TECHNOLOGY AT WORK WITH FTV - VERTICAL MACHINING CENTRES
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VERTICAL MACHINING CENTRES TECHNOLOGY AT WORK WITH FTV
FTV and FTV 5 Fixed Table
Vertical Machining Centres
Technology at Work with FTV
For many types of production work, different machining centres are performance features required to meet the most demanding, and the
needed for a variety of component types, sizes and geometrics. And for a most diverse, high-production and automotive applications, high-speed
maximum productivity, a pallet shuttle system is often required to reduce aerospace and mould and die requirements. FTVs incorporate a travelling
load/unload times. With Cincinnati’s FTV and FTV 5 ranges of 3-, 4- and column that contains all axis motions, allowing pendulum loading in cycle
5-axis Fixed Table Vertical machining centres, production capacity and to reduce load/unload times and maximising spindle utilisation. The fixed table
speed, plus operational flexibility, come as standard. accommodates heavier loads with no effect on accuracy – as table droop
The FTV range provides 40, 50 or HSK taper multi-tasking machining and roll are eliminated – and provides greater capacity for multiple set-ups
precision and impressive speed, and possesses the capacity for tailoring to a or components utilising all of the table. An array of optional high-speed
variety of applications. FTV and FTV 5 offer the specifications, options and spindles and 4/5-axis solutions are available to ensure maximum versatility
coupled with superior performance.
02 | 0 3
Application Flexibility with FTV
Maximum Work Envelope
Unprecedented Speed, Accuracy and
Rigidity with more Choice for more Flexibility
The key to success with FTV is to tailor the machine for your requirements.
Its flexible, modular structure results in a machine tool perfect for your
parts production, and future proofed for your forthcoming requirements.
In addition to the extremely high standard specification, the FTV can be
applied to meet exact machining requirements, through trunnion and rotary
tables affixed to the base, centre partitions for in-cycle loading to increase Full Width Envelope
your productivity and side loading doors for automated loading. FTVs up to Large or multiple station set-ups can use the full range
5 metres X-axis length are now available. and maximise table utilisation.
Performance and Specification Summary
The comprehensive range of Fixed Table Vertical (FTV) machining centres
Partition
in 635 mm, 815 mm and 1005 mm Y- axis models with a travelling column
containing all axis motions:
, 17 models with X-axis ranges from 1220 mm to 5000 mm
, Pendulum loading versatility (no more pallet shuttles) and capacity
Partition
for multiple set-ups or bigger components
, Fixed table for workloads up to 10,000 kg
, Fast rapid traverse rate of 40 m/min. on all models including the
largest machines Dual Station Mode
, Up to 90 tools capacity available Large or multiple station set-ups can use the full range
, Ergonomic design for easy set-up and operation and maximise table utilisation. Interference-free capacity
, Larger Y-axis capability available up to 1005 mm on the FTV 1040 for table mounted equipment such as 4th and 5th axis
(40 series), FTV 1050 (50 series) and FTV 5 range units, riser blocks, automatic fixtures. Dual station (pendulum)
, Choose from a range of 40 or 50 taper, HSK high speed and operation for load/unload in cycle and maximum spindle
universal 5-axis spindles. utilisation.
Common Features and Benefits
1 Superior Ergonomics 4 Dynamic Structure
The FTV range has not only been designed for high machining The machine base is heavily ribbed with hollow square section
performance, it has also been developed with the operator in mind. beams to minimise defelction and weighs up to 9 tonnes for optimum
The configuration of the base, column, cross slide and spindle support of moving elements and the high capacity fixed table. The
carrier means that the machinist can reach the table with ease from a cast column is a compact high strength structure for alignment
standing position and also access the spindle. A free standing CNC integrity with the cross slide and spindle carrier castings providing a
console provides even greater convenience for the operator, and can high strength-to-weight ratio. The configuration results in a high
be positioned anywhere in front of the machine. Y-axis range, all within a compact footprint. Optional extended Y-axis
is available for even greater machining capacity.
