Thermal Fused Flush Doors - Durability and Good Design
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Thermal Fused
Flush Doors
Durability and Good Design
Good Design Twenty-eight standard wood grain colors by Wilsonart® anchor interior building design with exceptional aesthetic appeal. Additional choices like varied thickness, dutch door configuration, glass stop configuration, special order wood grains, and sustainable options make for endless possibilities. The unique Maiman manufacturing process, involving attention to detail and design, ensures consistency for the entire project. Durability Our exclusive Thermal Fused technology allows us to create a stronger (Extra Heavy Duty Rated per the WDMA, Window and Door Manufacturers Association) and more durable scratch-resistant door that will never delaminate. The face material of the door is thermally fused (not just glued) to the core material, creating a very strong and stable monolithic unit that can’t be separated. This what sets us apart from any other decorative laminate-faced doors on the market today. Value and Service Maiman Thermal Fused doors provide many years of superior and worry-free performance. The Maiman lifetime warranty provides peace of mind for the lifetime of the installation for interior locations. Adding additional value to the project, pricing of doors remains consistent, regardless of finish choice and quantity. Maiman Thermal Fused door project at Oaklawn Elementary School in Oshkosh School District; Oshkosh, WI Photos provided by © 2013 Weston Imaging Group, LLC
Maiman Thermal Fused door project at Oaklawn Elementary School in Oshkosh School District; Oshkosh, WI
Photos provided by © 2013 Weston Imaging Group, LLC
Design Details Specifications
Thermal Fused (for interior use only) LPDL -
Type
Low pressure decorative laminate
Hinge Prep Detail WDMA I.S. IA
ANSI-A208.1 grade M2
Meets or exceeds
NEMA LD 3-2000
these industry
LMA.2003 - Decorative Overlay
1 mm thick standards
edgebanding
ASTM E 90-99, STC Testing
seals the top, bottom, ASTM F-476, Security Testing grade 40
and sides of the door
1 Thickness 1-3/8" or 1-3/4"
4 Maximum
Reinforced at 48" x 108" prefit
hinge screw dimensions
locations
Faces are thermally fused to the core at approximately
1 Face material 600 psi and 392˚F., no finishing is ever required
3
2 Core material 42 lb. structurally engineered core (SEC)
Cross Section Detail 1mm (.04") thick durable edgebanding completely
3 Edgebanding seals the perimeter of the door, including the top
and the bottom
Faces are thermally fused
to the core material and will
Pre-drilled, glued, spiral-grooved birch
never delaminate 4 Reinforced hinge reinforcements of 2x the diameter of the hinge screws
42 lb. Structurally screw locations
eliminate the need for stiles, rails, and cross bands
Engineered Core (SEC)
Lite and louver Cut-out not to exceed 40% of door area with a
openings minimum of 6" from the edge and top of the door
Sustainable Doors composed of 85% recycled and recovered
2 content content
Life of original installation
Warranty
See our full warranty for details
Maiman Thermal Fused Flush Doors | Phone: 417.862-0681 | www.maiman.com
Thermal Fused Door Standard Color Collection
The Maiman Standard Color The samples shown here are intended to be used as a guide.
Due to commercial printing processes the colors displayed
Collection of woodgrain colors may not be completely accurate.
by Wilsonart® will anchor your Please ask an expert at Maiman for a color sample to
choose exact colors.
design with exceptional durability
and aesthetic appeal. Phone: 417.862.0681
Website: www.maiman.com
Asian Sand Blond Echo Beigewood New Age Oak
7952K 7939K 7850 7938
High Line Fusion Maple Monticello Maple Brazilwood
7970K 7909 7925 7946
Harvest Maple Fonthill Pear Huntington Maple Asian Sun
7953 10745 7929 7951K
Uptown Walnut River Cherry Walnut Heights Nepal Teak
7971K 7937 7965K 7209K
Wild Cherry Amber Cherry Biltmore Cherry English Oak
7054 7919K 7924K 7885K
Zanzibar Shaker Cherry Versailles Anigre Mambo
7957K 7935K 7923K 7948K
Colombian Walnut Brighton Walnut Empire Mahogany Cafelle
7943K 7922K 7122K 7933K
Maiman Thermal Fused Flush Doors | Phone: 417.862-0681 | www.maiman.com
Sustainability
TM
Maiman understands that building materials need to be healthier and more sustainable for
the future. Thanks to the Health Product Declaration initiative, Maiman is opening the doors Health Product
to product transparency. Ingredients and materials are openly shared so that architects and DECLARATION
specifiers can utilize the information for more sustainable built environments.
In addition, Maiman can help to achieve prerequisites and accumulate points in many category
and credit areas of LEED.
