Timber Appeal With Fibre Cement Durability
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ENVIRONMENTAL FRIENDLY • Minimises the cutting down of trees for timber. • Raw material from managed resources. DIMENSIONALLY STABLE • An autoclaved composite material with a stable crystalline structure which is resilient to changes in temperature and humidity. Less shrinkage compared to air-cured products. External siding SURFACE FINISH VERSATILITY UCO SUPERTEX PLANK is an autoclaved cellulose • Readily accepts a wide range of surface fibre cement plank. It is an asbestos free building finishes, e.g. acrylic and emulsion paints, board available in two surface finishes, permanent lamination, ceramic, stones, marble, etc. woodgrain and smooth textures. EASY TO INSTALL APPLICATIONS • Cutting down construction time and cost. Ideal for siding, gable end, fascia, fencing, cladding and ceiling. MINIMAL MAINTENANCE • Virtually maintenance free - cost effective. ADVANTAGES NON HAZARDOUS TO HEALTH • 100% asbestos-free. FIRE RESISTANT • Class ‘O’ classification according to Malaysian Uniform Building By-Laws. DURABLE • Resistant to rot and water damage. • Not affected by termite or other insect/vermin attack. • When used and installed correctly, it does not crack or warp. Fencing • Chemical resistant to mild acid attack. External facade
SPECIFICATIONS PHYSICAL PROPERTIES FIRE RESISTANCE UCO SUPERTEX PLANK conforms to a) BS 476 : Part 6 (Fire Propagation) Index of performance (I) = 0.0 Sub-index i1 = 0.0 i2 = 0.0 i3 = 0.0 b) BS 476 : Part 7 (Surface Spread of Flame) Characteristics Class (1) Wall cladding DENSITY AT EMC* 1460 to 1500 kg/m³ WATER ABSORPTION (by Weight) 22.0% (EMC to Saturated) ACCESSORIES MOISTURE CONTENT AT EMC (by Weight) INTERNAL AND EXTERNAL CORNERS 8.0 % FLEXURAL STRENGTH (Average Modulus of Rupture) Oven Dry 21 MPa Saturated 13 MPa THERMAL CONDUCTIVITY Estimated at 20ºC 0.30 W/m.K External Internal External Internal uPVC Aluminium MOISTURE MOVEMENT 0.06 to 0.08 % (Saturated to EMC) *EMC: Equilibrium Moisture Content, at 25ºC & 50% Relative Humidity METAL STUD CLIP (for use in situations where excessive plank movement may occur) DIMENSIONS uPVC JOINTERS Product Type Smooth Woodgrain Plank Plank FASTENERS Nominal Thickness (mm) 7.5 6.5 # 7.5 NAILS (for timber framed construction) Density at EMC* (kg/m³) 1460 1500 Galvanised wire nails 2.8mm x 40mm & 2.8mm x 50mm (for recladding over existing flat sheets only) Nominal Weight per Plank (kg) SCREWS 210 mm width # - 7.5 - (for metal framed construction) 230 mm width 9.2 - 9.4 Deutsher 8/18mm x 35mm, self-embedding head, ‘Wing Teks’ screws # Strictly for overseas market. All UCO PLANK SMOOTH / UCO PLANK SEDARTEX come in length of 3660 mm.
