REMBE Rush Order Service - Jan/Feb 2021 | Issue 57 7-12 17-21 30-31 - Hazard Engineering Solutions
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Jan/Feb 2021 | Issue 57 REMBE Rush Order Service Page 5 7-12 ATEX & Explosion Protection 17-21 News & Products 30-31 Handling Equipment & News
News & Products Cover Story Page: 5 P:5 Front Cover Story Contacts P:6 News & Products P:7-12 ATEX & Explosion Protection Publisher P:13 News & Products Michael Dominguez P:14-15 PPE P:16 Marine Advertising P:17-21 News & Products Steve Pheasant Email stevep@mslmedialtd.com P:22-23 Hazardous Cable Glands Editorial: P:24 Gas Detection info@hazeng.com Website P:26-29 Safety Training & UKCA www.hazeng.com P:30-31 Handling Equipment & News Telephone: +44(0)203 575 1170 P:32-33 News & Products P:34 Offshore P:35 Buyers Guide BCAS Official Media Partners HES Magazine | Jan/Feb 2021 3
Front Cover Story REMBE Rush Order Service The quick way to get rupture discs, no matter at what time The spread of the Coronavirus around the globe has had a major impact on everyone’s customer specification so new discs were required but the KUB clean can be easily retrofitted into the day to day lives. Not only has the virus taken its toll from a health point of view but has existing tri-clamp connections and includes an posed major challenges to multiple different industries. As many businesses have been integrated signalling device to monitor when the disc forced to make major changes to their operations to be able to continue or even forced has burst without the need for a second installation to close for a time, other businesses are facing a significant increase in demand for point meaning that changes to the installation were products to help in the fight against Covid-19. minimal. The KUB clean is uniquely designed to provide superior pressure relief for applications within industries where compliance with strict hygiene requirements is critical. Its smooth process face, leak- tight seal, cleanability and integrated signalling make the KUB clean an ideal solution for those operating in the biotech, pharmaceutical and food production industries. Combined with the Rush Order Service, REMBE were able to design, specify and manufacture rupture discs in accordance with the new process conditions and get them out to the customer in time for the start-up of their new process. This is just one way REMBE has responded to the Covid-19 crisis. Safety and the protection of people’s lives is REMBE’s business. With this in mind, they From the increase in production of personal protective increase in pressure safety device such as a rupture implemented early a number of safety measures for equipment for front-line health workers to the rush to disc can be used to protect the people and the the protection and the security of their staff during this produce the chemicals needed for testing kits and the process. global pandemic and to ensure that, as an essential increase in food production to keep the supermarket part of many industrial production processes, shelves full after panic buying, in many areas, the When a rupture disc bursts unexpectedly, production customers could still receive vital safety equipment rush is on to react quickly enough to keep up with the has to be halted until the disc can be replaced. For when they needed it. As well as building up an even demand. this reason, REMBE offers a Rush Order service greater stock-holding of materials to ensure the which enables the manufacture of rupture discs supply chain was secure, the production facilities One of the most in demand products in the early within 24 hours in most cases. In order to fulfill their were isolated and distancing protocols applied phases of the outbreak was hand sanitizer which customer’s requirements, REMBE will rearrange throughout the business. The majority of office was not only in short supply for consumers but, their production schedules and operate extra based staff began working from home and with these more importantly, became a desperately needed working hours wherever possible to produce discs in measures in place the business has been able to resource in medical settings. Since hand sanitizer accordance with their customer’s specifications and continue working on full power. contains 70% denatured alcohol, a variety of get their process back up and running as soon as different businesses have the capability to produce possible. As the pandemic continues into the future REMBE this product using a component ingredient they will continue to adapt to be able to support its ordinarily use in the production of something else. Although the component ingredient may be the same varied customer base to respond to their individual Some chemical companies, perfume-manufacturers, and