Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...
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CASE STUDY | CENTER PARCS PARADISE FORGED Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn’t harm tropical plants and a new €4.5m, 27km gas main. Andy Pearson reports S hort-break operator Center Parcs’ Having worked as technical adviser to Center Parcs on some of its first development in Ireland previous projects, including the recently completed Woburn Forest is the 160-hectare Longford development helped. ‘Center Parcs is an end-user client, with very Forest resort, currently under high standards, that will be running this resort for many years to come,’ construction near Ballymahon, says Ranby. County Longford, Ireland. Servicing requirements for the luxury lodges are relatively Scheduled to open in 2019, it will cater for up straightforward: each is provided with drinking water, gas, data, to 2,500 guests, in 466 luxury lodges and 30 electricity and sewerage connections. However, the lodges are apartments nestled in woodland. scattered throughout the wooded site, so the service routes had to be At the heart of this huge development is a carefully designed to optimise connection lengths and resilience. 21,500m2 leisure and retail plaza. Built around The lodges are Center Parcs’ latest design, developed, evolved and an open courtyard, it will house most of the prototyped, and trialled at its other UK resorts before being rolled out restaurants, bars and leisure facilities, as well in Ireland. They have been designed to exceed the minimum standards as the vast, enclosed complex of pools, rides, required to comply with Irish Building Regulations – for example, the slides and rapids – the ‘Subtropical Swimming air permeability of a typical lodge is 3m3.h-1 per square metre at 50Pa. Paradise’ in resort speak. Creating a holiday destination in woodland, The renewable challenge in the heart of rural Ireland, is quite a One significant difference between Ireland’s Building Regulations challenge. ‘We’re effectively building a mini- and those in England and Wales is that, for domestic dwellings, Part L town in a forest,’ says Daman Ranby, director requires a minimum of 10kWh.m-2 per year to be supplied by energy of Edmond Shipway, the project’s mechanical generated using renewables. In England and Wales, no minimum and electrical consultants. requirement for renewables on domestic dwellings is specified. The task for Edmond Shipway was to Meeting the renewable energy requirement was a challenge. The develop a robust, efficient servicing solution. lodges’ wooded location meant roof-mounted photovoltaic and solar 58 November 2018 www.cibsejournal.com CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 58 26/10/2018 15:29
CASE STUDY | CENTER PARCS Center Parcs Longford Forest Gas schematic 2/3/4 beds Natural gas pipeline route to Center Parcs, Co Longford. Section 1 – Rathmore to Center Subtropical Swimming Parcs (180mm pipeline) Section 2 – Ories to Rathmore- Paradise pool, Parcs (400mm pipeline) restaurant, sports Back-up facilities, bars, shops Gas-fired combinations boilers 35sec oil BMS BMS 210kWe 337kWth 210kWe Dual-fuel 337kWth conventional boilers Two gas-fired Gas Networks Ireland CHP units Significant investment for national New 250 MMØ diameter gas system operator Gas Networks 20MW gas compound Ireland. A total of 27km of new low-pressure gas ring main pipeline over two phases, taken around village from Athlone. BMS BMS New gas BMS pipeline Utility meter/ Utility/sub pressure gas meters compound Arrival lodge, cycle centre, pancake house, housekeeping and technical services Spa, treatment rooms, outdoor swimming pool, cafe, retail Ø BALLYMAHON M TOWN M Back-up 71.0kWe (FUTURE CONNECTION) 35sec oil Gas-fired Gas-fired Gas 4-bar combination or condensing 109kWth source natural gas boilers boilers Dual-fuel Gas-fired ATHLONE TOWN conventional boilers CHP unit Providing gas to Ireland’s first Center Parcs resort was the biggest utility challenge as there was no gas infrastructure in County Longford thermal panels could not be used. ‘The panels would have been shaded renewables in the central facilities,’ he says. by the trees and covered in pine needles,’ says Ranby. Heat and power for the central facilities Micro domestic combined heat and power (CHP) units were also are supplied by two 300kWth gas-fired CHP considered, but deemed too expensive compared with a standard engines for the leisure and retail complex, domestic gas boiler – and the ongoing maintenance of 466 CHP units and one 100kWth gas-fired CHP engine for was a ‘real concern’, says Ranby. the spa complex. This low carbon technology The solution is to heat each lodge using a wood-burning stove was accepted as a suitable offset for the with top-up space heating. All hot water is supplied by a gas-fired absence of renewables on the lodges; the condensing combination boiler. According to Ranby, the wood burner expected carbon savings from the CHPs counts towards the renewable requirement, with the remainder offset are predicted to exceed the carbon savings by renewables used in the main leisure facilities. ‘Building control that would have accrued from the lodge- was happy for us to offset the lodges’ renewables obligation with mounted PVs. www.cibsejournal.com November 2018 59 CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 59 26/10/2018 15:29
