TPMS Presentation April 1 2014 - Sr.Auto FAE Alan Yang 杨涛

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TPMS Presentation
April 1 2014

Sr.Auto FAE
Alan Yang (杨涛)

Freescale Confidential Proprietary

                    TM
TPMS 7*7 package Agenda

•   Marketing trend
•   How does TPMS module work in car
•   Detailed specification of MPX87xx
•   TPMS road map and comparison with the other supplier
•   Our enablement resources
•   Q&A

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                             1
TM

Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
Tire Pressure motivated by Auto mega trends

Mobility for everyone                  Cleaner world for everyone
 • TPMS is available for all type of    • TPMS allows optimum tire
   vehicles including truck and           inflation and thus fuel
   busses                                 consumption and CO2 emission
 • Scalable solutions                     reduction
 • Multiple pressure ranges             • Maximizes tire life
 • Multiple rotation axis               • European and Korean legislation
 • Multiple RF frequencies                driven by CO2 reduction

Safety for everyone                    Always Connected
 • Prevent roadside breakdown and       • Provides accurate tire data to the
   risk of road congestion                driver
 • US tread act to prevent roll over    • Filling assistant app on smart
   accidents                              phones
 • Future possibilities to link tire    • Fleets & Truck: enables better tire
   information with chassis and           management
   ADAS system

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                                3
TPMS legislation around the world
Region                   Requirements

USA                      Regulation from 2005: FMVSS138 mandates TPMS for new vehicles starting
                         from October 1st 2005

European Union           Regulation from 2012: EC661-2009 mandates TPMS starting Nov 2012 for
                         new type approved vehicles and for all new vehicles starting from Nov 2014:
                         TPMS will be tested as part of the new EU standardized plan for vehicle
                         periodical inspection

S. Korea / Japan         Regulation from 2013: TPMS vehicles to be installed on passenger cars from
                         January 2013 for new model and January 2015 for existing model

Russia, Kazakhstan,      Valid from 2015 onwards & replaces nation legislation
Belarus (Eurasia)

Indonesia, Israel,       Require European whole vehicle type approval for vehicles imported from
Malaysia, Philippines,   Europe. As a consequence TPMS will be required for all new vehicles in
Turkey                   November 2014

China                    Recommended specification
                         Enforcement Standard in Preparation

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                                          4
TPMS potential market size

•   100 Million new cars sold per year by the end of the
    decade
    −4   wheel per car + spare tires + winter tires
    −   Module Replacement market
•   1 billion cars on the road worldwide
    − Great aftermarket opportunity
    − Great potential for tire mounted solutions

• Heavy trucks, busses, motorcycles
• Market outside of transportation requiring battery
  operated wireless pressure sensing

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                                 5
MPXY8700 Packaging

                            Gcell
            Pcell

                    MCU + RF

                                                                              QFN 9 x 9 mm
                                                                             Cavity Package
                                                                             (Cross Section)

                    Gel
                                        Selective encapsualtion

                                                       Metal cap

  Plastic                                                          Plastic
  housing                                                  Gcell   housing
                Gel             Pcell

                                            Plastic flag
                                            Leadframe
Not to scale. For illustration purposes only.

                           TM

                                                               6
TM

Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
Tire Performance Issues
                                    Worsening until around 1.5 ba, then improvement due to bell formation of tread
 Aquaplaning (water depth >2 mm)
                                    centre inwards (at rated load)
 General durability                 Reduced with lower pressures

                                    A reduction by 0.5 bar results in a worsening of 15 km/h in endurance (e.g.
 Test Stand durability
                                    Failure at 185 km/h instead of 200 km/h)
                                    A reduction by 0.5 bar results in damage sustained at 20% lower speed (e.g. at
 Resistance to curb impact
                                    40 km/h instead of 50 km/h)
                                    The limit value for unseating of bead from rim lies between the operating
 Bead unseating from rim
                                    pressure and 1 to 1.2 bar. For safety reasons, this should never be lower
 Wear                               A tire with 20% lower pressure has a running life around 30% less

 Rolling Resistance                 A reduction by 0.5 bar results in an increase in rolling resistance of around 15%
                                    A deviation of 1 bar from normal pressure (2 to 2.5 bar) worsens the noise level
 Tread Noise
                                    by 2 dbA (66%).
                                    On a mid-class car, an air pressure deviation of 0.2 bar from one axle is
 Handling on dry and wet surfaces
                                    noticeable.

