SuperWal 2020 DIV2-4 is a division of Tupelo Concrete Products - 120 North Industrial Road Tupelo, MS 38801 www.div2-4.com (866) DIV-TWO4
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SuperWal 2020 DIV2-4 is a division of Tupelo Concrete Products 120 North Industrial Road • Tupelo, MS 38801 • www.div2-4.com • (866) DIV-TWO4 Ole Miss Student Recreation Center, Oxford, MS
History From its early founding in 1945 to the current year DIV 2-4 has expanded its offerings to accommo- date the needs of the masonry industry and the design community. The company has annually devel- oped and marketed new products to the industry to provide economically beautiful and long-lasting building veneers and load bearing walls to end users in Mississippi, Tennessee, Alabama, Georgia, Florida, and Louisiana regularly. Our product offerings have increased each year from the essential Split Face. We now offer Ground Face, Satin Face, Velour Face, and Cast Stone. Our many sizes of units range from Utility Veneer to Regular Size to Oversized Units. Differentiation Our mission is focused on creativity in Architectural Concrete Masonry. DIV 2-4 strives to differen- tiate ourselves from other competitors within our industry by providing services that are in keeping with the budget and time constraints that most projects require. We do this by having experienced and well-trained employees, on time regional shipping, competitive pricing, accurate billing, quality products, great architectural resources, and a high level of customer service. DIV 2-4 is committed to being a specialist in the concrete products industry. We strive to be part of your team in the design- ing, planning and implementation of all your projects. Products DIV 2-4 manufactures both normal and lightweight concrete block. Both have properties that meet or exceed ASTM C90 requirements. Our proprietary LiteWate and DecraStone provide increased 3 efficiency for designers and installers and savings to the owner. DecraStone & LiteWate Colored architectural masonry, whether Split Face, Ground Face, Satin Face or Velour Face, is man- ufactured with the designer in mind. Lots of color possibilities—Lots of shapes—Lots of sizes. The ABOUT US possibilities are endless. LiteWate is the ultimate lightweight concrete block. It is manufactured with the highest quality aggre- gates to guarantee the installer the most efficient concrete masonry unit. Much faster to install than some competitor’s heavyweight block, LiteWate has been the standard for over forty years. DIV 2-4 is North Mississippi’s supplier of LiteWate block for all project types. We deliver these blocks with our own trucks fitted with forklifts. Resources DIV 2-4 offers “Concrete Products Solutions”. Technical Blogs on our website emphasize problem prevention and great final results. Lunch and Learn, and after hours seminars can qualify for AIA CEU’s. Our seminar focuses on the technical aspects of architectural masonry units, high-density masonry units, segmental retaining wall systems, and hardscape products. Contact us to set up a presentation.
2 > 1 < 4 4 > 3 < 1. St Anns Catholic Church, Decatur, AL 2. Athens Government Bldg, Athens, AL 3.Arthur Ash School, New Orleans, LA 4 . Corner High School, Corner, AL
2 > 1 < 5 4 > 3 < 1. New Trussville High School, Trussville, AL 2. Nichols State Studen Wellness Center, thibodaux, LA 3 Dudy Noble Field at Miss. State University, Starkville, MS 4. Highland Community Hospital,,Picayune, MS
DecraStone Ground Face is THE Premium yet Cost Effective Architectural CMU Available DecraStone Ground Face CMU come in a variety of are available. Shapes and Sizes. Each ground face masonry unit • An improved smoother finish contains integral water repellent, is manufactured • Excellent adhesion and gloss retention with fine natural aggregates which give the CMU's • The finish is a clear high gloss 7 a unique finish. Twenty-four available colors are • 24 standard colors produced from natural and synthetic pigments. • The face treatment breathes Maintenance free, multiple shapes and sizes, and • Load bearing and veneer options with a factory coating of sealer, the ground face • Mold and mildew resistant CMU is ready for use after a simple cleaning. All • Many Shapes and Sizes to choose from units are exactly alike. The color is thru-the-body • The new finish enhances the rainwater resistance and is permanent for either interior or exterior provided by the integral water resistant admix use in either a load bearing or non-load bearing incorporated within the block mix masonry wall application. Multiple finished faces eans, LA