many pieces of existing equipment may be used, challenges. As the world focuses its attention on the cosmetics producers and distilleries managed to turn changing manufacturing capability from one product search for a vaccine and development therapeutics to around their production to enable them to produce a to another requires changing the process conditions treat the disease and the residual long term effects for new product. which in turn requires a different safety solution to those who have recovered REMBE is expecting ever protect the process. more requests from within the pharmaceutical and German rupture disc manufacturer, REMBE GmbH biotech industries and has put everything in place to Safety + Control is well used to being called into Specifically an international food manufacturer, be able support customers in this essential work. action at short notice when their customers require whose usual production was spirits and ethanol, spare rupture discs urgently. Many different industrial required new KUB clean rupture discs on a very short processes harness pressure to achieve their turnaround. Burst pressure, material and temperature www.rembe.com outcome. In the event that there is an uncontrolled requirements were all different from their usual HES Magazine | Jan/Feb 2021 5
News & Products Top Quality SAFE Face Protection from Hellberg Safety Hellberg Safety specialist PPE products include highly advanced face Everything single component in the Hellberg protection products, noise hazard protection and communication Safety PPE range combines the hallmarks of, advanced technology, quality and comfort with solutions for personal safety and wellbeing on site. superb, practical protection for the hazards you’re likely to face - whatever job you’re doing in high- Hellberg’s interoperable face protection products risk work environments. offer helmet and visor solutions to suit a variety of internal and external work situations. With a For more information on the Hellberg standard product design across the range, users Safety product range, call the are able to mix and match visors, carriers, and Hultafors Group UK Helpline on 01484 854788, checkout the website hearing protectors for complete ‘headband-only’ www.hellbergsafety.com or email or ‘safety helmet’ solutions that protect against the sales@hultaforsgroup.co.uk hazards faced in differing task environments. The NEW FlexiWork Neon Jackets and Fleeces As well as being street-smart and visibly striking NEW Neon Jackets and Fleeces from Snickers Workwear for the with Neon panels and reflective details for flexible working environment - delivering visibly superior comfort and enhanced visibility they’re designed for the fast- freedom of movement. paced professional who’s always on the go and delivering top class work on site. While Fabric, Functionality and Fit are hallmarks of Snickers Workwear, it’s the innovation and fabric For professionals who rely on their gear in technology in the design of the new FlexiWork demanding environments, they’re a must for those Neon Fleece Hoodie, Jacket and Gilet that really who want to be visibly ahead of the rest on site this set these new garments apart. winter. They’re great for working outdoors in the colder For more information on Snickers months. Delivering superior flexibility and comfort, Workwear call the Hultafors Group UK these lightweight 4-way stretch garments come Helpline on 01484 854788, email sales@hultaforsgroup.co.uk, in a body-mapping design and are made from an or checkout the website and Elastane/Polyester fabric with a water-and wind- download a digital catalogue at repellent finish for comfort and durability when you www.snickersworkwear.co.uk need it most. 6 HES Magazine | Jan/Feb 2021
ATEX & Explosion Protection Waterproof vs. Water-Resistant A common misconception is that waterproof and water resistance have the same meaning, but this is far from true. Even though some companies use them interchangeably, they do not represent the same thing, and not knowing the difference can ruin your device. You can tell precisely how waterproof something is if you know its IP rating. The IP rating scale is a Water-Resistant standard set by the International Electrotechnical Nightstick's new MagMateTM charging technology IPX4: Protected against a splash of water from Commission. It specifies how resistant a device provides users a waterproof method to any direction. is to freshwater, dirt, dust, or sand and typically recharge their portable LED lighting. Simply IPX5: Protected against a stream of water from appears on the product's packaging or in the hold the magnetic connector close to the any direction. instruction manual technical specifications. Here hermetically sealed charging