WINDOW INSTALLATION INSTRUCTIONS THE FOLLOWING INSTALLATION METHODS ARE INCLUDED IN THIS BOOKLET: Custom Window Systems
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
WINDOW INSTALLATION INSTRUCTIONS
THE FOLLOWING INSTALLATION METHODS ARE INCLUDED IN THIS BOOKLET:
Installation with Nail Fin
Installation of a Box Frame
Installation with Front Flange
IMPORTANT SAFETY AND PRODUCT INFORMATION − WINDOW
CAUTION: Many windows in older homes are painted with lead-based paint. Removal of old windows may disturb this paint.
Proper precautions must be taken to minimize exposure to dust and debris. Consult state or local authorities and/or go to
www.epa.gov/lead for more information.
WARNING: To ensure safety and security and help prevent property damage, including possible damage to your window or
! door, close and lock windows and doors any time they are not being used for venting on a nice day, and particularly during high
winds or rain.
IMPORTANT NOTICE
Because all construction must anticipate some water infiltration, it is important that the wall system be designed and constructed to properly
manage moisture. CWS is not responsible for claims or damages caused by anticipated and unanticipated water infiltration; deficiencies
in building design, construction and maintenance; failure to install CWS products in accordance with CWS’s installation instructions; or the
use of CWS products in wall systems which do not allow for proper management of moisture within the wall systems. The determination of
the suitability of all building components, including the use of CWS products, as well as the design and installation of flashing and sealing
systems are the responsibility of the Buyer or User, the architect, contractor, installer, or other construction professional and are not the
responsibility of CWS.
CWS products should not be used in barrier wall systems which do not allow for proper management of moisture within the wall systems,
such as barrier Exterior Insulation and Finish Systems (EIFS) (also known as synthetic stucco) or other non-water managed systems. Except
in the states of California, New Mexico, Arizona, Nevada, Utah and Colorado, CWS makes no warranty of any kind on and assumes no
responsibility for CWS windows and doors installed in barrier wall systems. In the states listed above, the installation of CWS Products in
barrier wall or similar systems must be in accordance with CWS’s installation instructions. Product modifications that are not approved by
CWS will void the warranty.
CLEANING INSTRUCTIONS
GLASS: Remove any protective film and labels and clean the glass, using a soft, clean, grit-free cloth and mild soap or detergent. Be sure
to remove all liquid by wiping dry or use a clean squeegee.
ALUMINUM FRAMES: The interior and exterior frame and sash are protected with a tough factory finish. Clean this surface with mild soap
and water. Stubborn stains and deposits may be removed with mineral spirits. DO NOT use abrasives. DO NOT scrape or use tools that
might damage the surface.
VINYL FRAMES: The vinyl frame may be cleaned using the same method as the glass. For stubborn dirt, a “non-abrasive" cleaner such as
Bon-Ami® or Soft Scrub® may be used. Do not use solvents such as mineral spirits, toluene, xylene, naphtha or muriatic acid as they can
dull the finish, soften the vinyl and/or cause failure of the insulated unit seal. Keep door tracks clear of dirt and debris. Keep weep holes
open and clear of obstructions.
DO NOT use abrasives. DO NOT scrape or use tools that might damage the surface. DO NOT use inappropriate solvents or brickwash or
cleaning chemicals. If you do, permanent damage can result and the product failure, loss or damage would not be covered by the Limited
Warranty.
BY PURCHASING, INSTALLING OR USING CWS PRODUCTS (INCLUDES CWS GOODS AND CWS SERVICES), YOU AGREED TO THE TERMS OF THE
LIMITED WARRANTY AND YOU AND CWS FURTHER AGREE TO ARBITRATE DISPUTES ARISING OUT OF OR RELATING TO CWS PRODUCTS, AND
YOU WAIVE ANY RIGHT TO PARTICIPATE IN A CLASS ACTION RELATED TO CWS PRODUCTS unless you notify CWS of your decision to opt out of the
Arbitration Agreement no later than ninety (90) calendar days from the date you purchased or otherwise took ownership of Your CWS Goods. Opting
out of the Arbitration Agreement will not affect the coverage provided by any applicable limited warranty pertaining to Your CWS Products. For opt out
information and additional details please read the Limited Warranty and Arbitration Agreement for your CWS Products at www.CWS.com/arbitration.