A. WORKING GUIDELINE B. FIXING INSTRUCTIONS GENERAL When fixing UCO SUPERTEX Use normal woodworking tools. PLANK use nails for timber frames or screws for metal frames. Lap gauge CUTTING The Planks are to be Use a fine-toothed panel saw. Work with overlapped with minimum fair face upwards and support the board as recommended lap of 25mm. cutting progresses. For ease of use, fabricate 25mm min lap lap gauges from timber. Quick and easy rough cuts can be made by scoring boards with a knife and In using Metal Stud Clips, they are snapping over a straight edge. This can be simply positioned along the top of the done using UAC’s special tungsten tipped Planks and fixed directly to studs Score and Snap knife. through the top leg of the clip, thereby allowing lateral movement of the Planks. The Metal Stud Clips are designed to give a Plank overlap of 25mm. Straight edge TIMBER FRAMES Cutting operations should be carried out in Fix Planks at each batten with open air situations or in well ventilated 2.8mm x 40mm galvanized wire spaces using circular saw as below ; nails through both thicknesses of Planks as shown. Nail may be driven flush with the Plank surface. For power sawing use a tungsten carbide or diamond tipped blade. When using Metal Stud Clips, position clips at each batten and fix with galvanized wire nails through DRILLING the hole in the top leg as shown. Use normal low or high speed drills. Place scrap board under the drilling location to ensure a clean hole. METAL FRAMES Planks are fixed to light gauge 1.2mm SANDING nominal thickness steel frame Sand with conventional sand papers. 8/18mm x 35mm self-embedding head, ‘Wing Teks’ screws. Fix Planks PAINTING at each stud by driving screws Prime board before painting. For water through the top Planks only based paints apply a watered down first immediately above the lap as shown. coat. For oil based paints use a universal Self-embedding head screws should primer. For textured paints use be driven flush with the Plank face. manufacturer’s recommended sealer. Alkali Do not over-drive. resistant primers are not required. When using Metal Stud Clips, fix clips HEALTH AND SAFETY to metal frames at each batten with UCO SUPERTEX PLANK is formulated short, 5mm diameter hex. head Teks without asbestos or any other inorganic screws or similar. fibre, and no special precautions are necessary in handling or working. When Extreme care must be taken using power saws in a confined space, dust to drive screws as close as extraction equipment is recommended to possible to the corners of the control dust levels. Boards will support their studs to avoid deflection of the own weight, but are not load bearing. stud flange.
JOINTING CUTTING AROUND OPENINGS uPVC Jointers are used to off-batten When cutting Planks around window or door joint UCO SUPERTEX PLANKS. openings, 5mm nominal clearance must be They are installed in each vertical provided at the jamb, head and sill. UCO joint as the plank fixing proceeds. SUPERTEX PLANK courses should be set out as Joints should be staggered up the near to a full Plank as possible under a window. wall face. uPVC Jointers carry down to lap over the top edge of the previous course of Planks and are finished flush with the 5mm nom. exposed edge. clearance Full plank width if possible Where a Plank has been reduced in width, provide a uPVC Jointers at one end of the window or door openings. Purlin Where window and door openings exceed 1800mm Rafter width, and in all cases on steel frames, provide a uPVC Jointer uPVC Jointers above and below the four corners. UCO Supertex Plank Intermediate uPVC Jointers Timber Batten C. EXPOSED CONDITIONS UCO Supertex Plank On upper storey additions or situations where wind driven rain can be deflected upwards (for example from a lower roof area or in very exposed situations generally), special precautions are necessary. Corner Timber Batten Intermediate Fascia board details CORNER DETAILS Plank ends are cut flush with corner battens and fitted with aluminium metal corners. Alternatively, 50mm x 25mm sawn timber stops may be fixed at all external corners and 25mm x 25mm stops at internal corners. Corner studs Aluminium foil or flashing Walls exposed in this manner should be fully sarked Plank ends cut flush with each return with aluminium foil or similar flashing. Fix sarking to face of stud the outside of the studs so that it overlaps the roof flashing. Preformed metal external corner External corner detail building paper as over-flashing Corner studs Aluminium foil or flashing Flashing : Preformed metal internal corner Vertical leg nailed to studs Horizontal leg dressed over tiles Lap gauge 40mm wide strip of Supertex Plank Internal corner detail
