The best just got better - Automatic Dipping & Flushing.
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Improve your milking with… The market leading ADF Milking system has always been at the forefront of innovation. 5 Now, with ADF , farmers can start benefiting from an even better solution. 5 With five new features ADF has raised the bar even higher for automatic dipping and flushing, ensuring superior efficiency, optimised performance and greater peace of mind. The best just got better. 2 Milking Introduction Healthy cows, healthy profit. Milking 3
ADF Milking’s Automatic Dipping and Flushing system is a multi-award winning product that is helping farmers around the world improve the health of their benefits that add up to greater efficiency 5 herds. Now the advanced engineering of ADF means that no other solution comes close to delivering the 5 benefits that ADF can. 1 Target mastitis and lower your SCC The benefits of the ADF system start immediately post milking - with perfect timing. The open teat canal, after milking, is protected from infection in an instant, dramatically reducing the risk of negative pressure drawing bacteria into the open teat canal immediately after milking. Cross contamination between cows is controlled because the milking unit is automatically disinfected between each milking. Every teat, on every cow, at every milking benefits from disinfected liners. Improved cow health saves money, increases milk yield and saves time. Many ADF farmers tell us that now they have their mastitis cases and somatic cell counts under control, they are achieving additional lactations and greater herd longevity. Overall herd health improves as healthier cows move up through the herd. 2 Time saving Traditional post-milking routines are not only time consuming but disruptive to milking and can be prone to human error. By automating the dip and flush process, ADF’s simple and robust system automatically applies ‘dip’ (emollients and disinfectant) to cows’ teats immediately after milking. The teat cups are then automatically rinsed and disinfected ready for the next cow. Typically, installation of the ADF system will result in significant improvements to throughput. This in turn leads to greater labour efficiency and reductions in electricity charges, service costs and depreciation of your plant. Because the ADF system is designed to further automate the milking process you can make substantial time savings. 4 Milking 5 benefits that add up to greater efficiency Healthy cows, healthy profit. Milking 5
3 Save money on your labour costs The ADF system is a must-have for modern dairy farmers looking to increase efficiency and profitability. ADF reduces the need for extra labour costs in expanding farms (by further automating the milking routine) enabling farms to be more cost-effective. By removing the need to dip teats and flush the liners manually, you maximise dairy throughput and concentrate on the important business of milking. With the double action of keeping your cows healthier and keeping your labour costs under control you’ll start to see the benefits of using ADF where it matters most - in your pocket. Did you know? Manually applying teat dip, twice a day, to 200 cows equates to 500 man hours a year: time you could spend doing something more productive. 4 Compatible with your milking system The ADF system can be installed on any make or type of milking dairy, either new or existing. We have experience of fitting the ADF system across all dairy types, makes, configurations and layouts including Herringbone, Swing-over, Rapid Exit, Rotary External/Internal and Abreast. The innovative design of the ADF system means that installation can be carried out between milkings with a minimal amount of disruption. Immediately after the installation is complete it can be put into operation and you will begin to experience the benefits. 5 Improve your cow throughput ADF takes the stress out of the dairy for the farmer and the cow. With increasing pressure for throughput and labour efficiency, and cow numbers per person rising relentlessly, any device that cuts time from the milking routine has to be welcomed. ADF guarantees that every teat on every cow is dipped in a timely manner. In a modern dairy, particularly with ACRs removing units individually, dipping or spraying by hand efficiently is virtually impossible. With ADF, cow traffic runs smoothly, maximising throughput and milk let-down and minimising costs per litre of milk without the need for intensive labour. By reducing the workload it allows operators more time to concentrate on milking cows – improving the milking routine. 6 Milking 5 benefits that add up to greater efficiency Healthy cows, healthy profit. Milking 7