2 Optimised Axis Drives
Large diameter ballscrews and recirculating caged roller way bearings 5 Spindle
on all axes, combined with high capacity axis drives, deliver fast rapid A choice of 40, 50 or HSK taper spindles are offered on FTV by
traverse rates in X, Y and Z. Linear scale feedback is fitted as standard MAG Cincinnati to ensure you have the right tool for the job. A sturdy
on all axes for consistent and guaranteed precision. casting surrounds the precision spindle cartridge to provide excellent
cutting stability under heavy cutting conditions. On FTV 5, spindle
3 Toolchanger torque motors offer a modern, electronic alternative to conventional
The FTV features a deep column with high Y-axis configuration, gearbox drives and provide no backlash, are more hard wearing
allowing use of a simple, direct pick-up toolchanger mounted in the resulting in faster rotary motion, high torque and high accuracy.
column, protected by cam operated doors. The high-speed servo-driven
chain mechanism is of a unique triangular design offering extensive 6 Efficient Swarf Management
tool capacity, with positive lock during tool changer is achieved at All mechanisms are behind guards ensuring excellent swarf and
the rear of the machine, with a viewing window and access door coolant containment and prevention of contamination. High angle rear
to the tools. Tools are situated behind the column, keeping tools free way guards combined with vertical side and front walls eliminate
from swarf and coolant. Optional end toolchangers mounted on the swarf traps completely while clear, wide channels allow coolant and
base provide additional tool storage, ideal for jobs requiring large swarf to return rapidly to the swarf trays.
amounts of tools or sister tooling.
5 3
1
6
2
4
04 | 0 5
CNC Controls The ranges of FTV and FTV 5 fixed table vertical machining centres make them ideal for use across many industries, markets and applications. For this reason, Cincinnati offers a choice of state-of-the-art CNC controls from leading manufacturers GE Fanuc, Siemens and Heidenhain. All controls provide 3-, 4- and 5-axis capability, powerful processing and easy transfer of large programmes to the control. The CNC control is mounted into an ergonomically designed console, which can be positioned at any point in the front of the machine, ensuring the control is at hand during set-up and machining. The Fanuc 18i-MB is one of the latest control offerings from the world’s largest control manufacturer. The i series controls herald a new approach to CNC control building with the simplification and miniaturisation of the control unit. The Fanuc 18i has the power to control 4 axes simultaneously and has all the functionality and familiarity you have come to expect from a Fanuc control. Cincinnati has worked with Fanuc to provide a range of customised screens, dedicated to Cincinnati machine tools, including “Conventional Milling Machine Emulation” (Quick Cut), “Opera- tor Focused User Friendly Screens” for ease of use, “Tool Load Monitor” to provide a trace of the actual spindle load for a particular tool, and “Dynamic Feedrate Override”, which monitors the cutting load and selectively gives an alarm or reduces the feedrate if the preset tool load is exceeded. The Fanuc 31i-A5 provides the above for the FTV 5 range of 5-axis Fixed Table Verticals, ensuring all axes can be moved simultaneously. The Heidenhain iTNC 530 is ideal for aerospace parts production and mould and die machining. Operator friendly and easy-to-use with conversa- tional shopfloor programming and optimised graphic build-up, parts can be programmed quickly and easily, and tested on-screen to enhance right- first-time machining. The iTNC 530 also features fast block-processing times resulting in faster machining with optimum surface finish. The Siemens Sinumerik 840D is the digital system for complex tasks. It provides powerful processing with a robust industrial PC supplied with Windows NT software, and is ideal for multi-axis machining. With SIEMENS Shopmill shopfloor programming as standard, programming at the control is quick and easy. Transfer of files from CAD/CAM systems is simplified via its Ethernet port.
