Truma AquaGo LP Gas Instant Water Heater
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Truma AquaGo® LP Gas Instant Water Heater Model: Truma AquaGo® basic (DLE60B) * Truma AquaGo® comfort (DLE60C) * * Patent Pending Truma AquaGo® comfort plus (DLE60CP) * US Operating instructions Page 2 If the information in these instructions is not Installation instructions Page 25 followed exactly, a fire or explosion may result, To be kept in the vehicle. causing property damage, personal injury, or This document is part of the water heater. death. ––Do not store or use gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appliance. Conforms to ANSI Std. Z21.10.3 WHAT TO DO IF YOU SMELL GAS Certified to CSA Std. 4.3 4010007 • Evacuate all persons from the vehicle. • Shut off the gas supply at the gas container or source. • Do not touch any electrical switch or use any phone or radio in the vehicle. Sales and Service • Do not start the vehicle’s engine or electric Truma Corp. generator. 825 East Jackson Blvd. • Contact the nearest gas supplier or certified Elkhart, IN 46516 service technician for repairs. USA • If you cannot reach a gas supplier or certi- Toll Free 1-855-558-7862 fied service technician, contact the nearest Fax 1-574-538-2426 fire department. info@trumacorp.com • Do not turn on the gas supply until gas leaks www.truma.net have been repaired. Installation and service must be performed by a certified service technician, service agency, or the gas supplier.
Truma AquaGo® instant water heater (appliance) Overview / Designation of parts 4 26 4a 5 LED 1 6 2 7 8 3 19 9 LED 2 10 11 18 27 LED 3 12 1 13 21 17 16 15 11a 25 Fig. 1 (Unit Casing/Frame partially omitted) 14 22 Top 6 22 20 24 2 3 23 1 Fig. 2 (rear view of appliance) Key 15 Temperature stabilizer 1 Cold water connection 1/2 in. NPT 16 Water flow sensor 2 Hot water connection 1/2 in. NPT 17 Burner 3 Circulation line connection 1/2 in. NPT 18 Circulation pump (comfort and (comfort plus model only) comfort plus models) 4 Pressure relief valve 19 Heat exchanger 4a Test lever 20 Access door (assembly) 5 Flue fan 21 Turn lock 6 Unit casing 22 Webbing 7 Control unit 23 Ventilation grille (air inlet, exhaust) 8 POWER switch 24 Grommet for 12 V cable (power supply) 9 Latch 25 Type plate 10 Flue duct 26 Exhaust pressure switch 11 Easy Drain Lever 27 Control panel 11a Water inlet filter (comfort and comfort plus models) 12 Gas pipe grommet (side) LED 1 Power ON LED – green 13 Gas valve LED 2 Error code LED – red 2 14 Cover plate LED 3 Status LED 3 – yellow
Table of Contents Preparing the gas connection ................................................. 28 – Gas side connection ............................................................. 28 Overview / Designation of parts .......................................... 2 – Gas rear connection ............................................................. 29 Trademark information ......................................................... 3 Preparing the water connection .............................................. 29 Intended use ........................................................................... 3 Preparing the 12 V DC electrical connection .......................... 30 Prohibited use ......................................................................... 3 Mounting the control panel ..................................................... 30 Connection diagrams .............................................................. 31 Consumer Safety Information Installing the appliance ....................................................... 32 Connecting the gas line (gas side connection) ....................... 33 Safety symbols and signal words ....................................... 4 Connecting the gas line (gas rear connection) ........................ 34 Safety behavior and practices .............................................. 4 Functional check .................................................................. 36 Safety features ....................................................................... 6 APPENDIX A – Error Codes ................................................. 37 APPENDIX B – Functional Diagram ................................... 38 Operating Instructions APPENDIX C – Spare Parts (all models) ........................... 39 APPENDIX D – Electrical Connection Diagram ................ 40 How the appliance works ..................................................... 7 APPENDIX E – N otes for painting the access door Pressure relief valve .............................................................. 8 and cover plate ........................................... 41 Access door ............................................................................. 8 Opening the access door .......................................................... 8 Trademark information Removing the access door ........................................................ 9 Truma AquaGo referred to as AquaGo below. Closing the access door ............................................................ 9 Starting the appliance ........................................................... 9 Inspections before each use ..................................................... 9 Intended use Operating procedures ............................................................. 10 The AquaGo instant water heater (appliance) Switching ON the appliance .................................................... 11 may be used only to heat water in recreational Operating modes (control panel) ............................................. 11 vehicles (RVs) that are used for recreation, Switching OFF the appliance .................................................. 12 travel, or camping. Operation in frost conditions ............................................. 13 Only AquaGo basic .................................................................. 13 RVs are recreational vehicles designed as tem- Only AquaGo comfort / porary living quarters for recreation, camping, AquaGo comfort plus .............................................................. 13 or travel use. Such vehicles have their own Winterizing ............................................................................ 14 power or are towed by another vehicle. Winterizing the appliance ........................................................ 14 Winterizing the RV with a winterizing fluid ............................. 14 Prohibited use AquaGo technical data ........................................................ 15 Any use other than the intended use (see above) Maintenance ......................................................................... 15 is prohibited. Draining the water and cleaning the water inlet filter ............. 15 Decalcification ...................................................................... 17 Examples of prohibited use: Decalcification frequency ........................................................ 