2021 Training Course Catalog - l - MTS Systems
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I M P R OVE YO U R TESTI N G EFFICIE NCY AND MAXIMIZ E SYST E M P E RFORMANC E W I T H MTS TRA IN IN G . THES E E XP E RT LY LE D COURSE S P ROVIDE HANDS-ON LE A R NI N G TO M AKE SU RE YOU ARE T HOROUGHLY FAMILIAR W IT H YOUR T E S T SYSTEMS AN D KN O W HOW T O OP E RAT E T HE M E FFE CT IVE LY. IN A D D I T I O N TO A BROA D SELEC T ION OF STANDARD COURSE S, MT S CAN C U S T O MI ZE CO U RSES TO M EE T YOUR SP E CIFIC LAB NE E DS AND DE LIVE R T H E T RAI N I N G AT O U R TRA I NING CE NT E R OR YOUR W ORKP LACE . Training Centers Americas Training Center Asia Training Center Europe Training Center MTS Systems Corporation MTS Korea, Inc. MTS Systems GmbH 14000 Technology Drive 4th F., ATEC Tower, 289, Pangyo-ro, Hohentwielsteig 3 Eden Prairie, MN 55344-2290 Bundang-gu, Seongnam-si, 14163 Berlin USA Gyeonggi-do 13488 Korea Germany Telephone: 1-952-937-4000 Telephone: +82-31-728-1600 Telephone: +49-30-81002-8222 Toll Free: 1-800-328-2255 E-mail: mtsk-info@mts.com E-mail: training.europe@mts.com E-mail: info@mts.com Internet: www.mts.com 2
Course Selection Overview Training alternatives As your partner in successful testing, MTS can provide onsite presentations MTS provides in-depth, focused training of all course offerings. MTS also has the on the operation of the products you have expert capability to develop custom purchased. We offer classroom training in courses on a broad range of test-related three Regional Training Centers, located subjects not covered in the course schedule. in the USA, Korea, and Germany. (Please allow three months for onsite AEROSPACE (STRUCTURAL & COMPONENT) course scheduling.) AMERICAS TRAINING CENTER EUROPE TRAINING CENTER GEO & CIVIL ENGINEERING ASIA TRAINING CENTER GROUND VEHICLES BIOMEDICAL MATERIALS Test System Operation & Application Theory Courses D E S C R IP TIO N PA G E NU M B E R SERVICE PRODUCT CODE Damper Test System Operation √ 5 √ √ TRDTSOC Durability Testing Technology √ √ 6 √ √ TRDTTC Elastomer Testing on Controllers with MTS Series 793 Software √ √ √ 7 √ √ TRETC793C Test Rig Design √ 8 √ √ √ √ √ TRTRDC Software Operation Courses D E S C R IP TIO N PA G E NU M B E R SERVICE PRODUCT CODE MTS Hardware Concepts & Series 793 Software √ √ 9 √ √ √ √ √ TRCAHOMTWC MTS Series 793 Advanced Software Operation √ 10 √ √ √ √ √ TR793ASOC MTS Series 793 Software with MultiPurpose TestWare® (MPT™) Test Design √ √ √ 11 √ √ √ √ √ TRCAMTSC MTS Series 793 Software with MTS TestSuite™ Elite (mpe) Test Design √ √ √ 12 √ √ √ √ TRCAMTSMSC MTS TestSuite Multipurpose Elite (mpe) Software √ √ √ 13 √ √ √ √ TRMTSMSC MTS TestSuite TW Software √ √ √ 15 √ √ √ √ √ TRTSTWEC MTS TestSuite mpe Advanced √ 17 √ √ √ √ √ TTRTSMPEADVC MTS Acumen Operation with MTS TestSuite Multipurpose Elite Software √ 18 √ √ √ TTRACUMTSMPE AeroPro™ Software Operation* √ 19 √ TRAPOC AeroPro Administrator* √ √ 19 √ TRAPAC Fatigue & Fracture with MTS TestSuite Software* √ 20 √ √ √ √ √ TRFFSC Component RPC Pro Software Operation √ √ √ 21 √ √ TRCFPSOC RPC Pro® Software Operation √ √ √ 22 √ √ TRRPSOC RPC Pro® Advanced Software Operation √ √ √ 23 √ √ TRRPASOC RPC Pro® Fatigue Tools √ √ √ 24 √ √ TRBRPPFATADDC RPC Pro® Fatigue Tools - (Advanced) √ √ √ 25 √ √ TRARPPFATADDC RPC® Connect Advanced Software Operation √ √ √ 26 √ √ TRRPCCASOC RPC® Connect Basic Software Operation √ √ √ 27 √ √ TRRPCCBSOC RPC® Connect User Transition from RPC Pro √ √ √ 28 √ √ TRRPCCUTRANSC Training/Consulting Package SERVICE PRODUCT CODE MTS TestSuite MPE Training/Consulting Package (Contact MTS Training for details) 14 TTRTSMPETCP MTS TestSuite TWE Training/Consulting Package (2 days software training plus 2 days consulting on custom test methods) 16 TTRTSTWETCP RPC Pro® Software Training Course Comparison Comparison Charts 32-33 * Not regularly scheduled, but available on request. On-Line Training DESCRIPTION SERVICE PRODUCT CODE RemoteTR - Series 793 Configuration 29 TTR793CONFIG RemoteTR - Series 793 Operator Introduction 29 TTR793OPINTRO RemoteTR - MultiPurpose TestWare Operator Introduction 30 TTR793MPTINTRO RemoteTR - TestSuite mpe Operator Introduction 30 TTRTSMPEOPINTR RemoteTR - TestSuite twe Operator Introduction 31 TTRTSTWEOPINTR RemoteTR - TestSuite twe Test Design & Results 31 TTRTSTWEEXPDTA 3
Registration To register for an MTS training course, call Cancellation policy Training at your facility can be more the appropriate Regional Training Center. cost effective MTS reserves the right to cancel a class » Americas Training Center if there is not sufficient registration four If you have a large group needing training, 1-952-937-4000 weeks prior to the start date of the class. consider the cost effectiveness of having » Asia Training Center MTS will not reimburse any prearranged MTS provide training at your facility. +82-31-728-1600 travel-related expenses if a class is cancelled. MTS will deliver any course at your » Europe Training Center If you cannot attend the course after you facility. Please see price list for base rates +49-30-81002-222 have registered, you must cancel your that include tuition, text materials, and all registration at least one week prior to the other classroom supplies for the students. Training course schedules are available online at start of the course. Persons who do not www.mts.com. You are responsible for providing all attend a course and who do not cancel hands-on training equipment, classroom their reservations will be assessed a facilities, and training aids such as projectors. Confirmation non-notification of cancellation fee. MTS will send you a confirmation email of your course registration. Prices for standard Customized training B E NE F IT S O F O NSIT E T RA INING courses include tuition, text materials, class If you have specialized needs requiring » More economical for groups of four or more. supplies, classroom refreshments, and lunch. custom training, MTS can help. MTS has a All other expenses are the responsibility » Often provides answers to the specific large staff of engineer trainers with a wide of the student. questions facing your company. range of experience. In many cases, customized training may be combined » By using your equipment for the hands-on Software Support Plan (SSP) Training Package with a solution to an issue you may be training, the students learn exactly how to experiencing. If you are an SSP customer using RPC/ use their testing system configuration. cRPC or AeroPro software, you are Please contact MTS for a quote for your custom training requirements. » Scheduling flexibility can resolve shift work entitled to 1 pass for up to 2 training and other group logistics issues often courses per 12-month contract period. Reference your SSP Contract Number associated with larger groups. when registering for the courses to use each pass. Note this pass does not include travel or lodging costs, and is only for courses at MTS training facilities. 4