CWS – 1 © 2022 CWS Window Installation InstructionsROUGH OPENING VERIFICATION AND PREPARATION (ALL METHODS)
YOU WILL NEED TO SUPPLY: TOOLS REQUIRED:
• Moisture resistant shims/spacers • Tape measure • Stapler • Screw Gun with
a Phillips Driver bit
• Fasteners (see nail fin anchor instructions • Level • Scissors or utility knife
and tables at the end of this booklet) • Drill with 1/8", 5/32",
• Square • Small flat blade
3/16" & 3/8" drill bits
• Closed cell foam backer rod/sealant backer screwdriver
• Hammer
• 1/8" Allen wrench
• High quality, multi-purpose sealant SEALANT
SEALANT
• Sealant Gun
Other construction materials may be required. Read and understand the instructions and inspect the wall conditions before you begin.
Store windows in upright position, out of direct sunlight.
TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE WINDOW INSTALLATION.
1 REMOVE THE EXISTING WINDOW
Interior
1A
A
Interior
CAUTION: Many windows in older homes are painted with lead-based paint. Removal of old B
1B
windows may disturb this paint. Proper precautions must be taken to minimize exposure to
dust and debris. Consult state or local authorities for more information.
A. Remove the exiting window and dispose of it properly.
B. Make any modifications or repairs to the opening at this time.
C. Cut the stucco and existing window fin along the opening sill to ensure the stucco does not
project above the sill framing. Inte Inte
rior rior
D. Clean the rough opening by vacuuming all dust and debris.
2 PREPARE THE OPENING
A. Measure the width and height of the opening frame. The new window must be 1/2" to 3/4"
smaller in width and height.
B. Seal or apply flashing to the opening according to your specific wall condition.
These instructions were developed and tested for use with wall systems designed to manage
water. These instructions are not to be used with any other construction methods or window
frame types. Building designs, construction methods, building materials, and site conditions 2A
1A
unique to your project may require an installation method different from these instructions and/
or additional care. Determining the appropriate installation method is the responsibility of you,
your architect, or construction professional.
C. Dry fit the window into the opening.
D. Install and level sill shims. Place 1" wide x 1/4" to 3/8" thick shims 1/2" from each side. Keep
shims back 1/2" from the interior face of the window. Place additional shims under each mullion
and sliding window interlocker.
E. Attach shims to prevent movement after they are level.
1B
1D
NOTE: Improper placement of shims may result in bowing the bottom of the window.
3 PREPARE THE WINDOW FOR INSTALLATION
A. Remove plastic wrap and cardboard packaging from the window. Do not cut checkrail bands (if present) or remove plastic or foam
shipping spacers located between the window sash and frame. DO NOT open the window until it is securely fastened.
B. Inspect the product for any damage such as cracks, dents or scratches. DO NOT install damaged windows.
C. Remove hardware (if necessary). Label it and set aside in a protected area.
D. Read the entire instruction before proceeding.
CWS – 2 © 2022 CWS Window Installation InstructionsINSTALLATION WITH NAIL FIN
R
IE
RR
BA
VE
STI
SI
R
IE
RE
RR
R
BA
IE
R
IE
RR
Window Top
E
RR
V
BA
TI
BA
S
E
SI
IV
R
E
Nailing Fin
IE
RE
V
ST
TI
RR
SI
S
BA
SI
R
RE
IE
RE
ER
E
RR
V
AT
TI
BA
S
R
W
SI
IE
V E
RE
RR
TI
BA
S
R
SI
R
IE
IE
RE
E
RR
IV
RR
BA
ST
BA
SI
E
RE
E
IV
V
ST
TI
ER
S
SI
ER
AT
SI
RE
RE
I
W
RR
ER
BA
AT
R
IE
E
W
V
RR
TI
BA
S
SI
Window Bottom
E
RE
V
S TI
SI
RE
1 SET AND FASTEN THE WINDOW 1 SET AND FASTEN THE WINDOW
(continued)
A. Insert the window into the opening on the sill spacers. Center D. Check the window placement by measuring Interior
the window between jambs. from the interior surface of the window frame
or jamb extension to the interior surface of 2C
B. Drive two fasteners,
Corner one near each end of the top nailing fin.
Reference product
Flashing specific Florida Product Approval drawings for the wall for consistency.
Tape
anchorCorner
locations and size.
Flashing 2D
Tape
1
Top mm
20 3
INCHES
0 40
2
3
Flashing 2B
50 6
0 70
2E
Tape
Side
Flashing
Tape
Side
Flashing 2B
2E
Tape
2B E. Drive two fasteners, one near each end of the sill nailing fin.
2B
F. Check window operation. Adjust shims to correct any issues with
plumb, square, operation or reveal.
C. Plumb and square the window using shims at the locations
shown. Adjust shims to plumb and square the window. Keep G. Close and lock the window.
shims 1/2" short of window frame depth.
