YOUR SOLUTION for woodworking shops 2017/2018 range - Homag
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YOUR SOLUTION for woodworking shops 2017/2018 range
02 HOMAG range 2017/2018 Contents HOMAG range 2017/2018 Contents 03
YOUR SOLUTION for
woodworking shops
The world of furniture making is revolving more and more around individuality,
functionality and personal implementation in our own living spaces. Innovations
in technology and software are leaving more room for the creativity of your end
customers. Use this to your benefit: Take advantage of our solutions for trade and
start with an entry-level machine that can grow into a networked workshop. Or
expand your existing workshop with clever technical components and the right
software and data structure. Whichever way you want to go, we will support you.
www.homag.com
Contents
06 HOMAG – networked worldwide
10 YOUR SOLUTION throughout the process chain
12 Software solutions for the timber and furniture industries
22 Storage and feed systems
30 Panel dividing saws
32 Edge banding machines
44 Return
45 Double-end tenoners
46 CNC processing
54 Wide-belt sanding machines
58 Painting and laminating
62 Assembly technology and packaging
68 Networking the workshop
74 Life Cycle Services
A built-in wardrobe yesterday A furnished hotel room today A well-prepared tomorrow We are YOUR SOLUTION HOMAG – YOUR SOLUTION FOR TRADE. Even large companies started small. HOMAG accompanies wood processing companies of any size on their way to the top. With machines and technologies that grow with you – and with which you can live up to the challenges of individual customer requirements, demanding products and a wide range of materials. Just like you, we also offer quality made by an expert hand – including matching software solutions and service. That makes HOMAG your solution. www.homag.com
06 HOMAG range 2017/2018 Networked worldwide HOMAG range 2017/2018 Networked worldwide 07
HOMAG production sites
HOMAG sales & service companies
Networked worldwide – HOMAG is always at your side
INDIVIDUAL CUSTOMER WISHES, DEMANDING accommodate the desire for individuality. To produce flexibly
PRODUCTS AND A WIDE VARIETY OF MATERIALS – and efficiently and set trends in the industry. We support
the needs of your customers are constantly growing. And wood processing businesses of any size on their way to the
this means that the challenges for you and your production top. With machines and technologies that grow with you –
grow too. Our aim is to offer you the solutions you need to including the right software solutions and service.
14Production locations
Everything from a single source. Perfection can be programmed. ecoPlus – technology that pays off. International and expert. With sales
23Sales & service companies
6,000
HOMAG meets all the requirements The software solutions from HOMAG Energy, time, material and personnel are partners in over 100 countries, HOMAG
and wishes for the machines you have optimize processes in small and medium- all precious resources. Conserving them has a global presence and is able to offer
today. Handling systems, panel dividing sized enterprises and global industrial increases productivity and saves costs. you a strong partnership. We make your
technology, format and edge processing, manufacturers of furniture. From the first The HOMAG technology package helps company competitive and your business
Employees worldwide
drilling systems, sanding technology, sketch to the final product – our software you with this. ecoPlus provides countless success long-lasting.
1000
painting and laminating technology, solutions are perfectly adapted to HOMAG innovations that save energy and reduce
automation systems and software form a machines. They create efficiency and your operating costs. What’s more, ecoPlus
complete and innovative range of products reliability in the order and production reduces CO2 emissions, thereby helping to
and services. You benefit from a high process. protect the environment.
Active individual patents
degree of precision, performance and
the right technology to ensure absolute
flexibility, which you can use to optimize
your entire production capacity.
“I am the proud owner of a BHX 200” “BODY PRODUCTION IS A PRIORITY FOR ME AND I HAVE FOUND THE PERFECT MATCH WITH HOMAG. The BHX 200 makes processing quick and safe. The machine is compact and saves space in the workshop. After drilling, the dowels are automatically inserted. Ideal for furniture making.” Siegfried Duttler, Schrank-direkt, Wettstetten, Germany
10 HOMAG range 2017/2018 Throughout the process chain HOMAG range 2017/2018 Throughout the process chain 11
From consulting to packaging – the
route to finished furniture
Our strength is in covering the entire highest standards. From consulting
process chain in furniture and parts and planning to financing, production
production. As a manufacturer of including automation solutions, and
individual machines and complex ultimately assembly and packaging
production systems, including the of workpieces – we support you and
integrated software, we offer the right develop your business together with
solutions to meet your requirements you. We also work with you to optimize
and wishes so that you can produce your production processes.
your customer’s dream furniture to the
We offer YOUR SOLUTION throughout the process chain
Production Financing Construction Data generation Planning Storage Cutting Sorting/ Surface Formatting/ Drilling/ Assembly Packaging Service
planning/ loading processing edging fixture
process positioning
optimization
Software solutions for the woodworking and furniture industries Perfection can be programmed. The software solutions from HOMAG optimize your processes and offer the right solution for you throughout the production process. A flexible solution from planning to design and generating the machine data is provided by a broad spectrum of different tailor-made software solutions.
14 HOMAG range 2017/2018 woodCAD|CAM HOMAG range 2017/2018 woodCAD|CAM 15
woodCAD|CAM: design-to-machine
PERFECTION CAN BE PROGRAMMED. The HOMAG the mouse, and design data is automatically forwarded to
software solutions optimize business processes in trade HOMAG Group CNC machines.
enterprises – from the initial sketch to the end product.
The software solutions are ideally configured for HOMAG
machines and create efficiency and reliability for order
processing and production processes.
FLEXIBILITY OFFERS GREATER OPPORTUNITIES.
The market expects top quality, increasingly shorter delivery
times and custom designs. Those manufacturers able
to offer the greatest flexibility will stay ahead of the field.
woodCAD|CAM, with parametric furniture design and a
direct connection to the machine technology is the key
to success. Production drawings and parts lists can be
accessed instantly after the design phase with just a click of
Save time, coordinate processes, and work cost-effectively.
woodCAD|CAM provides a reliable, flexible process solution from planning through to design to generating the
machine data.