port; the coupler are the IP ratings from lowest to highest. IPX6: Protected against strong stream of water will automatically snap into place. With no port to from any direction. open or rubber cap to get torn off, the possibility IPX0: No protection against. of water entering the product while recharging Waterproof IPX1: Protected against vertically dripping water has been eliminated. Nightstick has over 50 for a short amount of time at normal orientation. IPX7: Protected when submerged up to a 1-meter waterproof intrinsically safe portable lighting IPX2: Protected against vertically dripping water depth. (Often listed with a time duration.) products. when tilted up to 15° from normal orientation. IPX8: Object suitable for continuous immersion IPX3: Protected against water falling as spray in water at a depth of more than 1 meter. (Often Find out more at www.nightstick.com rotated up to 60° from normal orientation. listed with a time duration.) HES Magazine | Jan/Feb 2021 7
ATEX & Explosion Protection Dynamic Duo for Protection in Hazardous Areas Panels & Enclosures STEGO Heater CREx 020, Compact Thermostat REx 011: Air as a medium can be malicious to electrical and electronic appliances. Absorption and release of water in the air within control cabinets creates the potential for the formation of condensate. Condensate, in turn, carries out corrosion processes on sensitive components and can freeze GD. The REx 011 is available in versions with two at minus degrees. Thermal Man-agement specialist STEGO also offers the right answer for different switch-off temperatures (+15 °C or +25 °C). Technically sophisticated, the Ex thermostat hazardous environments. has a high response accuracy and response speed, a low switching temperature difference (5 K) and With the proven expertise as heating manufacturer perfect temperature distribution to avoid local a very long service life. The maximum switching for panels & enclosures, STEGO meets the overheating. The CREx 020 heaters are designed capacity of up to 10 A ensures high reserves for requirements of the Ex industry. The Ex heater with minimal width and are ideal for conventional direct control of more than one device with one Ex series CREx 020 safeguards heating of switchgear heating installation. The overall size is perfectly thermostat. Compact in its construction, the REx and control cabinets as well as measuring matched to the performance and therefore only as 020 can be installed in small niches. It mounts by devices in explosive atmospheres of zone 1 (gas big as abso-lutely necessary. means of screw flanges or DIN clip. In addition to atmospheres) and zone 21 (dust atmospheres) its standard mounting position the REx 020 can ac-cording to Ex protection class Ex II 2 GD. The CREx 020 heaters can be mounted by means also be mounted sidewise. So, finding a neutral maintenance-free convection heaters are available of a clip for 35 mm DIN rails according to EN and stand-alone position becomes an easy task in three tem-perature classes (T3/T200 °C, T4/T135 60715 or anchored firmly with screw flanges. The . Connection via PE cable according to DIN EN °C and T5/T100 °C) and reliably prevent the harmful universal screw flanges fit all heater sizes and 60079 is simplified with a universal screw terminal, formation of con-densate, temperature fluctuations can be inserted tool-free into the heaters’ profile. which is suitable for almost all types of conductors and frost in explosive atmospheres. The CREx This enables sidewise mounting in addition to the (up to 2.5 mm2 diameter). 020 series achieves dust and splash protection standard mounting position, giving room for optimal STEGO Ex products have the industry-specific according to protection type IP66. placement in the application. approvals ATEX (according to Directive 2014/34 / EU) and IECEx, offering comprehensive, certified The aluminium profile heating body in anodised STEGO’s Ex thermostat REx 011 is the fitting partner security for applications in hazardous environments. silver is equipped with a high-performance heating for control of the convection heater CREx 020 cartridge. CREx 020 models are available with in hazardous areas. With temperature class T6/ heating capacities from 50 W up to 250 W. The T85 °C the mechanical compact thermostat is For more information visit: aluminium heating body features a sophisticated the standard solution for temper-ature control in www.stego.co.uk geometry of the convection surface which ensures explosive environments of protection class Ex II 2 8 HES Magazine | Jan/Feb 2021