  (Source: Michelin Tires)

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                                              8
Tire Performance Issues

             100

                   80                                                                        108                                140

                                                                                                                                      Rolling Resistance (%)
Service Life (%)

                   60                                                                        106                                130

                                                                              Fuel Use (%)
                   40                                                                        104                                120

                   20                                                                        102                                110

                   0                                                                         101                                100
                   120   110   100    90   80   70    60       50   40   30                        2.0      1.7    1.4   1.1
                                 Tire Pressure (% of Specified)                                          Tire Pressure (bars)

                          Decreased Tire Life with                                            Increased Fuel Use and
                             Lower Pressure                                                   Rolling Resistance with
                                                                                                  Lower Pressure
                   (Source: Continental Tires)

                                 TM

                                                           9
Pressure Accuracy
• Measurement accuracy target varies with OEM
    − Typical accuracies better than 8-10 kPa (1.2 – 1.4 psi)
    − Typical resolutions of 1 to 2 kPa     (0.15 – 0.30 psi)

•   Accuracy over temperature, supply voltage and life of the
    tire/system

•   Must warn based on the correct Cold Inflation Pressure (CIP)
    specified for the vehicle

•   CIP limits usually set in the chassis receiver for a specific
    vehicle

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                                      10
Pressure Accuracy
• Effects of absolute vs. gauge pressure at altitude
    − In tire sensors measure absolute pressure
    − Typical tire gages measure differential (gauge) pressure
      relative to the atmosphere
• CIP is defined as the pressure of the tires after
  the has been stopped for at least 1 hour
• The “corrected” pressure using the Ideal Gas Law
  is not used
    − It is not the mass of air present setting tire performance
    − It is pressure of the air that defines the load carrying capability and
      performance of the tire
•   Generally accepted to use absolute pressure with a fixed
    atmospheric offset (approx 100 kPa = 14.5 psi)

                  TM

                                    11
TPMS System Solutions
•   Direct (Measure Pressure in the Tire)
    − Useabsolute pressure sensor inside the tire volume
    − Communication via LF and/or RF links
    − Mounted inside the tire/wheel
      On the wheel (valve stem or drop center)
      On the tire (side wall, bead area or tread belt)
    − Powered     by energy source
      Internal
              battery
      Source other than battery (battery-less)

•   Indirect (Measuring Some Other Parameter)
    − Infer   under-inflation by using parameter other than pressure sensing
      Wheel   speed variations
      Ride height variations
      Tire vibration variations
    − No    power source required on the wheel/tire

                     TM

                                         12
Tire Pressure Monitor Systems: Indirect Measuring

• Implemented through ABS wheel
  speed sensors
• ABS system is able to measure
  individual wheel speed and
  compare it against other wheels
• If a wheel is moving faster, it is
  very likely it is under-inflated

                ≠

                                 http://www.aa1car.com/library/diagnosing_abs_wheels_speed_sensors.htm

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                            13
Tire Pressure Monitor Systems: Direct vs. Indirect
                                    Direct   Indirect

       Precision                     ☺         
       Reaction time                 ☺         
       Detection of multiple         ☺         
       faults
       Position-dependant            ☺         
       pressure warning
       Robustness under              ☺         
       different driving
       conditions
       Number of additional                   ☺
       components
       System cost                            ☺
       Required driver               ☺         
       interaction
       Additional comfort            ☺         
       features

          TM

                               14
Tire Pressure Monitor Systems: Indirect Measuring

 Like

  • Hardware reuse (ABS system)
  • Cheap

 Don’t like

  • Measurement relative to other tires
  • Can only sense
    • One under-inflated tire
    • Three tires are under-inflated
    • Two diagonally-positioned tires are under-inflated
  • Will not work with under-inflated tires
    • 2 on the same axle
    • 2 on the same car side
    • All 4

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                                 15
Direct TPMS Mounting Methods
  Tire Wall           Tire Tread Mount

       Valve Stem Mount        Drop Well Mount

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                      16
TPMS Architectures
•   Other Direct TPMS system features in the marketplace

    − Display   actual individual tire pressures
    − “Tire Localization”
      determine location of tire on car
    − “Auto-Learn”
      determine tire IDs on the car
    − “Initiation”
      triggering a pressure reading on demand
    − Motion detection to change monitoring rates
    − Motion detection to save battery power when parked
    − Diagnostics for manufacturing and field service

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                            17
Sensor Package Comparison

  Competitor                   Freescale          Freescale
                               MPXY85XX           MPXY87XX
                              /MPXY86XX

• PG-DSOSP-14-6
• 9.24 X 11.09 X 3.9 mm

MPXY85xx/86xx smaller in size will        • QFN 9x9x2.3mm
help on module’s size, weight and cost.
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                                    18
                                             18
Top Level TPMS Model

                                                                Coil

                                                       LF                      LF
3V            Motion
                                                     Receiver                Signal
Batt          Sensor