FTV – Performance and Specifications
FTV 640 FTV 840
1200 1800 2500 1200 1800 2500 3700
Capacity
Range X mm 1220 1830 2540 1220 1830 2540 3700
X capacity (dual station mode) mm N/A 2 x 605 2 x 960 N/A 2 x 565 2 x 920 2 x 1500
Range Y mm 635 635 635 815 815 815 815
Range Z mm 670 670 670 800 800 800 800
Spindle nose to table mm 120 – 790 120 – 920 (270 – 1070 optional)
Worktable
Table size (length) mm 1720 2330 3040 1820 2430 3140 4300
Table size (width) mm 635 635 635 815 815 815 815
Table load max. kg 1400 2000 3000 1800 2700 3750 5250
Table tee slots 5 as standard 5 as standard
Axis Performance
Rapid traverse rate (X/Y/Z) m/min. 40 40 40 40 40 40 40
Feedrates max. (X/Y/Z) m/min. 20 20 20 20 20 20 20
Linear scale feedback (X/Y/Z) Standard Standard
Positioning accuracy (X)* microns ±3 ±3 ±3 ±3 ±3 ±3 ±4
Positioning accuracy (Y/Z)* microns ±3 ±3 ±3 ±3 ±3 ±3 ±3
Repeatability* microns ±1 ±1 ±1 ±1 ±1 ±1 ±1
Spindle Performance
Spindle taper No 40 40 40 40 40 40 40
Power (duty-rated S6-40 %) kW 18.5 (22 on Fanuc FTV’s) 18.5 (22 on Fanuc FTV’s)
Torque (duty-rated S6-40 %) Nm 176 176 176 176 176 176 176
Speed range rpm 0 – 8000 0 – 8000 0 – 8000 0 – 8000 0 – 8000 0 – 8000 0 – 8000
Toolchanger
Standard storage capacity tools 36 36 36 48 48 48 48
Tool weight max. kg 8 8 8 8 8 8 8
Tool dia. full/adj. pockets empty max. mm 80 / 140 80 / 140 80 / 140 80 / 140 80 / 140 80 / 140 80 / 140
Tool length max. mm 330 330 330 330 330 330 330
Metal-to-metal times s 7.5 7.5 7.5 7.5 7.5 7.5 7.5
Weight & Floor Space**
Weight kg 13,500 14,500 16,000 15,000 16,000 18,000 20,500
Floor space (width x depth) m 3.9 x 3.5 4.7 x 3.5 5.5 x 3.5 4.1 x 3.8 4.8 x 3.8 5.7 x 3.8 6.9 x 3.5
Height max. m 3.6 3.6 3.6 3.9 3.9 3.9 3.9
Subject to change without notice
06 | 0 7
FTV 850 FTV 1040 FTV 1050
1200 1800 2500 3700 1800 2500 3700 1800 2500 3700
1220 1830 2540 3700 1830 2540 3700 1830 2540 3700
N/A 2 x 565 2 x 920 2 x 1500 2 x 565 2 x 920 2 x 1500 2 x 565 2 x 920 2 x 1500
815 815 815 815 1005 1005 1005 1005 1005 1005
800 800 800 800 800 800 800 800 800 800
120 – 920 (270 – 1070 optional) 120 – 920 (270 – 1070 optional) 120 – 920 (270 – 1070 optional)
1820 2430 3140 4300 2430 3140 4300 2430 3140 4300
815 815 815 815 1005 1005 1005 1005 1005 1005
1800 2700 3750 5250 6000 8000 10,000 6000 8000 10,000
5 as standard 5 as standard 5 as standard
40 40 40 40 40 40 40 40 40 40
20 20 20 20 20 20 20 20 20 20
Standard Standard Standard
±3 ±3 ±3 ±4 ±3 ±3 ±4 ±3 ±3 ±4
±3 ±3 ±3 ±3 ±3 ±3 ±3 ±3 ±3 ±3
±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1
50 50 50 50 40 40 40 50 50 50
42 (37 on Fanuc FTV’s) 18.5 (22 on Fanuc FTV’s) 42 (37 on Fanuc FTV’s)
642 (610 on Fanuc FTV’s) 176 176 176 642 (610 on Fanuc FTV’s)
0 – 5000 0 – 5000 0 – 5000 0 – 5000 0 – 8000 0 – 8000 0 – 8000 0 – 5000 0 – 5000 0 – 5000
36 36 36 36 48 48 48 36 36 36
15 15 15 15 8 8 8 15 15 15
100 / 175 100 / 175 100 / 175 100 / 175 80 / 140 80 / 140 80 / 140 100 / 175 100 / 175 100 / 175
350 350 350 350 330 330 330 350 350 350
7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
15,000 16,000 17,000 19,000 17,000 19,000 21,500 17,500 19,500 22,000
4.1 x 3.8 4.8 x 3.8 5.7 x 3.8 6.9 x 3.5 4.8 x 4.0 5.7 x 4.0 6.9 x 4.0 4.8 x 4.0 5.7 x 4.0 6.9 x 4.0
3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9
* Accuracies measured at an ambient temperature of 20 ºC. Linear scales are fitted to the X-, Y- and Z-axes as standard equipment.