ATEX & Explosion Protection ATEX and IECEx scheme confusion Some hazardous industrial environments pose an increased risk of fire and explosion, so equipment must meet the enhanced requirements of applicable regulations and standards. Within the EU, compliance with the ATEX Directive (2014/34/EU) is required, and in other markets the IECEx Equipment Certification Scheme applies. Lee Ray, Operations Manager for Industrial Products (UK) at TÜV SÜD IEC 80079 series of standards for non-electrical A global product testing and certification products; and the application of quality systems organisation. which have been developed by Technical Committee (TC) 31. forward towards harmonising requirements The ATEX Directive’s conformity assessment for both systems. ExTAG Decision Sheets (DS) process provides a certification route for cover mandatory IECEx testing and certification a broad range of equipment. It also offers requirements. ExNB is the European equivalent, significant latitude in the technical assessment ensuring that Notified Bodies apply ATEX of non-conventional equipment through the requirements in a uniform way, and its guidelines use of a technical construction file. This can are published as Clarification Sheets (CS). be especially important to manufacturers of Following Brexit, as EU Directives are transposed customised equipment, or equipment specifically ExNB/CS/010 contains a list of 43 approved into National Law, the UK already has a legal designed for unique applications. However, as IECEx ExTAG DS that must now be used in system in place that applies. The actual standards the IECEx Certified Equipment Scheme only order to comply with the essential health and will remain the same as EU harmonised standards assesses electrical equipment against TC 31’s safety requirements of ATEX Directive. However, and will be carried across as UK designated IEC standards, this restriction can present an this well-intentioned step might have grave standards to maintain a single standards model. insurmountable hurdle for manufacturers of highly consequences for equipment manufacturers for specialised electrical equipment, as relevant whom the IECEx scheme has never been relevant The ATEX Directive provides a detailed overview standards will not exist. as they operate solely in the EU market. Now they of the essential health and safety requirements are forced to verify which of the issued ExNB CS applicable to equipment used in hazardous Under the IECEx Scheme, equipment must and ExTAG DS are applicable to their equipment. environments. However, the specific technical be tested and certified by IECEx-approved requirements, to demonstrate compliance Testing Laboratories and Certification Bodies, To further complicate matters, three ExTAG DS for various types of equipment and operating and evidence of prior testing conducted published last year - DS 2020/001, DS 2020/002 environments, are found in nearly 100 individual by an EU Notified Body is not acceptable. and DS 2020/004 – contain new interpretations of harmonised standards. Depending on the However, EU Notified Bodies located in IECEx IEC 60079-0 and IEC 60079-7, which deal with the equipment and its intended use, this means member countries are required to accept test use of equipment in explosive atmospheres. As that more than one harmonised standard may reports generated by IECEx-approved Testing these have not yet been transformed into ExNB CS be applicable to the evaluation and certification Laboratories in support of an ATEX certification for ATEX, equipment manufacturers going through process. submittal. simultaneous ATEX and IECEx approvals may find themselves in the predicament that for the The IECEx Certified Equipment Scheme meets Many consider the ATEX and IECEx to be same requirements different interpretations of test the regulatory requirements of more than 30 separate regulations that have little in common standards may apply. countries. The IECEx Certified Equipment Scheme and their different requirements and assessment is based on a compliance assessment with the approaches can complicate the regulatory technical requirements found in the IEC 60079 approval process. However, in 2019 the ExTAG www.tuv-sud.co.uk series of standards (electrical products); the and ExNB groups took an unprecedented step 10 HES Magazine | Jan/Feb 2021