Split Face CMU's DecraStone Split Face block can be uniform distribution. All split face concrete specified in a variety of Shapes and Sizes. masonry units are manufactured with the Sizes range from 4" split face block, 6" most modern batching systems. Integral split face block, 8" split face block to 12" water repellant for wall protection is split face block widths. All DecraStone included in all produced DecraStone Split 8 products can be combined with endless Face block. possibilities. Split face masonry may • Split Face dimensions: from half-high be used either for interior or exterior to 8"x16" faces applications. The same common sense • A variety of Shapes and Sizes to choose installation practices that are used for from all concrete masonry units apply to split • 24 Standard Colors plus blends face architectural block. Split face CMU's • Veneer or load bearing applications are integrally colored thru-the-body • All units made with integral water with permanent synthetic and natural repellent pigments. DecraStone liquid pigments • Mold and mildew resistant are introduced in a wet state to achieve a • Conforms to ASTM C90 & IBC 2015
2 < 1 3 < > 10 4 4 < > 1. Magnolia Middle School , Moss Point, MS 2. Ruffner Mtn Nature Center, Birmingham AL 3. W. TN Transitional, Memphis, TN 4. Louisville Ky Soccer Stadium, Louisville, KY 5. Whole Foods, Destin Fl
11 Auburn University Student Recreation Center, Auburn, AL
Unequaled for Interiors Ole Miss Student Rec Center Ole Miss Oxford, MS Architect: JBHM & HOK Color: Vintage Granite, Castille White, Oxford White 10K Units A University Library Historically designated student cafeteria with a new 12 modern interior Fant Library Mississippi University for Women Columbus, MS Architect: Burris Wagnon Architects Color: Vintage Granite Ground Face 13K Units Young-Mauldin Cafeteria Delta State University Cleveland, MS Architect: Burris/Wagnon Architects Color: Amber Mist Ground Face 10K units
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1 7 13 19 1 7 13 19 2 8 14 20 2 8 14 20 3 9 15 21 3 9 15 21 14 Split Face Velour Face 4 10 16 22 4 10 16 22 5 11 17 23 5 11 17 23 6 12 18 24 6 12 18 24
1 4 7 10 13 16 19 22 2 5 8 11 14 17 20 23 3 6 9 12 15 18 21 24 Ground Face 15 So Many Possibilities with a DecraStone SuperWal 1. Apple 13. Java 1. Apple 13. Java 1. Amber Mist 13. Moroccan Tan 2. Beechnut 14. Limestone 2. Beechnut 14. Limestone 2. Autumn Rush 14. Ocean Pearl GROUND FACE 3. Brookledge 15. Marble 3. Canary Cream 15. Oxford White VELOUR FACE 3. Brookledge 15. Marble SPLIT FACE 4. Boca 16. Moss 4. Boca 16. Moss 4. Castille White 16. Palermo Vein 5. Brick 17. Natchez 5. Brick 17. Natchez 5. Champagne Cream 17. Pecos Cream 6. Buttercup 18. Portico 6. Buttercup 18. Portico 6. Dark Chocolate 18. Provencial Yellow 7. Calico 19. Rosewood 7. Calico 19. Rosewood 7. Dark Rust 19. Russet Grain 8. Cherry 20. Seville 8. Cherry 20. Seville 8. Deep Ash 20. Sable Stone 9. Concord 21. Slate 9. Concord 21. Slate 9. Dorset Grey 21. Saddle Beige 10. Driftwood 22. Smoke 10. Driftwood 22. Smoke 10. Ecru Wisp 22. Smokey Sand 11. Earthen 23. Waverly 11. Earthen 23. Waverly 11. Kahki Sunrise 23. Umber Wheat 12. Ivory 24. Wallstone 12. Ivory 24. Wallstone 12. Messina Gold 24. Vintage Granite
16 Detail, Shapes General Horizontal chamfers offer a shadow relief to oversizes LiteWate and DecraStone concrete masonry units meet ground face. Sill block bands under windows or bands or exceed ASTM C90 for the current year. The following around the exterior facade can utilize many various specific standards are referenced for physical require- shapes. DecraStone offers many different ways to express ments. texture in large walls. By mixing various height ground face in blended colors in different formats (traditional 8"x16" The LiteWate CMU’s and the Normal Weight CMU’s use face or 16"x24" faces) , designers can create unique wall concrete batch designs composed of lightweight aggre- designs that express individuality for each building. gate, coarse aggregate, fine aggregates, admixtures and portland cement. Other referenced documents that are Our staff is willing to work with your concepts to bring them complied with are ASTM C145 and ASTM C 55. to reality. Just call us.
