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Achieve JUNE 2012 ISSUE 16 LEADERS IN CLOSING THE SKILLS GAP SET – developing future engineers and artisans Quality in teaching and learning under scrutiny 1 TALKING NOTES | A VIEW FROM THE TOP | EVENTS OF THE QUARTER ISO 9001:2008
Vision Leaders in closing the skills gap. Mission To increase access to high quality and relevant skills development and training oppertunities to support economic growth in order to reduce inequalities and unemployment and to promote employability and participation in the economy. 2 Achieve June ISO 9001:2008 2012
Contents Achieve JUNE 2012 Issue 16 SETA NEWS 4 Talking notes on the cover SET Learners 5 A view from the top 6 SET – developing future engineers and artisans FEATURES 10 Introducing the new merSETA Governing Board 12 Wheels rolling at BMW SA to train 1300 post-school youth 14 RGC advances skills development 18 Quality in teaching and learning under scrutiny 20 Santam launches learnership programme PG. 6 22 New decentralised trade centre established in the Eastern Cape SET – developing future engineers 23 AA and the merSETA join forces and artisans 24 Eskom launches new welding initiative SUCCESS STORIES 26 Brandon set to shake the world 28 2011 merSETA bursary graduates – headline: the merSETA would like to congratulate the following merSETA bursary holders who PG. 18 Quality in teaching and learning graduated last year under scrutiny EVENTS 31 The merSETA joins in the hosting of South African Automotive Week 34 Events of the quarter Write to: The Editor, Achieve Newsletter, P.O. Box 61826, Marshalltown, 2107 or email: achievenewsletter@merseta.org.za PG. 26 Brandon set to shake the world Publisher Contributors merSETA Dr Raymond Patel Editor BMW South Africa Sibongiseni Ziinjiva Ka-Mnguni RGC Engineering Design, Photography & Printing Tenaka’s Tribe ( www.tenaka.co.za ) Views and editorial opinion expressed in the merSETA newsletter are not necessarily those of merSETA, the publication or the publisher. 3
From the Editor Talking Notes June is Youth Month and we selected as a theme the adage: Science, engineering and technology, the future. The merSETA has positioned itself as the leading SETA for youth development by placing major emphasis on technical skills. In this edition, we reflect on what we have done and achieved, taking into consideration the successes we have had in advancing the youth agenda. T aking a look at our successes in the post-school youth. We also bring you up speed with the 2011/12 year, the merSETA trained more tooling industry, including our bursary holder, Brandon than 18 500 young people in formal Kiesman. His journey has been both a rollercoaster ride learnerships with 8 822 successfully and a fairytale. completing the process. Furthermore, about 9 000 unemployed learners Should you have graduation ceremonies, the launch of completed their training and studies. projects or other interesting skills development stories and pictures, kindly send them to: In addition, in those critical skills programmes covered by sector agreements with FET college and HET institutions, achieve@merseta.org.za learners were assisted in gaining work experience locally and abroad, at least 70% of them found placement in Disclaimer: Please note, the editor reserves the right employment or self-employment. About 3 000 learners to withhold articles due to space limitations or for any were assisted and 800 were formally employed. other reason. Mindful that a nation that does not invest in its youth has no future and does not deserve one, we recently Be blessed! celebrated the artisans who have qualified through the AATP system up to the year 2012. We must continue our quest to ensure that young people acquire the relevant skills to boost the manufacturing and engineering sector. I urge you to read these thought-provoking pieces and find out how merSETA is changing the lives of South Africans. Sibongiseni We also profile the science, engineering and technology Ziinjiva Ka-Mnguni project, which is aimed at increasing the flow of skills Editor in the scientific and engineering industries. The South African Automotive Week is gaining momentum; this is where thought leaders in the automotive sector meet and discuss solutions to the challenges at hand. I urge you to register for the conference at www.saaw.co.za We also look at the previous quarter’s events and focus on the partnerships the merSETA struck recently with Northlink FETC and the Automobile Association. Staying with the automotive sector, BMW SA will take a lead role in the automotive sector with an initiative to train 1 300 4 Achieve June 2012
CEO’s Column A view from the top The economic crisis plaguing Europe is still having severe repercussions on our economy, with trade between the northern hemisphere and our shores at lower levels than in the previous three years. But our public spend will keep our economy stable. G overnor of the Reserve Bank Ms for tourism and business processes. We are focusing Gill Marcus warned earlier this month on the necessary outsourcing and cross-cutting skills that the global economy was in a “very, required by all sectors, especially finance, project very precarious situation”, adding managers and managers in general. that this would impact on South Africa through reduced trade, lower At least 23 000 artisans will begin training in 2012 commodity prices and weak growth. sponsored by all artisan-focused SETAs. Further, the creation, research, management and fostering of While this might sound gloomy, the reverse is true. partnerships between SETAs, higher education and the Government is set to spend more than R800-billion in further education and training sectors remains a key national infrastructural projects, with thousands of jobs programme of ours. being created. We are well aware of the need for coherence and “The massive investment in infrastructure must leave articulation in our qualifications framework, including more than just power stations, rail-lines, dams and roads. the integration of theory and practice (apprenticeships, It must industrialise the country, generate skills and boost learnerships, internships and candidacies – workplace much needed job creation,” President Jacob Zuma said pedagogy), access, career mapping and pathways. in his State of the Nation Address. Understanding the realities, demands and challenges of the labour market and the knowledge economy are Overall R802-billion in public infrastructure development crucial to our success. will be spent over the next three years. Given the huge financial outlay, we are girding our loins This includes: to continue making a difference to our economy. The • R292-billion in South Africa’s energy sector including merSETA has performed in a sterling manner in the last Eskom’s programmes; four years. The next three years will be even better. • R39-billion in hospitals and clinics; • R226-billion in transport and logistics; • R32-billion in education infrastructure; and Thank you. • Transnet’s R300-billion in capital projects. The opportunities for massive training and employment are Sincerely, enormous. Yes, South Africa has a serious lack of high-level, world-class engineering and planning skills for the “network industries” - transport, communications and energy - which are at the core of our infrastructural programme. There is also a dire lack of artisan and technical skills. But government and industry are gearing up to meet these shortfalls by giving priority to these infrastructural Dr Raymond Patel building blocks. CEO merSETA As SETAs, we are focusing on creating training opportunities to ease the lack of specific skills required 5