CASE STUDY | CENTER PARCS ‘The thermal base load for the leisure and retail complex is approximately 700kW, and both engines will run for about 20 hours a day – and one 300kWth unit will probably run for 24 hours, to meet the continuous heat and ventilation demand from the Subtropical Swimming Paradise,’ says Dean Maude, senior mechanical engineer at Edmond Shipway. The low-temperature hot water total heat load for the retail and leisure complex is 7.5MW, which includes heat for the pools, mechanical ventilation systems and domestic hot water. Top-up heat is provided by five 1,500kW dual-fuel gas/oil-fired boilers. The fuel oil connection provides resilience in the event of a gas supply interruption. There is no minimum renewables requirement under Part L of the Building Regulations for commercial buildings in Ireland. Creating a paradise The enclosed swimming complex is at the centre of the resort. It will be maintained at 31°C and 60% relative humidity to The Pancake House at Longford create a balmy environment for up to 1,500 Forest resort (main picture); an holidaymakers and the 2,335 lush, green isolation transformer (left, top); and a gas skid (left, bottom) tropical plants and trees that will festoon the space. ‘The main draw on energy is the heat and ventilation load for the pools,’ are strategically positioned around the says Maude. site: one feeds the pool area and central The size of the pool complex – and factors building west; one feeds the central such as airborne water and chlorine, as building east, including other facilities in a consequence of the water slides, water the restaurant/leisure complex; and the jets and wave machines – mean that the remainder are dotted around the site, to calculated ventilation rate for the space is feed power to the lodges and spa. approximately 40m3.s-1, which equates to ‘The high number of substations is about four air changes per hour. a function of how long the low-voltage The three dedicated air handling units cables can be before it becomes cost are capable of delivering 60m3.s-1 to offer effective to put in a transformer; we have resilience and incorporate a margin for future around 6,000m of 10kV cabling alone,’ changes to the pool facilities. says Ranby. ‘We had to use CFD modelling to develop Power is supplied from a primary the design because the tropical plants are substation, located approximately very vulnerable to air movement,’ explains 12km away, by a cable that has been run Maude. ‘We’ve made extensive use of fabric overhead and underground. ‘We’ve had ducts and employed nozzle diffusers to to upgrade a primary substation and supply high volumes of air over a long throw, negotiate with the various landowners so as not to disrupt the planting.’ to bring this cable across their lands,’ explains Ranby. The supply went live at the end of July and is now Infrastructure powering the construction site. The resort and its leisure facilities are Data is via high-speed fibre, which has been routed 7km from open all year round, so ensuring heat and Ballymahon. ‘The biggest utility challenge was providing gas, because power are always available is a fundamental there was no supply available anywhere near the site,’ says Maude. In requirement. ‘One of the biggest challenges fact, there was no gas infrastructure anywhere in County Longford. has been getting utilities to site,’ says Edmond Gas is the primary fuel source for the project, which has a peak Shipway’s Ranby. demand expectation of 14MW. To meet this, Gas Networks Ireland The 3,000kVA import capacity electrical has installed a new 27km, 400mm diameter, 4-bar, medium-pressure supply to the resort is delivered through main from Athlone to the site, at a cost of ¤4.5m. The new main is infrastructure with capability of 8,000kVA sized to deliver 20MW to allow for the resort’s future expansion; it via nine 10kV to 400V substations. These also incorporates connections to the nearby town of Ballymahon and 60 November 2018 www.cibsejournal.com CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 60 26/10/2018 15:29
SPONSORED FEATURE | Gas-fired boilers continue to provide energy and carbon savings T he use of renewable or low supplied over recent years have been Herald floor-standing with Con-X- carbon technologies to wall-hung design, and it is now common us, optional, app-based controls provide heating and hot water to see commercial building plantrooms Before the advent of commercial wall-hung has increased significantly with modules of wall-hung boilers. These boilers, floor-standing was the norm and many over the past 10 years, and products are either fixed to the wall, or of the existing installed boilers are of this type. products such as heat pumps mounted on purpose-built frames. Our There have been major advances in terms are likely to play a significant role for those CPM range is available in six models, of efficiency of such products in the past 10 involved in selection of building services with outputs ranging from 58 to 175kW. years and, from a practical viewpoint, it can be solutions. However, high-efficiency gas- In addition to operating at the high levels easier to replace an old floor-standing boiler fired boilers are still capable of making of efficiency associated with condensing installation, with a similar, modern-day, high- a significant contribution, especially in boilers, the CPM range has extremely efficiency equivalent, such as our Herald range. commercial applications. low NOx emissions, ranging from 24 to Herald boilers are available in eight Gas-fired condensing boilers are 37mg/kWh. models, with outputs ranging from 41 to tried and tested, and achieve very high Having the ability to cascade control 228 kW, and in addition to its high efficiencies; but systems are not always is arguably the main benefit of replacing efficiency, its NOx emissions are also low, designed or operated to maximise traditional high-output boilers with a bank ranging from just 32 to 40mg/kWh. these levels of efficiency; so there is of lower-output boilers, and a key feature of One of the key features of the