The UK'S best selling choice in its class - Stourflex
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H E AT I N G A N D CO O L I N G S I D E ST R E A M F I LT R AT I O N T h e U K ’ S b e s t s e l l i n g c h o i ce i n i t s c l a s s O S U P E R I O R P R OT E C T I O N F O R H VAC SYST E M S U P TO 9 5 C WINNER Commercial Building Services Product innovation Product of the Year of the year w w w.V E XO i n t . c o m
How neglecting your hydronic thermal fluid can affect your bottom line Your investment reduces as dirty system water slowly erodes your OPEX and reputation. YOUR INVESTMENT Erosion corrosion Reduction in efficacy of inhibitor Harbouring bacteria proliferation PROGRESSIVELY LESS ROI Settlement of sediment Non-repeatable commissioning readings Delayed project handovers Landlord losing tenants could lead to litigation Efficiency losses Lifecycle losses Damage to reputation WHAT’S LEFT OF YOUR INVESTMENT Page 2 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Why do you need superior filtration installed on your closed loop system? The problem with dirty water Water is the main means of closed system 1. Scale formation temperature distribution. It affects every single piece of equipment and every single person in 2. Corrosion the spaces that you manage. Wherever there is closed loop system water four problems will 3. Microbial growth occur: scale formation, corrosion, fouling and microbial growth. 4. Fouling & sludge At the heart of your facility is a perfectly good heating or cooling system. Potential dangers hiding It loses its energy in closed system water. and transfer capacity to a fouled and dirty circulatory system. LIMESCALE METALLIC SLUDGE This leads to BACTERIAL BIOFILM bad distribution, breakdowns, cold spots and energy waste. You could be losing over 10% energy What dirty system water VEXO Proposal Doc Ver. 1.0 01/06/2020 from dirty system water alone! can do if left untreated. Page 3 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
What is the VEXO X-POT? The VEXO X-POT is the UK leader in closed loop side stream filtration. Industry Leading Multi-Layered Filtration ALL IN ONE . MAGNETIC DOSING DIRT & AIR CARTRIDGE & BAG VEXO X-POT FILTERS POTS SEPARATORS FILTERS Magnetite Only doses Particle size Blocks due to THE ALL-IN-ONE removal only additives limitations magnetite sludge SOLUTION The X-POT combines most current system filtration units into one easy-install, easy-service, BSRIA acknowledged water conditioning product. Higher System performance at a Improved system life cycle resulting smaller budget in CAPEX savings, reductions in reactive maintenance and Greater reliability with reduced operational cost savings. critical down time, increased heat distribution, fewer call outs and Provides protection for new happier tenants. systems and improved system efficiency for aged systems; Retro-fit all-in-one Solution resulting in less flushing, a reduction in CO2 and a more Multi-Functional Design environmentally friendly facility. Page 4 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Does the VEXO X-POT really work? Absolutely. We have independently proven 3.5% energy saving after just 1 week, and an additional 5-10% savings with added X-PO10 Inhibitor! "The X-POT Side Stream "Results suggest gas bill filtration system reduced reductions of up to 10% are energy consumption by 3.5% possible whilst prolonging the within the first 7 days of use" life cycle of existing heating systems." Johnathan Cripps, MSc Dissertation: Low Energy Building Services Engineering Dr Rayner Mayer, (Effects of