SETA News SET – developing future engineers and artisans By Sibongiseni Ziinjiva Ka-Mnguni The Science, Engineering and Technology Project (SET) has once more exceeded expectations. The project is spearheaded by the merSETA in partnership with Star Schools. E arlier this year, Minister of Basic The objective is to develop a strategy and plan for the Education Angie Motshekga highlighted future implementation of a science, engineering and the challenges and plans to enhance technology capacity-building initiative in schools, based the quality of Mathematics and Physical on the promotion of linkages within companies in the Science. manufacturing and related services sector. Last year, 104 033 learners passed Mathematics while The project is one of the merSETA’s responses to 96 441 learners passed Physical Science, she said. Government’s approach to improving the quality of life for all South Africans. “We have a strategy in place which we will vigorously implement this year to improve the pass rate and the In its third year of implementation, the project had an quality of Mathematics and Physical Science – the intake of 300 learners in the 2011 academic year; Grade National Strategy for Mathematics, Science and 12 learners had a 98% pass rate, with 78 distinctions Technology Education. A vital cog in our strategy is and 73% university entrance passes. to work with partners, including those in the private sector, higher education institutions and NGOs,” she Excited about the results, SET Project Manager pointed out. Azwifaneli Tshisikamulilo reported that the merSETA Incubator School learners achieved a pass rate of In response to the country’s skills shortage and the 99%. “The Mathematics pass rate is 91% and the government’s call for partnerships, the merSETA Physical Science an impressive 96%. An astonishing 78 launched the SET project in 2009 to increase the pool of distinctions were achieved,” he said. “It must, however, science, engineering and technology learners. be noted that there has been a disappointing drop of 6 Achieve June 2012
“Last year 104 033 learners passed Mathematics, while 96 441 learners passed Physical Science... ” SET learners hard at work 7
SETA News “...learners are sourced from underperforming schools, in areas where poverty and hunger is a way of life.” 10% in the achievement of Bachelor passes from 83% in 2010 to 73% in 2011. We attribute this partly to the hard financial times that many families faced. Providing transport money for their children to get to classes on Saturdays was a luxury many could ill afford, the consequence of which meant learners missed out on certain important sections of work. Despite the challenges, 219 learners qualified to study for university degrees and a further 65 were eligible for acceptance for Diploma and University of Technology courses respectively. Azwifaneli said learners are sourced from underperforming schools, in areas where poverty and hunger is a way of life. “The incubator programme has enabled them to achieve what is almost impossible for many of their peers. This provision of a supportive education system has given them the opportunity to enter the doors of higher education institutions,” he said. The serious concern is around the number of passes in Mathematics nationally – 104 033 in 2011 – which is less than the 124 749 of 2010. The pass rate for Mathematics was 46.3% in 2011, a decline from 47.4% in 2010. The pass rate for Physical Science in 2011 was 53,4% as compared to 47.8% in 2010. The number of passes in Mathematical Literacy was 236 548 for 2011 compared to 241 576 for 2010. Employers and the industry have raised concerns about the declining pass rate in our schools. In 2008 the pass rate was 60.8%, in 2009 it stood at 62.5% and in 2010, the pass rate shot up to 67.8%. This represented an increase of 7.2%. Azwifaneli described the courageous performance by learners as a sign of good things to come and urged the 2012 class to do even better. “The merSETA is indeed encouraged by the outstanding morale learners have displayed with many having made major sacrifices to achieve their goals,” he concluded. 8 Achieve June 2012
Anti-clockwise from top: Science, Engineering and Technology Project Manager Azwifaneli Tshisikamulilo and SET Learners 9
Features Introducing the New merSETA Governing Board members This is the third and last segment introducing the merSETA Governing Board members to our stakeholders and the public at large. In our March edition we introduced the following Board members: Ms Janet Lopes, Mr Thapelo Molapo, Mr Xolani Tshayana and Mr Anton Hanekom. Alex Mashilo Member of the Governing Board Ministerial Appointee Education and training • Master of Arts (MA) Degree (Wits) (Labour Policy and Globalisation) • National Diploma - Engineering • NQF 7 Diploma (GIMT) - Labour Law • Trade Certificate (COTT, now INDLELA) - Engineering, Electrician • Senior Certificate and N3 Certificate Experience Presently working for NUMSA as Head of Department for organising, campaigns and collective bargaining. Previously served in NUMSA as national education officer and head of department of education and training, head of election campaign and spokesperson. Received training and worked in the automotive industry, served since matriculation to date as community activist with focus on youth and matters affecting them, education and training being one. reviously served in student leadership at institution level, provincially and nationally in P further education and training. Previously served on the Energy Sector Education and Training Authority. 10 Achieve June 2012