Visualize ideas. The results of planning CAD design in 3D. It takes just a few Fixtures and connectors. An extensive Simple process organization. The CAM production at the click of Straight to the machine. All data
and design work are shown with photo- mouse clicks to collate components and library featuring intelligent and parametric system encompasses an integrated order a mouse. The system generates required for the production is automatically
like accuracy and can be used to visualize assemblies and create new furniture items fixtures—including those supplied by Blum, and project management capability. The automatically dimensioned component generated. From cutting and edging to the
unique ideas for furniture. At the same – whether you are working with cabinet Hettich, Häfele and Würth—speeds up the planning and design data is calculated drawings directly from the 3D design, CNC programs. Processing centers from
time, drawings are also generated in a 2 or furniture of varying sizes or complex design process and ensures reliability. At directly using material and production costs alongside all the necessary cutting lists, HOMAG are directly controlled with all
3-dimensional view, including all cuts and furnishing items such as counters or round the same time, woodCAD|CAM detects and can be read out in various forms, such parts lists, barcodes, labels and CNC parameters such as tool selection, drilling
details for communication with architects benches. All connections, processing the dependencies that exist between the as a manufacturing cost calculation or a programs. These drawings save time and pattern, speed, feed or approach strategy.
and developers. operations and fixtures are generated in 3D components to be connected and passes quotation template. prevent errors.
at the same time. on details of the machining work required
from the design.
16 HOMAG range 2017/2018 ControllerMES HOMAG range 2017/2018 ControllerMES 17
ControllerMES – Industry 4.0 for trade
The ControllerMES production control system digitizes any time. You therefore maintain an overview and are
and optimizes production processes, including in trade in control of the production planning and organization.
applications. The production processes are automated from With the creation of an unambiguous “unique part ID” for
the transfer of customer orders from woodCADICAM or an each production order, the system creates the basis for
industry program, through the expansion, optimization and the control and organization of production by means of
provision of production data, to the completion message barcodes. With ControllerMES, your production becomes
after the final assembly. ControllerMES gives you a direct paperless. All the important information is made available
view of the status and progress of your production at and displayed digitally to your employees on demand.
WOODCAD|CAM/ERP
ORDER AND PARTS LIST DATA
CONTROLLERMES Cockpit. The cockpit gives you up-to- Production planning. The flexible, cross- Production monitoring. 100% Production organization. For the
date live and status information at a glance order production batch generation and the transparency is the key to unlocking efficient operation of production systems,
and gives you a direct view of production. Cut Rite cutting optimization guarantee Industry 4.0. This transparency is achieved the right information has to be in the right
The ergonomic, customizable start screen efficient use of materials and time savings through automatic feedback from the place at the right time. The right information
is used to navigate in the system. The for the pattern creation. With the integrated machines or manual completion messages is available to your production staff at any
modular design of the interface means that capacity overview, you can always see the with the help of a barcode scanner or time in digital form and makes manual
it can even be used on mobile devices, so current status. smartphone. This means you can see the work steps easier. The pre-planned logic
Production planning Production data Production monitoring
you can already start keeping an eye on order progress at any time. Production for reworking of defective components
your workshop on your smartphone Production data. Intelligent problems and bottlenecks can be detected and the integrated quality control enable
supplementary data is used to generate and corrected. You always know where you to increase the effectiveness of your
and optimize production data for machines. your customer order is and whether it is production, saving you time and money.
ControllerMES provides all the data relevant complete.
for production in real time. This saves
Cutting Drilling
valuable time and also ensures the quality Barcode control system. The integrated
of the data. barcode technology allows the software to
Edge Assembly
prevent errors during machine operation to
a considerable extent.
18 HOMAG range 2017/2018 woodWOP HOMAG range 2017/2018 woodWOP 19
woodWOP – the CNC programming system
woodWOP is the CNC programming system from HOMAG. displayed in the graphic to program trimming and drilling
The innovative user interface centers on the large graphic operations and saw cuts quickly and simply. This ensures
area used for displaying workpieces in 3D. The relevant optimum programming reliability and ongoing checks
processing diameters can be entered and realistically throughout the programming process.
Basic functions Edge banding on CNC machines CAD plug-in for design CAM plug-in for processing 3D woodMotion simulation
··Numerous standard processing steps ··
You can save your own processing steps
··The woodWOP wizard automatically ··The CAD plug-in makes the creation of
surfaces
··woodMotion simulates woodWOP
as woodWOP components; these are
such as milling, drilling or saw cuts
then added to an existing program at the
generates all of the processing steps contour definitions quick and easy ··
Expands woodWOP to create a complete programs on a PC or on the machine
enable fast and reliable programming
click of a button
for the edging of workpieces on a CNC ··Draw lines, arcs, circles, ellipses and CAD/CAM system ··The material removal and the processing
··
Variant programs can be quickly and machine splines interactively ··
Additional macros for roughing down, time are displayed for the entire program
easily created by using variables, e.g. for ··With the DXF import, 2D CAD drawings ··The technology database can be used ··Numerous change functions such finishing, formatting, sawing and sequence. The simulation result therefore
can either be imported directly or
cabinet sides and door leaves to store and access rules for specific as crop, stretch, and mirror are also engraving of 3D surfaces corresponds almost 1:1 to the real image
converted directly into processing steps
··
The fifth axis can easily be programmed
via layer assignment
materials available ··
Automatic generation of milling paths ··woodMotion enables the programmer
as an adjustment axis in woodWOP with ··Technical parameters are automatically ··The design possibilities are expanded from 3-axis processing right through to to check every processing step and to
predefined standard processing steps changed and the woodWOP program is with 3D CAD functions to create 3D interpolating 5-axis processing of 3D detect any potential collisions between
automatically adapted depending on the surfaces objects tools and clamping equipment in
workpiece contour ··3D models (IGS, STP, DXF, STL) from ··
Automatic detection of bore hole or advance
··Time savings of over 90% compared to external CAD systems can be directly pocket routings
conventional programming opened in woodWOP and processed
further20 HOMAG range 2017/2018 Cut Rite HOMAG range 2017/2018 Cut Rite 21
Cut Rite cutting optimization –
efficiency through cost reduction
With Cut Rite, we are offering you the worldwide leading allows you to optimize the speed or the waste, and thus the
software for optimizing the cutting of panel-shaped overall cost of the cutting.
materials. The high-performance and user-friendly program
Rule editor for cutting lists. You can use the editor to set custom Veneer templates Your company – your overview. You decide what is important and tailor the reporting to your needs: from the simple assignment of the
rules for data handling and the automatic generation of information Templates define the location of components in the cutting pattern – information for the standard overviews, to configuring your own reports, and the fully automatic calculation of additional data. Cut Rite also
for your production process. You can then calculate key figures either to achieve a harmonious veneer pattern or to group together prepares all data for label printing. You can then print in the office (already included in Cut Rite) or alternatively print directly at the machine in
automatically in next to no time. narrow components before edging. sync with the cutting.