BUILDING PRODUCTS SPECIFICATION EXTERNAL WALL FASCIA BOARD Timber Framing: Timber Truss / Rafter Supply and install 7.5mm thick x 230mm wide UCO Plank – Supply and install 7.5mm thick x 230mm wide UCO Plank – Sedartex Woodgrain asbestos free cellulose fibre cement Sedartex Woodgrain asbestos free cellulose fibre cement board fixed onto pressure treated grade ‘B’ timber framing board fixed onto timber truss or rafter and eaves lining framing vertically spaced at 450mm centres maximum. The planks including additional support at sheet joint when required as per are to be overlapped with minimum recommended lap of manufacturer’s instruction. All joints to be sealed with sealant / 25mm, as per manufacturer’s instruction. epoxy, to give water tightness. Metal Framing: Metal Framing: Supply and install 7.5mm thick x 230mm wide UCO Plank – Supply and install 7.5mm thick x 230mm wide UCO Plank – Sedartex Woodgrain asbestos free cellulose fibre cement Sedartex Woodgrain asbestos free cellulose fibre cement board fixed onto 1.2mm nominal thickness steel framing board fixed onto metal truss or rafter and eaves lining framing vertically spaced at 450mm centres maximum using 4mm x including additional metal framing at the end of truss or rafter 35mm self-embedding head, “Wing Teks” screw. The planks for the purpose of fixing the fascia board as per manufacturer’s are to be overlapped with minimum recommended lap of instruction. All joints to be sealed with sealant / epoxy, to give 25mm, as per manufacturer’s instruction. water tightness. WARRANTY The recommendation in this brochure are formulated along the lines of good building Subject to such provisos, UAC will at its sole option and subject to the investigations, practice. However, this brochure is not intended to be an exhaustive statement of all verifications and inspection of such defect by a UAC representative, either (a) replace such relevant data. defective UAC Product or part thereof; or (b) re-fund the price paid for the defective UAC Product or part thereof. The liability of UAC shall include only Products with antecedent As the success of building projects depends on many factors outside UAC’s defects. The liability cannot be extended to include Products without defects which might control (e.g. quality of workmanship, particular design detail requirements etc.). UAC have been delivered at the same time as the defective Products. The foregoing shall be the accepts no responsibility or liability for or in connection with the quality of the projects or sole and exclusive remedy in the event of any breach of the said warranty. their suitability when completed. To the greatest extent permitted by any applicable law, the warranties referred to the above For a warranty period of one year from date of delivery of UAC’s products (“UAC Products”) shall be sole and exclusive and in lieu of all implied or statutory warranties (including without to the purchaser (“Warranty Period”), UAC warrants that the UAC Products are free from limitation, the implied warranties imposed by the Malaysian Sale of Goods Act 1957 and all defects which are solely due to materials or manufacturing faults. The foregoing warranty other warranties implied by law as to merchantability, satisfactory quality or fitness for a shall not apply to the extent that : particular purpose, or otherwise arising from course of dealing or usage of trade) or any other express or implied warranties or representations. a) The defect, loss or damage is caused by any act, default or misuse of the UAC Products (or part thereof) by the purchaser or any third party or by failure to To the greatest extent permitted by any applicable law, in no event shall UAC be liable to the follow any instructions or specifications of UAC or by modification of the UAC purchaser or any other person or entity for any loss or damage including without limitation Products or installation, application and / or combination of the UAC Products special, indirect, incidental, punitive, exemplary, or consequential damages, loss of profits, with any other product not approved by UAC; or loss of business or loss of use; whether based upon contract, tort, negligence or otherwise b) UAC is not notified in writing within the Warranty Period of any relevant defect in the arising out of the manufacture, sale or delivery of the UAC Products, even if UAC has been UAC Products or part thereof. advised of the possibility of such damage or loss. UAC BERHAD (5149 H) (Incorporated in Malaysia / A member of Boustead Group) Level 10, Menara UAC, No. 12, Jalan PJU 7/5 , Mutiara Damansara, 47800 Petaling Jaya, Selangor Darul Ehsan, Malaysia. +603-7721 9393 +603-7721 9300 sales@uac.com.my www.uac.com.my Copyright © 2011. UAC Berhad. All rights reserved. Printed 12/2011
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