17 Special Shapes & Design Opportunities
Split Face Economy • Enhanced rainwater resistance provided by the integral water resistant admix incorporated with the block mix • Veneer or Load Bearing • Mold and mildew resistant • Available in Blends, Full Range Blends 18 Velour Face Simplicity • Half high to full face dimensions • Enhanced rainwater resistance provided by the integral water resistant admix incorporated within the block mix • Veneer or Load Bearing • Mold and mildew resistant • Available in Blends, Full Range Blends
Ground Face Elegance • An improved smoother finish • Excellent adhesion and gloss retention • Finish is a clear high gloss penetrati sealer • The face treatment “breathes” • Excellent UV stability • Enhances the rainwater resistance provided by the integral water resistant admix incorporated within the block mix. 19 Bric Clad Tried & Tested • 24 Standard colors of Bric-Clad • All units are made with RainBloc integral water repellent • Applications for interior or exterior in 4” and 8” high units for both load bearing and non load bearing walls
Lightweight, Medium Weight, Normal 20 Weight CMU's Industrial warehouse for Mercedes, Tuscaloosa, AL
General LiteWate, Medium Weight, LiteWate and DecraStone concrete masonry units meet or Normal Weight exceed ASTM C90 for the current year. Th following specific standards are referenced for physical requirements. Note there are no strength differences between these three (3) weight classes. Obvious differences are in The LiteWate CMU’s and the Normal Weight CMU’s use weight which may require substantial structural and concrete batch designs composed of lightweight aggregate, installation considerations. LiteWate CMU’s provide better coarse aggregate, fine aggregates, admixtures and portland insulation values (R) and better sound absorptions values. cement. Other referenced documents that are complied Architectural CMU’s (ACMU) fall into the Medium Weight or with are ASTM C145 and ASTM C 55. Normal Weight classification depending on the aggregates used in their mix designs. LiteWate (lightweight) CMU's are the most econom- ical masonry wall system available for construction. Installation is faster and the lightweight units are more commonly inventoried. Normal weight are generally special 21 order thus actually costing more per unit. Oven-dry density Max water absorption Minimum net area Weight of cmu concrete lb/cf Compressive strength psi Classification avg of 3 units avg of 3 units indiv. Units avg of 3 units indiv. Units Lightweight Less than 105 18 20 1,900 1,700 Medium Weight 105 to 125 15 17 1,900 1,700 Normal Weight greater than 125 13 15 1,900 1,700 Normalized Nominal width Face shell Web web area of unit. Thickness Thickness Min in. Min. in. in. in./ft. 3" 3/4" 3/4" 6.5 4" 3/4" 3/4" 6.5 6" 1" 3/4" 6.5
Split Face Shapes & Sizes 1 < 2 > 22 3 < 4 > 1. Sill block detail in Deep Ask GF 2. New Trussville High School in Oxford White GF 3. Magnilia Middle School in 12 x 24 Oxford White GF 4. St Thomas Catholic Church
2.25 x 4 x 16 4 x 8 x 16 Regular 4 x 4 x 16 4 x 8 x 8 x 16 L Corner 6 x 8 x 16 Closed Bottom 6 x 8 x 16 Sill 23 4 x 8 x 16 8 x 8 x 16 Closed Bottom 8 x 8 x 16 Regular 8 x 8 x 16 Open Bottom 10 x 8 x 16 4 x 12 x 16 12 x 8 x 16 Closed Bottom 12 x 8 x 16 Regular