Fiona Tregenna Member of the Governing Board Ministerial Appointee Experience Currently Associate Professor in the Department of Economics and Econometrics at the University of Johannesburg. Previously worked in the economic policy field in South Africa, at universities in South Africa and abroad, and as a consultant to various research institutes and international organisations. Holds a Ph.D. in Economics from the University of Cambridge, a Master’s degree in Economics from the University of Massachusetts, and degrees from the University of the Witwatersrand and the University of KwaZulu Natal. Has presented her research at many conferences around the world and her work has been published in a number of books and international journals. Jakkie Olivier Member of the Governing Board Organised Employer Experience 19 years in the Retail Motor and Component Manufacturing Industry Serves on Boards of RMI, MIFA (Pty) Ltd, MHC Medical Aid Fund and MIBCO. Last 12 years actively involved in Skills Development within the Retail and Motor Component Industries through the merSETA structure (previously also on the Motor Industry Training Board – MITB) and the RMI Training Department. John Wilson Member of the Governing Board Organised Employer Experience Responsible for the training and development of employees throughout the group including Learnerships, Apprenticeships, In-Service Trainees, Supervisory and Management Development. Development and control of Workplace Skills Plans and Strategic Planning initiatives 2003 - Current Group Manager Training and Development, Apollo Tyres 1982 - 2003 Training Manager: The Lion Match Co. 1980 - 1982 Training Officer (Engineering and Production) 1979 - 1980 Toolroom Foreman 1975 - 1979 Tool and Diemaker 8 years’ SETA Experience (Merseta) 3 years’ SETA Experience (F.I.E.T.A.) Deon Reyneke Member of the Governing Board Organised Labour Experience Started working for Eskom at the Matimba PowerStation in 1990. Worked for Eskom for 20 years involved in trade union activities for several years as a full time shop steward in Eskom. Thereafter, appointed permanently in Solidarity and worked as an Organiser in Eskom, Telkom and then the Metal and Engineering sector. After five years appointed as Head of the Metal and Engineering sector. 11
Features WHEELS ROLLING AT BMW SA TO TRAIN 1300 POST-SCHOOL YOUTH By Independent Correspondent In 2012, BMW SA will take a lead role in the automotive sector with an initiative to train 1300 post-school youth. A lthough BMW SA has been a loyal The NSDS lll states that priority must be given to supporter of skills development during strengthening the relationship between FETCs, SETAs the past 12 years, this massive project and employers. The partnership agreement is in line with will be ground-breaking in the context this directive as evidenced by the on-going cooperation of the third National Skills Development between BMW SA, ORBIT colleges, ARVATO and Strategy (NSDS lll). In the strategy there merSETA throughout the planning stages. is a particular emphasis on providing access to learning opportunities for post-school learners, specifically Emphasis on work-integrated learning work-integrated learning opportunities. In this respect, Nick van Rensburg, Technical Training Manager at BMW the BMW SA initiative could be seen as a vote of SA, explained that the post-school youth project is aimed at confidence in the NSDS lll and the South African youth. preparing the learners for work-readiness to ensure greater employability. The BMW SA project leader, Kobus Potgieter FET College public-private partnership stated that theoretical and basic practical training that was The project will be rolled out in a public-private done at the Mankwe Campus needs to be topped up with partnership between a public Further Education and training in the actual work place, hence the importance Training (FET) College called ORBIT colleges and a of opportunities created in occupational training initiatives private FET provider, ARVATO. The ORBIT college is where applied practice is integral to the learning process. located in the North West province. There are three campuses at Rustenburg, Brits and Mankwe, in relatively “The project is therefore aimed at opening possible close proximity to the BMW SA plant in Rosslyn, employment doors for the learners. On completion of Pretoria. The merSETA facilitated the collaboration the training, learners should be more employable in the between all the role players where BMW SA will act as automotive manufacturing sector and the related supplier the lead employer. network,” added Mr. Potgieter. 12 Achieve June 2012
From Left, Sunette Aylward(ARVATO), Henno Swanepoel (ORBIT), Kobus Potgieter (BMW SA, Project Leader), Maryna Marais (ORBIT, CEO), Cyril Khambula (BMW SA, HR Director), Solly Matjiane (ORBIT), Nick van Rensburg (BMW SA, Technical Training Manager). BMW SA project deliverables The BMW SA project’s training deliverables will revolve The BMW SA public- around three skills programmes, namely basic skills for automotive body construction, automotive body private partnership panel assembling and vehicle testing and components adjustment. These skills programmes form part of should lay a foundation the NQF Level 2 National Certificate in Automotive Manufacturing and Assembly (NCAMA). for all the parties A learner intake will be done on both the body involved to develop the construction learning programmes, as well as on the body panel assembling programme. A prerequisite for entering required infrastructure any one of the three skills programmes is Grade 12, with an average pass of 50% and above. The respective for future collaboration skills programmes are four months long, inclusive of the compulsory applied practical component. Sustainability The BMW SA public-private partnership should lay a foundation for all the parties involved to develop the required infrastructure for future collaboration. On-going project monitoring and evaluation will also be able to inform further education and training development concepts. Both Nick van Rensburg and Kobus Potgieter expressed their enthusiasm on BMW SA’s initiative, aimed at building sustainable partnerships and preparing post- school youth for decent work opportunities. 13
Features RGC advances skills development The shortage of toolmakers in South Africa is a serious threat to direct investment and job creation. RGC Engineering in partnership with the Toolmaking Association of South Africa (TASA) is on a crusade to revitalise the industry. The South African Manufacturing sector contributes 40% to South Africa’s Gross Domestic Product, writes Sibongiseni Ziinjiva Ka-Mnguni. R GC Engineering (PTY) Ltd was cover all sectors and on the tooling products we mainly established in 1960 by Rolando deal with the aeronautical, automotive and packaging Grech-Cumbo as a small business in industries,” says Mr Grech-Cumbo. Johannesburg with two Tool and Cutter Grinders. At the time, it provided a tool- Challenges facing the industry sharpening service to local engineering A serious challenge facing the industry is the shortage of firms. Current CEO, Mr Aurelio Grech-Cumbo, son of skilled toolmakers. According to Mr Grech-Cumbo, there Rolando, took over the reins in 1994 and aims to keep is significant capacity for toolmaking in the country. RGC on the cutting edge of development and technology. “We haven’t been training toolmakers in SA seriously Dedicated to supplying quality products with the highest since 1987, and we basically have been left behind on standards of accuracy, the company’s range increased a world comparative standard. This is mainly due to the to the design and manufacture of specially produced lack of development of an education curriculum from our form tools, jigs and fixtures. It also introduced NC & technical schools up to universities. CNC machining of high precision tooling and small batch components, leading subsequently to a full High Precision “However, we are currently addressing that with an Manufacturing facility being established. initiative with TASA, called the National Tooling Initiative Programme (NTIP). This programme looks at bringing “We are fairly specialised. We work mainly on high- back the skills, working through colleges and universities precision tooling, high-tech equipment and we also to bring them up to date with internationally acceptable manufacture specialised inspection and gauging systems standards to the industry. as well as specialised fixturing, and work holding fixtures. The company also manufactures specialised tooling for “We are developing the curriculum for toolmaking and moulding and injection moulding and die casting. But we are currently busy registering the new toolmaking our speciality is in the high precision inspection area, curriculum qualification with SAQA. So it will eventually where we produce specialised inspection systems for the be an internationally recognised tooling qualification. manufacturing industry. The NTI is now in the second phase, where we have actually put the necessary curriculum into the colleges “We cover most sectors because tooling cuts across all for our first basic entry level programme and our first year manufacturing sectors. On the measuring systems, we apprenticeship. We currently have about 800 toolmaking 14 Achieve June 2012
A serious challenge facing the industry is the shortage of skilled toolmakers. According to Mr Grech-Cumbo, there is significant capacity for toolmaking in the country Anti-clockwise from top: RGC Engineering CEO Aurelio Grech-Cumbo and RGC employees 15
Features students in seven colleges countrywide. The need is element in the manufacturing process. Because this is around 6000,” elaborated Mr Grech-Cumbo. the artisan who understands how the tool should be made and how the tool should be operated in order to Mr Grech-Cumbo indicated that the pilot programme maximise productivity.” would be expanded. “We hope that by 2015, we would have reached the set targets, though this will largely Building partnerships and creating employment depend on government support and funding to put some Mr Grech-Cumbo points out that Stellenbosch University facilities in place at the colleges as well as having the currently runs a student exchange programme for Department of Higher Education and Training on board specialised areas in toolmaking. Benchmarking of the to assist in developing the programme. SA Toolmaking Industry and specialisation in cluster development are two areas of importance recently “We are working with the merSETA for the future addressed by the university. development of the programme and to get the merSETA mandate aligned with the NTI programme which is “The universities are very interested in the programme. aligned with the needs of the industry.” The difficulty is obtaining the funding and getting people to understand the importance of toolmaking South Africa currently imports R8-billion worth of for its manufacturing capability. If we want to create tooling each year but only produces R2-billion worth of jobs, we need to create manufacturing capacity, tooling, indicating a huge potential for developing the because manufacturing is one of the biggest job toolmaking capacity. creators in the country. As most toolmakers are SMEs, the biggest challenge is “We are currently working with National Institute for finding the correct labour, skill and finance for the capital Metalworking Skills, which is the American standard for investment that is required for developement. education qualifications, and the curriculum is based on the National Institute for Metalworking Skills (NIMS) “Without tools, there is no manufacturing and toolmakers standard USA. But it has been adjusted for South African are utilised also in running production efficiently. conditions and this will take us to National Qualifications Framework (NQF) Level 4. Beyond NQF Level 4, we “Understanding how the tool works and the are cooperating with other technical institutes, mainly importance of the tool is what actually creates those in Europe, because we have found that the level productivity and that is why the toolmaker is a critical of education and curriculum available is far better in 16 Achieve June 2012
Europe for that standard of education. We also cooperate “It could be a with some of the German universities such as Aachen, Dresden, Chemnitz and the Fraunhofer Institute.” minimum of three Describing the interest from young people, he says to four years and there’s enthusiasm, because where manufacturing was once perceived to be a low end dirty job, it has since been converted into a high-tech clean job, partly another four years due to automation and the hi-tech requirements of the toolmaking Industry. for that person to “It’s a very high-tech industry where you have the get some serious requirement for high level skills in the design and in computer-aided programming and machining processes. practical on-the- Machines are nowadays all high tech which are CNC controlled, so it’s no longer only manual machinery.” job experience When asked about the duration of training, Mr Grech- Cumbo points out that it depends on the capacity of the and only after person to acquire those skills. “It could be a minimum of three to four years and another four years for that person eight to 10 years to get some serious practical on-the-job experience and only after eight to 10 years can we safely say we have a can we safely say Master Toolmaker.” Toolmaking jobs pay far above average wages because of we have a Master the skills needed and the demand for such skills. Toolmaker.” The future outlook for the tooling industry Mr Grech-Cumbo believes that once all stakeholders come to the party and understand that tool-making is an essential part of the manufacturing process, they will work towards achieving their targets. On job poaching and inward immigration of the skilled workforce, he is forthright: “Job poaching will never stop until you have an adequate number of toolmakers in the market. So the target is to have enough people. Therefore, our focus is to create a pool of qualified people who are acceptable in terms of the level of education required by the industry. “We need to have people educated to world class standards. If we want to compete on a world class basis, we need to have the correct qualifications and skills to be competitive and comparable to international standards. Failure to do that will not enable us to be fully productive and competitive,” concludes Mr Grech-Cumbo. 17