The algorithm: fast as standard. The Graphical cutting pattern editor. In Calculate material and machine costs. Integrated material database. You Emphasis on user friendliness. Cut Rite User profiles
Cut Rite computing module uses all the other programs, you have to start all over Your advantage when creating a quote: Cut can store all the data here for your panel has always stood for the highest possible Create a profile for each user – with
processors on your PC. This increases again if the parts list changes or you want Rite shows the material costs immediately materials, enter the panel consumption and ease of use. This is ensured by a modern password, paths, access rights and much
the number of computing operations and to cut an optimized plan in a different and calculates the processing time. You record offcuts so that you can reuse them interface, simple input options and the more. All employees can therefore find their
quickly leads to the best possible result. way. In Cut Rite, you just take hold of your can therefore calculate each order exactly later. With modular expansions, connecting ability to automate key processes. way around instantly and use the features
mouse and plan the changes directly in the and benefit from simplified production to a storage system is child’s play. they need.
cutting pattern within seconds. planning.22 HOMAG range 2017/2018 MMR HOMAG range 2017/2018 MMR 23
Resource efficiency – optimal use of
machines and systems
The optimal use of machines and systems is one of the value creation or in a reduction of the run times and the
Display the yield progress
critical success factors in production. There is economic associated variable operating costs in the form of staff,
potential here in an increase of the yield and the associated energy, compressed air and extraction.
MMR OFFICE Evaluation in
the office
M1:
M2:
M3:
A significant advantage of MMR is that form of time, performance and optionally MMR Professional MMR Office: Multi Machine Monitoring
all error messages are recorded and also quality. States and parameters are The Basic version can easily be upgraded & Reporting. MMR Office means that
Evaluation
displayed centrally. The most frequent recorded largely automatically and with to the Professional version, which contains all evaluations that are available on the Machine control Cell control MMR PRO
on the
errors and causes of faults are visible extensive detail via the machine control a variety of advanced functions: machine with MMR Professional are also unit system PLC
machine
at a glance in the associated evaluation unit. ··Graphical evaluations in the form of available on an office workstation. It also MMR PRO
dialog. This is particularly effective for Gantt, Pareto and line charts using freely features an overview display (Multi Machine
interlinked systems. Previously, it was MMR Basic selectable time intervals Monitoring & Reporting), which compares
almost impossible to perform a meaningful Installed as standard on most HOMAG ··Manual entry of reasons for interruption several machines and cells.
M 2.1
diagnosis of the main error cause. With machines, with the following functions: ··Integrated malfunction time analysis with M3
numerous sorting and filtering functions ··Recording automatically substantiated evaluation of the corresponding error Your advantages with MMR
M 2.2
in the MMR, all malfunctions can now be states via the machine control unit messages
··Optimize production by identifying
detected and analyzed in a simple way. ··Recording shift changes ··Integration in MMR Office for central common sources of errors M 2.n
This takes into account not only technical ··Evaluations of key figures and numerical evaluation in the office
··Increase in the production readiness with
faults, but also interruptions caused by the display on the machine control unit
preventive maintenance measures Single machine Production cell Old or “non-HOMAG”
operator or the environment. In addition ··Display and logging of maintenance ··Efficient machine deployment due to machine
to this optimization, MMR displays all the measures
transparent, uniform display of key figures
important characteristics of a machine
such as yield and main usage level. Based
on the key figure of OEE (Overall Equipment
Effectiveness), MMR measures waste in the24 HOMAG range 2017/2018 powerTouch HOMAG range 2017/2018 powerTouch 25
powerTouch – the innovative control system:
standardized, ergonomic, evolutionary
HOMAG machines are designed so that simple operation by the full HD multi-touch monitor, the ergonomic touch
and reliable control are a matter of course. Our innovative operation, easy navigation and the standardized user
touchscreen operating philosophy combines design and interface.
function in one control system. The system is characterized
Simple Standardized Ergonomic Evolutionary Control with powerTouch. Thanks to the Support via TeleServiceNet Soft.
widescreen multi-touch monitor, machine Fastest-possible service and assistance
··The simple and intuitive operation of ··The powerTouch control system of ··Direct control via the touchscreen ··Design and function are combined in one functions can be controlled with just the through targeted fault analysis and support
powerTouch increases the speed and HOMAG machines is characterized by monitor control system
touch of your finger. The ergonomic design over the Internet.
reliability of entries the standardized operating elements, ··Ergonomic design of the powerTouch ··The innovative powerTouch machine as well as numerous help and wizard
··The latest software modules provide software modules and standardized operating panel control unit is combined with the latest
functions make it far easier for users.
information about the machine state at a design ··Intuitive operation with gesture control operating concepts from smartphones
glance ··These mean that different HOMAG such as zooming, swiping and scrolling and tablet PCs
··Integrated help and wizard functions lead machines can be controlled in the same
to high production readiness way
··This makes them easier and more
efficient to useStorage and feed systems Storage and feed systems take care of the logistical requirements at the start of the process chain. Improvements in organization and material requirements have been demonstrated in practice.
28 HOMAG range 2017/2018 Storage and feed systems HOMAG range 2017/2018 Storage and feed systems 29
Storage and software that inspire woodStore – the software makes all the difference
The storage and feed systems take care of the logistical material stocks and therefore, maximizing the output of the woodStore is the brains behind each storage system. The
requirements at the start of the process chain. The basic connected processing machines. control system monitors and manages the entire inventory
function for all series lies in enabling the optimum value and optimizes the material flow in the production process. It
creation right from the start of the production chain. This logs the entire material inventory and calculates the available
means: No matter which system is used, it is always a space. The modules integrated in woodStore ensure storage
question of material flow optimization, transparency in the organization that automatically adjusts to current production
circumstances.