17 • Use in a marine environment. Decalcification (models without control panel) ..................... 17 • Use as part of a space heating system. Decalcification (models with control panel) ........................... 17 • Use in mobile homes. Interrupting decalcification ...................................................... 21 • Use in food trucks or roadside food vending Accessories ........................................................................... 21 vehicles. Troubleshooting ................................................................... 22 • Use in construction trailers. “AquaGo” MANUFACTURER LIMITED WARRANTY ...... 24 • Use as a pool heater. Installation Instructions California Proposition 65 lists chemical sub- stances known to the state to cause cancer, birth Safety behavior and practices ............................................ 25 defects, death, serious illness, or other reproductive Selecting a suitable location .............................................. 26 harm. This product may contain such substances or Preparing for installation .................................................... 27 such substances may be formed from combustion Preparing the installation site .................................................. 27 of fuel (gas) or be components of the product itself. 3
Consumer Safety Information • Use the appliance only with a functioning LP gas and carbon monoxide detector installed in the RV. For installation, operation and func- tion test follow the manufacturer’s guidelines. Safety symbols and signal words • Keep the air inlet and exhaust outlet free of obstructions in order to ensure clean com- This is the safety alert symbol. This symbol bustion. alerts you to potential hazards that can kill or hurt you and others. • Do not place articles on or against the ap- pliance. Do not lean any objects against indicates a hazardous situation the water heater’s access door or place any which, if not avoided, will result in death or seri- foreign objects within 2 feet (61 cm) of the ous injury. access door. indicates a hazardous situation • Do not use or store flammable materials near which, if not avoided, could result in death or the appliance. serious injury. • Do not spray aerosols in the vicinity of the indicates a hazardous situation appliance while it is in operation. which, if not avoided, could result in minor or moderate injury. • Do not modify the appliance. is used to address practices not re- lated to physical injury. Responsibilities of the operator • Avoid possible serious health issues caused by electromagnetic radiation. All persons Other important information or tips with a pacemaker are prohibited from open- ing the access door and maintaining the Safety behavior and practices appliance during operation. • The operator is responsible for the water Ensuring a safe operating environment filled into the appliance and its quality. • Suffocation through exhaust • The use of upright gas cylinders from which gases. To ensure dissipation of exhaust gas is taken in the gas phase is manda- gases, operate the appliance outdoors only. tory for the operation of gas regulators, gas –– Never use in enclosed spaces or tents or equipment and gas systems. Gas cylinders breathe in the exhaust gases. from which gas is taken in the liquid phase –– If installing an awning, make sure that the (e. g. for forklifts) must not be used, since exhaust system terminates outdoors. this would result in damage to the gas sys- –– If you park the RV in an enclosed space, tem. such as a garage or repair shop: · You must block the fuel supply. • For your own safety it is absolutely neces- · You must switch the appliance off at sary to have the complete gas installation the control panel. regularly checked by an expert (at least every 2 years). The vehicle owner is always respon- sible for arranging the gas inspection. 4
Safe operation • Shut OFF gas and the LP tank when moving • Use with LP gas (propane) only. Butane or the RV. This disables all gas appliances and any mixtures containing more than 10% bu- pilot lights. Gas appliances must never be tane must not be used. operated while the vehicle is in motion. –– LP tanks must be filled by a qualified gas supplier only. • Shut OFF the appliance when refueling or pumping gas, in multi-storey car parks, in • The nominal gas system pressure must be garages or on ferries. 10.5 in. wc. • To avoid damage, make sure no spray water • Hot water can be dangerous, especially for enters the appliance when cleaning the RV, infants, children, the elderly, or infirm. It can e.g., do not spray directly into the openings/ cause severe burns. Therefore: ventilation grille. –– Never actuate the pressure relief valve (Fig. 1 – 4) as long as the appliance is still hot. Safe handling of malfunctions –– Never actuate the Easy Drain Lever • Switch OFF the gas supply and the appliance: (Fig. 1 – 11) as long as the appliance is –– if anything seems to be out of the ordinary. under water pressure and/or still hot. –– if you smell gas. –– Always check the water temperature before entering a shower or bath. • Fire / explosion if you attempt to use an appliance that has been dam- • How long before hot water causes skin dam- aged by flooding or if the vehicle has been age? involved in an accident. A damaged appli- Temperature Time before skin becomes ance must be repaired by an expert or be °F (°C) scalded replaced. 155 (68) 1 second 148 (64) 2 seconds • Only carry out repairs yourself if the solution 140 (60) 5 seconds 133 (56) 15 seconds is described in the troubleshooting guide of 127 (52) 1 minute this manual. 124 (51) 3 minutes 120 (48) 5 minutes • A damaged appliance may have to be re- 100 (37) safe bathing temperature placed with a new one. Source: Moritz, A.R. / Herriques, F.C.: Studies of thermal injuries: the relative importance of time and surface temperature in causation of cutaneous burns A. J. Pathol 1947; 23: 695 – 720 Safe maintenance and repair • Repairs may only be carried out by an expert. • The water pressure on the inlet side must be limited to 65 psi (4.5 bar), otherwise internal • Children must not carry out maintenance, components of the appliance will be dam- repair or cleaning work. aged. On (city) water connections with a pressure higher than 65 psi (4.5 bar) a pres- • Before accessing terminals, please secure all sure regulator is strongly recommended. supply circuits (i.e. 12 V) and ensure that the gas supply is securely turned off. While driving • Any work involving connection or intercon- • To avoid damage, make sure the access door necting wiring must be carried out by a (Fig. 1 – 20) to the appliance is closed before licensed electrician. moving the RV, as follows: –– Turn lock is engaged. –– Access door is flush with the cover plate. 5
