow
B-282 Hyper silver - 796411 DBC 922715
B-311 Dragon Red - 862181 FBCH SOL 926050
B-322 Carbon Black - 870215 935126
Gulfstream -
B-352 901150 935105
Blue
B-353 White - 88643 DCC 98192
B-357 Manta green - 900946 935108
Deep pewter -
B-371 WH943228 937662
satin
California - WH943229 937664
B-373
Green Pearl M17-077 960446 953461
Denim blue -
B-374 WH943230 940013
satin
_______________ 25PAINT CODES
CORRESPONDING PAINT CODES
BRP COLORS VARIANT B.A.S.F. PPG
Monolith -
B-393 934640 944075
black
Krypton -
B-395 934641 944076
Green
- 934642 944077
B-397* Ice Metal M18-089 960444 953454
M18-104 960445 953457
B-400 Belize Blue - 934644 944079
Blue Oxford -
B-406 WH940423 946361
Metalic
Mango -
B-407 934649 944083
Orange
B-408 Reef Blue - WH958210 946362
B-409 Liquid Gold - WH940425 946363
- 950092 949513
B-413 Liquid Metal
M18-088 960443 953458
- 951171 949514
Long Beach
B-414* M18-092 961721 953452
Blue Metallic
M18-106 958337 953453
- 951174 949515
B-415 Neon Yellow
M18-087 961722 953447
- 951173 949516
Teal Blue
B-416* M18-091 961723 953450
Metallic
M18-107 959137 953451
- 951168 949519
B-420 Iceland Grey
M18-090 960734 953460
M19-026 962023 975555
B-430 Olive Night
- 962480 975576
B-433 Eclipse Black M19-027 962024 975556
Sterling Silver -
B-434 962354 975579
Satin
26 ______________PAINT CODES
CORRESPONDING PAINT CODES
BRP COLORS VARIANT B.A.S.F. PPG
- 962478 975584
B-439 Malibu Blue
M20-027 970806 977883
B-458 Purple Potion L21-002 978800 N/A
*Color match sample kit available
N/A: Information not available at time of printing.
NOTE: Unless otherwise specified, gloss level for all colors is High.
Watercraft Color Codes
Model Year 2017
GTX, RXT, Wake Pro Models
COMPONENTS COLOR CODE VARIANT
B-160 (GTX, GTX S, RXT),
Deck (Gelcoat) B-257 (GTX LTD), B-311 -
(RXT-X), B-353 (Wake Pro)
B-160 (GTX, RXT, Wake -
Hull (Gelcoat) Pro)
B-353 (RXT-X) -
B-160, B-282, B-371, -
Upper hood
B-374, B-393
Storage cover B-160 -
Cosmetic panels B-160, B-352, B357, B-371 -
_______________ 27PAINT CODES
GTI, GTR, GTS and Wake 155 Models
COMPONENTS COLOR CODE VARIANT
B-229 (Wake-155 -
models: 35HC and 35HD)
B-229 (GTS - models:
Deck (Acrylic) M19-028
25HC and 25HD)
B-229 (GTI - -models:
37HC and 37HD)
B-160 (GTI SE, GTR)
B-257 (GTI LTD)
B-353 (Wake 155 - except
models: 35HC and 35HD)
Deck (Gelcoat) B-353 (GTS - except -
models: 25HC and 25HD)
B-353 (GTI - except
models: 37HC and 37HD)
B-407 (GTI SE)
B160, B-229, B-357, B-371, -
Upper hood
B-400, B-407
Storage cover B-160 -
B160, B-229, B-357, B-371, -
Cosmetic panels
B-400, B-407
RXP and GTR-X Models
COMPONENTS COLOR CODE VARIANT
B-229 (RXP-X - models:
M19-028
Deck (Acrylic) 21HE, 21HF)
B-373 (GTR-X) M17-077
B-311 (RXP-X)
Deck (Gelcoat) B-353 (RXP-X - except -
models: 21HE, 21HF)
Upper hood B160, B-229 -
Storage cover B-160, B-336, B-393 -
Cosmetic panels B-229, B-282, B-311, B-373 -
Support (nostrils) B-229, B-282, B-311 -
28 ______________PAINT CODES
Model Year 2018
GTX, RXT, Wake Pro Models
COMPONENTS COLOR CODE VARIANT
B-160 (RXT models) M18-093
M18-089
B-397 (RXT-X models)
or M18-104
B-413 (GTX LTD models) M18-088
M18-092
Deck and hull B-414 (GTX models)
or M18-106
B-415 (RXT-X models) M18-087
M18-091
B-416 (Wake Pro models)
or M18-107
B-420 (GTX models) M18-090