Interior View H. Finish driving fasteners into the nailing fin. Reference product
DO NOT shim above Interior
1” specific Florida Product Approval drawings for anchor locations
the window. Additional
and size.
shims are required at 2C
screw locations for large
units and combinations. 2C Mid
I. Install exterior selant between the window frame and the finished
Reference product wall material. Refer to the exterior sealant instructions at the end
specific Florida Product of this booklet.
Approval drawings for 1”
For windows over 53” tall.
anchor locations and size.
CWS – 3 © 2022 CWS Window Installation InstructionsINSTALLATION OF BOX FRAME
1 PREPARE THE WINDOW
FRAME SCREW INSTALLATION:
A. Verify pilot holes are drilled correctly according to Florida
Product Approval drawings, and drill pilot holes (if necessary).
Reference product specific Florida Product Approval drawings
for anchor locations and size.
2 SET AND FASTEN THE WINDOW
A. Insert the window in the opening. INTERIOR VIEW
Check to make sure the distance from
the interior of the new window to the
interior of the wall is consistent all
around the window.
B. Place shims and begin driving screws
at each predrilled hole in the window 1
frame or through each clip. in
2
Reference product specific Florida
3
Product Approval drawings for anchor
locations and size.
Shim behind each anchor location.
NOTE: Keep shims 1/2" from the
interior surface of the window to allow
for a continuous interior seal and
1/2" from the exterior surface of the
window to allow for exterior backer
rod and sealant.
C. Check for plumb, level, square and
window operation. Make any necessary
adjustments to shims and finish
installing frame screws or clip anchors
according to Florida Product Approval
specifications.
D. Install interior sealant. Refer to the
interior sealant instructions at the end
of this booklet.
E. Install exterior sealant between the
window frame and the finished wall
material. Refer to the exterior sealant
instructions at the end of this booklet.
CWS – 4 © 2022 CWS Window Installation InstructionsINSTALLATION WITH FRONT FLANGE
Front Flange
Drain Slots
1 PREPARE THE OPENING 3 SET AND FASTEN THE WINDOW
A. Dry fit the window into the opening from the exterior. Confirm A. Insert the window into the opening by
the flange will overlap the existing frame or stucco by at least 3/4" placing the front edge of the window sill on Ex
te
rio
rV
on all 4 sides. the opening sill and tilting the window up. iew
Center the window between jambs.
NOTE: Fix any problems before proceeding. 3A
B. Place shims and begin driving screws at
each predrilled hole in the window frame.
Window Add additional shims at the ends of the
Frame
meeting rails and as necessary to ensure
even reveal between the frame and sashes.
NOTE: Keep shims 1/2" from the interior
3/4" surface of the window to allow for a
Min. 3C
3D
1D
2B continuous interior seal.
C. Check for plumb, level, square and window
operation. Make any necessary adjustments
to shims and finish installing frame screws.
D. Install exterior sealant between the window
3C
2
frame and the finished wall material. Refer to
the exterior sealant instructions at the end of
PREPARE THE WINDOW this booklet.
A. Drill pilot holes (if necessary) in the new window frame.
Reference product specific Florida Product Approval drawings
for anchor locations and size.
CWS – 5 © 2022 CWS Window Installation InstructionsINTERIOR AND EXTERIOR SEALANT
Interior Sealant Instructions
CAUTION: Use low pressure polyurethane window and door insulating foams. Follow the directions
on the can. Do not use high pressure or latex foams. Interior
A. Insert the nozzle or straw between the rough opening and window frame. This can be done from
the interior or exterior.
B. Place a 1" deep bead of foam approx. 1" from the interior of the frame to allow for expansion. DO
NOT fill the entire depth of the rough opening cavity.
C. To ensure a continuous interior seal, apply sealant over the interior surface of any shims or clips
interrupting the foam seal.
Backer rod (as necessary) and sealant can be used in place of the low expansion foam to create the
interior seal. However, foam has greater insulating properties. Fiberglass batt or similar insulation is
not recommended as it can absorb water and does not act as an air seal.
Use sealant instead of foam at all 4 sides on the interior of windows installed in masonry
construction. Add backer rod if the gap exceeds 3/16"
Re-check window operation and remove shipping spacers after foam installation. Excess foam may
be removed with a serrated knife after it cures.
Backer rod
and
sealant typical
3/16" or Less than
greater 3/16"
1/4” Min.
Exterior Sealant Instructions Exterior
CAUTION: Use a high quality, multi-purpose exterior sealant. Follow the
directions on the cartridge.
Front Flange Windows:
A. Place a corner bead of sealant on the top, sides and bottom of the window
along the edge of the flush flange where it meets the stucco. Leave a 2"
gap in the sealant bead at the bottom below the weep hole location in the
existing aluminum frame.
2"
CWS – 6 © 2022 CWS Window Installation InstructionsYou can also read