Features Quality in teaching and learning under scrutiny By Independent Correspondent The first annual quality conference, hosted by Northlink College (SA) and Blackburn College (UK), was recently held in Cape Town. The theme of the conference was “Quality in Training and Learning”. The conference saw about 150 delegates from all over the country, including both the college and the private “It is crucial that South sector, being informed about the current situation in quality in teaching and learning in the country and Africa’s FET colleges suggested tools on how they could improve their quality of service in their respective organisations. position themselves It is crucial that South Africa’s FET colleges position themselves as institutions of choice for post-school as institutions of education, taking cognisance of the number of learners flocking to universities in comparison with the FET choice for post- colleges. Addressing the high-level conference, merSETA CEO Dr Raymond Patel said that quality teaching and school education, learning meant that both educators and learners were involved in lifelong learning. taking cognisance “Interesting studies have been done about institutions as learning organisations and why some institutions could be of the number of seen as more successful than others. Visionary leadership at the FET institutions is an essential element in institution learners flocking building. However, vision-building is essentially a collective activity and something that is not just the prerogative to universities in of management. We have to ensure we have learning organisations,” Dr Patel told delegates. comparison with the “We are inclined to play the blame game when our institutions and our learners are not successful. We FET colleges.” blame new curricula, changes in national and provincial 18 Achieve June 2012
merSETA CEO Dr Raymond Patel delivering a keynote address structures, but we very seldom ask ourselves what continuous professional development remains at the core our professional role as educators is to ensure that we of quality teaching and learning. implement new strategies relevant to our learners and to society as a whole. In my view, the concept of relevance “Workplaces must also engage with all to ensure educator means that what we teach and how we teach must have professional development is aligned to current knowledge a currency in the marketplace. and practices in the workplace.,” he said. “Are we educating our learners so that they can do a “We are glad to have been able to partner with the job or are we educating our learners so that they are merSETA and our colleagues from Blackburn College and employable and will have the knowledge, skills and values we look forward to enhancing the quality that we produce to integrate successfully into workplaces or start their own not only in the FET college sector, but in other external, businesses? In other words, can we remotely claim quality private sector organisations in South Africa”, Trish van der in teaching and learning if we have not synchronised our Merwe, DCEO: Innovation and Development at Northlink understandings of what is required by the world of work? College told delegates. “From a Seta perspective, the world of education and The merSETA reaffirms its continued support for Northlink training for and in the workplace is our focus and our College in its quest to improve the quality of teaching and main concern. FETCs must be integral to SETA thinking, learning in the country. planning and programmes,” Dr Patel said. For further information: “This partnership with Northlink College in collaboration Rene Bonzet with Blackburn College for the future has been a match HOD: Corporate Communications & Marketing made in heaven and we look forward to working with Tel: + 27 (021) 970 9046 them to further the quality in teaching and learning in the Email: rbonzet@northlink.co.za country,” he added. Bheki Mahlobo, acting Deputy Director General: Further Education and Training (DHET), told delegates that 19
Features Santam launches learnership programme South Africa’s leading short-term insurer, Santam, recently launched a watershed motor vehicle learnership programme at a glittering ceremony in Menlyn, Pretoria. The programme will run over a period of three years and is aimed at addressing the scarce skills shortage, writes Sibongiseni Ziinjiva Ka-Mnguni. It was a moment of celebration as Santam committed • LEO ( lost economic opportunity), the money to train nine learners on a motor vehicle learnership. unnecessarily spent on claims in respect to Learners will complete the first year with a full qualification, inappropriate skills applied. NQF Level 2 Automotive Body Repairer. The second year He said Santam was committed to skills development will be a skills programme consisting of a combination of and would make sure appropriate skills development unit standards at NQF Levels 3, 4 and 5. The last year becomes a reality as outlined in their strategy. will consist of a basic insurance qualification, 60 credits and the full assessor development programme through Speaking at the event, merSETA CEO Dr Raymond Patel, Santam’s training fraternity. said that apart from restoring to previous levels the lives and possessions of people affected by adversity, the Santam’s Gerhard Genis took the opportunity to thank short-term industry must be congratulated on its social the host companies, Motor Body Repairer (MBR) for responsibility programmes. accommodating Santam in this learnership and also thanked the merSETA and South African Motor Body “Few know that Santam, while it is the largest short- Repairer Association (SAMBRA) for their involvement and term insurer, is also committed to social transformation support for the programme. and responsibility. The merSETA research indicates that Santam spends 50% more than required on skills He outlined Santam’s strategy and challenges in respect development for previously disadvantaged individuals. of motor assessors - the challenge in acquiring the This is clearly above the 1.5% stipulated by the Financial required skills with reference to the: Sector Charter. • The cost implications of scarce skills; • The sustainability in respect to cost for scarce skills “Thus, congratulations on your Motor Vehicle Learnership (the increase in acquiring these skills); Programme are in order. By offering this programme, you • Importance of skills development for long-term are squarely in line with the merSETA’s vision of closing sustainability of the entire motor industry; and the skills gap,” concluded Dr Patel. 20 Achieve June 2012
“He said Santam was committed to skills development and would make sure appropriate skills development becomes a reality as outlined in their strategy. ” Top and bottom: merSETA CEO Dr Raymond Patel and learners 21