• Only use AquaGo decalcification tablets to Safety features decalcify the appliance to avoid damage The appliance is equipped with the following and the voiding of your warranty. Never use safety devices: vinegar. Call your local AquaGo dealer or ser- vice provider or see www.truma.net for more Flame monitoring information. If the flame goes out, the gas supply to the –– The use of non-Truma-approved sub- burner is switched off (after 3 failed restarts). stances for decalcification can cause chemical reactions and produce haz- Low-voltage (over-voltage) shutdown ardous substances that could enter the If the voltage drops below 10 VDC (or rises drinking water. above 16.4 VDC), the appliance shuts off. • Any alteration to the appliance or its controls Overcurrent protection can cause unforeseen serious hazards and If there is a short circuit in the appliance (>10 A), will void the warranty. a fuse on the control unit is activated and the appliance is switched off. • After a long period of winterization: Flush all hot/cold water hoses and the appliance thor- Monitoring of the flue fan oughly with drinking water before using it. If there is a failure of the flue fan, the gas supply to the burner is switched off. • Keep the appliance free of foreign objects, e.g., leaves, animals, spiderwebs, and keep Monitoring of hot water temperature the area around free of snow and ice. The A water over temperature switch avoids exces‑ appliance will not function properly if the sively high water temperatures in case of a fault. intake air or exhaust terminal is obstructed. 6
Operating Instructions • After some time the maximum temperature at the faucet or in the shower is reached. The length of time will depend on the model (AquaGo basic, AquaGo comfort and Read and follow the “Consumer Safety In- AquaGo comfort plus) and variations in the formation” before operating the appliance. water plumbing (length of pipes, insulation, circulation line, etc.). Like in a home shower, a comfortable water Scalding injuries caused by hot water! temperature at the shower head is reached Water temperatures over 127ºF (52ºC) can by mixing in cold water. cause severe burns or scalding and in extreme cases even death. • When the volume flow is less than approxi- mately 0.4 gallons/min (1.5 liter/min) and the • Before using the hot water faucet or using faucet is closed, the burner is automatically the shower, allow the hot water to run until switched off. the water temperature no longer increases. • Test the temperature of the water before The AquaGo comfort and AquaGo placing a child in the bath or shower. comfort plus models are equipped with a cir- • Do not leave a child or an infirm person in culation pump. The circulation pump as well as the bath unsupervised. the burner are switched on automatically by the control unit in order to keep the water tempera- How the appliance works ture above 102 °F (39 °C) in “COMFORT” mode and 41 °F (5 °C) in “ECO” mode. The appliance was developed exclusively for use in recreational vehicles (RVs). The appliance is connected between the ve- Risk of damage in frost conditions. hicle’s fresh water supply and its hot water Refer to “Operation in frost conditions” on plumbing system. page 13. It is powered by propane and a 12 V power supply. The ventilation grille on the access door allows combustion air to flow into the appliance and exhaust gas to flow out. When the appliance is switched on, the water will be heated on demand: • A volume-flow sensor in the appliance de- tects when the hot water faucet has been opened and the volume flow is greater than approximately 0.4 gallons/min (1.5 liter/min). The burner then starts automatically. • The burner control continously adjusts the heater output based on volume flow and inlet water temperature, so that the tempera- ture at the hot water outlet is approximately 120 °F (49 °C). A temperature stabilizer is also installed in the appliance to minimize fluctuations of the outlet temperature. 7
Pressure relief valve Access door Opening the access door Scalding injury from hot water and/or tampering with the pressure relief valve! 1. Turn the turn lock counterclockwise into • Never actuate the pressure relief valve as the vertical position. open long as the appliance is still hot. • Do not place a plug or reducing coupling on the outlet part of the valve. • The pressure relief valve is a safety component and must not be removed for any reason other than replacement. Fig. 4 • The pressure relief valve is not service- able; if defective, it must be replaced. • The access door can be opened in two • It must be replaced by a Truma pressure different positions: relief valve rated for 100 psi (6.9 bar) that is CSA-certified and registered. –– Position is the maximum opening • It must be replaced by a Truma certi- width for switching the appliance on fied service technician. or off. • Tampering with the pressure relief –– Position is the starting position for valve will void the warranty. removing the access door. The appliance is equipped with a pressure relief valve (Fig. 3) that complies with the standard Damage to the hinge! for Relief Valves for Hot Water Supply Systems, • Do not try to remove the access door in ANSI Z21.22 Position . Position is the maximum opening width of the access door. • Only remove the access door in Position . 4 4a 4b 2. Open the access door to Position . Fig. 3 4 Pressure relief valve 4a Lever in “valve closed during operation” position 4b Lever in “open” position Fig. 5 8
Removing the access door Starting the appliance 1. Open the access door to Position . 2. Move the access door upwards to remove it. Danger of over-temperature and toxic ex- I haust gases! • Use with LP gas (propane) only. Butane or any mixtures containing more than 10 % butane must not be used. • Keep the air inlet and exhaust gas outlet free of obstructions. Do not lean any ob- jects against the water heater’s access door or place any foreign objects within 2 feet (61 cm) of the access door. II Danger of combustion, personal injury and damage to RV! • Keep the area around the appliance free from combustible materials, gasoline, and Fig. 6 other flammable vapors or liquids. • Switch the gas supply and the appliance Closing the access door off: –– if anything seems to be out of the ordinary. –– if you smell gas. –– if you move the RV. Damage to the access door and the RV if –– before entering a gas station. the access door is not closed properly! –– before entering a tunnel. • Make sure that the access door is flush with the cover plate when closed. Inspections before each use 1. If removed, insert the access door into the Check the appliance for the following points cover plate. before each use. In case of damage, contact an 2. Make sure that the webbing is not pinched authorized Truma service provider and do not between the access door and the cover plate. operate the appliance. 3. Press the access door against the cover plate. 4. Turn the turn lock clockwise into the hori- 1. Check for visible damage, e.g., on the cover zontal position. plate or access door. close 2. Provide adequate quantities of propane gas and fresh water. 3. Switch ON and check 12 V power supply of your RV. 4. Check that the access door of the appliance is closed. 5. Keep the appliance free of foreign objects, e.g., leaves, animals, spiderwebs, and keep the area around free of snow and ice. The appliance will not function properly if the intake air or exhaust terminal is obstructed. Fig. 7 9