TLF 211 – logistics with noticeable optimization effects. TBP 211 – protects material and saves space. Automation View Stack Infeed
The storage system optimizes the storage area and saves valuable around the saw in the smallest of spaces. TBP 211 now enables you The relevant decor photo is automatically
production space. to load your panel dividing saw in a way that conserves materials. displayed for each panel when selecting
··The virtual view of all stacking locations ··Now with an even clearer overview:
available in the storage system allows Each stack is shown in 3D complete
··Faster return on investment ··Short transport times increase productivity and entering part numbers or panel codes.
you to “fly” virtually through the store and with dummy panel, cover panel and fixed
··Handling coated panels from 8 mm as standard ··Minimal quality costs thanks to gentle transport Any change to the design is instantly
look at each material stack in a realistic edge
··Optimal material consumption through to the offcut ··Ergonomic handling protects the employee working on the saw calculated and depicted. All with simple
3D view ··Operating errors are a thing of the past:
and intuitive operation.
··Maximum transparency and control of Entering stack data is child’s play thanks
the entire inventory to the new 3D view
TLF 211 TBP 211
Span width (mm) 5,000 (optional 12,000) Panel dimensions, max. 4,300 x 2,100
stack position (mm)
Frame length (mm) 10,000 (optional 50,000)
Panel length (mm) 2,000 – 4,300
Speed
Panel width (mm) 600 – 2,100
Bridge (m/min) 60
Carriage (m/min) 80 Panel thickness, coated (mm) 8 – 40
Lift drive (m/min) 30 Adjustment range of the suction 2,000 – 4,200 OffCut-Assist Input FlexSort – smart prior removal from
cross rail, manual (mm) The intelligent data template makes it storage
Workpiece length (mm) 2,000 – 4,200 (optional: max. 5,600) ··Optimum material yield from new panels simple to define new panels, as panel
Workpiece width (mm) 800 – 2,200 (optional: min. 400)
Unit weight of panels (kg) Max. 200 to offcuts
dimensions and material codes are only
··Prior removal from storage everywhere
Workpiece thickness, from 12 (optional: from 3)
Stack height (mm) Max. 1,800 ··Management and realistic view of entered once. All other parameters are
in the storage system (prior removal
manually stored offcuts positions, storage return positions or
unprocessed panels (mm) automatically determined. The best part
··Simple generation, display and printout of
is that weight tolerances of the panels are
unneeded storage positions)
Workpieces, from 8 (optional: from 3) retrieval lists
automatically determined, and the ideal
··Variable number of panels for the block
coated (mm)
··Signal traffic light for parts identification
settings for panel handling are calculated
to be retrieved
Workpiece weight (kg) 250 (red: part already allocated; green: part is
by the storage system.
··Automatic generation of prior storage
available) removal jobs from the ongoing
Stack height (mm) 2,100 (optional: 1,500 – 2,500)
production process or from the sawPanel dividing saws Whether single saw, angular saw unit or large-scale plant, whether in the basic equipment version or with custom extras – with our panel dividing saws, you process your orders flexibly, quickly and cost-effectively.
32 HOMAG full catalog 2017/18 Panel dividing saws HOMAG full catalog 2017/18 Panel dividing saws 33
Designed for precision and efficiency right from the start:
Cutting solutions for trade and medium-sized
businesses
Here you will find the ideal saws for trade and medium-sized efficient saw-storage combinations or handling solutions
businesses. We offer panel saws for all requirements, first- from feeding through to destacking. Or the new “intelliGuide”
rate software and continual technology innovations, such operator assistance system, which guides the operator
as the innovative PowerConcept for up to 40% more power, through the whole cutting process with the help of LEDs or
HPP 130 – precision at the best possible price. HPP 200 – powerful and upgradeable. HPP 300 – ready for networked production. HPL 300 – the classic with extra power.
··In the standard version, the smallest HOMAG saw has everything ··The HPP 200 offers everything you need for the panel layout in the ··The proven basic model from series 3 offers you maximum ··Ready for large orders.
you need for cutting individual panels and small series. trade sector: a high level of power, precision and flexibility. performance in a small space. ··The saw has everything that makes series 3 strong, plus an
··It costs little more than a circular saw, but cuts much more ··The extensively equipped saw can be individually upgraded at any ··The ideal solution for increasing demands in trade. impressive integrated lifting table for automatic feed.
efficiently. This is due to proven HOMAG technologies as well as time. ··It is ideal for batch size 1 production as well as for smaller series ··This allows you to speed up processes and increase your
many automation and processing options. ··You remain flexible and have a cutting solution that grows with production. The HPP 300 is also the first choice for connection to production significantly.
your needs. a storage system.
HPP 130 HPP 200 HPP 300 HPL 300
Saw blade projection (mm) 60 Saw blade projection (mm) 60 (optional: 80) Saw blade projection (mm) 80 (optional: 95) Saw blade projection (mm) 80 (optional: 95)
Cut length(s) (mm) 3,200 Cut length(s) (mm) 3,200 / 3,800 / 4,300 Cut length(s) (mm) 3,200 / 3,800 / 4,300 / 5,600 Cut length(s) (mm) 3,200 / 3,800 / 4,300 / 5,600
Speed of saw carriage (m/min) Up to 60 Speed of saw carriage (m/min) up to 80 (optional: up to 120) Speed of saw carriage (m/min) up to 130 Lift table width (mm) 2,200
(optional: up to 150)
Speed of program fence (m/min) Up to 60 Speed of program fence (m/min) Up to 80 Speed of saw carriage (m/min) up to 130
Speed of program fence (m/min) Up to 90 (optional: up to 150)
Operating software CADmatic 4 PRACTIVE Operating software CADmatic 4 PRACTIVE Operating software CADmatic 5 Speed of program fence (m/min) Up to 90
Monitor 19" TFT flatscreen display Monitor 19" TFT flatscreen display Monitor 21" TFT flatscreen display Operating software CADmatic 5
with touch function
Monitor 21" TFT flatscreen display
with touch function34 HOMAG full catalog 2017/18 Panel dividing saws HOMAG full catalog 2017/18 Panel dividing saws 35
HPP 400 – powerful and ready for more. The HPP 400 is the HPL 400 – sets the right tempo for cutting. The HPL 400 is HPS 320 flexTec – customized cutting on a large scale. Cut Rite – the optimization software for cutting.