Features New decentralised trade centre established in the Eastern Cape By Sibongiseni Ziinjiva Ka-Mnguni A historic moment unfolded in the Eastern Cape when the Lovedale Public FET College recently signed a Service Level Agreement to establish a Decentralised Trade Test Centre in King William’s Town. This development is a first for the college and the community of King William’s Town. T he move was welcomed by the community Adrian Estment became the first student to successfully as apprentices previously had to travel to complete his Level 1 trade test in motor mechanics at the Port Elizabeth to write their trade tests. newly-established centre. He is the first student to graduate Delivering the keynote address, the CEO of since Lovedale Public FET College became a fully certified Lovedale, Mr Nceba Stofile, emphasised that decentralised trade test centre for the automotive trade. He the opening of the trade test centre would is an apprentice at Buffalo Toyota in King William’s Town. He contribute to addressing the skills crisis in the country. completed his Level 1 training test which involves learning areas such as how to carry out a minor service and measure “In adherence to an earlier call made on colleges by engine components. He was also required to write a theory the Minister of Higher Education and Training, Dr Blade test upon completion of his two practical tests. Nzimande, to forge partnerships and work towards improving the quality of education, we are pleased that we were able to heed the call and establish the centre.” Representing the merSETA at the event was the merSETA Eastern Cape Quality Assuror, Mr Yusree Petersen, who “...we are commented that the centre was welcome as the demand for trade testing was significant in the area. “Over and pleased that above this, the merSETA will be conducting regular quality assurance visits to ensure that Lovedale as a centre we were able constantly meets the stringest requirements to eliminate any possible discrepancies.” to heed the call The delegates present were taken on a tour of the and establish the centre.” workshops where the trade tests will be conducted and expressed their satisfaction at the quality of the centre. 22 Achieve June 2012
AA and the merSETA join forces By Achieve Correspondent The Automobile Association (AA) and the Manufacturing, Engineering and Related Services Sector Education and Training Authority (merSETA) have joined forces to assist small companies in South Africa. The two have started an apprenticeship training programme aimed at creating skilled artisans for the Diesel Mechanic, Motor Mechanic and Auto Electrician trades. The merSETA will provide financial support and the AA will As the merSETA supplies the grants, current merSETA conduct the training at the Automobile Association Technical levy payers or companies exempt from paying levies, College (AATC) in Midrand, Johannesburg. (with a payroll of less than R500 000 per annum), qualify to participate. The merSETA will supply the apprentices “South Africa’s skills shortage is a topic that continues to through the Unemployment Insurance Fund (UIF) beneficiary stimulate debate, as seen in the 2012 Budget Speech. The programme. The AA will then screen candidates by AA’s main focus is the consumer and we want to get more conducting psychometric test and practical assessments. qualified artisans into the industry to improve the service quality,” says Derek Hall-Jones, DM: Road Services and Only screened candidates will be provided to AA Quality Technical at the AA. Assured (AAQA) and other interested companies for employment. Within these companies, qualified tradesmen “The partnership is set to address the shortage and bring in will act as mentors to the apprentices and ensure their more qualified artisans by assisting businesses that do not competence after the three year training period. have the resources to apply for grants.” 23
Features Eskom launches new welding initiative By Natasha Odendaal State-owned power utility Eskom launched the Welding School of Excellence, its latest addition to the Eskom Academy of Learning (EAL) The Midrand-based welding school, which falls under and engineers, are required over the next five years for the EAL’s Artisan, Operating and Maintenance Centre of Eskom’s new build programme. This excludes the highly Excellence, will train about 700 potential welders in the specialised skills required with technology transfers next seven years at a cost of R357-million. The school associated with nuclear design and manufacturing. currently has an enrolment of 150 learners, half of whom are women. Gigaba, who officially opened the school, said it was estimated that South Africa faced an immediate shortage “This is one of the initiatives which will enable us to play of about 58 000 artisans, while 52% of the artisans in the a leading role in developing critical and scarce skills, not manufacturing sector were unqualified and learning on- only for Eskom, but for South Africa,” said Eskom CEO the-job rather than obtaining skills through an accredited Brian Dames at the opening ceremony. The programme, training institution. Further, a significant social and which is internationally accredited and recognised in 54 economic infrastructure public investment programme, countries, was developed under the guidance of the which would be rolled out over the next five to 10 years, Southern African Institute of Welding (SAIW) and will train would increase the demand for skills in the country. welders, welding inspectors, coordinators, supervisors, specialists, technologists and welding engineers. “The challenge of production adequate for these projects is compounded by the reality that 30% of Eskom and The school is part of Eskom’s professional welding capacity State-owned Transnet’s artisans, technicians and development programme and aims to ensure adequate engineers are approaching retirement,” pointed out skills are available as the company moves forward with Gigaba. To meet the New Growth Path’s target of creating its projects. Eskom is currently undertaking a new build 50 000 additional artisans by 2015, the scale of the programme, as well as maintaining and upgrading existing country’s artisan training programmes, as well as their power stations for optimal performance. efficiency needed to be expanded. However, the company has reported a shortage of Gigaba would use State-owned enterprises to kick off sustainable welding-related skills, as the total welding skills development programmes and lead the way in performance on the new build programme, as well as at strengthening South Africa’s economy and creating existing power stations, does not meet their needs. This jobs. He indicated that State-owned companies are has required the company to make use of foreign welding key to developing skills as they had the organisational professionals. Public Enterprise Minister Malusi Gigaba capacity to stimulate demand in the economy through said about 24 000 artisans, as well as 3 000 scientists building programmes. 24 Achieve June 2012