                                                                                   RF
              Pressure                                                            Energy
                                                                       Ant
               Sensor

                         Controller        RF
                                       Transmitter

               Temp
              Sensor

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                                  19
Tire Pressure Monitoring Body Receiver

                                              Stand along TPMS display
                                              Cluster
                                              Infotainment
             Antenna
                      RF
                    Receiver
                                    MCU &             LF
                                                               General
                                    Control           24 psi   Systems

             Stand along TPMS receiver
             Or RKE System                                     Basic
                                                         MIL
             Or PKE System                                     Systems

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                               20
TM

Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
FXTH87xxxx6T1 Tire Pressure Monitoring System

      16K Flash
                                 LVD BG                  LFR          •   Microcontroller
                                                  Detect and Decode
                           Wakeup Timer                                    •   S08 core, 0.25um SGF technology
        512b                                             TPM               •   16 kB SGF flash (8kB firmware, 8kB
                               OSC 8 MHz
        RAM                                              2-ch                  customer), 512B RAM, 64 parameter registers
                                LFO 1 kHz                                  •   10 bit ADC, temperature sensor and thermal
       Register                                       10-bit ADC
       64 Bytes                Temp Sensor                                     restart
                                                                           •   1-channel LF detector and decoder
                               Temp Restart
      S08 Core                                                             •   8 MHz clock, 2-ch timer, 1 kHz LFO
                                 UHF TX                                    •   Integrated RF transmitter
                               315 / 434 MHz            C to V
        BDM                                                                •   Frac-N PLL based transmitter, 315/434 MHz
                                                                           •   FSK/ASK modulation
                                                                           •   Manchester or bi-phase encoding
         Pressure Cell                            XZ-axis Accel
                                                                           •   -1dBm to +8 dBm output power

•    Design Considerations:                                           •   Pressure Sensor
                                                                           •   CMOS capacitive p-cell w/o signal conditioning
•    RF Tx (7mA @ 5 dBm)
•    LF Rx (4uA, snif)
•    Process Technology – 0.25um
•    Core Type – S08
•    Voltage Supplies – 1.8V to 3.6V (transmit)
                                                                      •   Acceleration Sensor
•    Voltage Supplies – 2.3V to 3.6V (measure)                             •   Single XZ die
•    Packaging Requirements – Media protection

                                                                      •   Package
                                                                           •   FAM 7x7mm QFN w/ gel fill

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                                                           22
FXTH87xxxx6T1 Tire Pressure Monitoring System
    Integrated Tire Pressure Monitoring System (TPMS) with smallest footprint (7mmx7mm)
      lowest power consumption, largest customer memory size (8kB flash, 512byte RAM)
                        and unique dual-
                                   dual-axis accelerometer architecture

      Smallest Package Size            Integrated XZ-Accelerometer                  Robustness / Power

•   The compact 7 x 7 mm industry-     •   Including an XZ-axis             •   Robust package design with
    leading package enables smallest       accelerometer offers customers       encapsulated inter-chip bond wires
    module design for lighter weight       motion detection and tire
    applications                           localization capabilities        •   Storage temp: -50C / +150C

•   Same height as QFN 9x9 for                                              •   Smallest RF transmit battery
    smooth transition to QFN 7x7                                                consumption
    solutions                                                               •   8kB of customer flash memory gives
•   Highest degree of functional                                                more application flexibility. Possible
    integration:                                                                interface with external memory if
                                                                                required
      •   Dual-axis accel, LF, RF,
          Pressure, MCU in one                                              •   512byte RAM
          package

                            TM

                                                   23
Troubleshooting: Typical Currents at ambient temperature

                                 RF Behavior (To be
     Normal Operation             added to normal             RESET     BKGD
                                     operation)

                                                    RF
RUN Mode   STOP4    STOP1        RF ON Adder
                                               Transmission    1.2 mA   1.2 – 1.5 mA
  2 mA      73 uA   0.5uA           77 uA
                                                   6mA

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                            24
Competitive Positioning & Value Proposition

 •   Customers cost benefit
     −   Smaller in size: 7mmx7mmx2.2mm
     −   Saving on board size , potting and housing materials.
     −   Saving on module weight (car OEM requirement)
     −   Boot Loader design allow uploading SW through LF – reduce cost of car OEMs
         call back cost by uploading SW at site.
     −   Auto-localization by using dual axis accelerometers.