1 Dual Injection Dual Injection is one of the most significant improvements to the ADF system giving you better teat coverage, better protection, better teat condition – and you’ll use less dip! new features How Dual Injection works for improved Milking finishes… With the teat cup in the upright milking position Dip is directed up through the top spray outlet for optimum teat coverage performance the gravity operated valve directs the teat dip through Gravity valve shuts off the top spray outlet to achieve lower spray outlet outstanding teat coverage. The check valve has opened to allow teat dip to pass Liners flushed Check valve is opened With the cluster removed to allow disinfectant to from the cow and the teat travel through feed canals cup inverted, disinfectant is sprayed out of the lower spray outlet thoroughly Disinfectant is sprayed through disinfecting the liner ready the lower spray outlet for the next cow. thoroughly cleaning the liner The ADF system flushes six times with air blast Gravity valve shuts off agitation and drying - upper spray outlet all within 15 seconds 8 Milking 5 new features for improved performance Healthy cows, healthy profit. Milking 9
3 2 Stronger even more durable cluster 5 With ADF the innovative Hoodlock now comes as standard. An enhanced cluster bowl design creates a unique soft This feature is designed to prevent the hood of the liner interface preventing damage to silicone long milk tubes. 5 becoming dislodged from the shell in the event of the cow Upgraded engineering means that every ADF cluster has treading on the cluster. improved seals, increased strength and durability – exactly The shells are made from superior grade materials making where it’s needed. them more resilient within the dairy. 3 Digital technology 5 ADF incorporates the latest in digital technology ensuring Utilising the latest mobile network and internet technologies, even greater reliability and more features. connection is rapid – regardless of where in the world your 5 Primarily ADF allows the system to be contacted remotely* ADF System is located. 5 thereby saving on unnecessary service call outs. For ADF includes CAN bus technology, widely used in the example, in the case of low mains water supply pressure automotive industry and renowned for it’s reliability. This 5 ADF will self-monitor, automatically shut down to protect enables seamless communication between components itself and log the error. Once water pressure is restored while a compact and powerful processor provides rock 5 ADF will automatically restart. solid stability. 5 A highly useful tool for diagnosis as well as enabling Take advantage of the latest technology with ADF . timely adjustments to dipping and flushing parameters 5 to guarantee your ADF system is always performing to * Where we have access to a mobile network. an optimal standard. 4 Superior pump set 5 The upgraded and streamlined pump set of ADF comprises More compact and aesthetically superior, the pump set industrial grade pumps for both teat dip and water. incorporates industrial grade components designed for life. All inputs – teat dip, disinfectant, water and compressed air – are filtered to ensure outstanding reliability. 5 Consistent teat coverage 5 With ADF , Accumulators are incorporated as standard to The Accumulator is a pressure reservoir ensuring consistent ensure extremely consistent delivery of dip quantity, even in pressure at all times however many points fire at once the largest of dairies. – a precisely calibrated quantity of teat dip is consistently applied to each and every teat. 10 Milking 5 new features for improved perfomance Healthy cows, healthy profit. Milking 11
easy steps ADF automates a crucial part of the milking routine - removing human error, protecting the cow from disease and saving time. 1 2 3 4 5 The start of the End of milking - Dip is applied Teat dipped and Cleaning process milking process the process starts to the teat protected commences Teats dipped & liners flushed Disinfected cluster As the vacuum is shut At the optimum Within seconds of After removal every presented in correct off, teat dip is injected angle using Dual milking being liner is disinfected every time orientation, ready for into a manifold on Injection technology. completed, teats are and thoroughly rinsed. next milking. the clawpiece. coated with dip. 12 Milking 5 easy steps to Automatic Dipping & Flushing Healthy cows, healthy profit. Milking 13