“We need to expand our output thorough State-owned African Airways, South African Express and the South company training facilities and enhance the Further African Forestry Company were also leveraging their Education and Training system through partnerships and training facilities to produce scarce and critical skills for the sharing of knowledge,” he explained. Eskom continues economy, concluded Gigaba. to invest close to R1.3-billion each year in training and skills development. The EAL currently has an intake of 6 400 learners across its schools, which include engineering, operational services and artisan, operating and maintenance “We need to expand programmes. The company has committed to train an additional 5 000 learners through its 24 training centres our output thorough and 244 on the-job training sites. “As a state-owned enterprise, we have been tasked with State-owned company playing a key role in skills development and job creation. We have concrete plans to implement programmes training facilities and to develop scarce skills, which South Africa needs, in partnership with the original equipment manufacturers that enhance the Further supply Eskom, as well as with the Further Education and Training colleges,” Dames said. Transnet has established its own skills development programmes – “schools of Education and Training excellence” -- for each Transnet business unit. system through Gigaba pointed out that Transnet’s training spanned 20 campuses, which developed skills relating to ports, rail, partnerships and pipelines and engineering. Further, the company provided general bursaries to the value of R144-million and was spending a further R73-million on artisan bursaries. The sharing of knowledge.” group was already training 854 artisans. Denel, South 25
Success Stories Brandon set to shake the world By Sibongiseni Ziinjiva Ka-Mnguni The merSETA bursary holder, Brandon Kiesman, represents the new generation of aspiring engineers intent on changing the face of engineering for the better. He belongs to a generation inspired by the past, and propelled by the present. It was after all Henry David Thoreau who said every generation laughs at the old fashions, but follows religiously the new. Brandon was born in Galeshewe, Kimberley, before his He is self-motivated and passionate about how things work. family moved to Pretoria. His primary schooling was at He remarks that we often take things at face value, but as an CS Fourie in Eesterus, outside Pretoria, before moving to industrial engineer, his role is to know the processes involved Germiston High School where he matriculated. and come up with solutions to improve them. He was an A-student at primary level, but his grades He is grateful for the opportunity granted by the merSETA dropped mainly due to a change in schools. However, he to study further and is optimistic about the future. completed his matric and immediately registered for the National Diploma in Industrial Engineering at the University of “I see my speciality in pneumatics, hydraulics, oil Johannesburg (UJ) where he is currently pursuing a B-Tech. pressure and air pressure. Research shows that there are few people specialising in those fields. One of the He acknowledged that the transition from high school positive features of engineering is the fact that it doesn’t to university was a challenge as he had to change his confine you to doing one thing – I intend to branch out normal routine. It is this routine that can make or break a of industrial engineering to mechanical engineering in the person as some people take a while to adapt. future,” commented Brandon. His career choice was largely influenced by a number of Like other youngsters growing up with a single parent, factors. “Looking at what is required by the labour market he faced major challenges. His mother is a nurse and right now and the fact that I was always the naughty one currently works in Saudi Arabia. Though he misses her, at home, I always wanted to figure out how things work. I he has to reach his goal. “My family is supportive of me. would break things and fix them, playing the handyman. I grew up surrounded by women, my mother and my grandmother. They demand a lot from me…and they will “I have always been eager to find out how the always demand the best and push me all the way.” engineering process unfolds and how machinery works. For example, the cup of coffee that you drink…do you He says the overwhelming support he receives serves as know that a whole lot of work has gone into refining that an inspiration to do well academically. coffee?” asks Brandon. “It is not easy because I have to wake up very early in the Fascinated by engineering, Brandon wants to be part of morning to catch a train from home to university. I spend the generation that designs things and makes life easier about six hours travelling, and when I get home I have to for other people. study. Sometimes the train gets delayed and I get home 26 Achieve June 2012
merSETA bursary holder - Brandon Kiesman round about 22:00 but you still have to wake up at 4 o’clock in the morning. It can take its toll on you as a person.” “One of the positive Towards the end of his National Diploma, he did his P1 features of engineering and P2 practicals at Automotive Development Centre at the Ford Incubation Centre, where he did the basics of is the fact that it doesn’t Industrial Engineering. “We were exposed to a number of things, but it also confine you to doing demanded a knowledgeable mentor. With confidence, I was able to apply the theory I had learned at one thing...” university quite well.” The 22-year-old has his future mapped out. “In the This discipline is crucial to the creation of wealth. next five years, I would like to see myself in a junior management position.” According to Mr Dieter Hartman, Councillor: Southern African Institute of Industrial Engineering, South Africa has Research shows that Industrial Engineers are much about 10 000 active engineers. Industrial engineering, he sought after in the modern era where technology has says, is the fastest growing field of engineering, especially become the norm. Industrial Engineering is concerned in the USA. with the integration of resources and processes into cohesive strategies, structures and systems for the “We are greatly in demand in the banking sector, effective and efficient production of quality goods insurance sector; we cross over from the manufacturing and services. which is our original home, to services, into government, into healthcare etc,” he explains. It draws upon specialised knowledge and skills in the mathematical, physical, behavioural, economic and management science and fuses them with the principles and methods of engineering analysis and design to find practical solutions. 27