 •   Longer battery life
     −   35% RF transmitting power consumption.
Lausitz: Significant Requirements - General

                 Characteristic                                       Description
Data Interfaces
     Low Frequency Receiver
          Frequency                                125 kHz
          Modulation                               ASK
          Carrier Sensitivity Ranges               70 / 10, 14 / 2, & 3 / 0.5 mV ( Det / No Det
          Data Sensitivity Ranges                          14 / 2 & 2.5 / 0.25 mV ( Det / No Det )
     RF Transmitter
          Frequency                                315 , 434 MHz
          Modulation                               ASK, FSK
          Transmit Power                           5 dBm, 8dBm

Package                                            7 x 7 mm 24 –Pin QFN

Physical Architecture – MCU                        HSC08 - SZK16 dedicated MCU

Physical Architecture – Pressure Transducer        Capacitive cell with 100 up to 900 kPa range

Temperature sensor                                 ∆VB sensor with -40 to +125°C range

Voltage Sensor                                     Internal bandgap voltage reference

Physical Architecture – Z-Axis Transducer          Teeter Totter Element
                        X-Axis Transducer          X-lateral Element

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                                              26
Lausitz and Nogaro Portfolio Under Development

                                              Operating Temp     P-cell range Axis of
Logical part number   Device name (QFN 7x7)                                                       X-range                           Z-range
                                                  range             (kPa)      accel

      Nogaro              FXTH8705026T1        -40C / + 125 C      100-450      Z                    NA                 -270g /+ 350g range with 40g sens
      Nogaro             FXTH870502DT1         -40C / + 125 C      100-450      Z                    NA                 -270g /+ 350g range with 40g sens
      Lausitz            FXTH8705116T1         -40C / + 125 C      100-450      XZ      -70g/+80g range with 10g sens    -210g/+240g range with 60g sens
      Lausitz            FXTH870511DT1         -40C / + 125 C      100-450      XZ      -70g/+80g range with 10g sens    -210g/+240g range with 60g sens
      Nogaro             FXTH8709026T1         -40C / + 125 C      100-900      Z                    NA                 -270g /+ 350g range with 40g sens
      Nogaro             FXTH870902DT1         -40C / + 125 C      100-900      Z                    NA                 -270g /+ 350g range with 40g sens
      Lausitz             FXTH8709116T1        -40C / + 125 C      100-900      XZ      -70g/+80g range with 10g sens    -210g/+240g range with 60g sens
      Lausitz            FXTH870911DT1         -40C / + 125 C      100-900      XZ      -70g/+80g range with 10g sens    -210g/+240g range with 60g sens
      Lausitz             FXTH8709126T1        -40C / + 125 C      100-900      XZ      -70g/+80g range with 10g sens   -270g /+ 350g range with 40g sens
      Lausitz            FXTH870912DT1         -40C / + 125 C      100-900      XZ      -70g/+80g range with 10g sens   -270g /+ 350g range with 40g sens

                              TM

                                                            27
TM

Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, t
he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack,
ColdFire+, CoreNet, Flexis, Kinetis, MXC, Platform in a Package, Processor Expert, QorIQ
Qonverge, Qorivva, QUICC Engine, SMARTMOS, TurboLink, VortiQa and Xtrinsic are trademarks
of Freescale Semiconductor, Inc. All other product or service names are the property
of their respective owners. © 2011 Freescale Semiconductor, Inc.
TPMS Roadmap
Tire Pressure
 Monitoring

                                                                  Nogaro Z-axis
                                                                         Z axis
                                                                   450/900 kPa
                                                                0.25uSGF, 2-Poly,
                                                                          2 Poly, 7x7 FAM

                  MPXY85xx - Z-axis
                    450/900 kPa
                 0.25uSGF, 2-Poly, 9x9 Cav QFN                                                      C90FGUHV IP Blocks                  U-TPMS XZ-axis
                                                                                                                                        450/900/1500 kPa
                                                                                                    UMEMS Phs 4P                  C90FGUHV, UMEMS-4P,
                                                                                                                                            UMEMS 4P, 5x5 FAM or CSP

                                                                  Lausitz XZ-axis
                                                                             axis
                                                                   450/900 kPa
                                                                0.25uSGF, 2-Poly,
                                                                          2 Poly, 7x7 FAM

                                                                                                                                                              Proposal
                 MPXY86xx - XZ-axis
                    450/900 kPa                                           Lausitz XZ-axis
                                                                                     axis                                                                     Planning
                 0.25uSGF, 2-Poly, 9x9 Cav QFN
                                                                          Up tp 1500 kPa
                                                                        0.25uSGF, 2-Poly,
                                                                                  2 Poly, 7x7 FAM                                                             Execution

                                                                                                                                                             Production
                                                                                                                                                           Left Edge :
                                                                                                                                                           First Sample Date
                                                                                                                                                           Right Edge :
                                                                                                                                                           Product Qualification