B-160 (GTX LTD, RXT
and RXT-X models)
Hood B-273 (GTX models) -
B-397 (RTX-X models)
B-416 (Wake Pro models)
B-160 (RXT, RXT-X and
Wake Pro models)
B-273 (GTX models)
B-311 (RXT-X and
Wake Pro models) -
Cosmetic panels
B-322 (RXT-X models)
B-352 (RXT models)
B-413 (GTX LTD models)
B-420 (GTX and RXT-X
models)
_______________ 29PAINT CODES sbs2018-001-201 30 ______________
PAINT CODES
GTI, GTR, GTS and Wake 155 Models
COMPONENTS COLOR CODE VARIANT
B-353 (GTS and GTI -
models)
B-413 (GTI LTD models) M18-103
Deck M18-092
B-414 (GTI SE models)
or M18-106
M18-091
B-416 (Wake 155 models)
or M18-107
B-160 (GTS and
GTI LTD models)
B-273 (GTI SE models)
Gauge trim B-311 (Wake 155 models) -
B-352 (GTR models)
B-357 (GTI models)
B-407 (GTI SE models)
B-160 (GTS, GTI, GTI SE,
Wake 155 and GTR models)
B-229 (GTI SE models)
B-273 (GTI SE models)
Storage cover -
B-311 (Wake 155 models)
compartment
B-352 (GTR models)
B-357 (GTI models)
B-407 (GTI SE models)
B-413 (GTI LTD models)
B-160 (GTI LTD and
Wake 155 models)
B-229 (GTI SE models)
Cosmetic panels B-352 (GTR models) -
B-408 (GTS and
GTI models)
B-420 (GTI SE models)
_______________ 31PAINT CODES sbs2018-001-002_e 32 ______________
PAINT CODES
RXP and GTR-X Models
COMPONENTS COLOR CODE VARIANT
B-373 (GTR-X models) M17-077
M18-089
Deck B-397 (RXP models)
or M18-104
B-415 (RXP models) M18-087
B-229 (GTR-X models)
Support (Nostrils) B-311 (RXP models) -
B-415 (RXP models)
B-160 (GTR-X models)
B-229 (GTR-X models)
Cosmetic panels B-311 (RXP models) -
B-415 (RXP models)
B-420 (RXP models)
B-311 (GTR-X
Handlebar and RXP models) -
B-415 (RXP models)
sbs2018-001-001_e
_______________ 33PAINT CODES
Model Year 2019
GTX, RXT, Wake Pro and Fish Pro Models
COMPONENTS COLOR CODE VARIANT
B-160 (RXT) M18-093
B-229 (Fish Pro) M19-028
B-413 (GTX LTD) M18-088
M18-092
B-414 (GTX)
or M18-106
Deck and hull B-415 (RXT-X) M18-087
M18-091
B-416 (Wake Pro)
or M18-107
B-420 (GTX models) M18-090
B-430 (Fish Pro models) M19-026
B-433 (RXT-X) M19-027
B-160 (GTX LTD,
RXT and RXT-X)
Hood B-273 (GTX) -
B-416 (Wake Pro)
B-430 (Fish Pro)
B-160 (GTX LTD, RXT,
RXT-X and Wake Pro)
B-245 (Fish Pro)
B-273 (GTX)
B-311 (RXT-X
and Wake Pro) -
Cosmetic panels
B-322 (RXT-X)
B-352 (RXT)
B-409 (RXT-X)
B-413 (GTX LTD)
B-420 (GTX and RXT-X)
B-430 (Fish Pro)
34 ______________PAINT CODES
B-322 B-430
B-311 B-420
B-273 B-413
B-245 B-409
B-160 B-352
B-430
B-416
B-273
B-160
B-160
B-229
B-413
B-160 B-414
B-413 B-420 B-415
B-415 B-430
B-416
B-416 B-433
B-433
sbs2019-001-001_b
_______________ 35PAINT CODES
GTI, GTR and Wake 155 Models
COMPONENTS COLOR CODE VARIANT
B-229 (GTI) M19-028
M18-092
B-414 (GTI SE)
Deck or M18-106
M18-091
B-416 (Wake 155)
or M18-107
B-160 Gelcoat (GTI LTD,
GTI SE 130/155 and GTR)
Hull M18-093
B-160 Plastic and fiber
(GTI SE 90)
B-273 (GTI SE)
B-311 (Wake 155)
Gauge trim B-352 (GTR) -
B-357 (GTI and GTI SE)
B-160 (GTI, GTI SE,
Wake 155 and GTR)
B-273 (GTI SE)
Storage cover -
B-311 (Wake 155)
compartment
B-352 (GTR)
B-357 (GTI and GTI SE)
B-160 (Wake 155)
B-352 (GTR) -
Cosmetic panels
B-357 (GTI and GTI SE)
B-420 (GTI SE)
36 ______________PAINT CODES
sbs2019-001-002_c
_______________ 37PAINT CODES
RXP and GTR-X Models
COMPONENTS COLOR CODE VARIANT
B-413 (GTR-X) M18-103
Deck B-415 (RXP) M18-105