Success Stories 2011 merseta Bursary graduates Llewell Heinrich Noluxolo Kortjan Jan Mbongeni Mahlangu Cupido Mechanical Engineering Information Technology Chemical Engineering Cape Penisula University of Technology Nelson Mandela Metropolitan University Tshwane University of Technology Pharell Obenebot Sbongile Cassius Chabani Morongwa Martha Mashigo Chemical Engineering Mechanical Engineering Chemical Engineering Cape Penisula University of Technology Tshwane University of Technology Tshwane University of Technology Fauzia Sasman Thulani George Gadlela Karabo Answer Masuku Chemical Engineering Production Management Electrical Engineering Cape Penisula University of Technology Tshwane University of Technology Tshwane University of Technology Bridget Tshamano Motlasi Evaistus Matsunyane Dyondzo Chauke Chemical Engineering Metallurgical Engineering Chemical Engineering Cape Penisula University of Technology Tshwane University of Technology University of Johannesburg Makhoro Samuel Motaung Philangenkosi Peacival Mnqayi Akani Edwin Chuma Electrical Engineering Mechanical Engineering Mechanical Engineering Central University of Technology Tshwane University of Technology University of Johannesburg Mongezi Joshua Pepeteni Gift Mpho Mudau Mahlatsi Confindence Lekoane Mechanical Engineering Industrial Engineering Metallurgical Engineering Central University of Technology Tshwane University of Technology University of Johannesburg Musa Phillemon Lokothwayo Ophelia Mamodutong Phala Rendani Mashamba Electrical Engineering Electrical Engineering Chemical Engineering Durban University of Technology Tshwane University of Technology University of Johannesburg Luvuyo Booi Lydia Popi Phoshoko Nobomi Ntombizodwa Mateza Mechatronics Engineering Electrical Engineering Accounting Nelson Mandela Metropolitan University Tshwane University of Technology University of Johannesburg Xavier Charles Fritz Dumisane Thabang Gugulethu Busisiwe Mpungose Mechatronics Engineering Electrical Engineering Accounting Nelson Mandela Metropolitan University Tshwane University of Technology University of Johannesburg 28 Achieve June 2012
Philani Ndumiso Mvula Lloyd Matthew Blackbeard Nkhetheni Mabuda Industrial Engineering Electrical Engineering Mechanical Engineering University of Johannesburg University of Kwa-Zulu Natal Vaal University of Technology Terrence Mogomotsi Pheko Nthulane Obbakeng Titus Makgato Tshilidzi Emmanuel Mamedzi Industrial Engineering Industrial Engineering Chemical Engineering University of Johannesburg University of Pretoria Vaal University of Technology Pearl Keneiloe Shavhani Nonhlanhla Manana Edwin Maome Chemical Engineering Industrial Engineering Electrical Engineering University of Johannesburg University of Pretoria Vaal University of Technology Promise Sethembiso Ngema Fulufhelo Nomraid Mariba Cole Douglas Noble Chemical Engineering Mechanical Engineering Electrical Engineering University of Johannesburg University of Pretoria University of the Witwatersrand Thembelihle Elizabeth Nkonyane Katlego Micheal Ntlhoro Chemical Engineering Mechanical Engineering University of Johannesburg University of Pretoria Tsakani Radebe Khumbudzo Netshivhangoni Mechanical Engineering Industrial Engineering University of Johannesburg Vaal University of Technology 29
The merSETA joins in the hosting of South African Automotive Week By Independent correspondent The merSETA is joining hands with industry in the hosting of the 23rd edition of South African Automotive Week (SAAW) - the intellectual gathering and market place for automotive manufacturing and related role players on the continent. 31
Events SAAW takes place from 10 to 13 October in Port Governing Board members, including chairperson Ms Elizabeth under the endorsement of The National Phindile Nzimande. Association of Component and Allied Manufacturers NAACAM AGM is also scheduled to take place at (NAACAM), National Association of Automobile SAAW on 11October. The merSETA will also have a Manufacturers of South Africa (NAAMSA) and the Retail strong presence within the week, having reserved an Motor Industry Organisation (RMI). exhibition stand at the trade show to engage industry and communicate its programmes and activities to the Skills development, job creation and auto manufacturing manufacturing sector. growth in South Africa underpin the purpose of the week which includes an international trade show, several The SAAW project director Andrew Binning said that there conferences, site tours and networking functions. The is unprecedented local and international interest in the merSETA has also confirmed that its Eastern Cape third SAAW. Regional Breakfast AGM will take place as part of the activities of SAAW, within the trade show area on Friday, Feedback and the level of interest shown to date October 12 at 08H30. point to SAAW 2012 being “twice as big and twice as influential as SAAW 2009”. The initiative is generally held Objectives of the AGM include: every two years. • Consideration and adoption of the Annual Report “We have commitment that the national and with the Annual Financial Statements for the Financial international presence will be bigger than the previous Year; and SAAW. Africa is seen as a growth market.” The recent • Discussion of any issues raised; announcement by the Chinese truck manufacturer FAW to establish a manufacturing plant at Coega The merSETA AGM will be hosted by the merSETA CEO was proof of this, Binning said. There has also Dr Patel, accompanied by his senior management and been interest from trade groups in Britain where the 32 Achieve June 2012
Delegates at the South African Automotive Week XX Department of Trade and Industry (dti) is arranging an in-bound mission to SAAW. “We have “There is already much interest in a breakfast conference hosted by the original equipment commitment manufacturers (OEMs) to share trends and perspectives with the suppliers. One of the breakthroughs of that the national and international SAAW 2009 was the first-ever informal meeting of key suppliers to all South African based OEMs and the OEM procurement directors. The SAAW 2009 was one of the first industry events in South Africa to introduce a formal match-making meeting programme. presence will be “We helped organise over 300 meetings, and over 11 bigger than the percent of exhibitors closed deals worth more than half a million rand each,” Binning said. previous SAAW. Recognising the value of SAAW, the industry is supporting the event in the form of sponsorships of a number Africa is seen as a of activities and events for SAAW 2012. The main event is supported by the Eastern Cape Development growth market.” Corporation, the Coega Development Corporation and the Nelson Mandela Bay Municipality. Comprehensive information and booking details are available online at www.saaw.co.za 33
Events Quarter Events of the The month of June is a significant month in that as a country we celebrate the youth of 1976. The youth of 1976 took it upon themselves to throw stones at the oppressor in protest against the use of Afrikaans as a medium of instruction. Fast forward, the youth of 2012 is gathering the stones to build and develop the new South Africa and the merSETA was in the forefront of this revolution. The merSETA joined in the celebrations by participating in a number of career exhibitions. The aim of the exhibitions was to sensitise learners about the critical and scarce skills in the manufacturing and engineering sector. Anti-clockwise from top: The merSETA celebrated youth month in East London and Soweto career expos; Orion College career exhibition; Sekhukhune career expo in Limpopo; Botshabelo career expo; Soshanguve career fair and Beaufort West career exhibition 34 Achieve June 2012
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