                                                                                                                                                         Not resourced
                                                 1Q     2Q 3Q   4Q 1Q          2Q 3Q           4Q 1Q           2Q 3Q     4Q 1Q    2Q 3Q          4Q
                                                 2013                2014                             2015                 2016

       Preliminary schedule. To be updated by August 31, 2013

                             TM

                                                                   29
Tire Pressure Monitor Sensor Roadmap Change-points
                                  Gen2                      Gen3                      Gen4                      Gen5

    Package               SOIC-20                  Introduce                 Introduce Film-Assist      Eliminate Die-to-Die
                          Bottom-side cavity;      QFN 9x9, Open top-        Mold QFN 7x7               Bond wires;
                          4-die                    side cavity;              3-die                      2-die
                                                   3-die
   ASIC Node              TSMC 250nm SGF           TSMC 250nm SGF            TSMC 250nm SGF             Introduce 90nm TFS

  ASIC Design             Dedicated pressure &     Muxed C-V signal          Muxed C-V signal           Battery-less power
                          inertia interfaces       chains w/ Σ∆ ADC,         chains w/ Σ∆ ADC,          System ID, extended
                          ( A/D & C/V )            digital filters;          digital filters;           BIST, & selectable
                                                   Up-integrate RF Tx        Optimized LF/RF            sensitivities
 MEMS Nodes               2-poly inertia,          2-poly inertia & p-cell   2-poly inertia & p-cell    Introduce eHARMEMS
                          PIDR73 pressure                                                               for pressure,
                                                                                                        eHARMEMS inertia
 MEMS Design              X-lat & teeter-totter;   X-lat & teeter-totter;    X-lat & teeter-totter;     Combined Self Test +
                          Redundant p-chip w/      Redundant p-cell          Redundant p-cell           Sense
                          Integrated C-V

      Test                Physical @ probe &       Physical @ probe &        Physical / Electrostatic   Electrostatic @ probe
                          final                    final                     @ probe & final            & final

Certification &/or        AEC-Q100                 AEC-Q100                  AEC-Q100                   AEC-Q100
  Assessment                                                                                            ASIL-QM, B target

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                                                     30
Competitive Positioning & Value Proposition
•   Smaller in size:
    −   Saving on board size (customer cost benefit)
    −   Saving on potting material (customer cost
        benefit)
    −   Saving on module weight (car OEM
        requirement)
•   Flash 8k space for customers
    −   33% more space enabling a module suitable
        for more car models. (inventory/operation/
        production management benefit).
•   Unique with dual-axis accelerometer
    −   enabling tire location determination without
        the need for user intervention and/or the use
        of LF initiator(s).
•   Lower RF transmitting power
    consumption
    −
Power Consumption Comparison

                                                         Freescale
                                   Competitor
                                                         MPXY8XXX

 Operating Voltage
                                   1.9V to 3.6V          1.8V to 3.6V
 MCU, RF Transmitter

 Operating Voltage
                                   2.1V to 3.6V          2.3V to 3.6V
 Measurement

 Stop Idd@ 25 °C                     0.7 uA                0.7 uA

 RF Output 5dBm @315MHz 3V           10 mA
MCU Core Comparison

                                                       Freescale
                             Competitor
                                                       MPXY8XXX

MCU Core                       8051                      9S08
Flash for Customer              6K                        8K
RAM                           256 Byte                  512 Byte

MPXY85xx/86xx with 8k flash for customers will allow one module for
more car models by offering 33% more space for customers’ software.

Benefit for customers’ inventory/production/operation management.

               TM

                               33
Sensor Performance Comparison

                                               Freescale
                            Competitor
                                              MPXY8XXX
                              ± 7 kPa           ± 7 kPa
                            0 ℃ to 50 ℃       0 ℃ to 70 ℃
   Low Pressure Range
                              ± 9 kPa          ± 10.5 kPa
   100-450 kPa
                             0℃ to 70 ℃      -20 ℃ to 85 ℃
   Maximum error
                             ± 17.5 kPa        ± 16.8 kPa
                           -40 ℃ to 125 ℃    -40 ℃ to125 ℃
                                                ±10 kPa
                                              0 ℃ to 70 ℃
   Medium Pressure Range
                                               ± 15 kPa
   100-900 kPa
                                             -20 ℃ to 85 ℃
   Maximum error
                                                ±24 kPa
                                            -40 ℃ to 125 ℃
                                                 Z-axis
   Accelerometer            Only Z-axis         XZ-axis
                                                No Accel

   MPXY85xx/MPXY86xx offer better temp performance enable
   better system accuracy.