The S1 spindle rating refers to continuous operation. The S6 - 40% duty rating refers to a sequence of similar 10 minute load duty cycles
comprising four minutes followed by six minutes no load time.
** Consult machine data sheets for detailed installation dimensions. Safety equipment may have been removed or opened to clearly
show the product and must be in place prior to operation. Specifications are subject to change without notice in line with our policy of
continuous improvement.
FTV 5 Fixed Table Vertical
Machining Centres with 5-axis Spindle
Benefits of FTV 5 All the Flexibility and Productivity you Need for One-Hit
, Reduced number of set-ups – shorter flow time 5-axis Machining
, Machine complex shapes in a single set-up Based on the Fixed Table (FTV) machining centre with a travelling column,
, Less complicated fixturing ... the movement is all within the head the FTV 5 incorporates a 5-axis spindle head for full 5-sided machining.
, Shorter tools/higher rpms – Increases tool life by reducing vibration Available in three X-axis range designations – 1800, 2500 and 3700,
and eliminates time consuming hand finishing the FTV 5 and the extended range of optional multi-axis variants, make
it the ideal choice for aerospace, precision machining and die and mould
Performance and Specification Summary applications.
The FTV 5 range features:
, 3 models with X-axis ranges from 1830 mm to 3700 mm The FTV 5 utilises the fixed table structure and extensive working envelope
, A fixed table for workloads up to 10,000 kg of the 3-axis FTV range, giving Y-axis capacity of 1005 mm for wider
, Fast rapid traverse rates of 40 m/min. on all models, including the spanning parts. It can incorporate heavy loads up to 10,000 kg, making it
largest machine ideal for machining heavy dies and large aerospace parts.
, 21 tool capacity toolchanger unit with easy operator access (optional 42)
, A choice of spindles for precision machining: HSK 63 A and HSK 100 A The integral HSK 63 A spindle possesses capabilities of up to ± 45º tilt
, Configurable for special applications in the A-axis and full 360º contouring in the C-axis within a rigid structure
, Excellent swarf removal enabling sound machining a variety of materials from aluminium to hard
, Power doors optional for automated loading steels, in 3-, 4- and full, simultaneous 5-axis modes.
, A complimentary range of 3-, 4- and 5-axis FTVs, which can be
tailored to your application The FTV 5 is presented with a choice of three CNC controls, the Sinumerik
840D from SIEMENS, GE Fanuc 31i and Heidenhain iTNC 530, all highly
FTV 5 Spindle specified and supplied with shopfloor programming as standard by
The integral 5-axis spindle possesses capabilities of up to ±45º tilt in the MAG Cincinnati.
A-axis and full 360º contouring in the C-axis. Precision motorised spindle and
low maintenance brushless torque motors deliver exceptional levels of perfor-
mance in terms of high-torque and speed of operation, with swivel torque
up to 1,300 Nm and swivel speed up to 360º per second. 5-axis simultaneous
interpolation also enables set-ups to be minimised through one-hit machining,
therefore maximising parts production and spindle usage.