Operating procedures Scalding injuries caused by hot water! Water temperatures over 127ºF (52ºC) can Risk of damage in frost conditions. cause severe burns or scalding and in extreme In frost conditions, ambient temperatures be- cases even death. low 39 °F (4 °C), there is a risk that water in pi- pes, faucets and appliances could freeze. This • Before using the hot water faucet or using can cause considerable damage. the shower, allow the hot water to run until the water temperature no longer increases. • Before you fill water into appliances and • Test the temperature of the water before parts that transport water, you must heat placing a child in the bath or shower. the installation area sufficiently so that the • Do not leave a child or an infirm person in water cannot freeze. the bath unsupervised. Proceed as follows to fill the appliance with • There may be a variation between the water: temperature delivered from the ap- pliance and the temperature at the 1. Close open bypass lines (if present). Insert faucet due to water conditions or the the water inlet filter or heating cartridge – if length of pipe from the appliance. removed. 2, 7, 9 – 11. • The presence of a flow restrictor in the hot water line may Iimit the water flow. 2. Turn on fresh water supply or switch on wa- ter pump. How to use hot water: • To obtain the desired water temperature at 3. Fill the plumbing system. the faucet or in the shower, mix cold and hot • Open all water-release points, e.g., cold water. and hot water faucets, showers, toilets. • Particularly when showering, wait until the water temperature has stabilized before en- It is important that you bleed the water tering or allowing other people or animals to system before starting the appliance. enter the shower. • Once water flows, the plumbing system is vented. Close the water-release points. 4. Start the appliance as follows: • Make sure that the LP gas supply is turned on. • Switch on the 12 V power supply (RV). • Open the access door (refer to “Opening the access door” on page 8). • Switch on the appliance at the POWER switch. Refer to “Switching ON the appli- ance” on page 11. 5. AquaGo comfort / AquaGo comfort plus: • Select the desired operating mode (refer to “Operating modes (control panel)” on page 11. • Close the access door (refer to “Opening the access door” on page 8). 10
Switching ON the appliance Operating modes (control panel) 1. Open the access door (refer to “Opening the AquaGo comfort / AquaGo comfort plus access door” on page 8). A control panel to select the operating mode (included with the delivery from serial number 2. To switch on the appliance, switch the DLE60X(X)27100000). POWER switch (Fig. 8 – 8) to one of the two “ON” positions. Eco Both ON positions on the POWER switch Rotary switch have the same function. Choose your Off preferred position. LED 3 • When the green power ON LED 1 (Fig. 8 – LED 1) is lit, the appliance is switched on. Clean • If the red error code LED 2 (Fig. 8 – LED 2) Fig. 9 is lit / flashes, there is a fault or warning (refer to “APPENDIX A – Error Codes” on With the rotary switch (Fig. 9) you can choose page 37). between the following operating modes: Sign Operating mode / Description LED 1 ECO Power The appliance is now running in energy- saving mode. 8 • Water temperature at the outlet is Power approximately 120 °F (49 °C). LED 2 • Prevention of freezing by using propane gas. The temperature in Fig. 8 the appliance is automatically kept above 41 °F (5 °C) . AquaGo basic • During operation, the yellow status • The operating mode is set automatically to LED 3 is lit. “BASIC”. COMFORT • The appliance is now ready for use. The appliance is now running in a • Water temperature at the outlet is approxi- mode that provides rapid availability of mately 120 °F (49 °C). hot water. AquaGo comfort / AquaGo comfort plus • Water temperature at the outlet is • The appliance is now ready for using the approximately 120 °F (49 °C). control panel inside your vehicle. Refer • Stand-by heat. to “Operating modes (control panel)” on The temperature in the appliance page 11. is automatically kept above 102 °F (39 °C). • During operation, the yellow status LED 3 is lit. Off Stand-by. The appliance is not running in any operating mode. • The yellow status LED 3 is off. To switch off the POWER and gas supply refer to “Switching OFF the appliance” on page 12. 11
Sign Operating mode / Description Switching OFF the appliance ANTIFREEZE 1. AquaGo comfort / AquaGo comfort plus Prevention of freezing using 12 VDC –– Set the control panel to “Off”. electricity: 2. Open the access door (refer to “Opening the Operating mode with installed access door” on page 8). electric antifreeze kit (available as an accessory) and appliance switched 3. Switch off the appliance at the POWER on. The temperature in the appliance is switch (Fig. 8). automatically kept above 41 °F (5 °C). –– The green Power-ON LED 1 (Fig. 8) extin- guishes. • During operation, the yellow status LED 3 is lit. 4. Close the access door (refer to “Closing the Clean DECALCIFICATION access door” on page 9). Only AquaGo comfort / AquaGo c omfort plus. See “Decalcifi- 5. If the appliance is not needed, turn off the cation” on page 17. gas supply to the appliance. For safety reasons, after 30 sec- If you intend to put the RV into storage onds the decalcification process or turn off the appliance during freez- cannot be stopped until the system ing temperatures, refer to “Winterizing” on has been rinsed in accordance with page 14. the instructions. See “Interrupting decalcification” on page 21. Description of the yellow status LED 3 (see Fig. 9 – LED 3) Signal Meaning LED 3 lit Appliance is switched ON LED 3 is off Appliance is switched OFF. Refer to “Switching OFF the appliance” on page 12. Every 7 s, The appliance must be decal- LED 3 is inter- cified rupted for 1 s LED 3 flashes Decalcification mode has slowly 1 s on, been activated 1 s off LED 3 flashes Before you use the water quickly system you must rinse it (refer to step f) “Rinsing the water system” on page 19). LED 3 flashes There is a fault in the appliance. 2 x briefly af- The exact fault diagnosis must ter a break. be determined via error LED 2. Refer to “APPENDIX A – Error Codes” on page 37. Risk of freezing if the temperature in the appliance is below 37.4 °F (3 °C). 12