            TM

                           34
Sensor Performance Comparison (continued)

                                                                   Freescale
                                           Competitor
                                                                   MPXY8XXX

             Max Operating Temperature   -40 ℃ to 125 ℃           -40 ℃ to 125 ℃

                                              ±3 ℃                    ±3 ℃
                                         (-20 ℃ to 70 ℃)         (-35 ℃ to 70 ℃)
             Temperature Error
                                              ±5 ℃                     ±5 ℃
                                         (-40 ℃ to 125 ℃)
                                                       ℃         ( -40 ℃ to 125 ℃)
                                                                                ℃

             Voltage Range                 1.9V to 3.6V            1.8V to 3.6V

                                             ±100 mV                  ±75 mV
             Voltage Error
                                         (-40 ℃ to 125 ℃)        (-40 ℃ to 125 ℃)

                TM

                                    35
                                                            35
Sensor Package Comparison

  Competitor                   Freescale          Freescale
                               MPXY85XX           MPXY87XX
                              /MPXY86XX

• PG-DSOSP-14-6
• 9.24 X 11.09 X 3.9 mm

MPXY85xx/86xx smaller in size will        • QFN 9x9x2.3mm
help on module’s size, weight and cost.
                 TM

                                    36
                                             36
RF Basics
 The   transmitter generates a radio frequency (RF) signal
 −   OOK : The signal is canceled during low level
 −   FSK : The frequency of the wave varies with the value of the modulating signal
 The transmitter matching network optimize the transfer of power until the antenna
 The transmitter antenna transforms this RF signal to an electromagnetic wave
 The wave propagates to the receiver’s antenna
 The receiver antenna collects the wave at RF frequency
 The receiver matching network optimizes the transfer of power until the receiver
  input
 The receiver processes the signal

                                   Either OOK
                   Transmit                                              Receive
                                   modulation
 Transmitter       Matching                                              Matching     Receiver
                   Network                                               Network
                                    Or FSK
                                   modulation

                    TM

                                          37
                                                                •   37
RF of TPMS
 What is impact RF receiving rate?
        RF Receiver design (RF antenna gain, device sensitivity, RF
         antenna matching, position & direction on car )
        RF emitter design (RF antenna gain, RF power, RF antenna
         matching, direction)
        RF protocol (FSK or ASK? Repeat times?)
                       RF Receiving Rate   Power consumption   Comment

   FSK                 ☺                                      FSK is less susceptible to
                                                               interference
   OOK                                    ☺                   Lower cost for RF Receiver
                                                               side and emitter side
                                                               (Shrader)

   Lower Baud Rate     ☺                                      It need to repeat the RF
                                                               frame when the receiving
   Higher Baud Rate                                            rate can’t meet the target.
                                          ☺
   Shorter Length of   ☺                   ☺
   Protocol

   Higher RF power     ☺                                      It need to repeat the RF
                                                               frame when the receiving
                                                               rate can’t meet the target.

                TM

                                  38
RF of TPMS
    RF Frame Format

           TM

                      39
RF Data Encoding
   Manchester encoding (most customer)

      Customize encoding (S&T, TTE and etc.) NRZ encoding to resolve it!

   Bi-phase encoding

              TM

                                40
Inter-Frame Spacing of RF

       To avoid frame collisions between data from multiple sensors

            TM

                               41
TPMS MCU power modes
          Variable               RUN             STOP4             STOP1

      Active clocks     HFO,                MFO,            LFO
                        MFO,                LFO
                        LFO
      RAM (512 bytes)   Active              Stand-by        Off

      PARAM (64         Active              Active          Active
      bytes)
      RF Transmitter    Optionally On       Optionally On   Optionally On

      LF Receiver       Optionally On       Optionally On   Optionally On

      Sensors           Optionally On       Optionally On   Off

      MCU               On and clocking     Stand-by, not   Off
                                            clocking
      PWU               ON                  ON              ON

      GPIOs             ON                  Levels          Hi-Z
                                            maintained
      Interrupts        Optionally ON       Optionally ON   Some On, Some
                                                            off, will start code
                                                            from main()

            TM

                                       42
单向)
                                                              单向
                                    Direct TPMS Architecture (单向

                         RSM                    RSM

                               TPMS RF                 RSM
                               Receiver
                                                      SPARE

                         RSM                    RSM

RSM:   Remote Sensing Module

                    TM

                               43
双向)
                                                                         双向
                                               Direct TPMS Architecture (双向

                         RSM                                   RSM

                               LF                         LF

                                    TPMS RF                          RSM
                                    Receiver
                                                                     SPARE
                                                         LF