B-433 (RXP) M19-027
Hull (Gelcoat) B-160 M18-093
B-160 (RXP) -
Support (Nostrils)
B-415 (RXP and GTR-X)
B-160 (RXP and GTR-X)
B-311 (RXP)
Cosmetic panels B-409 (RXP) -
B-415 (RXP and GTR-X)
B-420 (RXP)
B-311 (RXP) -
Handlebar
B-415 (GTR-X and RXP)
sbs2019-001-003_c
38 ______________PAINT CODES
Model Year 2020
GTX, RXT, Wake Pro and Fish Pro Models
COMPONENTS COLOR CODE VARIANT
B-273 (GTX models)
B-420 (RTX-X models) -
Hood
B-430 (Fish Pro models)
B-439 (Wake Pro models)
B-273 (GTX models)
Upper trim B-420 (RXT-X models) -
B-430 (Fish Pro models)
B-229 (Fish Pro models) M19-028
B-373 (RXT-X models) M17-077
B-413 (GTX Limited
M18-088
Deck models)
B-414 (GTX models) M18-092 or M18-106
B-433 (RXT-X models) M19-027
B-439 (Wake Pro models) -
B-373 (RXT-X models) M17-077
B-413 (GTX Limited
M18-088
models)
Hull B-420 (GTX models) M18-090
B-430 (Fish Pro models) M19-026
B-433 (RXT-X models) M19-027
B-439 (Wake Pro models) -
_______________ 39PAINT CODES sbs2020-001-001 40 ______________
PAINT CODES
RXP-X Models
COMPONENTS COLOR CODE VARIANT
B-395 -
Grille trim
B-160
B-373 M17-077
Deck
B-433 M19-027
sbs2020-001-002
_______________ 41PAINT CODES
GTI, GTR and Wake 170 Models
COMPONENTS COLOR CODE VARIANT
B-229 (GTI models) M19-028
B-397 (GTI SE models) M18-089 or M18-104
Deck B-414 (GTI SE models) M18-092 or M18-106
B-433 (GTR models) M19-027
B-439 (Wake 170 models) -
sbs2020-001-003
42 ______________PAINT CODES
Model Year 2021
GTX, Wake Pro and Fish Pro Models
COMPONENTS COLOR CODE VARIANT
Handlebars Trim
B-434 (GTX LTD) -
LH and RH Hood Grill Trim
B-229 (Fish Pro & GTX Pro) M19-028
B-413 (GTX LTD) M18-088
Deck B-414 (GTX) M18-092 or M18-106
B-433 (GTX) M19-027
B-439 (WAKE Pro) M20-027
B-160 (GTX Pro) M18-093
B-245 (FISH Pro) L21-003
B-413 (GTX LTD) M18-088
Hull B-420 (GTX) M18-090
B-430 (FISH Pro) M19-026
B-433 (GTX) M19-027
B-439 (WAKE Pro) M20-027
sbs2021-101
_______________ 43PAINT CODES
RXT-X Model
COMPONENTS COLOR CODE VARIANT
B-278 -
LH and RH Hood Grill Trim
B-357
B-278 L21-001
Deck
B-458 L21-002
B-278 L21-001
Hull
B-458 L21-002
sbs2021-202
44 ______________PAINT CODES
RXP-X Models
COMPONENTS COLOR CODE VARIANT
B-278 -
Handlebars
B-357
LH and RH Hood Trim B-458 -
B-278 L21-001
Deck
B-458 L21-002
B-278 L21-001
Hull
B-458 L21-002
sbs2021-103
_______________ 45PAINT CODES
GTI, GTR and Wake 170 Models
COMPONENTS COLOR CODE VARIANT
B-229 (GTI) M19-028
B-397 (GTI SE) M18-089 or M18-104
Deck B-414 (GTI SE) M18-092 or M18-106
B-433 (GTR) M19-027
B-439 (Wake 170) M20-027
sbs2021-105
46 ______________PAINT CODES
Spark TRIXX Model
COMPONENTS COLOR CODE
B-101
Handlebars
B-229
sbs2021-104
_______________ 47PAINT CODES
This page is
intentionally blank
48 ______________STRUCTURAL REPAIR PROCEDURES _______________ 49
CM-TEC COMPOSITE REPAIRS
Major repairs are those that have gone Patching the Repair Area
past the surface finish and in through
the composite structure. Outside:
Possible causes: The outside should be done first. Wipe
clean the area with isopropyl alco-
– Thickness of fiberglass laminate
hol mixed with distilled water for a
– Direct result of impact. maximum concentration of 50% on a
Two types of repairs have to be per- cloth, then mask off area. For a small
formed. crack use standard polyester based or