ATEX & Explosion Protection TÜV Rheinland: Certification of Personnel Competence for Explosive Atmospheres TÜV Rheinland offers an IECEx certification scheme for explosion protection specialists / International comparability of qualifications supports companies Comprehensive theoretical and practical examination To obtain the certificate, candidates must pass a comprehensive theoretical and practical examination. This covers, for example, basic knowledge for entering potentially explosive atmospheres, installation and maintenance of explosion-proof equipment, detailed testing of explosion-proof equipment and installations, and auditing and testing of electrical installations in Safety specialists who are familiar with explosion therefore jointly developed a certification potentially explosive atmospheres. protection are in demand worldwide. This is scheme that allows for comparison of the because all companies that operate or set up training of technical specialists in explosion Specialists from almost every country in the world potentially explosive plants need such experts protection. Known as “IECEx Certified Persons can take the test at TÜV Rheinland branches. If – especially the oil and gas industry. “Such Scheme”, the program now also offered by they pass the test, they receive a certificate and specialists must be able to work internationally. TÜV Rheinland provides suitable qualifications an ID card listing the modules they have passed, However, there is often a lack of comparability and is continuously adapted to the state of the in training,” explains Marc Krugmann, explosion art. IECEx stands for the working area of the along with any limitations. This certificate is valid protection expert at TÜV Rheinland. As a result, International Electrotechnical Commission (IEC) for five years. To extend the validity, candidates companies looking for explosion protection that deals with explosion protection. Those who must prove in a follow-up examination that their specialists find it difficult to assess whether a pass the test receive a certificate that lists their training is still state of the art. specialist is suitably qualified in each case. own qualifications in a detailed and standardized manner. “Any company worldwide can trust that Further information on content and New testing standard ensures a certified explosion protection specialist can examination at: comparability of qualifications assess safety in potentially explosive atmospheres according to global standards," says Marc www.tuv.com/world/en/atex- Internationally active companies and testing Krugmann. directive.html organizations, including TÜV Rheinland, have HES Magazine | Jan/Feb 2021 11
ATEX & Explosion Protection Explosion Proof Fans – Understanding the Detail To get the specification right for an explosion-proof fan unit, you need to understand both the nature of the hazard and the installation you to remove or dilute it. Also, look beyond the fan are planning. unit to consider details such as the ducting's size and whether it has any corners or filters that might impede air flowing through it. The applications are numerous, and ATEX can fans varies and depends on several factors that affect virtually every industry. you need to be aware of. In a whiskey distillery, for To get the specification right, you need to go example, the fumes tend to sink, so a fan needs to into detail. It helps to speak to your suppliers, Different ATEX applications be at a lower level. but remember it is your legal duty to ensure In addition to oil and gas industry applications, compliance. Understand your needs examples include: paint shops and spray booths in confined areas, water and sewage companies To get the specification right, you need to think To find out more about explosion- where methane and other explosive gases are through the application. What zone will the fan proof fans visit an issue, food processing where dust can build unit be operating in, will it be used for gas, dust, up from flour or sugar and battery storage areas or both? If it's gas, what is its ATEX classification, www.aircontrolindustries.com/HES or where there is a danger from hydrogen leakage. which will affect the motor enclosure powering the if you have a project and need some From the latter example, it's worth thinking about fan, and what class temperature will you require? advice, contact us at whether you have several forklifts charging in the You also need to consider the hazard's sales@aircontrolindustries.com or same confined space. concentration, the volume of the space that you telephone +44 1297 529242. The exact specification for venting an area using need to ventilate and the airflow rate that you need 12 HES Magazine | Jan/Feb 2021