Operation in frost conditions • For the appliance to operate prop- (Ambient temperatures below 39 °F (4 °C)) erly, you must ensure a constant supply of power (12 V), propane gas, sufficient water in the system. You must leave the appliance powered “ON”. The operating mode must be Risk of damage in frost conditions. “ECO” or “COMFORT”. The water system In frost conditions, ambient temperatures must be bled so that the circulation pump below 39 °F (4 °C), there is a risk that water works. in pipes, faucets and appliances could freeze. This can cause considerable damage. • If the vehicle is standing and ambi- ent temperatures are below -4 °F (-20 °C), the • If the appliance is not to be used in frost appliance must not be operated and must be conditions, you must winterize the appli- winterized. To winterize the appliance refer to ance. Refer to “Winterizing” on page 14. “Winterizing” on page 14. • Winter operation will not protect the RV’s entire water system. Water lines, faucets, water tanks and the external water valves While driving (or if there is no gas supply), and the vehicle must be heated separately. to -4 °F (-20 °C) • The RV must be designed for winter use/ freezing conditions. • Gas must not be used for heating • The water pipes in the RV must be ice-free while the vehicle is in motion. Ask your to operate the AquaGo comfort / dealer / vehicle manufacturer about options AquaGo comfort plus in winter. Otherwise, for heating your RV while driving. there is no water flow and the appliance does not start. • An electric antifreeze kit is available as an accessory (ask your dealer). With this kit, Only AquaGo basic the appliance can be kept frost-free while you are driving or if there is no gas supply • Never operate the AquaGo (to ambient temperatures of -4 °F (-20 °C)). basic in frost conditions, this model The electric antifreeze kit includes detailed must be winterized (refer to “Winteriz- instructions. ing” on page 14). –– While the vehicle is in motion and Only AquaGo comfort / at ambient temperatures below -4 °F (-20 °C) the appliance must not be operated and AquaGo comfort plus must be winterized. To winterize the appli- When the vehicle is standing, to -4 °F (-20 °C) ance refer to “Winterizing” on page 14. • The appliance has a built-in thermostat that will start the burner and the circulation pump whenever the temperature in the appliance falls below 41 °F (+5 °C). The burner will au- tomatically shut off when it senses a tempera- ture above 111 °F (44 °C). 13
Winterizing Winterizing the RV with a winterizing fluid Severe damage to the water system com- • Winterizing the RV with a winterizing ponents and the appliance! fluid is only possible with an installed Any damage caused by freezing or an unsuit- bypass kit (not in scope of delivery) able winterizing fluid will not be covered by • Refer to “Connection diagrams” on warranty. page 31 for all letters referred to in the following description. • Follow the recommendations below if the appliance will be stored under freezing con- Winterizing AquaGo basic / AquaGo comfort ditions or for an extended period of time. 1. Close valves A and B. • Winterize the appliance at the start of the 2. Open valve C. winter season or before traveling to a loca- 3. Drain the appliance (“Draining the water and tion where freezing conditions are likely. cleaning the water inlet filter” on page 15). 4. Flush the RV’s water system with a suitable If your RV is equipped with a bypass around winterizing fluid according to the supplier’s the appliance, separate the appliance from the or RV manufacturer’s guidelines. water system with the bypass. Winterizing AquaGo comfort plus Winterizing the appliance 1. Close valves A, B and E. 2. Make sure that valve D remains in the closed To winterize the appliance, you must drain all position. water from the appliance. To do this we advise 3. Open valve C. the following steps: 4. Drain the appliance (“Draining the water and cleaning the water inlet filter” on page 15). • Remove the water inlet filter or heating car- 5. Flush the RV’s water system with a suitable tridge. See “Draining the water and cleaning winterizing fluid according to the supplier’s the water inlet filter” on page 15, steps or RV manufacturer’s guidelines. 1 to 8. 6. Close all faucets (if open). 7. Open valve D. • Let water completely drain from the appli- 8. Wait until winterizing fluid has drained. ance. This can take several minutes. Collect escaping fluid in a suitable vessel. 9. Close valve D. • Do not insert the water inlet filter or heating cartridge into the appliance during winter – if the appliance is not used. • Danger of crushing/pinch- ing of fingers when the Easy Drain Lever is closed! Never put fingers between the Easy Drain Lever and latch. • Close the Easy Drain Lever and the access door. Once the water has been drained, the appliance is protected against freezing conditions. 14
AquaGo technical data Maintenance BTU/h 20,000 – 60,000 Repairs must be performed by a certified ser- (Nominal input rate) vice technician. Truma recommends that the Fuel LP gas (propane appliance be serviced annually by a certified only) service technician. Verify proper operation after Fuel inlet pressure 10.5 – 14 in. wc servicing. (26.2 – 34.9 mbar) Fuel manifold pressure 1.3 – 10 in wc (3.2 – 24.9 mbar) High temperatures or repair attempts Nominal voltage 12 V DC (< 1 Vpp) while the gas supply is turned on may Power input result in scalding injuries! AquaGo basic < 1.5 A • Turn OFF the electrical power supply and AquaGo comfort < 2.5 A the LP gas supply before starting mainte- AquaGo comfort plus < 2.5 A nance and repair work. Water operating pressure 65 psi (4.5 bar) • Allow the appliance to cool down. max. • Never actuate the pressure relief valve as Standard water outlet 120 °F (49 °C) long as the appliance is still hot. temperature Water volume 0.35 gallons (1.3 liter) Ambient temperature Injuries caused by the Easy Drain Lever! AquaGo basic +32 °F…+104 °F • Never actuate the Easy Drain Lever as long (+5 °C…+40 °C) as the appliance is under water pressure AquaGo comfort -4 °F…+104 °F and/or is still hot. AquaGo comfort plus (-20 °C…+40 °C) Dimensions (without flange and frame) Width Height Depth Sharp edges can cause cuts and injury! in. 12.5 12.5 15.5 • Always wear protective gloves to avoid mm 318 318 394 injuries from sharp edges during mainte- Dimensions of frame nance work. Size XS in. 15.1 15.5 0.8 mm 384 394 20.2 Draining the water and cleaning the Standard water inlet filter in. 17.7 17.7 0.8 To keep the appliance fully functional, clean mm 450 450 20.2 the water inlet filter at least once a year. Adapter in. 20.1 20.1 0.8 1. AquaGo comfort / AquaGo comfort plus mm 510 510 20.2 Set the control panel to “Off”. Installation cutout and depth Width Height Depth* 2. Remove the access door (refer to “Removing in. 12.8 12.8 17.7 the access door” on page 9). >19.7** mm 324 324 450 >500** 3. Switch OFF the appliance at the POWER Weight of unit without (approx.) switch. access door 34.2 lbs (15.5 kg) Weight of access door stan- (approx.) 4. Open all hot water faucets and wait for cold dard and access door XS 2.9 lbs (1.3 kg) water. This will ensure that hot water is re- Weight of access door (approx.) moved from the appliance before draining. adapter kit 5.5 lbs (2.5 kg) * Depending on application 5. Turn OFF the water supply or switch OFF the ** Recommended water pump. 15