Corrosion on Heat Transfer Trials of VEXO X-PO10 Inhibitor Efficiency within a Heating System) Sciotech Projects Loughborough University University of Reading The results speak for themselves. With thousands of X-POT's installed across the world, all with 100% positive client feedback. Below are just a few of our recent examples. Page 5 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Side stream filtration for small to medium commercial systems ® 5 YEAR *Extended to 8 years if used with VEXO Inhibitor and supplied parts. Side stream filtration including a magnetic filter, cartridge filter, air and dirt separator and dosing unit for small to medium commercial systems. Max working pressure: 4 Bar Max system volume: 34,560 litres Flow rate: Up to 24 l/m Pipe connection: 1/2" BSP Filtration rate: TUNDISH Down to 0.5 micron AAV 1/ " 1/ " 2 1/ " 2 1/ " 2 2 NRV MAIN 285 VENT 225 12,5 190 630 107 220 100 75 FLOW DIRTY 135 FLOW DIRTY 156 90 12,5 TUNDISH 175 95 MAIN 190 1/ " AAV 2 VENT LEFT / DIRTY RIGHT or DRAIN and/or clean RTN FLOW BOTTOM DRAIN and/or clean RTN Conn. Side View Front View Plan View Page 6 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Side stream filtration for medium to large commercial systems ® 5 YEAR *Extended to 8 years if used with VEXO Inhibitor and supplied parts. Side stream filtration including a magnetic filter, cartridge filter, air and dirt separator and dosing unit for medium to large commercial systems. Max working pressure: 7 Bar Max system volume: 86,400 litres Flow rate: Up to 60 l/m Pipe connection: 1" BSP Filtration rate: TUNDISH TUNDISH Down to 0.5 micron 1" AAV AAV 1/ " 2 NRV NRV MAIN 915 VENT MAIN VENT DIRTY 75 FLOW LEFT HAND 460 1" DIRTY FLOW 260 DIRTY 225 FLOW 340 180 206 175 TUNDISH 1/ " 2 1" 40 1" PLUG DIRTY CLEAN CLEAN RETURN FLOW RETURN 130 260 MAIN AAV VENT 1" DRAIN DRAIN Side View Front View Plan View Page 7 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Side stream filtration for large to very large commercial systems 5 YEAR *Extended to 8 years if used with VEXO Inhibitor and supplied parts. Side stream filtration including a magnetic filter, bag filter, air and dirt separator and dosing unit for large to very large commercial systems. Max working pressure: 16Bar Max system volume: 302,400 litres Flow rate: Up to 210 l/m Pipe connection: 2" BSP Filtration rate: Down to 1 micron TUNDISH TUNDISH 1" 1" AAV AAV 1/ " 2 NRV MAIN NRV 1/ " 2 VENT 135 2" PG 2" DIRTY DIRTY FLOW FLOW 490 PG 195 RETURN 1460 430 CLEAN 430 WALL BRACKET 870 2" DIRTY 900 206 FLOW MAIN 300 VENT PG DRAIN 2" DRAIN CLEAN RETURN 135 1/ " 2 2" 1/ " 2 Plan View Vexo X-Pot Brochure V2.0 Side View Front View Page 8 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Made to order filtration for extreme high pressure or flow 5 YEAR *Extended to 8 years if used with VEXO Inhibitor and supplied parts. Max working pressure: 30Bar Max system volume: 302,400 litres Flow rate: Up to 210 l/m Pipe connection: 2" BSP Filtration rate: Down to 1 micron Side stream filtration including a magnetic filter, bag filter, air and dirt separator and dosing unit for very large commercial systems. HF 5 YEAR HP *Extended to 8 years if used with VEXO Inhibitor and supplied parts. Max working pressure: 10 or 30 Bar options Max system volume: 2,592,000 litres Flow rate: Up to 1800 l/m Pipe connection: 6" PN 10 or 6" PN 30 Filtration rate: Down to 1 micron. Side stream filtration including a magnetic filter, bag filter, air and dirt separator and dosing unit for extremely high pressure, high flow commercial systems. Page 9 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Side stream filtration with integrated pump, alarm and BMS compatibility 2 YEAR *Extended to 3 years if used with VEXO Inhibitor and supplied parts. Max working pressure: 10 Bar Max system volume: 86,400 litres Flow rate: 60L/min (1.0L/s) Pipe connection: 1" BSP Filtration rate: Down to 0.5 micron VEXO™ X-POT6+ Side Stream Filtration & Dosing Unit with integrated pump, fault alarm and Enhanced BMS Compatibility for medium to large commercial systems. 