News & Products Wolf Safety ATEX lighting and Ramfan ATEX ventilation units help manage explosive risk in hazardous atmospheres “With a smaller battery and die-cast aluminium Reliable, high performance ATEX lighting and ventilation fans will be required to create and body the WL-50 is much lighter to carry around,” sustain safe workplaces during this year’s major overhaul of the Forties Pipeline System. says Michael Morley, Wolf’s Technical Director. “This makes it ideal for use in smaller spaces such as storage tanks or vessel holds in the marine, Wherever a gas, vapour, mist or dust is present, operators and terminals, downstream operators, oil and gas, petrochemical and other hazardous creating a potential risk of explosion, it’s essential electrical engineers and contractors, plus a wide area industries where inspection, maintenance to use ATEX and IECEx certified hazardous area range of companies who supply essential support or repair tasks need to be carried out quickly and lighting to ensure safe working in Zones 0, 1 and 2. services to the industry. safely.” Engineers and other personnel maintaining and Wolf Safety’s products are designed to safely overhauling the UK’s largest oil supply pipeline, illuminate the most challenging hazardous area The WL-50 is CE marked to the ATEX Directive owned and operated by Ineos, may well use workplaces, both on and offshore, in all weathers. for safe use in Zones 1, 2, 21 and 22 potentially Wolf Safety portable and temporary ATEX safety explosive gas, vapour, mist and dust atmospheres, A good example is Wolf’s WL-50, a rechargeable lighting, which has earned a global reputation for where a T4 temperature class permits. A high ATEX and IECEx certified Mini-Worklite™. leading edge, innovative design and technology. Weighing just over 9kgs, it is highly portable and temperature version allows the lamp to be used in They may also choose to use Ramfan ATEX very robust. ambient temperatures up to 50°C. ventilation fans, for which Wolf Safety are exclusive Its 18 LED lamp panel emits 3,100 lumens, a level UK distributors within the oil and gas industry. of lighting ideal for smaller, confined spaces. The For technical details visit: The Yorkshire based company’s impressive list of piercing spot beam and flood of lower level fringe www.wolfsafety.com customers within the sector includes upstream light can be directed exactly where needed. HES Magazine | Jan/Feb 2021 13
PPE NEW Solid Gear Safety Footwear Styles for 2021 Incorporating some of the most advanced technical features in safety The Solid Gear footwear range is packed with shoe design for tradesmen and women. market-leading features and hi-tech designs that combine top quality materials for ultimate comfort, both integrate best-in- maximum safety and wellbeing at work. Like the class materials for water protection and durability. lightweight fibre-glass toecaps and technical composite plates that are lighter and thinner but The waterproof, still stronger than their predecessors for S3-class breathable GORE-TEX® protection all day long. linings keep your feet dry and comfy, while To get more information on Solid Gear the Vibram® outsole Safety Footwear, visit the website at and CORDURA® ripstop fabric offer www.solidgearfootwear.com great protection and You can call the Helpline on Sporty looks, best-in-class materials technology rugged utility. The unique BOA® Fit System also 01484 854788 and superior comfort are hallmarks of Solid Gear safety footwear. 2021 sees the launch of the distributes lacing pressure evenly across your feet or email sales@hultaforsgroup.co.uk Marshal GTX boot and the Enforcer GTX shoe that for a glove-like fit. NEW Jackets, Work Trousers & Topwear in the 2021 Snickers Workwear Catalogue clothing range for mobile comfort and a Layered With verifiably sustainable fabric technology innovations. Clothing System that ensures you can choose clothes to suit the weather on site – rain or shine, With a focus on comfort, performance and wind or snow - plus an extensive range of EN- sustainability in its new products, the 2021 certified ProtecWork and PPE products. digital catalogue has all you need to know about Snickers Workwear, including new products that Complimented by Snickers Workwear’s Profiling now use REPREVE, the world’s number one brand and Embroidery services and the most extensive of recycled performance fibre. range of garment sizes, this clothing system delivers the ultimate solution to make every man There’s also new AllroundWork Topwear with the and woman’s workday easier and safer. cooling 37.5® moisture transportation fabric, as well as upgraded FLEXIWork Stretch Trousers Getting more information on the with extra functionality and durability. By popular Snickers Workwear range is easy. You demand, there’s also a stretchy hi-vis Work can call the Helpline on Jacket with great comfort and flexibility for high- 01484 854788; check out performance work and high visibility in low-light https://www.snickersworkwear.com/ conditions. page/product_guide_media and download a digital catalogue or email Added to which, there’s the most innovative street- sales@hultaforsgroup.co.uk smart stretch fabrics in the ALLROUNDWork 14 HES Magazine | Jan/Feb 2021