6. Leave the hot water faucets open in order to depressurize and vent the water system. Latch I Injuries caused by the Easy Drain Lever! When the Easy Drain Lever is folded out, it protrudes beyond the side wall of the vehicle. II • When walking past or stooping down, Easy Drain Lever make sure that you and others have suf- ficient distance. Water inlet filter * 7. Open the latch with your thumb while pulling the Easy Drain Lever down as far as it will go. 8. Remove the water inlet filter (or heating cartridge) as shown in Fig. 10 and rinse it with clean water. 9. Inspect the O-rings on the water inlet filter (or heating cartridge) for cracks. Change the filter assembly (spare part, refer to “AP- PENDIX C – Spare Parts (all models)” on Water inlet filter * page 39) if there are cracks. Top Danger of crushing/pinching of fingers when the Easy Drain Lever is closed! • Never put fingers between the Easy Drain O-rings Lever and water inlet filter or latch. If, during installation, it is difficult to install the filter cartridge, use a small amount of soap on the O-rings. Never use grease because the O-rings are not resistant Latch to grease. 10. Install the water inlet filter as shown in Fig. 10. Observe the correct installation position and close the Easy Drain Lever until it is locked by the latch. You can hear a “clicking” sound as the Easy Drain Lever engages. 11. Insert and close the access door (refer to “Closing the access door” on page 9). * or heating cartridge Fig. 10 16
Decalcification Decalcification (models without control panel) Risk of damage in frost conditions. Models AquaGo basic without control panel: In frost conditions, ambient temperatures be- low 39 °F (4 °C), there is a risk that water in You can have these models decalcified by pipes, faucets and appliances could freeze. a Truma service partner. Please contact the This can cause considerable damage. following address: • Do not decalcify the appliance in frost con- Truma Corp. ditions. 825 East Jackson Blvd. Elkhart, IN 46516 Decalcification frequency USA Toll Free 1-855-558-7862 Lime scale occurs especially as a result of Fax 1-574-538-2426 precipitation from “hard” water. The appliance info@trumacorp.com must be decalcified regularly depending on wa- www.truma.net ter hardness and hot water consumption. Refer to “Decalcification frequency” on Recommended decalcification frequency page 17 for the decalcification frequency. per year Very hard Decalcification (models with 1 2 4 >180 Hard control panel) 1 1 3 Water hardness 121 – 180 AquaGo comfort / AquaGo comfort plus Moderately with control panel (included with delivery). mg/l CaCO3 hard 1 1 2 61 – 120 An integrated water consumption meter rec- Soft ognizes (after hot water consumption of ap- 1 1 1 prox. 1585 gallons / 6000 l) that decalcification 0 – 60 is necessary. The assumed water hardness is Use* low normal high “hard” and cannot be changed. The yellow status LED 3 (Fig. 9) indicates that decalcifica- * Hot water consumption (approximately) tion is necessary (goes off briefly about every low 635 gallons/year 2400 l/year 7 seconds). normal 1585 gallons/year 6000 l/year high 6350 gallons/year 24000 l/year 17
During decalcification, you must also ob- serve the following The use of non original AquaGo decalcifi- cation tablets (e.g. vinegar) for decalcifi- • Damage to the appliance if decalcification is cation can cause chemical reactions and interrupted. produce hazardous substances that could –– You must complete the decalcification enter the drinking water supply. process and then rinse thoroughly with clean water. • Do not mix AquaGo decalcification tablets –– Allow about 3 hours for decalcification. with other substances to avoid chemical The appliance works on its own for most reactions and production of hazardous of this time. substances. • Sensitive surfaces (e. g. marble) may be • Use only AquaGo decalcification tablets to damaged through contact with the decalcifi- decalcify the appliance to avoid: cation agent. –– chemical reactions and production of –– Immediately remove splashes of decalcifi- hazardous substances, cation agent on these surfaces. –– damage to your appliance, –– and the voiding of your warranty. –– Call your local AquaGo dealer or ser- a) Preparing for decalcification vice provider or see www.truma.com for more information on how to obtain For safety reasons, once the decalcifica- AquaGo decalcification tablets. tion process has started it must not be Irritation of skin and eyes in case of stopped until the system has been rinsed (see contact with decalcification agent process f). All operating modes of the appliance Wear protective gloves, eye protection and are blocked until decalcification has been com- face protection to avoid contact. pleted. • Never use the water supply in the RV during Tasks within the RV decalcification • Set the control panel to “Off”. • In case of skin contact with the decalcifica- tion agent, immediately rinse the affected • Turn OFF the water supply or switch OFF area with plenty of water. the water pump. • In case of eye contact, hold eyelid open and rinse with running water for 10 – 15 min. • Open a hot water faucet to relieve pressure Remove contact lenses, if present and easy in the system. to do. Continue rinsing. Consult an eye specialist. • On all water faucets attach the warning • If you swallow the decalcification agent, sign “Caution decalcification in progress” in immediately rinse your mouth and drink a clearly visible position. Warning signs are plenty of water in small sips. Do not vomit. enclosed with the decalcification tablets. Consult a doctor. 18
b) Draining the water system c) Introducing the decalcification agent Tasks outside the RV Tasks outside the RV • Remove the access door (refer to “Remov- • Irritation of skin and eyes ing the access door” on page 9). in case of contact with decalcification agent. Wear protective gloves, eye protec- • Switch OFF the appliance at the POWER tion and face protection to avoid contact. switch. • Fill the water inlet filter with 6 AquaGo • Drain the water system and remove the decalcification tablets (content of one blis- water inlet filter. To do this, refer to “Drain- ter pack). ing the water and cleaning the water inlet filter” on page 15, Steps 4 to 8. 6x You must use the water inlet filter for decalcification (included with the delivery Fig.12 Fig. 1 – 11a). If you are using an electric anti- freeze kit, it must be removed and be un- • Re-insert the water inlet filter. See Step 9 in plugged from the power supply before decal- “Draining the water and cleaning the water cification (see Fig. 11). inlet filter” on page 15. • Switch ON the appliance at the POWER switch. d) Filling the water system Tasks within the RV • Turn on fresh water supply or switch on water pump The decalcification tablets dissolve in water quickly (approx. 10 minutes). So that the decalcification agent is not rinsed out, when filling, run the water only as long as necessary. The decalcification tablets color the water slightly red. Fig. 11 • Fill the water system. –– Open all water-release points, e.g., hot water faucets, showers, toilets. –– Once water flows uniformly, the water system is vented. –– Close the water-release points. You must bleed the water system thor- oughly otherwise the circulation pump can- not circulate the decalcification solution. 19