vinylester based body filler. When lay-
The first is to restore the structural in-
ing up a larger area you will use mat,
tegrity of the damaged area. Fracture
cloth and fiberglass resin and catalyst.
types can vary from a simple crack to
Use a clean container to mix the resin,
a large hole. Usually, fiberglass rein-
mix only what you will need. Follow
forcement becomes necessary, espe-
the recommended catalyst ratio.
cially if the fracture can be attributed to
weakness. Using a clean paintbrush, brush the
mixed resin on the surface. Place the
The final part of the repair is the surface
smallest piece of mat over the frac-
finish repair, which cannot be done un-
ture and then wet out the mat. Follow
til the interior and exterior laminate sur-
with the remaining pieces of mat and
faces were repaired.
final layer of cloth. While wetting the
Outside: pieces make sure you work the air bub-
bles out and saturate all the pieces
Remove the damaged surface fin- evenly.
ish with a 24-grit disk using a power
sander. Grind outward at least 2 inches Wait until the repair has hardened be-
from the fracture to allow the patch to fore moving on to the interior repair.
bond to strong material. Cut enough If the size of the opening is too large
pieces of fiberglass mat necessary to for the pieces to maintain the proper
build up the area. The pieces should shape, you will have to use a back-
be cut so they overlap each other by ing support. It is a shaped piece of
at least a half inch. For a smoother fin- cardboard that fits flush to the interior
ish, the last layer should be fiberglass surface and has a plastic layer on the
cloth. If the fracture is small enough all repair side. It is held in place by tape or
you may have to do is fill the area with a support.
an epoxy filler.
Inside:
Inside: Wipe down the area with isopropyl al-
For the interior repair, you can grind cohol mixed with distilled water for a
more. This will allow for more fiber- maximum concentration of 50% on a
glass material which will strengthen cloth. Apply the same procedure as
the area. If the fracture opening is too for outside repair when laminating the
large after surface preparation, you alternating pieces of fiberglass mate-
may need a backing support to cover rial. If a backing support was used,
the opening. Cut alternating pieces of remove it before starting the repair.
fiberglass mat and cloth in overlapping After the area has hardened, remove
sizes. sharp edges of material from surface.
If required paint the surface.
50 ______________CM-TEC COMPOSITE REPAIRS
Sanding
Outside:
This surface will have to be prepared
for application of the body filler. The
size of the area will determine the sur-
face finish procedure to be used. Refer
to the MINOR REPAIRS.
_______________ 51Technical Service Procedures
Acrylic Surface - Care and Repair Booklet
Acrylic Surface
Care and Repair
Hull and Deck
IMPORTANT
BRP strongly recommends providing a copy of this
document to your local body shop before performing a
repair to obtain a good result on the acrylic surface.
®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.
2 1 9 1 0 1 0 2 4 Version date: February 4, 2021
©2021 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED.You can also read