Damper Test System Operation 3 day course This course provides you with the fundamentals of damper testing and the use of the C O URS E O U TLIN E MTS Damper Software running on MTS Series 793 software to execute tests in your I. Introduction laboratory. Damper test setup, execution, and analysis are covered through classroom II. Damper Testing Principles & Issues lectures and laboratory exercises. Both Performance and Durability testing are A. The damper test market covered. B. Damper test techniques C. Current trends in damper testing D. Damper test solutions Who should attend Prerequisites III. Mechanical Aspects of a Damper This course is targeted at damper system Students must have a thorough Test Frame operators, test engineers, and laboratory understanding of Series 793 software A. Frame & actuator design managers. For more advanced topics that including PID tuning, signal offsets, and B. Performance test requirements address your specific testing needs, contact limit settings. For those who are new to the vs. durability test requirements MTS about consulting services. MTS controllers with Series 793 software, C. Accumulator sizing MTS strongly recommends attending either IV. Damper Test Software Introduction the MTS Hardware Concepts and Series 793 A. Damper software installation Software course or the MTS Series 793 B. PC requirements & controller platform Software with MultiPurpose TestWare (MPT) requirements Test Design course prior to taking the V. Laboratory Damper Testing Damper class. VI. Damper Test System Software A. Damper channel & signal configuration B. Concepts of performance testing C. Concepts of durability testing D. Concepts of temperature sweep testing E. Concepts of sine sweep testing F. Gas & seal friction testing G. Concepts of NVH testing VII. Damper Test Analysis A. Creating a test workbook B. Opening a test workbook C. Data plotting & reporting VIII. Example Tests A. Create & run a performance test B. Create & run a durability test C. Create & run a temperature sweep test D. Create & run a sine sweep test E. Create & run a NVH test 5
Durability Testing Technology 2 day course In this course, your instructor presents the principles for fatigue-correlated durability CO U R S E O U TLINE testing of ground vehicles and their components using servohydraulic laboratory test I. Introduction equipment. You examine the choices required when designing a durability test, from A. Durability testing objectives vehicle instrumentation and data collection through test rig design and test excitation. B. Durability testing in the vehicle The course includes an introduction to fatigue analysis methodologies applicable to development process durability test data editing, test correlation, and evaluation. Numerous test examples and II. Assessment of Service Conditions problem-solution scenarios are included. Particular emphasis is given to the design A. In-service & proving ground loading of fatigue tests for ground vehicle structures and components subjected to variable B. Road-load data acquisition amplitude loading. Test rig design is introduced in this course. A more rigorous, C. Transducer selection & vehicle detailed approach to design is provided in another MTS course called instrumentation Test Rig Design. D. Recording systems E. Digitization of data F. Time & frequency domain analysis Who should attend Prerequisites III. Laboratory Reproduction of Service The course is excellent training for test or A technical degree or equivalent Conditions design engineers and technicians who background in test applications is A. Fixturing require an understanding of modern preferred. B. Servohydraulic test systems & components simulation testing methods. IV. Programming of Test Systems » It should be especially useful for A. Test excitation engineers who are planning new test B. Servocontrollers facilities, or who must regularly C. Servoloop tuning & stabilization techniques request testing services from other D. Command compensation methods departments. V. Test Evaluation Metrics A. Test correlation » It will be helpful for experienced test engineers and technicians B. Fatigue analysis methods who are looking to fill gaps in their (load-, stress-, & strain-life) understanding, and for lab managers C. Cycle counting and technicians who desire a broader D. Damage accumulation understanding of test design. 6
Elastomer Testing on Controllers with MTS Series 793 Software 3 day course This is a basic course that covers the use of MTS Elastomer Test Systems using digital C O U RS E O U TLIN E controllers with Series 793 Software. Training includes an overview of viscoelastic I. Day 1 theory, test system setup, and operation with practical test examples and data analysis A. System Overview as it pertains to tests available with the MTS Model 793.31 Dynamic Characterization B. Elastomer Software Overview and Model 793.33 Static Deflection software. Test setup, execution, and analysis are C. Typical Static Deflection Test covered through classroom lectures and laboratory exercises. D. Static Deflection Test Data Note: This course does not include the ElastomerExpress™ Application. E. Basic Elastomer Theory Part 1 F. Static Deflection Test in Simulation G. Static Deflection Lab Who should attend Prerequisites H. Static Deflection Macros II. Day 2 This course is targeted for engineers new Students must have a thorough A. Basic Dynamic Characterization Test to elastomer testing using MTS controllers understanding of Series 793 software B. Dynamic Characterization Test Data with Series 793 software, whether they are including PID tuning, signal offsets, and C. Basic Elastomer Theory Part 2 new to the test lab or they are just setting limit settings. For those who are new to E. Dynamic Characterization Test in Simulation up a test system. For more advanced topics the MTS controllers with Series 793 F. Dynamic Characterization Lab that address your specific testing needs, software, MTS strongly recommends G. Dynamic Characterization Macros contact MTS about consulting services. attending either the MTS Hardware III. Day 3 Concepts and Series 793 Software course or A. Finish up Dynamic Characterization the MTS Series 793 Software with B. Basic Elastomer Theory Part 3 MultiPurpose TestWare (MPT) Test Design C. Transmissibility course prior to taking the Elastomer D. Control Parameter Sets Applications class. All prerequisites are E. Process Settings the responsibilities of the student. F. Demo Mode G. Load Path Deflection Correction Set H. Conditioning Errors I. Acceleration Errors J. Tech Support 7
Test Rig Design 1.5 day course This course is available as a companion to the 3-day training course on Durability CO U R S E O U TLINE Testing Technology, or as a stand-alone course. The course focuses on the principles of I. Test Rig Concept Definition test rig fixture design for testing vehicle components. II. Design criteria A. Stiffness Important mechanical design issues employees of existing facilities or B. Mass are addressed, including: employees involved in setting up a new C. Strength/durability D. Safety » Restraint testing rig or laboratory. It will also be III. Component Selection » Fixture kinematics valuable for engineers and technicians A. Bellcranks » Safety who have experience with certain aspects B. Actuators » Performance of test technology and who desire expanded C. Servovalves » Component sizing knowledge of test rigs and fixtures. D. Hydraulic power supplies » Common test configurations E. Accumulators F. Bearings Prerequisites Who should attend G. Bolted connections A technical degree or equivalent H. Reaction bases This course was developed for engineers background in test applications is and technicians who are new to the preferred. technology, whether they are new 8