2 YEAR *Extended to 3 years if used with VEXO Inhibitor and supplied parts. Max working pressure: 16 Bar Max system volume: 302,400 litres Flow rate: 60-210L/min (1.0-3.50L/s) Pipe connection: 2" BSP Filtration rate: Down to 1 micron. VEXO™ X-POT XP+ Side Stream Filtration & Dosing Unit with integrated pump and BMS Compatibility for large to very large commercial systems. Page 10 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Indicative X-POT Side Stream Filtration Installations Installation The X-POT provides a number of installation example X-POT IV solutions. These examples are INDICATIVE AAV NRV ONLY. If your system cannot accommodate IV any of these scenarios due to complexity, IV please contact the VEXO Technical Team: 24 Hours CLEAN RETURN IV PICV IV DIRTY FLOW +44 (0)1767 500 150 / technical@vexoint.com 1 PD MONITOR 2 DRAIN System HEAT IV IV SYSTEM 1 SOURCE Volume STR FLOW PICV Which connections SYSTEM PUMP (Not supplied by VEXO) and X-POT? PRESSURE INDEPENDENT The size of the connections CONTROL VALVE to the X-POT is determined by the total system volume SYSTEM being circulated through RETURN STR the X-POT in a 24 Hour period. SYSTEM VOLUME l/sec Indicative system placement 2 86,400sec 0.083 - 0.4 I/s = 1/2" Conn. Packaged Differential 0.4 - 0.6 l/s = 3/4" Conn. ISOLATION VALVE Pressure Monitor 0.6 - 1.0 l/s = 1" Conn. NON RETURN VALVE 1.0 - 1.2 l/s = 1 1/4" Conn. STRAINER TWIN PUMP 1.2 - 2.1 l/s = 1 1/2" Conn. X-POT AUTO AIR VENT INSTALLATION 2.1 - 3.5 l/s = 2" Conn. PRESSURE GAUGE TEMPERATURE GAUGE EXAMPLES PRESSURE RELEASE VALVE Working Pressure : 3Bar System volume : FLEX CONNECTION 22,500Litres = 0.26 l/sec PUMP THE X-POT Chosen Vessel : X-POT Compact SHOULD BE Connection Size :1/2” TM VEXO PD-MONITOR FITTED ON THE PRESSURE INDEPENDENT Working Pressure : 10Bar CONTROL VALVE SECONDARY System volume : COMMISSIONING VALVE HEATING 90,000Litres = 1.04 l/sec 3 PORT VALVE CIRCUIT TO Chosen Vessel : X-POT XP ENSURE BULK Connection Size : 1 1/4" WATER ZONE/MULTIPLE PUMP X-POT SYSTEM INSTALLATION PROTECTION SINGLE PUMP X-POT INSTALLATION Page 11 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
Upgrade your X-POT with a simple and adaptive monitor for system flow issues 1 YEAR A packaged, wall mounted and factory tested differential pressure monitoring unit incorporating controller, two pressure transducers, 240V ac mains cable and BMS capability. Remote alarm for blocked X-POT filters 10 Bar & 30 Bar Max. working pressure options Can be linked to BMS Audible alarm and flashing beacon Simple, adaptive monitor for system flow issues Compatible with all hybrid applications. PD-MONITOR PD-MONITOR FILTRATION CONTROLLER AIR HANDLING PLANT PLANT CONTROLLER DISPLAY BEACON ON/ DISPLAY OFF BEACON ON/ OFF PD-MONITOR PD-MONITOR CONTROLLER CONTROLLER DISPLAY DISPLAY BEACON BEACON ON/ ON/ OFF OFF SYSTEM PUMPS PD-MONITOR CONTROLLER BEACON DISPLAY ON/ HEAT EXCHANGER OFF PD-Monitor can be used for various hybrid applications (i.e. plate heat exchangers, AHU coils and process equipment monitoring). Page 12 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