DecraStone Covers the Spectrum with Shapes, Sizes, Textures Ground Face Shapes & Sizes 2.25 x 8 x 16 Solid Lorem ipsum dolor sit amet, cons ectetuer Duis autem vel eum iriure dolor in adipiscing elit, sed diam nonummy nibh hendrerit in vulputate velit esse molestie euismod tincidunt ut laoreet dolore consequat, vel illum dolore eu feugiat magna aliquam erat volutpat. Ut wisi enim nulla facilisis at vero eros et accumsan et 4x 8 x 8 x 16 L Corner 4 x 8 x 16 Regular 4 x 4 x 16 Half High ad minim veniam, quis nostrud exerci iusto odio dignissim qui blandit praesent 4 x 8 x 8 Half 24 tation ullamcorper suscipit lobortis nisl ut luptatum zzril delenit augue duis dolore te aliquip ex ea commodo consequat. feugait nulla Lorem ipsum dolor sit amet, cons ectetuer Lorem ipsum dolor sit amet, consectetuer adipiscing elit, sed diam nonummy nibh adipiscing elit, sed diam nonummy nibh euismod tincidunt ut laoreet dolore magna euismod tincidunt ut laoreet dolore aliquam erat volutpat. Ut wisi enim ad. magna aliquam erat volutpat. Ut wisi enim ad minim veniam, quis nostrud exerci tation ullamcorper suscipit lobortis nisl ut aliquip ex ea commodo consequat. 6 x 8 x 8 Half 6 x 8 x 16 Regular 6 x 8 x 16 Sill 6 x 8 x 16 Closed Bottom
8 x 4 x 16 Half High 8 x 8 x 16 Half 8 x 8 x 16 Cloed Bottom 8 x 8 x 16 Sill 8 x 8 x 16 Regular 8 x 8 x 16 Open Bottom 8 x 8 x 16 Knockout 8 x 8 x 16 Closed Bottom 25 10 x 8 x 16 Regular 10 x 8 x 16 Closed Bottom 12 x 8 x 16 Closed Bottom 12x 8 x 8 Half 12 x 8 x 16 Open Bottom 12 x 8 x 16 Regular 12 x 4 x 16 Half High 12 x 8 x 16 Closed Bottom
DecraStone Covers the Spectrum with Shapes, Sizes, Textures Velour Face Shapes & Sizes 3 x 3 x 8 Queen Size 2.25 x 8 x 16 4 x 8 x 8 x 16 L Corner Lorem ipsum dolor sit amet, cons ectetuer Duis autem vel eum iriure dolor in adipiscing elit, sed diam nonummy nibh hendrerit in vulputate velit esse molestie euismod tincidunt ut laoreet dolore consequat, vel illum dolore eu feugiat 4 x 4 x 16 Half High magna aliquam erat4 volutpat. Ut wisi enim x 8 x 16 Regular nulla facilisis 4 x 8 x 16 at Sill vero eros et accumsan et 4 x 8 x 16 ad minim veniam, quis nostrud exerci iusto odio dignissim qui blandit praesent 26 tation ullamcorper suscipit lobortis nisl ut luptatum zzril delenit augue duis dolore te aliquip ex ea commodo consequat. feugait nulla Lorem ipsum dolor sit amet, cons ectetuer Lorem ipsum dolor sit amet, consectetuer adipiscing elit, sed diam nonummy nibh adipiscing elit, sed diam nonummy nibh euismod tincidunt ut laoreet dolore magna euismod tincidunt ut laoreet dolore aliquam erat volutpat. Ut wisi enim ad. magna aliquam erat6 volutpat. UtBottom x 8 x 16 Closed wisi enim 6 x 8 x 16 Half 6 x 8x 16 Regular ad minim veniam, quis nostrud exerci tation ullamcorper suscipit lobortis nisl ut aliquip ex ea commodo consequat. 6 x 8 x 16 Sill
8 x 8 x 16 Closed Bottom 8 x 8 x 16 Half 8 x 8 x 16 Header 8 x 4 x 16 Half High 8 x 8 x 16 Knockout 8 x 8 x 16 Open Bottom 8 x 8 x 16 Regiular 8 x 8 x 16 Sill 27 10 x 8 x 16 Regular 12 x 8 x 16 Closed Bottom 12 x 8 x 16 Half 12x 8 x 16 Open Bottom 12 x 8 x 16 Regular 12 x 4 x 16 Half High
Oversized Ground Face Shapes & Sizes 2 > 1 < 28 4 > 3 < 1. Blackburn Middle School, Jackson, MS 2. Main Library, Baton Rouge, LA 3. Dudy Noble Stadium, Starkville, MS 4. New Trussville High School, Trussville, AL
4 x 4 x 24 4 x 6 x 16 4 x 8 x 24 29 4 x 12 x 16 4 x 12 x 24 4 x 16 x 16 4 x 16 x 24
1. Color Consistency The color of the block is distributed uniformly throughout the matrix of the block by a digital mixing and color weighing system. Color consistency is achieved by controlling the raw materials of the prod ucts, which are used in the block mix. Vendors of these raw materials are, to a great extent, national companies that understand the importance of consistency of their products. As natural materials inherently are conceived within the earth, their texture is not perfect, and it must be understood that the finished product will reflect these natural variations. These natural aggregates are not developed exclusively for the con- crete products industry and may be used in ready-mix concrete (limestone and cement), road construction (limestone), or even face powder (marble). Natural variations will include some color, size, and texture changes. These variations only enhance the final appearance. Mortar joints can also affect the overall appearance as well since they make up a significant percentage of the wall surface. The most practical way to handle color variations is to use the same common sense approach that is used in brick construction. 