MTS Hardware Concepts & Series 793 Software 5 day course The MTS Hardware Concepts and Series 793 Software* class will introduce and familiarize C O U RS E O U TLIN E the students with the correct set-up and operation of MTS material, simulation, and I. Introduction component test systems. The course content is designed for individuals new to A. Test system definitions and overview servohydraulic testing. The instructor will discuss major system components and B. Lab demonstration present the principles of closed-loop servo control. The course also introduces the II. Hardware students to basic operating principles of a digitally controlled servohydraulic test A. Hydraulic power supplies system. Students are provided with a hands-on approach to learn the operation of the B. Hydraulic service manifolds controller and its related system electronic, hydraulic, and mechanical components. C. Accumulators The five-day course will cover opening and running a test in both MultiPurpose D. Servovalves TestWare (MPT) and MTS TestSuite (mpe) Software. The course does not cover 1. 2-stage servovalve designing tests in these applications. Sessions consist of a combination of classroom and laboratory exercises using the Series 793 software. 2. 3-stage servovalve E. Actuators F. Mechanical components III. Project Manager Who should attend Prerequisites A. Project basics This five-day course is geared toward Students should have some operator B. Default projects users who are new to servohydraulics or experience with their system prior to IV. Station Builder have limited experience using them. attending. For assistance in determining A. Hardware/closed-loop fundamentals They need to learn the basics of the which class would appropriate for you, B. Resource identification hardware and be able to operate the please contact the MTS Training C. Configuration digital controller software. The pace of department. All prerequisites are the D. Channel/control mode/hydraulic design/ the class is designed to ensure all students students’ responsibility. Channel Limited Channel (CLC) have the opportunity and time to engage E. Inputs - internal/external/calculated all topics and concepts presented. F. Outputs G. Digital I/O Learning outcome V. Station Manager The students will have a functional A. Setup/Initial arrangement understanding of the hydraulic power B. Windows/menus unit (HPU), hydraulic service manifold C. Display options (HSM), servovalve, fluid care, closed D. Command options loop control, actuators and load frames, E. Detectors and actions limit functions, tuning. They will have F. Input offset/zero an understanding of the relationship of G. Calibration file management software adjustments to the hardware. (not calibration procedures) H. Scopes and meters The students will be able to launch the I. Digital inputs/outputs usage application, open the proper configuration/ J. Parameter set management parameter set, properly control the K. Tuning principles hydraulics, manually command the VI. Basic TestWare (BTW) control channel, install specimens safely A. Data acquisition setup in their fixturing, manually tune control B. Data file buffers training modes, set limits, offset inputs. The students will be able to open and run a test in C. Peak valley change detector training MultiPurpose TestWare (MPT) and MTS VII. MTS MultiPurpose TestWare Fundamentals TestSuite Multipurpose (mpe) software. A. Window navigation and definitions B. Executing procedures VIII.MTS TestSuite Fundamentals * Series 793 Software operates the FlexTest and A. Window navigation and definitions TestStar controllers. B. Executing test runs 9
MTS Series 793 Advanced Software Operation 3 day course The Series 793 Software operates the FlexTest SE, FlexTest 40, FlexTest 60, FlexTest 100 C O U R S E O U TLINE and FlexTest 200 controllers. The MTS Series 793 Software Advanced Operation class I. Introduction addresses options and tools of the Series 793 software that require in-depth knowledge II. User-Defined Actions of the system, such as advanced control modes, calculations and hardware III. Advanced control modes configurations. A. Channel-limited-channel B. Dual Mode compensation Who should attend Prerequisites C. Cascade Control IV. Advanced Adaptive Compensation This course is designed for students who Students should be familiar with Series 793 A. ALC have a good working knowledge of their Software. Several of the subjects V. Calculations testing system and its operation. They in the Series 793 Advanced Software A. Calculated inputs and outputs desire instruction on the advanced Operation class require software options B. Calculated channels system capabilities. that may not be installed on all systems. C. MPT variables All prerequisites are the responsibility of VI. Advanced Tools the student. A. HWI Editor B. Systems Options Editor C. Project Manager VII. Calibration (on request) 10
MTS Series 793 Software with MultiPurpose TestWare (MPT) Test Design 4 day course The MTS Series 793 Software* with MultiPurpose TestWare the controller and its related system electronic, hydraulic, and Test Design class introduces you to basic operating principles mechanical components. Sessions consist of a combination of of a digitally controlled servohydraulic test system. Students classroom and laboratory exercises. Students will set up and run are provided with a hands-on approach to learn the operation of monotonic and cyclic tests using the concepts they have learned. Who should attend C O UR S E O U TLIN E This 4-day course is designed for students who I. Introduction I. Auxiliary inputs configuration have a practical working knowledge of a closed II. Overview 793 Application Set J. Output configuration loop servohydraulic testing system and have A. Application functions K. Scopes and meters creation, edit experience operating their own test system. B. Hierarchy and adjustment They desire instruction on adjusting the III. Project Manager L. Digital inputs/outputs usage servohydraulic system and designing tests. The A. Project basics M. Parameter set management class pace assumes the students have a B. Define/create/Edit Projects N. Tuning principles & control mode fundamental understanding of their MTS C. Default projects considerations servohydraulic testing system. D. Project management O. Control compensation adjustment IV. Station Builder and configuration Learning outcome A. Hardware/closed-loop fundamentals P. Calculation and formula definitions The students will be able to open the proper B. Resource identification Q. Utilities tools and options configuration/parameter set and manually C. Configuration VI. MultiPurpose TestWare (MPT) command the control channel. They will have D. Channel/control mode/hydraulic