The X-POT Compliance Packs The X-POT Compliance Pack completes your X-POT installation in accordance with Best Practise BSRIA BG29/50 Guidance. The X-POT Compliance Pack features our pre-settable PICV for simple and accurate commissioning, insulation jacket for our PICV to reduce thermal loss and our PD-Monitor to accurately track your X-POT filter status, so your system operates at its full potential. BSRIA BG29/2020 recommends ‘5% of the circulating water should be diverted through the side stream filter' and 'Filters should be easily maintainable and fitted with a differential pressure indicator or BMS sensor'. X-POT COMPLIANCE PACK VARIATIONS & ORDER CODES V-XCOMP(CP)PACK V-XPXP-LF(CP)PACK X-POT Compact X-POT XP HF DN20 DN50 Flanged V-XPOT6(CP)PACK X-POT6 DN32 V-XPXP-LF(CP)PACK X-POT XP LF DN50 Each Compliance Pack contains: 1 off Pre-Settable PICV (X-POT Compact - DN20) (X-POT6 - DN32) (X-POT XP LF - DN50) (X-POT XP HF - DN50 Flanged) 1 off Insulation Jacket 1 off Vexo PD-Monitor 0-30 Bar Modbus Page 13 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
X-POT fine filtration Our range of superior quality filters provides top class filtration, surpassing UK and USA Industry Standards. MICRON SIZES BSRIA BG29/2020 Pre-commission Cartridge filters 'Cleaning of Pipe Work Systems' recommends a 5 0.5, 5, 20 & 50 micron filtration rate. The X-POT utilizes industry 0.5 Bag filters 1, 5, 25, 50 & 100 leading 0.5 micron Cartridge Filters (10x Finer) and MICRON 1 micron Bag Filters (5x Finer), capturing more 1 MICRON debris resulting in greater energy savings and prolonged life cycle realisation. Vexo's Industry leading Side Stream Filtration Range is fully compliant with BS EN ISO 9001:2015 Flow DP of X-POT Compact & X-POT6 Cartridge Filters including Magnet Grate The water samples below were taken ½" Conns 3/4" Conns 1" Conns from a 2 year old LTHW Heating 800 X-POT6 700 System. The system contained Pressure Drop (mbar) X-POT Compact 600 a dosing pot (closed off), D&A 500 Separator and no trace of water 400 treatment chemicals. The system 300 200 contained corrosion debris. After 100 installing an X-POT and X-PO10 0 10 20 30 40 50 60 inhibitor, the results speak for Water Flow Rate (L/m) 0.5µ Filter 5µ Filter themselves. Simple and very effective! 20µ Filter 50µ Filter NOTE - Choice of X-POT is dependent upon system working pressure and system volume. Dirty filter state can be estimated by multiplying the clean filter state by a factor of 2. Flow DP of X-Pot XP Bag Filters including Magnet Grate CONNECTION SIZES X-POT filtered system water Existing dirty system water ½" 3/4" 1" 1 1/4 " 1½" 2" 1000 900 800 Pressure Drop (mbar) BEFORE 700 AFTER 600 500 400 300 200 100 0 20 40 60 80 100 120 140 160 180 200 220 Water Flow Rate (L/m) 1µ Filter 5µ Filter 25µ Filter 50 &100µ Filter NOTE - Choice of X-POT is dependent upon system working pressure and system volume. Dirty filter state can be estimated by multiplying the clean filter state by a factor of 2. Page 14 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