LEED Certification Contribution
Materials & Resources (MR)
Credit 1.2
Maintain existing interior non-structural elements
Building Reuse
MR Credit 4 All Maiman products contain recycled content and can assist in the attainment of
Recycled Content this credit
MR Credit 5 Maiman doors and frames qualify for Regional Material credit under LEED for
Regional Material commercial interiors
MR Credit 6 Maiman offers an agrifiber core made of wheat stalks that can help projects qualify for
Rapidly Renewable this credit
MR Credit 7 Maiman has Forest Stewardship Council (FSC)® certified products across their product
Certified Wood lines to help projects qualify for this credit
Indoor Environmental Quality (IEQ)
IEQ Credit 3.2
Project teams specify Maiman doors meeting GREENGUARD Gold testing will assist with
Construction Indoor Air Quality
IEQ 3.2 compliance
Management Plan-Before Occupancy
IEQ Credit 4.1 & 4.2 Only applies to materials applied within the weatherproofing system however, Maiman
Low-Emitting Materials - offers solutions including pre-finished door openings and pre-installed glazing, allowing
Adhesives & Sealants, Paints & Coatings LEED projects to avoid applying materials on site
Maiman has NAUF and CARB 1 & 2 certified products available across their product lines;
IEQ Credit 4.4
Thermal fused, stile and rail and wood door jambs meet NAUF;
Low-Emitting Materials -
Maiman doors and frames are certified to GREENGUARD Indoor Air Quality testing and can
Composite Wood & Agrifiber Products
be used where required in LEED school, healthcare and retail projects
IEQ Credit 4.6
All Maiman products are GREENGUARD Indoor Air Quality certified to meet this LEED
Low-Emitting Materials -
credit requirement
Ceiling & Wall Systems
IEQ Credit 8.1 & 8.2 Adding glazing and sidelights to openings built with products from Maiman will assist
Daylight & Views projects in achieving this LEED credit
Maiman products provide single attribute certification for recycled content through
LEED Pilot Credit 43
Science Certification Systems, Inc. (SCS) as well as wood under FSC and contribute
Certified Products
50% based on cost
Maiman offers Thermal Fused and Stile and Rail STC door solutions with an operable range
IEQ Credit 9
from 33 to 46; these products can come with seal sets and can help LEED projects gain
Enhanced Acoustical Performance
credit for Enhanced Acoustical Performance
LEED EBOM Specific Credits
MR Credit 3
Maiman can help sustainable purchasing programs meet many of the requirements to
Sustainable Purchasing -
obtain this credit
Facility Alterations & Additions
MR Credit 9
Many Maiman products can be recycled (in the case of our metal products, potentially
Solid Waste Management -
infinitely) and reused
Facility Alterations & AdditionsPerformance Testing
Test Maiman
Properties Description Performance Values
Standards Values
The ability of a wood door stile to resist
the horizontal withdrawal of an attached Standard Duty 400 lbs.
Hingeload Test hinge; the test is designed to simulate the WDMA TM-8 Heavy Duty 475 lbs. 1,239 lbs.
downward force to knob area on the Extra Heavy Duty 550 lbs.
leading edge of a hinged swinging door
The ability of a wood door component Standard Duty 400 lbs.
Screw Withdrawal
to resist the withdrawal of a screw WDMA TM-10 Heavy Duty 475 lbs. 909 lbs.
Vertical Door Edge
perpendicular to the component Extra Heavy Duty 550 lbs.
The ability of a wood door component to Standard Duty 400 lbs.
Screw Withdrawal
resist the withdrawal of a screw WDMA TM-10 Heavy Duty 475 lbs. 699 lbs.
Door Face
perpendicular to the component Extra Heavy Duty 550 lbs.
All Duty Levels:
The allowable variation from a flat plane
Warp WDMA TM-2 1/4" within 3'-6" x 7'-0" Meets or Exceeds
within the door surface
Door Section Max.
The allowable differential in squareness,
Squareness WDMA T-3 Diagonal Variance 1/8" Meets or Exceeds
measured on the diagonal
To determine the physical endurance of Standard Duty 250,00 cycles
wood doors and associated hardware Heavy Duty 500,000 cycles
Cycle Slams WDMA TM-7 1,000,000 Cycles
connections under accelerated operating Extra Heavy Duty 1,000,000
conditions cycles
The sound insulating property of a wood
STC Rating ASTM E90-99 N/A 32-46
door
To determine the strength of an opening Medium 10
when subjected to a kicking force that Low/Med 20
Security Test ADTM F-476 Grade 40
could be achieved by an individual Med/High 30
breaking into a building High 40
Structural Core Specifications
ANSI-A208.1
Density 28-32 lbs./ft3 Average 42 lbs./ft3
Grade M-2
Door Dimensional Tolerances
Width + or - 1/32" Factory Prefit
Height + or - 1/16" Factory Prefit
Thickness + or - 1/16" Factory Prefit
Decorative Surface Characteristics
Measure of the ability of the surface to
NEMA LD
Wear Resistance keep its design or color under abrasive 400 Cycles 400 Cycles
3-2000
wear
Presence of visual defects on the WDMA I.S. Premium 3 ft. Premium 3 ft.
Appearance
decorative surface 1A-2004 Custom 6 ft. Custom 6 ft.
Measure of the ability of the decorative UV - Cured Veneer -
Scratch Resistance EN 438 2.14-91 3.7 N
surface to scratch by diamond tip tool 1N HPDL - 1.5 N
Measure of the ability of the decorative 1-10 No Effect,
NEMA LD 1-10 No Effect, 11-15
Stain Resistance surface to resist stain when exposed to 11-15 Slight to
3-2000 Moderate
15 household products Moderate Effect
Measure of the ability of the decorative
NEMA LD
Cleanability surface to be cleaned with exposed to Max. 20 Max. 20
3-2000
15 different soiling agents
Measure of the ability of the decorative
NEMA LD
Light Resistance surface to retain its color when exposed to Slight No to Slight Effect
3-2000
a light source similar to sunlight
Measure of the maximum height of a steel
NEMA LD
Impact Resistance ball that does ot cause fracture of the 15 in. 20 in.
3-2000
decorative surface
Maiman Thermal Fused Flush Doors | Phone: 417.862-0681 | www.maiman.comYour resource for beautiful doors, frames, and
hardware from ASSA ABLOY Group brands.
www.thegooddesignstudio.com
3839 East Mustard Way
Springfield, MO 65803
Phone: 417-862-0681
Fax: 417-862-3780
www.maiman.com
Copyright © 2014, AADG, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of AADG, Inc. is prohibited.
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