A. Introduction/overview an understanding of the interaction of specimen design/Channel Limited Channel (CLC) B Procedures installation, offset inputs, and limit actions. The E. Inputs - internal/external/calculated C. Processes students will create inputs and control modes. F. Outputs D. Specimens They will be able to monitor test inputs and G. Digital I/O E. Sequencing control in real time and understand effects of H. Calculation/options F. Command processes tuning and specimen characteristics. The V. Station Manager G. Data acquisition processes students will create both monotonic and cyclic A. Setup/initial arrangement H. Event processes test procedures using MultiPurpose TestWare B. Windows/menus I. Special processes (MPT) procedures that will feature both C. Display options J. Grouping processes advanced test flow concepts and data collection. D. Command options K. Monitoring capabilities E. Detectors and actions edit and L. Executing tests Prerequisites adjustment M. Procedure options F. Custom detector usage and creation N. Create/edit/modify MPT procedures Students should have operator experience with G. Input offset/zero edit and adjustment O. Create/edit/modify specimen folders their system prior to attending the course. H. Calibration file management (not P. Test design considerations Students must have a full understanding of calibration procedures) basic closed loop control concepts and fundamental testing knowledge. Students should also have a working knowledge of the operating system and its graphical user interface. For students new to servohydraulic test systems, we strongly recommend attending the MTS Hardware Concepts and Series 793 Software course. For assistance in determining which class would appropriate for you, please contact the MTS Training department. All prerequisites are the students’ responsibility. * Series 793 Software operates the FlexTest and 11 TestStar controllers.
MTS Series 793 Software with MTS TestSuite Elite (mpe) Test Design 4 day course The MTS Series 793 Software* with MTS TestSuite Test Design class introduces the Who should attend basic operating principles of a digitally controlled servohydraulic test system. Students are This 4-day course is designed for students provided with a hands-on approach to learn the operation of the controller and its who have a practical working knowledge related system electronic, hydraulic, and mechanical components. Sessions consist of a of a closed loop servohydraulic testing combination of classroom and laboratory exercises. Students will set up and run system and have experience operating their monotonic and cyclic tests using concepts learned. own test system. They desire instruction on adjusting the servohydraulic system and designing tests. The class’ pace assumes CO U R S E O U TLINE students have a fundamental understanding of their MTS servohydraulic testing system. I. Introduction I. Auxiliary inputs configuration II. Overview 793 Application Set J. Output configuration A. Application functions K, Scopes and meters creation, edit and Learning outcome B. Hierarchy adjustment The students will be able to open the III. Project Manager L. Digital inputs/outputs usage proper configuration/parameter set and A. Project basics M. Parameter set management manually command the control channel. B. Define/create/edit projects N. Tuning principles & control mode They will have an understanding of the C. Default projects considerations interaction of specimen installation, offset D. Project management O. Control compensation adjustment and inputs, and limit actions. The students will IV. Station Builder configuration create inputs and control modes. They will be able to monitor test inputs and control A. Hardware/closed-loop fundamentals P. Calculation and formula definitions in real time and understand effects of B. Resource identification Q. Utilities tools and options tuning and specimen characteristics. The C. Configuration VI. Multipurpose students will create both monotonic and D. Channel/control mode/hydraulic A. Introduction/overview cyclic test procedures using TestSuite Design/Channel Limited Channel (CLC) B. Windows/menus Multipurpose (mpe) software. Test E. Inputs - internal/external/calculated C. Projects, tests and test runs procedures will feature both advanced test F. Outputs D. Specimens flow concepts and data collection. G. Digital I/O E. Test execution and management H. Calculation/options F. Procedure creation, modification and Prerequisites V. Station Manager editing A. Setup/initial arrangement G. Command processes Students should have operator experience B. Windows/menus H. Data acquisition processes with their system prior to attending the C. Display options I. Other processes course. Students must have a full D. Command options J. Runtime displays understanding of basic closed loop E. Detectors and actions edit and K. Executing tests control concepts and fundamental adjustment L. Procedure options testing knowledge. Students should also F. Custom detector usage and creation M. Create/edit/modify procedures have a working knowledge of the operating G. Input offset/zero edit and adjustment N. Reports system and its graphical user interface. H. Calibration file management (not O. Test design considerations For students new to servohydraulic test calibration procedures) systems, we strongly recommend attending the MTS Hardware Concepts and Series 793 Software course. For assistance in determining which class would appropriate for you, please contact the MTS Training department. All prerequisites are the students’ responsibility. * Series 793 Software operates the FlexTest and TestStar controllers. 12
MTS TestSuite Multipurpose Elite (mpe) Software 2 day course The MTS TestSuite Multipurpose Elite Software class explores the more complex C O U R S E O U TLIN E features of the application including File Playback with focus on activities beyond I. Introduction command and data acquisition. Students are provided with instruction consisting of a A. Overview combination of classroom and laboratory exercises. Students will create their own B. Elite/Express procedures covering a variety of different testing scenarios utilizing the concepts they C. User interface have learned. D. Menus D. Users II. Projects/Tests Who should attend Prerequisites A. Managing projects/tests This course is designed for experienced Students should have significant and B. Templates/tests users of Series 793 software who would detailed operator experience with their C. Procedures like further instruction on developing tests. test system prior to attending the course. D. Activities Students should also have a working III. Specimens knowledge of the operating system and its Learning outcome A. Creation graphical user interface. For students with B. Properties The students will be able to create and limited experience, it is strongly IV. Test Runs configure optional software adjustments. recommended that they attend the MTS A. Test resources They will set up, monitor, and incorporate Hardware Concepts & Series 793 Software B. Test runs analog/digital inputs, outputs, control course prior to attending this class. All V. Scopes and Runtime Displays modes, and detectors. This would also prerequisites are the responsibility of the A. Message log include data acquisition techniques such student. B. Runtime scope as type, file sampling, file size, and output C. General runtime properties format. The students will associate Project D. Cycle and signal views Folders, Configurations, Procedures, MP E. General views Test Runs and Specimen Files appropriately VI. Reports for their testing needs. Upon completion A. Report layouts of the course the user will be able to create, B. Report templates edit, and modify Multipurpose tests. VII. Test Execution A. Control panel B. Hydraulic control C. Implementing a test VIII. Variables A. Overview B. Creation, editing, modifying and managing C. Calculations and functions 13