±45°
* Accuracies measured at an ambient temperature of 20 ºC. Linear scales are fitted to the
X-, Y- and Z-axes as standard equipment. The S1 spindle rating refers to continuous
operation. The S 6- 40% duty rating refers to a sequence of similar 10 minute load duty cycles
comprising four minutes followed by six minutes no load time.
** Consult machine data sheets for detailed installation dimensions. Safety equipment
may have been removed or opened to clearly show the product and must be in place prior
to operation. Specifications are subject to change without notice in line with our policy of
continuous improvement.
08 | 0 9
Performance Options and Accessories
Whilst every FTV features a high level of specification as standard, High Power, High Torque & High Speed
MAG Cincinnati also provides a comprehensive range of options and For those jobs where you need that extra bit of torque we can provide
accessories to meet your application specific needs. the heavy cutting capability of the 5000 rpm, 18.5kW high torque spindle
motor producing a peak torque of over 400Nm. 10,000 rpm, 12,500 rpm
Dual Load Facility and integral HSK 20,000 rpm spindles are available to suit your high
Dual load provides application flexibility, dividing the table into two separate speed requirements.
working areas so that the operator can reduce load/unload times. The system
includes a central partition to divide the table and protect the operator. Swarf Management
It can be removed to operate with large components in a ‘‘non dual load’’ Efficient removal of swarf is of paramount importance to the machine
state. The two guard doors are individually interlocked. tool buyer. We have devoted a large amount of R & D time to produce machi-
nes with effective swarf removal characteristics. The machine base is
th th
4 /5 Axis Rotary Contouring Table designed to encourage coolant and swarf flow towards the generous
Save time by machining multiple surfaces of a workpiece in a single setting. troughs. A high-pressure coolant wash gun is also provided as standard
Reduce scrap by improving geometric relationships between non-parallel for washing away more troublesome materials. If the material you are
surfaces. Expand part-processing capabilities with a minimal investment. machining requires an increased level of swarf removal, we offer optional
swarf management systems including high efficiency filtration.
Automatic Coolant Nozzles
Once fitted to your machine the manual adjustment of coolant nozzles Additional Tool Storage
by the operator is eliminated. The control will automatically set height and In addition to the standard tool storage, bed mounted 21 tool storage drums
angle of the coolant nozzles to suit tool length, type and diameter by using provide the extra capacity to store sufficient tools for complex jobs, multiple
the tool data in the controls tool file. The three radial positioned nozzles tool sets for a variety of work or redundant tooling for heavily used tools.
each with 8 vertical angles provide unobstructed coolant flow to the tool and Tools up to 125 mm diameter, 330 mm long and weighing up to 6.8 kg can
the nozzle placement eliminates the possibility of collision with components be stored and automatically interchanged. Two end bed mounted toolchangers
or fixtures. This system is not programmable, it is automatic. can be added to 3-axis FTVs to increase tool capacity up to 90 tools.
Dual Load Facility 4th/5th Axis Rotary Contouring Table
Swarf Management Automatic Coolant Nozzles Additional Tool Storage
FTV 5 – Performance and Specifications
1800 2500 3700
Capacity Range X mm 1830 2540 3700
Range Y mm 1005 1005 1005
Range Z mm 800 800 800
Spindle nose to table mm 120 – 920
Worktable Table size (length x width) mm 2430 x 1005 3140 x 1005 4300 x 1005
Table load max. kg 6000 8000 10,000
Table load slots 5 as standard
Axis Performance Rapid traverse rate (X/Y/Z) m/min. 40 40 40
Feedrates max. (X/Y/Z) m/min. 20 20 20
Linear scale feedback (X/Y/Z) standard
Positioning accuracy (X)* microns ±3 ±3 ±4
Positioning accuracy (Y/Z)* microns ±3 ±3 ±3
Repeatability* microns ±1 ±1 ±1
Universal Spindle Spindle taper HSK-63 A HSK-63 A HSK-63 A
Power (duty-rated S6-40 %) kW 27.0 27.0 27.0
Power (continuous S1-100 %) kW 21.0 21.0 21.0