                                         CAN
                               LF

                         RSM                                   RSM

RSM:   Remote Sensing Module
LF:    LF Initiator

                    TM

                                    44
LF in TPMS System
  LF emitter in car OEM production line   LF emitter in aftermarket

 Automatic
 product line

 Handheld tool
                                                  Handheld tool

                 TM

                                 45
Difference of LF Tool
     LF on car (Dual way)    Automatic product        Handheld LF emitter    LF in bootloader
                             Line

     Trigger TPMS module     •Diagnostic (pressure,   •Car model matching,   • Programming for
     Switch the state        accel, battery, state)   tire position          different car
     (stationary, rolling,   and record (ID, car      •Diagnostic            model
     localization)           module, date)            (pressure, accel,      •Upgrade code
                                                      battery, state) and
                                                      record (ID, car
                                                      module, date)
     40 – 90 cm              ?                        10 - 50 cm             About 10 cm

     Above 150 cm is not     Above 150 cm is not      Above 100 cm is not    Above 30 cm is
     allowed                 allowed                  allowed                not allowed

                  TM

                                        46
LF Receiver

   Carrier Mode

   • Amplitude
   • frequency
   • duration

   Data Mode

   • Carrier Mode + Datagram in Manchester format

   Direct Mode

   • Data Mode with no Manchester decoding
   • Used in rare cases

            TM

                            47
LF Protocol
     Standard LF telegram Manchester code (New TPMS system)

        SYNC patterns

      Special LF telegram (TPMS for replacement)

       200 +/- 20 ms

                                   20 +/- 2 ms   10 +/- 1 ms

              TM

                              48
Typical TPM Operational Parameters
               Parameter          Value        Units
  Data Measurement Interval
     Motion                          3         sec
     Parked                         15        minute
  Data Transmission Interval
     Motion                         60         sec
     Parked                         60        minute
  RF Transmission Protocol
     Bit Rate                      9600       bits/sec
     Bits/Frame                      90         bits
     Frames/Datagram                  4       frames
     Pressure Change Alert          256       frames
  Diagnostic Modes                    6       modes
  Pressure Change Alert              15         kPa
  Pressure Measure Range         100 to 900     kPa
  Temperature Measure Range     -40 to +125      °C

          TM

                           49
Example TPM Operational Profile

10 Years (87600 hrs)

25000 km/yr                          Moving (3650 hrs)
                                                 4%
decaying 1500 km/yr

Total Distance
182500 km

Average Speed of
50 km/hr
                                      96%
                            Parked (83950 hrs)
Total Time Moving
3650 hrs                             Assume Constant
                                  Temperature and Voltage

          TM

                       50
Battery life and Power Consumption

                 Self Discharge
                  18%                                          Standby
   Reserve                                                      35%
     10%

   16%                                         21%
 Transmit                                 Processing

                   Assume 250 mA-hr Battery
                   205 mA-hr used (including self-discharge)

            TM

                             51
TM

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he Energy Efficient Solutions logo, mobileGT, PowerQUICC, QorIQ, StarCore and Symphony
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MPXY87XX/86XX/85XX
Element                    Used for…                       Provided by MPXY8XXX
Absolute Pressure Sensor   Acquiring tire pressure
Acceleration Sensor(s)     Determining if the vehicle is
                           moving
                           deciding which wheel it is
                           (MPXY86XX)
Battery                    Providing power to the
                           system
Timer                      Deciding when to transmit
Control Unit (MCU)         Gluing all actions together
RF Transmitter             Sending data to the vehicle
LF Receiver                Getting instructions from the
                           outside world
Plastic/Metal housing      Holding everything together
“Putting”                  Isolating electronic
                           components from tire “goo”
Algorithm                  Perform actions
                           systematically
                 TM

                                 53
Literature

•   Data Sheet
    − Describes
              Silicon
    − FXTH87xxxx_rev0 3.pdf

•   User Guide
    − Describes Firmware
    − FXTH87xx11_ug_213.pdf (2-axes
      products)
    − ngo_ug_294.pdf (1-axis products)

•   Reference Manual/Application notes
    − AN4277: Interfacing to firmware
    − AN4391: LF design considerations

                  TM

                                  54
MPXY87XX/86XX/85XX : Freescale Firmware

• Physically, one 16Kbyte Flash block
• First half is empty
    − 8kbyte   for user
•   Second half contains Freescale firmware
    − Low-level  drivers
    − Math functions
    − Individual Trim/compensation
    − UniqueID
    − CRC
    − Interrupt vectors

                TM

                               55
MPXY87XX/86XX/85XX : Calling Freescale Firmware (1)

• MPXY87XX/86XX/85XX User Guide
  contains documentation for all in-flash
  firmware routines
• All routines can be called through an
  absolute-address pointer
     Absolute Address    Return Type    Function