Herald good potential to improve the operation the CPM range is its integral controls which boiler range is a robust stainless steel heat of many existing installations. The provide cascade operation as standard. exchanger, which can operate at working ‘cleaner heat cashback scheme’, recently Cascade management accurately pressures of up to 11 bar. The flue outlet launched in Greater London appears to matches boiler output to system demand, is at the back of the boiler and positioned have identified these opportunities, by and will ensure that the boiler installation at low level, thus making Herald an ideal providing significant incentives to end operates at optimum levels of efficiency. It replacement for traditional atmospheric users who wish to upgrade heating and/ is possible to install up to 12 x CPM boilers boilers of comparable output. or hot water systems. in a cascade setup, but our experience In addition to system design, the control At Lochinvar, we have options with both suggests that a 4 x boiler installation is method is another very important element in wall-hung and floor-standing commercial probably the most popular configuration. achieving high levels of operating efficiency. boilers, and both ranges are particularly As each boiler modulates at the ratio Herald has a number of options where suitable for refurbishment or boiler of 4:1, a 4-boiler cascade installation interface modules are available to provide replacement projects. provides a turndown of 16:1, providing compatibility with MODBUS or BACNET a highly efficient and flexible heating systems. There is also the other option of CPM wall-hung with cascade solution, which can make significant fuel the purpose-designed Con-X-us, app-based control and related savings when replacing more control system, which gives users many The majority of new commercial boilers traditional boiler plant. benefits, such as the ability to monitor performance and adjust parameters from anywhere in the world via smart devices such as mobile phones or tablets. Bivalent systems Both CPM and Herald boilers can be integrated with renewable technologies, and combined installations of high- efficiency condensing boilers with heat pumps are becoming increasingly popular in commercial buildings. Q For further information, visit www.lochinvar.ltd.uk November 2018 61 www.cibsejournal.com November www.cibsejournal.com p61_CIBSEMagNov18.indd 61 23/10/2018 11:58
CASE STUDY | CENTER PARCS Center Parcs Longford Forest Simplified high-voltage schematic 9 x 10kV/400V transformers 8,000kVA capacity 10kVA switchgear 4,000kVA dual primary NER voltage isolation 20kV/10kV to 10kV Neutral earthing resistor 24kV-rated, X 10Kv operational ABB switchboard “We had to use CFD modelling to develop X 24kV-rated Utility works ESB 10kV switchgear supply, upgradable the design because the tropical plants are to 20Kv 3,000kVA import capacity very vulnerable to air movement” Electricity substations are dotted around Longford Forest and there is around 6,000m of 10kV cabling several local villages, with the potential to link them to the gas network A tank on site stores 1,000m3 of for the first time. On site, the gas is distributed under low pressure via a water in two compartments 250mm diameter ring main. Maude says the team looked at other primary fuel options for the resort – including liquefied petroleum gas (LPG) and oil, both of which are common fuel sources in Ireland – but the logistics of maintaining the fuel supply ‘made no sense’. The team also considered biomass, which has been used successfully at Center Parcs Woburn Forest. ‘The tariffs on renewable heat are not in place in Ireland, so it was a pure capital outlay and – in our view – the long-term prospects of burning wood, and the pollution it creates, is questionable,’ adds Maude. The only utility connection that did not have to be brought any use and storage for the sprinkler system in great distance was water, because a 200mm water main was already main buildings,’ says Maude. in place next to the site. Average daily consumption for the resort is The tank also helps take pressure off the expected to be about 450m3 of water per day, with a peak of 750m3 per local water infrastructure because the site’s day in summer. ‘Center Parcs has five UK resorts, so we had a lot of peak flow rate of 17L.s-1 mains connection is historic data that we could use in determining water use,’ says Maude. insufficient to meet peak demand. There is In addition to wholesome water, Edmond Shipway’s design has no wastewater connection to the site. ‘The to cater for firefighting. ‘If this was a single building, you’d have a connection cost for foul drainage was far too wholesome water main and a separate fire main – but it’s not a building; high,’ says Ranby. Instead, up to one million it’s a small village spread out over a large site,’ says Maude. ‘We’ve used litres of wastewater a day will be treated in a combined water and fire main – the same way a utility supplier would the site’s own treatment plant, where it will be pipe up a town.’ cleaned and purified before being discharged Even as a combined fire and wholesome system, Maude estimates into local rivers. there are about 10 miles of pipework. Center Parcs Longford Forest is set to open The site has 1,000m3 of water stored in a tank comprising two 500m3 in 2019, at which point the mini-town in the compartments. This is based on 750m3 for peak daily summer use and woods will become Ireland’s newest luxury 250m3 for firefighting. ‘We need to maintain a reserve for fire-hydrant holiday resort. CJ 62 November 2018 www.cibsejournal.com CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 62 26/10/2018 15:29
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