ideal cutting solution for growing businesses and those producing in a high-performance saw for machining larger quantities of panels ··This cutting cell completely redefines the parts flow for individual ··World’s leading software for optimizing the cutting of panel-
medium to large batch sizes. The combination of power, speed and to finished quality. The saw is reliable, precise and offers excellent cutting – regardless of whether this is as a standalone solution or shaped materials
reliable technology is what makes these panel saws so attractive. throughput at high speeds. thanks to features such as the lifting interlinked. ··Powerful and user-friendly program
They offer a remarkable throughput with saw blade projections of table for automatic feeding. ··Fully automated sequences, no limit for recuts ··You can optimize the speed or the waste and consequently the
110 mm or 125 mm. ··Periodically unmanned operation is possible total cost of the cutting
··Increases the efficiency in production and frees up time for other ··Individual parameterization
tasks ··Can be integrated in a company-specific IT environment
··The robot takes over all panel handling ··Demand-based update and service contracts
··Software and lifting tables in the robot’s field of action allows for
periodically unmanned operation
··For up to 1,500 parts per shift
HPP 400 HPL 400 HPS 320 flexTec
Saw blade projection (mm) 110 (optional 125) Saw blade projection (mm) 110 (optional 125) Saw blade projection (mm) 58
Cut length(s) (mm) 3,200 / 3,800 / 4,300 / 5,600 Cut length(s) (mm) 3,200 / 3,800 / 4,300 / 5,600 Cut length(s) (mm) 3,200 / 4,300
Speed of saw carriage (m/min) up to 130 Lift table width (mm) 2,200 Panel dimensions max. (mm) 3,150 x 2,200 at 3,200 mm
(optional: up to 150) cutting length, 4,300 x 2,200
Speed of saw carriage (m/min) up to 130
Speed of program fence (m/min) Up to 90 at 4,300 mm cutting length
(optional: up to 150)
Part size (mm) max. 2,800 x 1,200
Speed of program fence (m/min) Up to 90
Operating software CADmatic 5 Min. 240 x 80
Monitor 21" TFT flatscreen display Operating software CADmatic 5 Speed of saw carriage (m/min) Up to 150
with touch function Speed of program fence (m/min) Up to 90
Monitor 21" TFT flatscreen display
with touch function
Operating software CADmatic 5
Monitor 21" TFT flatscreen display
with touch functionEdge banding machines We offer solutions for formatting and edge banding. The machines are designed for high material diversity, precise processing and flexible and efficient production.
38 HOMAG range 2017/2018 Edge banding machines HOMAG range 2017/2018 Edge banding machines 39
The basis for success
If you are new to mechanical edge processing, you have operation – everything is covered here. With these machines
come to the right place. Thanks to their short and compact you can meet key requirements such as zero joint or PU glue
design, these machines are suitable for use even in the processing.
smallest of workshops. With these models, we enable
complete processing of your workpieces. From manual
unit adjustment to multi-level technology with automated
Table machines – flexible solutions for shaped parts. Ambition 1100 series – the perfect starting point. Ambition 1200 series – entry-level machine for demanding Ambition 1400 series – the high-performance mid-range
··The flexible machine concept for gluing and processing shaped ··Available also with a joint trimming unit for perfect cuts and requirements. solution.
components optimum glue joint quality ··Available also with a joint trimming unit for perfect cuts and ··High-strength gluing due to optimum workpiece pre-heating
··
Direct glue application and individually positionable distance ··Direct glue application on the workpiece using a glue roller for optimum glue joint quality ··Multifunctional profile trimming unit for corner rounding and flush
CAMs ensure a wide range of applications even glue application ··Profile trimming unit for rounding corners milling
··
Digital edge length preselection to activate the roller separating ··Dual-motor snipping unit for optimum snipping results ··Trimming unit for a clean trimming result with optimum extraction ··Extremely fast setup times thanks to pneumatic adjustment and
device automatically for long workpieces ··Profile trimming unit for rounding corners using DFC tooling technology and optional automation entry via the powerTouch control system
··
Flush trimming machine, fitted with precision ball bearings to trace ··Two empty slots in the post-processing section can be fitted with ··airTec unit for a perfect zero joint ··Multi-level technology on the trimmer and scraper as standard,
workpieces for consistent trimming results any options for outstanding flexibility ··Top QA 65N glue application system. For quick change (EVA/PU) ensuring extremely flexible use with changing materials
··Optional end snipping device for the complete processing of and easy cleaning (KDF 440 edition)
straight and shaped components ··Top QA 65N glue application system. For quick change (EVA/PU)
and easy cleaning
OPTIMAT KTD 720/FTK 130 AMBITION 1100 AMBITION 1200 AMBITION 1400
Machine length (mm) 2,078 / 1,130 Machine length (mm) 3,672 – 4,270 Machine length (mm) 3,507 – 5,070 Machine length (mm) 4,773 – 5,573
Weight (kg) 280 / 250 Weight (kg) 700 – 950 Weight (kg) 910 – 1,500 Weight (kg) 1,600 – 1,850
Feed speed (m/min) var. 3 – 9 / manual Feed speed (m/min) 8 Feed speed (m/min) 11 Feed speed (m/min) 11 – 14
Edge thickness (mm) 0.5 – 3 / 0.4 – 3 Edge thickness (mm) 0.4 – 3 Edge thickness (mm) 0.4 – 6 Edge thickness (mm) 0.4 – 8
Workpiece thickness (mm) 10 – 55 / 16 – 55 Workpiece thickness (mm) 8 – 40 Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 8 – 6040 HOMAG range 2017/2018 Edge banding machines HOMAG range 2017/2018 Edge banding machines 41
The ambitious mid-range solution
These machines feature a comprehensive range of units, high
feed speeds and high-performance motors. From perfect
zero joints and PU glue processing in the glue joint, to highly
flexible corner processing and an optimum finish. If you need
a highly flexible all-rounder, these are for you. A high degree
of automation as standard or unlimited flexibility in equipping
the units, whatever you choose, we have the perfect machine
to suit your needs.