2. Color Matching of Existing Jobs Valid matching of older existing jobs can be achieved within the limits of available raw materials. To achieve this, a sample of the block to be matched should be available for our representative. Care should be tak- en to understand that most walls have had atmospheric wear, dust impregnation to the surface, or improper cleaning, all of which can drastically change the original color. The original color is generally the color beneath the surface and is most often the color that should be matched. Removing a sample from the wall or the job site and re-splitting it is the best way to determine the original color. • Ground Face units may be much harder to match because of special aggregates that are exposed by burnishing. The unit’s color matrix can closely be matched and, with some similar aggregates, can often be very acceptable. • Split Face units can have a close match achieved by our technical staff Changes may have occurred in the natural aggregates and cements since the original products were produced. Abutting these new walls with old ones will show some differences no matter whom the manufacturer. A sample panel will show up any color or texture issues. 3. Cleaning 30 After the best installation methods have been followed, a proper chemical cleaning may be necessary to remove concrete splashes, excess mortar, mud, retarders, heavy efflorescence, embedded stains, rust, and surface soiling. Excellent cleaning products, which will remove these blemishes, are available from our warehouse. Specifically, the most significant problem is efflorescence, which is caused by excessive water col- lection within the wall and is most notable during winter conditions. Our architectural masonry units contain special formulated admixes to prevent initial efflorescence as well as deep-water penetration. Despite these preventative measures, efflorescence may occur due to improper storage techniques or constructed walls that allow water penetration to collect within the cells of the wall. If the water is not permitted to exit the concrete block quickly, then the moisture may create the efflorescence. Extreme temperature swings only complicate the problem. Winter weather is especially a frustrating time. For Split Face masonry use only Sure Klean Custom Masonry Cleaner (no stronger than an I:6 cleaner to water ratio) and apply with a pump up sprayer not to exceed 50 psi. Strictly follow Prosoco cleaning instructions that are provided on each container. Laboratory testing has identified that these Sure Klean products as the most effective on and compatible with these concrete block For test results contact your representative. For Ground Face masonry, use only Sure Klean Burnished Masonry Cleaner. Cleaning methods are the same as for the Split Face block. High-pressure washers and munatic acids must not be used; however, low pressure may be used. Pressure rinse with 400 psi at a water flow rate of4 to 8 gallons per minute and a 40 degree fan spray tip. Reduce water pressure to avoid damage to delicate masonry. Project FAQ's for DecraStone