PPE Stay Safe with the New ProtecWork Garments from Snickers Workwear insulated GORE-Tex Work Jackets that provide Snickers Workwear’s Protective Wear for men and women working in protection and high-visibility in low-light, high-risk high-risk environments. environments. There’s also waterproof shell Work Trousers, accessories including flame-retardent Long working days and cheap uncomfortable kneepads, plus headwear, mid- and base-layer clothing makes the new ProtecWork lightweight clothing to provide maximum, certified protection protective wear from Snickers Workwear the ideal whatever the hazards and risks. alternative for men and women working in high- risk environments and inclement weather. Getting information on the NEW Snickers Workwear new Protective They combine maximum practicality with the Wear is easy. You can call the Snickers highest protection levels against a variety of Helpline on 01484 854788, checkout hazards, with ergonomic designs for both men the website and download a digital and women to keep them working safely and catalogue at efficiently all day, every day. www.snickersworkwear.co.uk or email sales@hultaforsgroup.co.uk The new range also includes lightweight, Innovative and comfortable! Arc Flash PPE specialists launch new jacket and trousers • New two-tone garments feature increased hi-visibility areas industry innovation, we’re • Garments are manufactured from inherent arc-resistant and FR continually updating our fabrics, to en-sure greater protection, comfort and breathability product range to produce quality PPE that gives workers the best possible ProGARM, specialist manufacturers of Arc Flash collar for maximum neck protection, adjustable wrist protection as well as protective clothing, has launched a number of and waist tabs to provide a snugger fit. allowing them to do their garments throughout 2020 despite COVID-19. Their The jacket also contains multiple pockets for extra, jobs comfortably. latest products include a new jacket and also mens secure storage – including two chest bellows “These new garments are designed to do exactly that and womens trousers, all with a host of useful and pockets with flaps, and side access pockets with – providing workers in various at-risk industries with innovative features. ThermSAFETM zips. not only the level of protection they require but also These new two-tone navy and hi-vis yellow garments Both trousers (5810, 5815) come with external the comfort, warmth and higher visibility they need feature increased hi-visibility areas to achieve a higher kneepad pockets, while additional pockets and flaps during the colder, darker months.” level of Arc Flash certification – a feature which is have also been added for safe storage while on the more important than ever in the darker, winter months. job, meaning workers can store their phones and All garments have been manufactured using valuables safely. For more information about the new inherent arc-resistant and FR fabrics, to give greater Commenting on the launch of the new garments, range of garments, visit protection, comfort, and breathability for operatives. Mark Lant, technical expert at ProGARM said: “As www.progarm.com The new 5805 arc jacket also includes a mandarin part of our ongoing commitment to safety and HES Magazine | Jan/Feb 2021 15
Marine Rugged & Reliable The maritime environment requires hardware to be deployed and remain operational consistently provide products and services that for long periods of time, without the ability to service units regularly. GRiD meet customer and applicable statutory and regulatory requirements and aims to enhance manufacture fully-sealed, Rugged Laptops, Tablets and Servers for use both Above customer satisfaction through the effective and Below Decks on Submarines, Surface Ships and RIBs. Qualified to DEF STAN application of the system, including processes for 59-411 and MIL-STD-461 for EMC and DEF STAN 00-35 and MIL-STD-461 improvement of the system and the assurance of for Environmental, our product range is resistant to Salt Fog whilst fully Sunlight conformity to customer and applicable statutory readable in bright light. and regulatory requirements. Predominantly, a high level of motivation and implication from top level management, an approach that is process driven and centred around the ideals of continuous improvement and a strong focus to provide the customer with the best product and experience possible. Following the latest audit, the auditor, NQA, had this to say of GRiD and the management team: “The context of the organization is well defined; leadership has been effectively demonstrated and commitment levels are evident. This is reflected in the levels of compliance with requirements and operational controls evident at the organization during the audit process. There are effective links between the company’s policy for quality, the objectives set and the processes used to provide