     $E000               Void           TPMS_RESET

     $E003               UINT8          TPMS_READ_VOLTAGE

     $E006               UINT8          TPMS_COMP_VOLTAGE

     $E009               UINT8          TPMS_READ_TEMP

     $E00C               UINT8          TPMS_COMP_TEMP

     …                   …              Refer to User Guide for complete
                                        list

             TM

                             56
MPXY87XX/86XX/85XX : Calling Freescale Firmware (2)

•   The User Guide also contains a function definition
    − For      example,
           UINT8 TPMS_READ_VOLTAGE(UINT16 *u16UUMA)

•   Pointers to absolute addresses casted as pointers to functions can
    be declared for each firmware function
    −   For example,
    −   #define     TPMS_READ_VOLTAGE ((uint8_t(*)(uint16_t*))((uint16_t)0xE003))

•   Each pointer can then be treated as a regular C function
    − For      example,
           u8Status = TPMS_READ_VOLTAGE(gau16UUMA);

                       TM

                                            57
MPXY87XX/86XX/85XX : Calling Freescale Firmware (3)
•   Interrupts are passed to the user directly unless owned by
    Freescale
    − ISRs   owned by Freescale:
      ADC
    − ISRs   flagged by Freescale before being passed to the user:
      RFM
      KBI
      RTI
      PWU
      LVD
•   User must declare pseudo-vectors and handle each interrupt
    as if it were its own

                 TM

                                   58
MPXY87XX/86XX/85XX : Other firmware functions
•   Math
    −   Checksum, CRC8, CRC16, 16-bit multiply,
    −   Square Root, Weighted average
•   Measurements
    −   Read analog voltage on PTA0, Read analog voltage on PTA1, Read
        acceleration with dynamic offset loading
•   RF
    −   Calculate power dynamically, Read RF buffer, Reset RF configuration,
•   Timing compensation
    −   Low-frequency clock compensation, Medium frequency clock compensation,
•   Simulated SPI
    −   Read, write
•   LF Reception
    −   Enable LF, decode data
•   Flash
    −   Write to flash, Erase flash page, Read UniqueID

                  TM

                                      59
Hardware: Schematic Example

        XTAL
      26 MHz

                              Matching (RF Emitter)
   LF Receiver                315/434MHz
      125 kHz

                 TM

                      60
TM

     61
Power-saving strategies

•   Periodically call TPMS_READ_* routines, but only call
    TPMS_COMP_* routines if raw values have shifted significantly
    or if a long period of time has elapsed.

•   When calling TPMS_COMP_PRESSURE or
    TPMS_COMP_ACCELERATION, reutilize existing voltage and
    temperature data instead of requesting new data

             TM

                            62
Measurement Uses

•   Battery Voltage:
    − Transmitted to car
    − Helps unit determine EOL
•   Temperature:
    − Used   to determine if device is Out Of Operation Range
•   Pressure:
    − Transmitted to car
    − Main function of the device – determine if tires are correctly inflated
•   Accelerometer(s):
    − Customer       IP goes into different functionalities

                TM

                                      63
Uses for acceleration

•   Determine operation mode (parking/running)
•   Determine wheel location
•   Determine wheel position
•   Determine thread’s wear
•   ??

             TM

                           64
TPMS_READ_ACCEL functionality

                                            Zraw (counts)
                                                             Moving
  Threshold

                                                            Park Mode

                                                                      Time (s)
   •   TPMS_READ_ACCEL and TPMS_COMP_ACCEL are useful when trying
       to determine whether a vehicle is moving or is stopped

   •   i.e. Set a threshold, determine if the threshold has been passed – Car is
       moving

             TM

                                  65
TPMS_READ_ACCEL functionality

                                       Zraw (counts)
                                                       Time (s)
   •   TPMS_READ_ACCEL can also be used to determine position
       in the tire

   •   i.e. Each local maximum indicates top-most position in the tire,
       each local minimum indicates bottom-most position in the tire

            TM

                              66
TPMS_READ_ACCEL limitations

   • Assume 17-inch rim (diameter = 43.18 cm; radius = 21.59 cm)
   • Using centrifugal force formula

   •   Range, is +/- 33.9 km/h

            TM

                                 67
Hardware: Layout (Silk Top)

           TM

                        68
Hardware: Layout (Top Layer)

          TM

                       69
Hardware: Layout (L2 GND)

          TM

                      70
Hardware: Layout (L3 Power)

          TM

                       71
Hardware: Layout (Bottom Layer)

          TM

                       72
Hardware: Layout (Silk bottom)

           TM

                        73
TM

     74
TM

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