4. Moisture Resistance An integral water repellent is used in all DecraStone products. The same water repellent is also recommended for use in the mortar. All mortar should be installed following its manufacturer’s recommendations, including the proper tooling of the joints, to ensure a tight seal of the mortar against the block Raking of the joints is not recommended because the mortar bond is enhanced through the use of a concave joint- ing tool. In most instances, a job applied masonry sealer is recommended as further insurance against water penetration through bug holes and bonding cracks in the mortar joints. esentative. For Ground Face masonry, use only Sure Klean Burnished Masonry Cleaner. Cleaning methods are the same as for the Split Face block. 5. Surface Coating Depending on the intentions of the designer, a surface coat may be specified for DecraStone units. For moisture resistance, our integral water repellent is generally considered adequate for this purpose. A Surface sealer provides an inexpensive method to prevent water intrusion from inconsistencies that may occur in construction. This is highly recommended in the case of single wyth walls. For DecraStone Ground Face units, a final field coat of sealer, applied only after proper cleaning and drying of the wall, may be utilized to achieve a gloss finish and to protect the wall’s surface further. Decra- Stone uses a high solids water-based acrylic coating at the factory to prevent masonry staining. However, this potentially sacrificial coating may possibly be removed during the construction cleaning process. This totally depends on the individual cleaner’s aggressiveness. The installation of a field coat will ensure that the finished surface will be enhanced for a more extended period. 6. Product Availability It is rare that products are inventoried for a specific job since each job is individually produced. When a sales agreement is signed, the quantities for production are set for each shape, size, and color. Production may take some time due to backlogs. Ground face block alone must have at least a week to cure before they are burnished. Decisions to change the quantities after production is begun will involve additional costs and delays in delivery. Proper quantity estimates are imperative for a smooth running job. We generally produce the job in one continuous run to maintain quality. 7. Jobsite Handling, Storage, and Installation 31 • Proper jobsite handling and storage involves keeping the block covered and dry to prevent weathering problems during construction. • DecraStone Ground Face products should be moved with the utmost caution (not in a wheelbarrow), as careless handling can cause chipping and scarring. • Installed walls should be protected after each day’s work is completed to prevent water from collecting within each block or within the cavity of the wall. Straw should be placed around the foundation of the building to prevent mud stains and should not be removed until the building is landscaped. • Inventory should be rotated and units should be drawn from at least three (3) cubes during installation for each wall. Ths process insures the proper distribution of the block • Walls should be brushed and/or burlap bagged down daily to maintain a cleaner wall. This will eliminate most chemical cleaning. DecraStone units that are field-cut with a wet saw should be rinsed with clean water to remove residue from the cutting operation; they should then be allowed to air-dry prior to installation in the wall. • Proper architectural design details should be followed in order to prevent water incursion within the building shell thusly preventing efflorescence. More FAQ'S can be found on the website under "Resources". • Commentary on Masonry Specifications These helpful and detailed informative pages include: • Mortar Joint Selection • Product Codes • Estimating CMU's • Proper Cleaning, Sealing Methods • What Sealers, Cleaners to use • Job and weather protection of masonry • SDS brochure • Preventing Job damage to masonry
(662) 842-7811 • www.div2-4.com • help@div2-4.com 120 North Industrial Road, Tupelo, MS 38801
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