MTS TestSuite MPE Training/Consulting Package 4 day course For customers who are converting from 793 Multipurpose TestWare (MPT) to TestSuite CO U R S E O U TLINE Multipurpose Elite (mpe) or customers who are new to the MTS TestSuite mpe software, I. Introduction MTS offers a package that combines product training and test consulting. This is an A. Overview excellent option to quickly bring your staff up to speed on the new software and to develop your test methods so you can continue testing with minimal interruption. B. Elite/Express C. User interface Training helps ensure that your staff understands the software and is familiar with D. Menus setting up and editing tests and reports. Once your staff is comfortable with the software, E. Users the test consultant works with you to design or convert your test methods to your II. Projects/Tests specific requirements. A. Managing projects/tests The training is done at your location using your conference room facilities and your B. Templates/tests computers. Each student receives a 30-day license to run TestSuite mpe in simulation C. Procedures mode. This enables them to actively participate during the class and apply their new skills D. Activities after it. Consulting can take place in the classroom and in your lab with your systems III. Specimens testing your products. A. Creation The benefits to this approach are twofold B. Properties 1. It can reduce the time required to transition your lab to MTS TestSuite mpe software. IV. Test Runs 2. As your testing needs change, your staff will have the skills required to modify and A. Test resources develop test templates. B. Test runs V. Scopes and Runtime Displays A. Message log Who should attend Consulting – 2 days (8 hours each) B. Runtime scope This training is designed for test engineers Consulting services give you expert C. General runtime properties who need to create or modify tests using assistance with your choice of the D. Cycle and signal views MTS TestSuite mpe software. No prior following: E. General views experience with MTS TestSuite mpe is » Converting 793 Multipurpose VI. Reports needed, however a familiarity with TestWare (MPT) procedures to A. Report layouts material testing and servo-hydraulic test TestSuite MP Elite (mpe) tests B. Report templates systems is required. Detailed knowledge » Creating a new test from a written VII. Test Execution of the tests that need to be conducted will description A. Control panel maximize the benefits B. Hydraulic control of the course. » Optimizing test procedures C. Implementing a test VIII.Variables Training – 2 days (8 hours each) Advance planning session A. Overview Training on the MTS TestSuite mpe A planning session conducted on-line or B. Creation, editing, modifying and managing product gives you a foundation for by phone with the customer, trainer and C. Calculations and functions creating and maintaining the tests and consultant is included prior to the course reports you need now and into the future. in order to make the course time most effective. » Training is conducted at the customer site in a conference room environment. Options » Class size is limited to eight students. To further customize the package you » Hands-on training is provided for each can add: student using the software’s simulation An additional day of consulting at the mode. package price. Custom test templates, » Training includes an MTS TestSuite written in advance by MTS so they are mpe 30-day simulation mode license sure to be ready when you need them. for each student. » Customer provides student computers. 14
MTS TestSuite TW Software 3 day course This is a basic course on MTS TestSuite TW Elite (twe) software. The course starts with C O U RS E O U TLIN E test terminology, frame operation and test-run fundamentals, and then covers other I. Introduction subjects such as modifying tests and customizing the test workflow. Classroom and lab II. Material Testing Terms and Definitions exercises are performed on Electro-Mechanical (EM) software simulators and EM frames. A. Stress/strain Note: For more advanced training that addresses your specific testing needs, MTS recommends the MTS TestSuite B. Modulus/yield TWE Training/Consulting Package that combines two days of TWE training with two days of consulting. See the course description for the TWE Training/Consulting Package on page 19 for details. C. Testing standards III. Load Frame Safety and Operation Who should attend IV. TWE Terminology A. Template/tests/test runs This course is designed for those who use Prerequisites B. Test procedures/activities MTS TestSuite TWE software to run tests, C. Report templates Students must have some hands-on create/edit report templates, and modify V. TWE Software Overview experience with their system, and have a work flow in existing tests. A. Test procedures good working knowledge of computers B. Configuration menu prior to attending. All prerequisites are C. Define tab Learning outcome the responsibility of the student. D. Monitor tab The students will become familiar with Note: For customers that are running TWE software on VI. Test Procedures servo-hydraulic frames, MTS recommends attending either using TestSuite TWE software to select the MTS Hardware Concepts and Series 793 Software A. Opening tests and run a test, tag and recalculate data, course or the MTS Series 793 Software with MultiPurpose B. Test resources add and configure meters, and run test TestWare (MPT) Test Design course. These courses cover C. Test runs reports. The students will also learn how using Series 793 software to set up basic PID tuning, signal VII. Review Tab offsets, and limit settings. to modify a test procedure, edit test A. Configure statistics parameters, create variables and B. Tag test runs calculated variables, define user roles, C. Format charts/move markers create report templates, and manage D. Edit and recalculate data hardware resources. VIII.Variables A. Creating, editing, and managing variables B. Calculated variables C. Data acquisition IX. Modifying Tests A. Test flow basics B. Test activities basics X. Creating Report Templates 15