Ambition 1600 series – the highly flexible all-rounder. Ambition 1800 series – the first step in industrial production. profiLine series – individual freely configurable machine for Highflex series – excellent flexibility for perfect edges.
··QA 65N gluing system for faster color and ··QA 65N gluing system for faster color and glue changes (EVA/PU), every task. ··Servo axes for fully automated and highly flexible adjustment of
glue changes (EVA/PU), simple cleaning and precise metering simple cleaning and precise metering (optional) ··The profiLine module always offers optimum performance to meet the machine to the panel and edging thickness as well as different
(optional) ··
High degree of availability and optimum gluing quality thanks to your requirements profiles
··Trimming unit for a clean trimming result and with optimum the Quickmelt gluing station ··High chipping rate during solid edge processing ··Multifunctional profile trimming unit for corner rounding and flush
extraction using DFC (dust flow control) tooling technology ··
High feed speed with fully automated lubrication of chain tracks for ··Highly flexible unit concept available, equipped with multi-level milling
··Servotrim profile trimming unit ensures gentle tracing, ideal for a long service life technology for fast changeovers to different profiles ··Optimization of workpiece gaps for higher output in the same
processing lightweight panels and high-gloss surfaces ··
Optimization of workpiece gaps for higher output in the same ··Soft-touch function for optimum snipping results even at high feed processing time
··airTec unit for a perfect zero joint processing time speeds ··Order data acquisition for the precise calculation of order-related
··Multi-level technology on the trimmer and scraper as standard, ··Multi-level technology on the trimmer and scraper as standard, costs
ensuring extremely flexible use with changing materials ensuring extremely flexible use with changing materials ··Multi-level technology on the trimmer and scraper, ensuring
(KDF 650 edition) (KDF 860 edition) extremely flexible use with changing materials (optional)
··Multilevel technology on the profile trimmer. Easy to switch ··
Multilevel technology on the profile trimmer. Easy to switch ··airTec – the unit for a perfect zero joint
between 2 profiles between 2 profiles
AMBITION 1600 AMBITION 1800 PROFILINE 1600-1800 HIGHFLEX 1200-1800
Machine length (mm) 5,760 – 6,760 Machine length (mm) 6,260 – 7,260 Machine length (mm) 4,770 – 10,260 Machine length (mm) 4,153 – 7,260
Weight (kg) 2,600 – 3,400 Weight (kg) 3,000 – 3,600 Weight (kg) 1,900 – 5,500 Weight (kg) 1,290 – 3,600
Feed speed (m/min) 8 – 18 (optional: 8 – 20) Feed speed (m/min) 8 – 20 Feed speed (m/min) 8 – 20 Feed speed (m/min) 8 – 20
Edge thickness (mm) 0.4 – 12 Edge thickness (mm) 0.4 – 12 (optional: 20) Edge thickness (mm) 0.4 – 20 Edge thickness (mm) 0.4 – 20
Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 8 – 6042 HOMAG range 2017/2018 Edge banding machines HOMAG range 2017/2018 Edge banding machines 43
The professional class of the Ambition series
The Ambition series is characterized by the comprehensive
standard equipment: belt-type top pressure unit made of
steel for precise workpiece guidance, all trimming tools with
I system for optimum chip removal and processing quality.
Variable feed in different performance classes of 16 – 30 m/
min for high productivity. In the machines of the KAL 370
profiLine series, you can select the equipment individually
from our tried-and-tested range of modules.
Ambition 2200 series – impressive technology. With the Ambition 2400 series – variable edge gluing. With the Ambition Ambition 2600 series – efficiency for increasingly stringent KAL 370 profiLine series – customized equipment. The KAL
Ambition 2200 models, you can glue edges, trim parts with 2400, you can glue edges, trim parts with precision and even demands. All machines in the HOMAG Ambition series offer: 370 profiLine is a real all-rounder for gluing edges of up to 3-mm on
precision and even perform post-processing, including any rounding perform post-processing, including any rounding work needed on ··
Programming in Windows standard for simple, familiar operation rolls of material and solid strips of up to 20 mm.
work needed on front sections. front sections. ··Optimum trimming quality and optimum chip collection using ··Universal profile trimming units with one, two or four motors for
··The finishing unit at the outfeed removes any glue residue and ··The profile trimming unit offers optimum processing quality I-tools tear-free copying, including of veneer edges
ensures the edges grip well ··These Ambition models enable automatic changeovers between ··
Steel top pressure beam with composite belt for precise ··Automatic changeovers to different profiles
··PU can also be used if required 2 profiles in the blink of an eye, e.g. a radius of workpiece clamping ··Selection of any units from the extensive modular range of
··The profile trimming unit can also be used to round veneer edges 2 mm and a radius of 3 mm ··Operated using powerTouch for the best possible overview industrially tried-and-tested units
with no tears ··With airTec, the zero joint technology can be used if required ··Furthermore, Ambition 2600 can be used with a feed rate of up to
··With airTec, the zero joint technology can be used if required ··A feed rate of up to 25 m/min enables demand-based productivity 30 m/min In addition, the range for individual equipment options offers scope
··A feed rate of up to 20 m/min ensures that the machine provides for businesses with higher performance requirements for the complete processing of aluminum edges or entry into fully
optimum productivity for trade automated flexible production. With the “airTec” and “laserTec – Next
Generation” (due to patent restrictions, this solution can only be
used with Rehau edging in Germany) processes, you produce parts
with a visual zero joint in the very highest quality. This edge quality
is improved even further in terms of moisture and water resistance
by the sealTec process. The FK31 powerTrim profile trimming unit
makes performance and quality available in the industry standard.