The X-POT and ancillary order codes Order your X-POT, filter or PD-Monitor below by quoting the Stourflex code (shown in green text) and quantity of units. VEXO order codes show in red. (Contact details on back cover) X-POT ORDER CODES REPLACEMENT FILTERS ORDER CODES PD-MONITOR CARTRIDGE FILTERS CARTRIDGE FILTERS 0-10Bar Unit VXXPPDM X-POT COMPACT, X-POT6 X-POT COMPACT, X-POT6 0-30Bar Unit VX-PDMONITOR 030 & X-POT6+ & X-POT6+ 0-30 Bar plus Modbus VX-PDMONITOR 030MB (Box of 4) (Box of 20) 50µ VXXPCARTRIDGE50 50µ VX-CFILTERS(20)50MIC All orders should include VXXPCARTRIDGE20 VX-CFILTERS(20)20MIC MAIN UNITS starter pack for installation 20µ 5µ VXXPCARTRIDGE5 20µ 5µ VX-CFILTERS(20)5MIC X-POT Compact VXXPC 0.5µ VX-CFILTERS(4)0.5MIC 0.5µ VX-CFILTERS(20)0.5MIC X-POT Compact Starter VXXPSTARTERPACKC Pack BAG FILTERS X-POT XP, X-POT XP+, X-POT HFHP X-POT6 VXXP6 (Box of 5) (Box of 40) X-POT 6 Starter Pack VXXPSTARTERPACK6 100µ V-XBFILTERS(5)100MIC 100µ VXBFILTERS(40)100MIC 50µ V-XBFILTERS(5)50MIC 50µ V-XBFILTERS(40)50MIC 25µ V-XBFILTERS(5)25MIC 25µ V-XBFILTERS(40)25MIC X-POT XP VXXPXP X-POT XP Starter Pack VXXPSTARTERPACKXP 5µ V-X BFILTERS(5)5MIC 5µ V-X BFILTERS(40)5MIC 1µ V-X BFILTERS(5)1MIC 1µ V-X BFILTERS(40)1MIC Essential for Installation (2 of 2 product) ® Remember to include your X-POT Starter Pack in your order ® ® ® Page 15 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
100% Positive client feedback Here are some of the recent messages we received from our clients in various project fields. “There was a constant stream of “Due to the multiple benefits complaints from residents about heating within one unit, Bmech have now issues. The X-POT has been life made it compulsory to install an changing. We have been able to get the X-POT to all future commercial best value in terms of temperatures and boiler installs and replacements.” efficiency.” – Bmech Energy Efficient Engineering – Christopher Collins, Abbeyfield Care Home “A number of X-POT units are currently in operation in sites in London. Further projects where we will be looking to specify the VEXO equipment in a 42 storey hotel and private residences development. Our team would have no hesitation in recommending the VEXO X-POT range and have since advised our colleagues in our sister teams of the benefits that VEXO equipment have to offer in what has historically been a difficult and un-engineered aspect of hydraulic design in building services systems.” – Ashley Nicholson Associate Director, WSP Consulting engineers “Since adding X-P010 to our central heating “Various costly MRI system, the conversion efficiency from gas to heat failures, and warranty output has increased from 83 to 90% and our 50 voids caused by blocked year old radiators no longer need bleeding. In plate heat exchanger addition the life of our aluminium heat exchanger cleared up immediately has increased from 2 years to more than 8 years upon installing an X-POT” because corrosion has been effectively stopped.” – Maine General Hospital, USA –Dr Rayner Mayer, Reading University Page 16 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
With the correct additives, X-POTs provide full, non-flush cleansing for old systems only MAXIMISE with YOUR X-POT 8 YEAR 0.36% Use 3 months in advance v/v of strip-out to clean an old system and protect new components against legacy sludge 3 Years extra warranty Additives that go further on your X-POT by treating more water at lower concentrations Gentle cleaning All you need of old system for easy components treatment and testing Low hazard, No need to flush environmentally your system friendly formula Energy Savings Trust and NSF endorsements to get rid of sludge for X-PO10 Page 17 VEXO X-POT (Std) Ver. 1 Rev 3 16/06/2021
The UK’s No. 1 brand for closed loop water treatment and conditioning X-POT and X-PO are registered trade marks of VEXO International (UK) Ltd. Available from your local STOURFLEX branch w w w.V E XO i n t .co m Head Office: 6 The Granary Building, Millow Hall Farm, Millow, Biggleswade, Bedfordshire SG18 8RH. Tel: 01767 500 150
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