Torque (duty-rated S6-40 %) Nm 130 130 130
Speed range rpm 0 – 18,000 0 – 18,000 0 – 18,000
A-axis (Tilting Axis) Swivel speed max. rpm 60 60 60
Feedrate max. deg/s 360 360 360
2
Acceleration deg/s 7200 7200 7200
Swivel torque max. Nm 1300 1300 1300
Brake torque Nm 4000 4000 4000
Positional accuracy deg ± 0,002 ± 0,002 ± 0,002
Swing angle deg ± 45 ± 45 ± 45
C-axis (Rotary Axis) Swivel speed max. rpm 60 60 60
Feedrate max. deg/s 360 360 360
Acceleration deg/s² 1800 1800 1800
Swivel torque max. Nm 1300 1300 1300
Brake torque Nm 2000 2000 2000
Positional accuracy deg ±0.002 ±0.002 ±0.002
Angle of rotation deg ±200 ±200 ±200
Toolchanger Tool storage drum 21 tools (42 tools optional)
Tool drum location Base mounted – right hand side
Tool weight incl. adaptor max. kg 6,8 6,8 6,8
Tool dia. full/adj. pockets empty max. mm 100 / 125 100 / 125 100 / 125
Tool length max. mm 330 330 330
Weight & Floor Space Approximate weight kg 17,500 19,000 21,500
Floor space (width x depth) m 4.8 x 4.0 5.7 x 4.0 6.9 x 4.0
Subject to change without notice
10 | 1 1Factory-direct Support Provided by
MAG Maintenance Technologies
MAG Maintenance Technologies is your single source for maintenance Our four global hubs are strategically located to ensure you receive the
and productivity solutions designed to optimize plant operations. Through most prompt and accurate service and support. With global parts and
comprehensive support and factory-direct expertise, manufacturers achieve service operations positioned in North America, South America, Europe
maximum equipment availability and utilization reducing their cost per and Asia, MAG Maintenance Technologies is a unique worldwide service
piece. By providing an award-winning service and support program, our and support organization that helps extend equipment life and maximizes
customers maintain the lowest possible total cost of ownership of capital return on your capital investment.
equipment throughout the machine’s life cycle.
MAG Maintenance Technologies is committed to providing the highest level
of service to its customers, delivering solutions that improve productivity
and generate sustained growth for industrial manufacturers. For more
information, visit www.mag-ias.com.
Consider these benefits of MAG Maintenance Technologies:
, Better understand and manage your factory life cycle costs
, Increase your throughput efficiency and lower total cost of ownership
, Reduce your maintenance costs
, Prolong your machine’s life
, Increase your opportunities to win contracts
Supporting the machine tool brands you know and trust – more
than 50 brands – MAG Maintenance Technologies serves your
needs before, during and after installation of your equipment by
providing the industry’s broadest range of services, including:
, Installation, relocation, rigging and training services
, Factory optimization, tooling, cutting fluids and application solutions
, Service parts, field service and call center support
, Preventive maintenance, machine certification, repair
and exchange services
, Rebuild, retrofit, remanufacture and retool servicesMAG Hüller Hille
Hüller Hille GmbH
Steige 61
74821 Mosbach
Germany
tel +49 6261 66-0
fax +49 6261 66-369
MAG is a leading machine tool and systems company serving the
durable-goods industry. Utilizing a comprehensive line of equipment and
technologies in combination with diverse process engineering knowledge,
MAG provides tailored manufacturing solutions to customers in the
aerospace, machining, automotive, heavy equipment, and energy sectors.
We have brought together a large portfolio of highly-recognized and
well-respected brands with installations throughout the world providing
unique technologies and services to meet the diverse needs of the key
industrial sectors. A growing number of leading international companies
are relying on the impressive innovative power of MAG to assure their
technological leadership and prepare for future challenges.
Solutions & Applications
, Turning
, Milling
, Powertrain
, Composites
, Process Technology
, Maintenance
, Automation & Controls
w w w. m a g - i a s . c o m , Core Components
The machines shown are examples. Actual machines may vary based on selected options
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