MTS TestSuite TWE Training/Consulting Package 4 day course For customers who are converting from TestWorks 4 to TestSuite TWE or customers who C O U R S E O U TLINE are new to the MTS TestSuite TWE software, MTS offers a package that combines product Training concentrates on essential core concepts training and test consulting. This is an excellent option to quickly bring your staff up to and best practices. Some content can be speed on the new software and to develop your test methods so you can continue testing customized, based on your requirements. with minimal interruption. I. Workflow Basics Training helps ensure that your staff understands the software and is familiar with setting A. Running tests up and editing tests and reports. Once your staff is comfortable with the software, the test B. Setting up projects consultant works with you to design or convert your test methods to your specific II. TW Elite Software Setup requirements. A. Configuration menu B. User management The training is done at your location using your conference room facilities and your C. Review tab results, statistics, tagging, computers. Each student receives a 30-day license to run TestSuite TWE in simulation charts/markers mode. This enables them to actively participate during the class and apply their new skills III. Variables after it. Consulting can take place in the classroom and in your lab with your systems testing A. Creating, editing, and managing your products. B. Calculated variables and functions The benefits to this approach are twofold IV. Modifying Tests 1. It can reduce the time required to transition your lab to MTS TestSuite TWE software. A. Test flow and test activities 2. As your testing needs change, your staff will have the skills required to modify and B. Extracting data develop test templates. C. Data acquisition V. Creating Report Templates with Optional Who should attend Consulting – 2 days (8 hours each) Reporter Add-in A. Test run and test report templates This training is designed for test engineers Consulting services give you expert B. Report generation options who need to create or modify tests using assistance with your choice of the following: MTS TestSuite TWE software. No prior » Converting TestWorks 4 methods to experience with MTS TestSuite TWE is TestSuite TW templates required, but a familiarity with material » Creating a new test from a written testing and test systems is desirable. description Detailed knowledge of the tests that need » Optimizing test procedures to be conducted will maximize the benefits » Connecting with external devices of the course. » Communicating with LIMS and other software Training – 2 days (8 hours each) Training on the MTS TestSuite TWE Advance planning session product gives you a foundation for creating and maintaining the tests and A planning session conducted on-line or by reports you need now and into the future. phone with the customer, trainer and » Training is conducted at the customer consultant is included prior to the course site in a conference room environment. in order to make the course time most » Class size is limited to four students. effective. » Hands-on training is provided for Options each student using the software’s simulation mode. To further customize the package you can add: » Training includes an MTS TestSuite » An additional day of consulting at the TWE 30-day simulation mode license package price. for each student. » Custom test templates, written in advance by MTS so they are sure to be ready when » Customer provides student computers. you need them. 16
MTS TestSuite mpe Advanced 2 day course This course addresses advanced functions and tools of MTS TestSuite mpe. Subjects covered C O U RS E O U TLIN E contain calculations, data acquisition options, complex activities, specimen geometry and an I. Calculations overview of the programming language Python. A. Calculated signals in station manager - overview B. Control calculations from TestSuite Who should attend Prerequisites C. Functions in TestSuite This course is designed for students who Students should be familiar with the D. Python – overview and examples already have experience running their subjects covered in MTS 793 Software II. Data Acquisition Options test system and wish to know more about with MTS TestSuite mpe Test Design or A. Synchronized and stand-alone acquisition advanced system functions. MTS TestSuite mpe for MPT Users. B. Array and single value variables Some subjects of the MTS TestSuite mpe C. Data reduction Learning outcome Advanced class require specific licenses that may not be installed on all systems. All III. Activities The students will learn how to use prerequisites are the students responsibility. A. Custom waveform advanced system functions and tools. B. Interfacing with the procedure Samples and exercises are used to develop C. Tools for cyclic tests practical solutions for common problems. D. Other activities Custom problems can also be used for IV. Specimen Geometry demonstration. A. Specimen variables and functions 17
MTS Acumen Operation with MTS TestSuite Multipurpose Elite Software 3 day course This course will teach the students the correct set-up and operation of their MTS CO U R S E O U TLINE Acumen system. The class involves optimizing the system for specific test requirements I. Introduction including low force testing, delicate specimens, higher frequency, and static testing. A. Overview of Acumen load frame Instruction will include test design using MTS TestSuite Multipurpose Elite software. B. Overview of 793 Software and MTS Students are provided with instruction consisting of a combination of classroom and TestSuite (mpe) Software hands-on exercises. II. Operation A. Characteristics of electrodynamic test system B. Acumen control mode behavior Who should attend and response This course is designed for those who C. Using MTS TestSuite (mpe) application use MTS TestSuite mpe Software to run software to run the system and modify tests, create/edit test report III. Navigating the Situational templates, and modify work flow on Awareness Panel Acumen load frames. A. Observe signals B. Check for sensor zero C. Fixture limits and Specimen limits Prerequisites D. Limit actions and resetting limits Students must have some hands-on IV. Guided Testing experience with their system and have a A. Install a specimen good working knowledge of computers B. Auto-tuning prior to attending. All prerequisites are C. Actuator command and control the responsibility of the student. mode selection V. Designing and Running Tests A. Procedure command, sequence logic, and data acquisition B. Test run and specimen file creation C. Scopes and runtime display D. Variables and Calculations E. Reports 18