e) Starting decalcification Tasks outside the RV • Switch the appliance OFF at the POWER Tasks within the RV switch (red error code LED 2 (Fig 8) flashes • Set the control panel to “Clean”. before it switches off). –– If decalcification does not start, switch the appliance on at the POWER switch. • Drain the water system (refer to “Drain- ing the water and cleaning the water inlet • Decalcification takes about 3 hours filter” on page 15, steps 4. to 8.). (during this time, you do not have to do anything). • Install the water inlet filter* referring to step 9. • Decalcification is indicated by a slow * or antifreeze cartridge if electric antifreeze flashing (1 s on, 1 s off) of the status kit is installed. LED 3 (Fig. 9) on the control panel. • Switch ON the appliance at the POWER • During decalcification, the control pa- switch. nel must remain set to “Clean”. • Insert and close the access door (refer to • Decalcification is complete when the “Closing the access door” on page 9). status LED 3 (Fig. 9) flashes quickly on the control panel. f) Rinsing the water system You have to switch the appliance off and on to unblock decalcification and enable • You will need about 8 gallons (30 liters) further operation. of water to rinse the water system. • Dispose of (used) decalcification solu- tion in accordance with local laws and g) Filling the water system regulations. Tasks within the RV Tasks within the RV • Turn on fresh water supply or switch on • Open all water-release points, e.g., hot wa- water pump. ter faucets, showers, toilets. • Fill the water system. • Run the water until the status LED 3 (Fig. 9) –– Open all water-release points, e.g., hot on the c ontrol panel goes out. water faucets, showers, toilets . –– Once water flows evenly, the water sys- • Set the control panel to “Off”. tem is vented. –– Close the water-release points. • Close all water-release points. • Before you use the water system and the • Turn OFF the water supply or switch OFF appliance, check the color of the water at the water pump. all faucets: –– Slightly red –> rinse again. • Open a hot water faucet to relieve pressure –– Clear –> decalcification is finished. in the system. • Remove the warning signs “Caution decal- To make sure that the appliance and the cification in progress”. water pipes contain no decalcification agent, empty the water system again and refill it. 20
Interrupting decalcification Accessories Decalcification is indicated through slow Electric antifreeze kit * flashing (1 s on, 1 s off) of the status LED 3 Truma offers an electric antifreeze kit (part no. (Fig. 9) on the control panel. 77400-01) that keeps the appliance frost-free to -4 °F (-20 °C) while you are driving or if there • Decalcification can be interrupted by switch- is no gas supply. To operate the kit, you need ing the control panel to “Off”. a 12 VDC (120 W) power supply from the ve- –– Decalcification is interrupted after about 2 s. hicle’s on-board system. Ask your dealer. –– The status LED 3 (Fig. 9) on the control panel flashes quickly. * For AquaGo comfort / AquaGo comfort plus. • Irritation of skin and eyes in case of contact with decalcification agent. AquaGo decalcification tablets Wear protective gloves, eye protection and Truma offers decalcification tablets (part no. face protection to avoid contact. 77300-01) to decalcify AquaGo comfort / AquaGo comfort plus. • First you must take out the water inlet filter and remove any AquaGo decalcification tab- lets that it may contain. Truma rear installation gas connection kit –– To take out the water inlet filter, see Truma offers a rear installation gas connection “Draining the water and cleaning the wa- kit (part no. 77000-37500) if installation from the ter inlet filter” on page 15. back of the appliance is required. –– Dispose of AquaGo decalcification tablets in accordance with local laws and regula- tions. AquaGo comfort upgrade kit Truma offers a kit (part. no. 77000-00005) to up- • Before you use the water system again, you grade from AquaGo basic to AquaGo comfort. must rinse it (see step f) “Rinsing the water system” on page 19) and fill it with water (see step g) “Filling the water system” on page 20). 21
Troubleshooting Problem Potential cause Resolution No hot water at Gas supply is turned off or inter- Check and/or turn on gas supply. the faucet rupted. Gas tank is empty. Refill/replace the gas tank. The appliance is switched off. Switch on the appliance according to instructions (refer to “Operating proce- dures” on page 10). Fresh water supply is turned off. Open the fresh water supply. Power supply to the appliance is Switch on power supply to the appliance. switched off. Defect in the appliance. LED 2 flashes red (refer to “APPENDIX A – Error Codes” on page 37) and contact a certified service technician if necessary. Boiling noises Too much lime scale in the AquaGo The appliance must be decalcified (refer instant water heater. to “Decalcification” on page 17). Hot water tem- Gas flow to the appliance is too low Consult vehicle documentation to perature too low. (gas inlet pressure < 10.5 in. wc). determine if the gas supply is ca- pable of providing the necessary volume of gas for the appliance. Contact a service technician to verify that the gas installation is suitable. Volume flow of hot water is too high Turn down hot water at the faucet or in and/or the temperature of cold wa- the shower in order to reduce flow rate. ter reaching the appliance is too low. Potentially retrofit a flow rate throttle in the water system. This must be per- formed by a certified service technician. Too much lime scale in the appli- The appliance must be decalcified (refer ance. to “Decalcification” on page 17). 22