We installed ADF in 2011 to reduce mastitis and stop cross contamination. We went from 12 cases of mastitis at a time to one at most, our antibiotic Farmers Have usage dropped and we saw a very good improvement in our SCCs. You just know the cows are being treated properly; they’re being dipped at the right time, every time. ADF is idiot proof, all teat dip dangers are eliminated which is great for our workers cover insurance. It just works, it’s amazing! Michaela Whiting, Labertouche, Victoria their say The ADF system allowed us to achieve a one man dairy, milking 650 cows twice per day. We saw the benefits of ADF and most importantly to us, it saved us a great amount of time and labour. We’re in a wet area, and in a wet parlour the most important thing is teat coverage and sanitising – which ADF does perfectly! ADF is a strong tool to fight and control mastitis. Drew Carter, Ringarooma, Tasmania ADF has worked brilliantly for us. We are an organic dairy so ADF helps us to control and prevent mastitis without the use of antibiotics. Our SCCs have reduced by more than half and we are very pleased with the protection against cross contamination between cows. The installation went well and the system works great in our parlour. Don Jarvis, Tooma, New South Wales We’re next generation milkers who’ve been farming for over 50 years, and The main reason for installing ADF was for the labour saving benefits. think the ADF system is a great addition to our dairy. We’re confident ADF We have seen a drop in clinical mastitis and have greatly reduced our has stopped cross contamination and have seen a reduction in antibiotic antibiotic usage. The timing of the dipping is great – so much so that we usage. There was no disruption with installation and the system works well now cannot go back to manually dipping cows! ADF is simple, it does with other components in the parlour. ADF helped get our mastitis and everything itself, I can’t fault it. I would definitely recommend it. hygiene under control. Grant and Deb Jolley, Victor Harbor, South Australia Peter Garratt, Southbrook, Queensland 14 Milking 5 farmers have their say Healthy cows, healthy profit. Milking 15
ADF offers a range of liners 5 to match ADF and to suit your cows’ needs. Liners. A good fit for all herds. 5 Our range of liners for ADF has been developed with over 10 years’ on-farm experience giving you the very best liners to suit your herd. Our technical experts can advise which size of ADF liner is the best match for your herd ensuring the most seamless transition for your cows. The unique insights we have gained from At the beginning of the ADF disinfection cycle, working with our customers who have the Dual Injection feature replaces any residual performed over 600 million milkings in more vacuum in the head of the liner with teat dip than 20 countries have helped us to identify and a short burst of air, placing teat dip the key issues that are faced in the challenging precisely where it’s needed. conditions of the milking dairy. For added operational assurance, our unique The liner is the part of the milking cluster that Hoodlock design secures the liner in the shell, is in contact with your cow and, therefore, preventing it from being dislodged in the event fundamentally important to an effective of a cow treading on the cluster. milking. Our focus has been on improving 5 For best results with ADF we recommend both the cows’ milking experience and that liners are changed regularly and at operational performance. preset intervals. Every milking operation 5 Continuous design improvements have led is recorded by the ADF control box and to the current range of liners – each has for your convenience, indicator lights will 5 been perfected to incorporate ADF patented activate when liners are due to be changed. teat dip delivery and liner flushing through All ADF liners are made from REACH the Dual Injection feature – giving you optimal compliant compound. teat coverage and protection from infection. For complete peace of mind and hassle-free Compared to conventional milking systems, 5 maintenance we can offer pre-scheduled liner ADF has the significant benefit of ensuring deliveries direct to your farm so you can a much smoother and gentler take-off at the always change them on time – giving your end of milking. This reduces stress on the herd the very best milking experience. cow’s teats at a critical time and can result in improved milk let-down. 16 Milking Liners. A good fit for all herds 15 Healthy cows, healthy Healthy profit. cows, Milking healthy profit. Milking 17