AMBITION 2200 AMBITION 2400 AMBITION 2600 KAL 370
Machine length (mm) 8,365 – 9,365 Machine length (mm) 8,365 – 10,365 Machine length (mm) 7,365 – 8,365 Machine length (mm) 6,365 – 13,365
Weight (kg) 4,000 – 4,500 Weight (kg) 4,000 – 5,000 Weight (kg) 3,500 – 4,000 Weight (kg) 3,500 – 7,500
Feed speed (m/min) 18 – 20 Feed speed (m/min) 16 – 25 Feed speed (m/min) 16 – 30 Feed speed (m/min) 16 – 30
Edge thickness (mm) 0.3 – 3 Edge thickness (mm) 0.3 – 3 Edge thickness (mm) 0.3 – 3 Edge thickness (mm) 0.3 – 20
Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 12 – 60 (optional: 8 – 100)44 HOMAG range 2017/2018 Edge banding machines HOMAG range 2017/2018 Double-end tenoners 45
Return Double-end tenoners
The cost-effective BOOMERANG® workpiece returns are order production or series production. This results in Thanks to their robust design, low-wear technology and high
indispensable aids and the perfect addition to one-sided Perfectly automated format and edge processing. level of availability, double-end tenoners from the FPL series
edge banding machines. The ensure perfect harmony are exactly the right choice for manufacturing doors, fronts
in terms of size, performance and speed. Hardware and and panels. They provide perfect profile quality for furniture
software speak one language. The production process and interior fittings.
becomes more efficient, whether for batch size 1, special-
TFU 120 – get started with easy part flows. TFU 140 – for broad variety in the part flow. TFU 521 edition – integrated workpiece handling. FPL 260 – compact introductory solution for double-sided
The return is ideally suited for customers with small, narrow and The return is ideally suited for customers with high part variety – The high degree of automation makes the TFU 521 edition a true all- dimensioning work.
medium-size workpieces. from small and light to large and heavy workpieces. rounder. Finished workpieces can be ejected or stacked. The high-performance double-end tenoner – the smallest of the
··Fast return on investment – pays for itself from just 9 hours of ··Fast return on investment – pays for itself from just 15 hours of ··Minimal quality costs – gentle handling via vacuum cross rail HOMAG series – is freely configurable for all types of task: angle
operating time per week operating time per week ··Flexible personnel organization – thanks to cost-effective single- cuts, bevel cuts, profiling, rabbeting, grooving, sanding and corner
··No training required – set up the TFU 120, connect and get started ··Minimal quality costs – gentle workpiece handling with air cushion person operation processing.
··Flexible personnel organization – thanks to cost-effective single- table ··Smart automation – high-performance interlinked material flow ··High-powered chipping motors with 8.1 kW at 100 Hz
person operation ··No training required – set up the TFU 140, connect and get started ··Increased efficiency – defined rotation for process-oriented return ··Stable, low-vibration machine stands enable precise dimensioning
··Ergonomic working – manual parts handling is reduced to a ··Flexible personnel organization – thanks to cost-effective single- of parts and profiling, even on furniture featuring click profiles
minimum person operation ··Solid wood processing without tearing thanks to insertion control
··Better quality control – quick response to material adjustments ··Ergonomic operation – staff no longer have to endure heavy with synchronous and reverse rotation
physical work
TFU 120 TFU 140/25 TFU 521/30 FPL 265 / 266
Workpiece length (mm) 300 – 2,500 Workpiece length (mm) 240 – 2,700 Workpiece length (mm) 240 – 3,000 Machine length as an individual 3,650 – 5,650 /
machine (mm) 4,650 – 6,650
Workpiece width (mm) 50 – 1,450 Workpiece width (mm) 60 – 1,000 Workpiece width (mm) 80 – 1,200
Feed speed (m/min) 15 – 45
4-sided processing, 300 x 300 4-sided processing, 240 x 80 4-sided processing, 240 x 120
min. workpiece size (mm) min. workpiece size (mm) min. workpiece size (mm) Workpiece thickness (mm) 12 – 60 (optional: 110)
4-sided processing, max. workpiece size 1,450 x 1,450 4-sided processing, 2,500 x 1,000 4-sided processing, 3,000 x 1,200 Workpiece/laminate overhang (mm) 10 – 80
(mm) max. workpiece size (mm) max. workpiece size (mm)
Workpiece thickness (mm) 8 – 60 Workpiece thickness (mm) 8 – 80 Workpiece thickness (mm) 8 – 60
Max. workpiece weight (kg) 50 Max. workpiece weight (kg) 50 Max. workpiece weight (kg) 80
Processing height (mm) 835 – 960 Processing height (mm) 820 – 980 Cycle capacity (cycles/min) max. 10
Feed speed (m/min) 8 – 25 Feed speed (m/min) 8 – 30 Feed speed (m/min) max. 12 – 36CNC processing centers Sawing, trimming, drilling, cutting, measuring, 3D processing – the wide variety of processing techniques is matched by the range of equipment features of our processing centers.
48 HOMAG range 2017/2018 CNC machining centers HOMAG range 2017/2018 CNC machining centers 49
Small with much to offer – smart CNC processing
Precise processing results and focused use. The machines The high-quality drill and spindle technology used inspires
of the BHX 050/055 and BHX 200 series are a perfect confidence. HOMAG installs over 48,000 drilling spindles
match for body processing. What is striking here is the low per year. These established components are also in use in
space requirement. We have combined all the fundamentally the solutions for horizontal drilling and doweling. Robust and
necessary processing tasks in the smallest of spaces. In reliable technology – something to get excited about.
terms of precision, this solution is in a class of its own.
BHX 050/055 vertical CNC processing centers – BHX 200 vertical CNC processing center – ABD 050/060 CNC drilling and dowel driving machine – CNC drilling and dowel driving machine ABD 260 –
flexible all-rounders for body processing in an area of 5 m². Dynamic package for powerful body processing in an area of Horizontal drilling and doweling in one machine. Drilling and doweling – with everything well under control.