AeroPro Software Operation 4 day course This course provides introductory training on AeroPro™ Software. It is intended for C O U RS E O U TLIN E system operators needing hands-on experience setting up and running structural tests I. AeroPro Software using AeroPro, and for new users of the AeroPro software. The course incorporates A. Software layout extensive hands-on time to allow attendees to practice the skills learned. B. Sensor object C. Hardware object II. Setting Up for a Simple Test Who should attend Prerequisites A. Configure sensors This course is designed for technologists A technical degree or equivalent test B. Configure a test and engineers who set up and run background is required. Specific C. Calibrate structural tests using AeroPro Software experience in structural testing is not D. Create a load table on a day-to-day basis. It will be useful mandatory; however, familiarity with E. Create profiles for operators new to the system. servohydraulic test systems is required. F. Create sequences G. Define event actions H. Set limits Scheduling policy I. Tune the test Course dates will be scheduled once J. Retrieve data sufficient interest for this course has been K. Review data received. AeroPro Administrator 4 day course This course will provide advanced AeroPro training. The class will expand on the AeroPro C O U R S E O U TLIN E operator training to include different hardware configurations and their benefits. I. Hardware A. Controller hardware Troubleshooting skills for AeroPro hardware and AeroPro tests will be a major part of B. Data acquisition hardware the experience. Advanced test setup, as well as advanced tuning, will be addressed. II. AeroPro Control Troubleshooting *The outline of this course may be adjusted to fit the specific needs of the class A. Hardware troubleshooting 1. Troubleshooting skills Who should attend Scheduling policy 2. Board failures 3. Cable failures » AeroPro Advanced Users Course dates will be scheduled once B. Test troubleshooting » AeroPro System Administrators sufficient interest for this course has been 1. Test setup received. 2. Test configuration Prerequisites III. Advanced AeroPro Control Operation » AeroPro Operator Training A. Tuning techniques and theories Or B Control and data acquisition linking » Minimum of two years AeroPro experience 19
Fatigue & Fracture with MTS TestSuite Software 4 day course This course provides you with the fundamentals of material testing and the use of C O U R S E O U TLINE MTS TestSuite Multipurpose Software for fatigue and fracture testing applications. Students will learn how to adjust and operate the software to run a material test as I. Testing Fundamentals well as analyze data. The instructor will review the fundamentals of material testing A. Load, deformation, stress and strain as well as recent advancements including for Additive Manufacturing. Class days are B. Stress-strain relations, material properties divided into classroom training and laboratory training. C. Elastic-plastic deformation D. Material strength: yield vs. fracture II. TestSuite Fundamentals Who should attend Prerequisites A. Introduction/overview B. Windows/menus This course is targeted at material test Students should have some experience C. Projects, tests and test runs system operators, test engineers, and prior to attending this course in D. Specimens laboratory managers who are using servohydraulic testing and a working E. Procedure creation, modification and editing Fatigue and Fracture applications. knowledge of the current Microsoft F. Command processes operating system. For assistance in G. Data acquisition processes and management determining which class would Learning outcome H. Other processes appropriate for you, please contact the At the completion of the course the MTS Training department. I. Runtime displays students will have both a theoretical and J. Executing tests practical knowledge of a wide range of K. Reports material tests. Students will use MTS III. Standard Tests TestSuite software to run standard ASTM A. Tension tests. These tests include fatigue, fracture B. HCF/LCF toughness and fatigue crack growth. In C. KIC fracture toughness addition, students will be able to process D. Fatigue crack growth test data and generate reports. IV. Fatigue and Fracture Fundamentals A. Stress-life, strain-life, and linear elastic fracture mechanics B. Cracks and crack propagation C. Plane stress and plane strain D. Stress intensity and fracture toughness E. Crack length measurement: compliance F. Fracture crack growth and damage tolerance design 20
Component RPC Pro® Software Operation 2.5 day course This course shares the same lecture materials as the RPC Pro Software Operation C O U RS E O U TLIN E course. However, the training covers only essential basic simulation theory and devotes I. RPC Pro Fundamentals more time on cRPC Pro application training, following step-by-step procedures. A. What is RPC? PC-based hands-on exercises use simplified examples. The pace of the hands-on B. The six steps of RPC exercises is intentionally slower to ensure basic proficiency of all students. This class is C. Why RPC? not sufficient preparation for the RPC Pro advanced class. II. Acquire Data (step 1) A. Road data collection and digitization considerations Who should attend Prerequisites B. Data acquisition equipment and preparation Entry-level engineers or experienced A technical or engineering degree and C. Getting started in RPC Pro technicians with some related experience. proficiency in the latest Windows D. Data validation The course will provide the training operating systems. III. Data Preparation – Edit and Analyze (step 2) necessary to allow simulation operators to A. Visual inspection understand simulation concepts and run B. Frequency domain analysis cRPC Pro software. C. Graphical editing D. Filtering IV. Channel Setup A. Networking and configuring hardware B. Drive, response, and calculated response C. Event-action setup V. Measuring the System FRF (step 3) A. Sequential random excitation 1. Linearity and coherence VI. Invert and Prepare the FRF (step 4) A. Control band selection VII. Iterate (step 5) A. Iteration process B. Convergence and divergence C. Time, frequency, and amplitude analysis VIII.Run the Test (step 6) A. Defining test sequences B. Point by Point Monitoring Optional Materials – The instructor may provide handouts for self-guided study or cover the following during class, as time and class interest permits. » Peak picking and peak slicing methods for block cycle testing » Random vibration testing 21
RPC Pro® Software Operation 3 day course This course shares the same lecture materials as the cRPC Pro Software Operation CO U R S E O U TLINE course. However, the training includes more in-depth simulation theory and devotes less I. RPC Pro Fundamentals time to RPC Pro application training. The training focus includes real-life simulation A. What is RPC? experiences on 4 Post and MAST systems. PC-based hands-on exercises reinforce concepts B. The six steps of RPC during each step of a typical simulation process. The pace of the hands-on exercises is C. Why RPC? intentionally faster to allow more complete coverage of simulation theory. This course II. Acquire Data (step 1) is a pre-requisite for the RPC Pro Advanced course. A. Road data collection and digitization For an introduction to the cycle counting and fatigue damage calculation capabilities of considerations RPC Pro, check out the RPC Pro Fatigue Tools add-on course. B. Data acquisition equipment and preparation C. Getting started in RPC Pro D. Data validation Who should attend Prerequisites III. Data Preparation – Edit and Analyze (step 2) Entry-level engineers or experienced A technical or engineering degree and A. Visual inspection technicians with some related experience. proficiency in the latest Windows B. Frequency domain analysis The course will provide the training operating systems. C. Graphical editing necessary to allow simulation operators D. Filtering to understand simulation concepts and IV. Channel Setup run RPC Pro software. A. Networking and configuring hardware B. Drive, response, and calculated response C. Event-action setup V. Measuring the System FRF (step 3) A. Sequential random excitation B. Simultaneous random excitation C. H1 and H2 FRF calculation D. Linearity and coherence VI. Invert and Prepare the FRF (step 4) A. FRF inversion B. Inverse FRF evaluation C. Control channel selection D. Control band estimation VII. Iterate (step 5) A. Iteration process B. Convergence and divergence C. Time, frequency, and amplitude analysis D. Correlation assessment E. System repeatability F. Turbo iteration process VIII. Run the Test (step 6) A. Defining test sequences B. Monitoring correlation transducers C. Resuming aborted tests D. Modifying event-action sequences 22