Award winning system… available in 5 continents Around the world, dairy industry experts Canada USA Portugal Ireland UK Netherlands Germany Denmark Sweden Estonia Latvia Belarus Poland Hungary have recognised ADF as leading the way with its innovative automatic dipping and flushing milking system. Furthermore, in 2010 the Royal Association of British Dairy Farmers (RABDF) presented ADF with its prestigious Machinery and Equipment Award for the most significant economic contribution to the livestock industry. By choosing ADF you can be part of this long-running success story. Prince Philip RABDF Livestock Australian Dairy Conference Award 2005 Machinery & Equipment Innovators Award Award 2010 2011 New Zealand Cream Awards The Queen’s Awards National Fieldays Award for Innovation for Enterprise Equipment of the year 2011 2013 Innovation 2013 Chile Uruguay Spain France Belgium South Africa Luxembourg Switzerland Isreal Turkey Italy Croatia Thailand Australia New Zealand The Queen’s Awards for Enterprise International Trade 2020 18 Milking Award winning system, available in 5 continents Healthy cows, healthy profit. Milking 19
At ADF Milking we make after-sales service our priority. ADF Milking after-sales service Your investment in the ADF Milking system is at the heart of your milking operation and reliability is essential. Like any machinery operating in demanding conditions, maintenance and servicing is recommended to keep everything in the best working condition. With our extensive network of approved At ADF Milking we continually invest in dealerships across the whole country, you research and development to improve our can be certain that no matter where your product. New digital technology incorporated 5 farm is located, an ADF Milking approved in ADF provides remote access capability dealership with trained technicians is close making diagnostic testing even easier to hand. and faster. All ADF Milking approved dealerships have Having your ADF Milking system regularly undertaken rigorous training and are serviced by a trained technician can help to experienced in supporting all makes and save you money. types of milking equipment. They carry stock of all the essential approved spare parts so that repairs can be carried out without fuss or delay and to the same standard as originally fitted. 20 Milking ADF Milking after-sales service James Goodwin, Hill House Farm, milking 800 cows
Committed to improving cow health It started with a vision to increase efficiency in post-milking hygiene methods. 5 From the first prototypes in 2004 to the state-of-the-art ADF version, it developed into a passion for improving cow health as a key driver to increasing farm profitability. We are fortunate to be able to draw on the diverse experience gained from billions of milkings performed at tens of thousands of milking points across the world, from large scale dairy operations to small owner-managed farms. The range and depth of this experience has helped us understand exactly what is needed in the challenging conditions of the dairy. Our commitment to improving cow health means we are continuously developing the ADF Milking system by harnessing the latest technology and design ideas. I am proud to say ADF is recognised in the industry for its innovative design philosophy. We aim to achieve simplicity, efficiency and reliability – goals I believe we have surpassed to stunning effect with 5 the truly amazing new features of ADF . I look forward to you becoming part of the ADF community and sharing in the benefits of better efficiency and improved cow health. James Duke Founder 22 Milking Committed to improving cow health Healthy cows, healthy profit. Milking 23
Contact us now… Worldwide Headquarters: ADF Milking Ltd 1 Camelia Court to arrange a farm visit and we will provide Shellbridge Road, Slindon you with a comprehensive, personalised West Sussex, BN18 0LT report detailing the potential savings you United Kingdom t +44 (0)1243 814030 will make when you install the ADF system e info@adfmilking.com on your farm. Offices also in: ADF Milking Deutschland GmbH Find out more… t +49 (0) 4087 408018 e info.de@adfmilking.com ADF Milking Australia ADF Milking Australia PO Box 6163 t +61 3 5849 4007 Yatala DC, QLD 4207 e info.aus@adfmilking.com Australia ADF Milking New Zealand Ltd call t +64 4 233 0676 +61 3 5849 4007 e info.nz@adfmilking.com email info.aus@adfmilking.com ADF Milking Canada Inc. t +1 647 849 3426 visit e info.can@adfmilking.com www.ADFmilking.com ADF Milking USA, Inc. or find us on t +1 208 906 2374 e info.usa@adfmilking.com ADF5, ADF Milking System and Hoodlock are all trademarks of ADF Milking Limited. ™ Healthy cows, healthy profit AUS brochure 05.2021 (from UK V7 05.2017 A4 brochure) rev07
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