Problem Potential cause Resolution Water escaping Water pressure in water system too Adjust the water pump pressure to a at pressure relief high. maximum of 65 psi (4.5 bar). valve. If the water system is connected to a cen- tral water supply higher than 65 psi (4.5 bar) (rural or urban connection), a pressure reducer must be used. Install a pressure reducer (e.g. Truma pressure reducer) at the fresh water supply. Water cannot expand in the water Contact the vehicle manufacturer about system. retrofitting a pressure compensation ele- ment. Lime or dirt under the pressure Allow the appliance to cool and then relief valve seat. slowly raise the test lever (Fig. 3 – 4a) to flush the water system and attempt to force dirt or foreign matter out of the pressure relief valve seat. Replace pressure relief valve. This must be performed by a Truma certified service technician. Water escaping Lime or dirt under the O-ring seats. Clean the O-rings and their correspond- at water inlet filter ing sealing surfaces with clean water. AquaGo comfort / AquaGo comfort plus The yellow status Power switch is OFF. Switch ON the appliance at the POWER LED 3 is off al- switch. though an oper- Power supply to the appliance is Switch on the power supply to the appli- ating mode was switched off. ance. selected. Power supply was interrupted. Reset by switching OFF at the con- trol panel, waiting 2 seconds and then switching on again. If none of the measures in the troubleshooting chart proves successful, please contact your dealer, the Truma Service Center at 1-855-558-7862 or one of our authorized service partners. 23
TRUMA Gerätetechnik GmbH & Co. KG This limited warranty does not cover any de- fects attributable in whole or in part to (i) (“TRUMA”) non-TRUMA products and services and / or alterations of out-of-specification supplies, (ii) “AquaGo” MANUFACTURER accidents, misuse, negligence or failure of the customer to follow instructions for the proper LIMITED WARRANTY use, care and cleaning of the Product, (iii) dam- (September 2014) ages caused in gas pressure regulation systems due to foreign substances in the gas (i.e. oil, This limited warranty pertains solely to the plasticizers), (iv) external factors (e.g., fire, flood, “AquaGo” (the “Product”) manufactured by severe weather), (v) failure of proper transport TRUMA and sold through its affiliates and deal- packaging, or (vi) failure by the purchaser to ers in North America. comply with TRUMA’s installation and user manual regarding the Product. TRUMA warrants subject to the below stated conditions that the Product will be free from All warranty claims must be reported to defects in material and workmanship, and will TRUMA’s authorized warranty service center in perform in accordance with the technical speci- the United States: Truma Corp Service Center, fications set forth in the description of the Prod- 825 East Jackson Blvd., Elkhart, IN 46516, uct for a period of twelve (12) months for newly toll free: (855) 558-7862, fax. (574) 538-2426, manufactured parts from the original date of service@trumacorp.com, www.truma.net purchase. The original purchaser is advised to register the Product within two (2) months of The purchaser shall provide the following purchase with www.truma.net in order to information regarding the potential warranty receive an extended warranty of an additional claim (i) serial number of the defective device, twelve (12) months. This limited warranty shall (ii) proof of purchase, (iii) purchaser’s contact only apply if the Product was properly installed information. according to the installation instructions provid- ed and in compliance with applicable codes. EXCEPT AS EXPRESSLY STATED AND SET FORTH HEREIN, THERE ARE NO WARRAN- During the warranty period, TRUMA will repair TIES OR REPRESENTATIONS, EXPRESS OR or replace, at its own discretion and costs, the IMPLIED, CONCERNING THE PRODUCT defective Product or parts or components of AND NO SUCH WARRANTIES OR REPRE- such Product reported to TRUMA and which SENTATIONS SHALL BE IMPLIED UNDER TRUMA determines was defective due to a war- ANY APPLICABLE LAW, IN EQUITY OR ranty defect. Costs of diagnosis for a warranty OTHERWISE, INCLUDING WITHOUT LIMI- defect are borne by TRUMA. Other costs of di- TATION, A WARRANTY OF MERCHANT- agnosis are not included in this warranty. At the ABILITY, A WARRANTY OF FITNESS FOR discretion of TRUMA, the replacement of the A PARTICULAR PURPOSE, OR ANY OTHER Product or parts or components thereof (i) may WARRANTY WHICH MAY BE IMPLIED UN- be newly manufactured, (ii) may be assembled DER COMMON LAW OR UNDER THE UNI- from new or serviceable used parts that are FORM COMMERCIAL CODE OF ANY STATE equivalent to new parts in performance, or (iii) OR OTHER JURISDICTION OF THE UNITED may have been previously installed. STATES OF AMERICA. The customer shall not attempt to repair Unless further limited herein, the entire liability the Product or resolve the problem without of TRUMA and the customer’s exclusive remedy the prior consent of TRUMA. Any attempt for damages from any cause related to or by the customer to repair the Product or arising out of a warranty defect, regardless of resolve the problem without the prior con- the form of action, whether in contract or in sent of TRUMA will void this warranty. tort, will not exceed the amount of the purchase 24
price for each purchase order for the Product Installation Instructions which is the subject matter or directly related to the causes of action asserted. Unless prohibited under applicable state law, in no event will TRUMA, its agents, subcon- Read, observe, and follow these safety tractors, affiliates, suppliers and employees be instructions to avoid injuries during instal- liable for (a) any incidental, indirect, special or lation or operation. consequential damages, including, but not lim- ited to, loss of use, revenue, profits or savings, Safety behavior and practices substitute rental or for any other reason, even if • Installation and service must be performed TRUMA knew or should have known of the pos- by an authorized Truma recommended in- sibility of such losses or damages, (b) claims, staller, service agency, or OEM. Improper in- demands or actions against the customer by any stallation, alteration, service, or maintenance person, except as provided by applicable law. can cause property damage, personal injury, or loss of life. –– Do not attempt installation as a Do-it- Yourself project. • Install in recreational vehicles (RVs) only. –– Install the appliance on an exterior wall, with the access door opening to the outside. –– Install the appliance in the shown orien- tation. • Switch off the vehicle’s on-board power sup- ply during installation and when connecting the appliance. • Close the vehicle’s gas supply during instal- lation and when connecting the appliance. • Always wear protective gloves to avoid inju- ries from sharp edges during installation and maintenance work. • Handle the appliance only by lifting or grab- bing the metal casing or cover plate. Never lift or grab the appliance by any of its deli- cate interior components. • Make sure that all combustion air is supplied from outside the RV. DO NOT draw air for combustion from occupied spaces. 25
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