RPC Pro® Advanced Software Operation 3 day course Software training alone does not ensure successful simulation tests. This course is for C O U RS E O U TLIN E the experienced RPC software user who needs to keep abreast of current simulation I. Using Process Manager to Build technology. Instructors take you through advanced techniques for setting up complex User Processes RPC tests utilizing the application of the various analytical tools in the RPC Pro Software. A. Introduction to batch processor tool For an introduction to the cycle counting and fatigue damage calculation capabilities of B. Building user processes RPC Pro, with additional depth on algorithms, advanced features and more complex II. Channel Transformation, Differentiate, analysis methods, check out the RPC Pro Advanced Fatigue Tools add-on course. and Integrate A. Using channel transformation B. Vector transformation of X-Y wheel Learning outcome Who should attend force data The course combines theory with Experienced RPC Pro operators who III. System Performance hands-on exercises to help make the RPC have simulation experience, but who IV. FRF Analysis software user more effective in the want to further their RPC knowledge. A. H1 and H2 FRF following areas: B. Inverse FRF evaluation C. Coherence » RPC control and correlation Prerequisites D. Estimating control bands sensor choices » Proficiency in the latest Windows V. Inverse FRF » Test correlation analysis operating systems A. Inverse tool options » Engineering and test » Experience with RPC Pro software B. Scaling and partitioning methods decisions C. Multiple control bands for different channels VI. Singular Value Decomposition A. Introduction to SVD B. SVD tools C. Control band estimation D. Engineering Rank Inverse Tool VII. Turbo A. Iterating with turbo B. Response, drive, and dual turbo study C. Review turbo-created files VIII. RPC Reporting Tools A. Time history report tool B. Model and simulate reports IX. Component Testing Tools A. Block cycle generator B. Peak slicing X. System Analysis A. Servovalve analysis B. Actuator friction analysis C. Swivel analysis 23
RPC Pro® Fatigue Tools 1 day course This course provides an introduction to the cycle counting and fatigue damage C O U R S E O U TLINE calculation capabilities of RPC Pro. The course is targeted at beginning users and I. Data Classification focuses on the more basic analysis methods and the operation of fatigue analysis A. Algorithms in Comparison tools and features. B. RPC Pro Tools a. Level-Crossing, Rainflow, Range Pair Who should attend Prerequisites b. Histogram Plotter c. Histogram Accumulation Test operators, technicians or engineers » Basic understanding of fatigue II. Damage Calculation who have basic familiarity with RPC Pro concepts. A. Damage Models – Stress Life and wish to begin to use the fatigue » Basic proficiency in operating RPC B. A–B Comparison capabilities within the software for damage Pro software (as acquired by attending C. RPC Pro Tools calculation and editing. Typically offered the “RPC Pro Software Operation” a. Material Editor – Stress Life as an add-on to the RPC Pro Software course, or through equivalent experience). b. Project Options Operation course. III. Time History Based Damage A. RPC Pro Tools a. Damage Cycle b. Damage Time History c. Time History Plotter / Editor IV. Damage Based Editing A. Basics a. Window Size b. Tapering Options B. RPC Pro Tools a. Damage Time History b. Statistical Region Selection c. Region Combining d. Cut e. Auto Damage Editor V. Damage from Histograms A. RPC Pro Tools a. Damage Histogram VI. Fatigue in Applications A. RPC Simulate Pro a. Per-Iteration Damage b. Project Options B. RPC Test Pro a. Per-Pass Damage (time history) b. Per-Pass Damage (histogram) c. Cumulative Damage (histogram) d. Damage Limits VII. Fatigue in Reports A. RPC Pro Tools a. Time History Report b. Correlation Report Templates 24
RPC Pro® Fatigue Tools (Advanced) 1 day course This course builds on the concepts presented in the “RPC Pro Fatigue Tools (Basic)” C O URS E O U TLIN E course. The basic course focuses on familiarizing the beginning user with the operation of I. Data Classification the cycle counting and fatigue damage calculation capabilities of RPC Pro. The advanced course provides additional depth on algorithms, advanced features and A. Algorithms & Comparisons more complex analysis methods. B. Project Level Defaults C. Level-Crossing D. Rainflow Range Pair Who should attend Prerequisites E. Probability Density Test operators, technicians, or engineers » Basic understanding of fatigue F. Histogram Textual Output who have familiarity with RPC Pro, concepts. G. Histogram Plotter (advanced) including basic use of its fatigue tools, » Proficiency in operating RPC Pro H. Histogram Accumulation and who wish to understand more fully the software (as acquired by attending the II. Damage Calculation application’s fatigue analysis capabilities. “RPC Pro Software Operation” course, A. Stress Life & Strain Life Models Typically offered as an add-on to the RPC or equivalent experience). B. Mean Stress Correction Pro Advanced Software Operation course. » Basic familiarity with RPC Pro fatigue C. Material Editor D. Project Options tools and features – as acquired by attending course “RPC Pro Fatigue III. Time History Based Damage Tools” course, or equivalent experience) A. Project Level Defaults B. Tool Report Options C. Damage Cycle / Damage Time History D. Time History Plotter / Editor (advanced features) IV. Damage Based Editing A. Window Size & Tapering Options B. Auto Damage Editor C. Damage Assessment (road, edited & simulated) V. Damage from Histograms A. Damage Histogram B. Back Calculation VI. Signal Regeneration from Histograms A. Rainflow Regeneration B. Block Cycle Generator VII. Fatigue in Applications A. RPC Simulate Pro a. Per-Iteration Damage b. Damage incurred during Iterations c. Project Options B. RPC Test Pro a. Initial damage b. Per-Pass & Cumulative Damage c. Damage Limits VIII. Fatigue in Reports A. Sequence Report B. Time History Report a. Custom Templates 25
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