··
Rapid processing saves time less than 10 m². ··Horizontal drilling and doweling in one machine ··Precise holes and exact positioning of dowels with high-speed
··Compact design saves space ··
Saves space thanks to the vertical design ··Slot assignment for up to 4 workpieces drilling and doweling unit
··Easy operation saves you energy ··No setup time required thanks to the clamping system ··Simple and quick material handling ··Vertical drilling in the edge area, ideal for connecting fittings or
··Low price saves you money ··Faster drilling with powerful drilling equipment ··ABD 060 with 3 individually controllable spindles / ABD 050 with hinge holes
··Conserves resources thanks to vacuum-free clamping technology 1 spindle ··Up to 8 clamping cylinders, adjustable in length and thickness, to
··woodWOP – the programming system from HOMAG (over 36,000 fasten any workpiece
installations worldwide) ··Flexible part handling through lowerable center stop and lowerable
side stops for optimal alternating field assignment
··Vibration-free work with stable and heavy machine bed made of
SORB TECH
BHX 050/055 BHX 200 ABD 050/060 ABD 260 ABD 260/12
Workpiece length (mm) 200 – 2,500 / 200 – 3,050 Workpiece length (mm) 200 – 3,050 Workpiece length (mm) 20 – 2,800 Workpiece length (mm) 20 – 2,800
Workpiece width (mm) 70 – 850 Workpiece width (mm) 50 – 1,250 Workpiece width (mm) 20 – 800
Workpiece width (mm) 20 – 800
Workpiece thickness (mm) 12 – 60 Workpiece thickness (mm) 8 – 80 Workpiece thickness (mm) 10 – 60 Workpiece thickness (mm) 10-80
Total machine weight (kg) approx. 1,580 Total machine weight (kg) approx. 3,200 Total machine weight (kg) approx. 1,100 – 2,200 Total machine weight (kg) approx. 1,600 – 2,20050 HOMAG range 2017/2018 CNC machining centers HOMAG range 2017/2018 CNC machining centers 51
Nesting – trimming as required
Our nesting machines enable waste-optimized processing more effective work.
and cutting of panel-shaped materials. The classic areas
of nesting can be divided into body creation, cutting and
finishing of furniture fronts, processing for modular furniture
production as well as “advanced materials” (e.g. Plexiglas,
aluminum, Alucobond). Various options for automation of
material handling ensure significant time savings and even
Vantage 100 CNC gantry-processing center – Vantage 200 CNC gantry-processing center – Vantage 43M – grid table for delicate trimming work.
The compact nesting machine in gantry design. The powerful package among our nesting solutions. ··Outstanding accuracy over the entire working width thanks to
··Outstanding accuracy over the entire working width thanks to ··Outstanding accuracy over the entire working width thanks to gantry design
gantry design gantry design ··Durability due to closed linear guide system
··Durability due to closed linear guide system ··Durability due to closed linear guide system ··Highest processing quality with 2 synchronized digital servo drives
··Highest processing quality with 2 synchronized digital servo drives ··Highest processing quality with 2 synchronized digital servo drives in the X direction
in the X direction in the X direction ··High acceleration due to vector speed X/Y of 80 m/min
··High acceleration due to vector speed X/Y of 96 m/min ··High acceleration due to vector speed X/Y of ··16 tool change slots
··High flexibility of the clamping equipment positioning thanks to 130 m/min ··Particularly suitable for special applications such as acrylic
MATRIX table PRO ··High flexibility of the clamping equipment positioning thanks to processing or particularly large machining forces
MATRIX table PRO
VANTAGE 100 VANTAGE 200 VANTAGE 43M
Work field width (mm/feet) 1,250/4 – 2,250/7 Work field width (mm/feet) 1,550/5 – 2,250/7 Work field width (mm/feet) 3,130/123.2
Work field length (mm/feet) 2,500/8 – 4,300/14 Work field length (mm/feet) 3,100/10 – 4,300/14 Work field length (mm/feet) 1,250/49.2
Work field height (mm/feet) 100/3.94 Work field height (mm/feet) 100/3.94 – 100/3.94 Work field height (mm/feet) 125/4.3
Vacuum power (m³/h) 300/360 – 900/1080 Vacuum power (m³/h) / (Hz) 600/360 – 900/1,080
Vacuum power (Hz) 50/6052 HOMAG range 2017/2018 CNC machining centers HOMAG range 2017/2018 CNC machining centers 53
CNC machining centers –
Well positioned in all dimensions
Drilling, trimming, grooving, cutting, measuring, 3D brings outstanding performance to your production.
processing, etc. – the wide variety of processing techniques
is matched by the range of equipment features of our
processing centers. We offer 3-, 4- and 5-axis solutions
for every need. Combined with established and high-
performance components, our stable machine construction
BMG 110 series – Venture – freestyle technology with 3-, 4- BMG 310 series – Venture – sliding gantry processing centers BMG 500/600 machining centers – solid support. Be it stairs,
and 5-axis solutions. with 5-axis technology and optional edge processing. furniture, windows, doors or interior fitting elements — with the
This series offers high levels of performance and versatility to small ··
Convenient operation directly from the enclosure with buttons for machines in our BMG 500/600 series, you are optimally equipped to
and medium-sized carpentry and joinery companies. The new program start, pause and ‘run until free’ perform all tasks.
machine concept is based on compact technology, a reduced ··PC87 powerTouch operating software with graphical slot ··Knowledge and experience gained from over 50 years of
installation area and operation directly at the machine. assignment and slot-specific suction unit recommendation constructing machines
··Always keep an eye on everything – optimal view into the machine ··Heavy steel welded machine bed ··Processing center configuration and alignment customized to
with a large viewing window to ensure maximum protection for the ··Optional powerEdge edge banding unit with edge magazine and meet your specific needs
operator 2x pre-snipping stations ··Optimum view into the machine during processing
··360° access for more space – integrated switch cabinet, bumper ··Speed Pack with safeScan safety system for high feed rates even ··Edge banding in various performance classes, perfectly tailored
technology and mobile operator terminal reduce the installation in shuttle operation, shorter processing times to your individual requirements – right through to zero joints for
area by up to 15% and ensure easy access from all sides ··290 m³/h vacuum pump with claw technology, frequency- shaped parts
··A heavyweight – precise processing is ensured by the heavy steel controlled for energy efficient vacuum suction as needed ··Standardized interfaces ensure that the functionality of the
welded machine frame and stable sliding gantry design machines can always be expanded to meet future requirements
··Unit technology – 3-, 4- and 5-axis versions available. An all-
rounder for users with demanding requirements
BMG 110 SERIES – VENTURE BMG 310 SERIES – VENTURE BMG 500/600 SERIES
Workpiece length (mm) 3,300 – 4,400 Workpiece length (mm) 3,300 Workpiece length (mm) 3,300 – 7,400
Workpiece width (mm) 1,210 – 1,550 Workpiece width (mm) 1,400 Workpiece width (mm) 1,100 – 3,250
Workpiece thickness (mm) 260 Workpiece thickness (mm) 125 Workpiece thickness (mm) 300 – 500You can also read