conforming products to its customers and their end users. As GRiD are the OEM for the entire product customers with the most rugged laptops and As sampled today, documented information was range, they have full configuration control down tablets. available during the audit to confirm that the QMS to component level. All internal electronics are is well implemented and conformity to customer designed in-house meaning that they are not For the last 20 years, GRiD has remained and end user requirement confirmed. There are reliant on the commercial market for components, compliant with ISO 9001, and proudly announce effective controls in place to ensure that these mitigating issues associated with obsolescence that following a recent audit, they have now requirements are translated accurately to those and allowing the supply and support of products re-certified with the ISO Organisation with no non- assembling and testing the company’s range of for years after they are purchased. conformities and no minor non-conformities being rugged computers. Traceability within the system found, showing a clear commitment to delivering elements viewed is excellent. Discrete elements of Good governance and clear and concise quality products to customers. the QMS work well together.” management are two things that are at the heart of GRiD’s operational strategy. Continually improving The ISO 9001 certification is a well-known https://www.griduk.com this over the last 27 years to keep providing standard that ensures a company’s ability to 16 HES Magazine | Jan/Feb 2021
News & Products Let Hi-Kleen Do The Dirty Work With the UK continuing its battle against COVID-19, businesses everywhere are facing the unenviable task of ensuring virus-free workplaces for staff and customers alike. HI-KLEEN does not stain, is non-corrosive and will leave a streak and smear-free finish to most polished surfaces, including glass and stainless steel. The product contains no alcohol, avoiding any potential for dry or irritable skin. Composed of organic, non-chlorinated solvents, HI-KLEEN comes in both 500ml aerosols and disposable 17kg canisters (with spray gun). The latter is ideal for those looking to sanitise entire rooms, providing typical coverage of 750 square For this reason, HI-KLEEN from Hi-line Industries A single, quick application of HI-KLEEN ensures metres. has been proving exceptionally popular since its full sanitisation of all contact surfaces, providing Hi-line is offering a free, no-obligation introduction in the summer of 2020. To help even at least five hours of protection from further demonstration of HI-KLEEN at the premises of more companies benefit from this highly effective contamination once applied. The product is interested parties. surface sanitiser for commercial premises, Hi- completely safe for any member of staff to apply line has produced a short but highly informative without need for PPE. As a further point of note, the company will YouTube video (https://youtu.be/7cQlavJ51S4) supply a free HI-KLEEN aerosol spray with each that demonstrates the product’s easy application. purchase of Hi-line’s compressed air equipment Hi-KLEEN’s special formulation ensures it kills during 2021. Hi-line has had an exceptionally busy and inhibits both bacteria and viruses (including Despite the gradual roll-out of a vaccine for period since the onset of COVID-19 and expects enveloped viruses such as COVID-19) on hard COVID-19, the Government advice is to remain this to continue moving forward. In particular, the or soft surfaces. This odour-free, clear product company has provided essential help to the NHS vigilant and continue following the guidance set is ideal for a vast range of facilities, including by supplying medical gas dryers for hospitals, out at the beginning of the pandemic. The virus including the new NHS Nightingale facilities. factories, food plants, warehouses, offices, is still growing in prevalence throughout the UK. Workplaces are a potential breeding ground for showrooms, sports clubs, conference centres, Further information is available from: bacteria and viruses, which is why taking sensible hospitals, health centres, care homes, educational Hi-line Industries Ltd, precautions represents an astute health and buildings, theatres, cinemas, restaurants, pubs, Visit: www.hilineindustries.com safety strategy. and even vehicles. HES Magazine | Jan/Feb 2021 17
News & Products Water jetting training goes up a level “It also clearly establishes water jetting as a The first competency qualification for water jetting has been launched skilled occupation, which we hope will help in a move the Water Jetting Association describes as a game changer. elevate the perception of the process within the many commercial and industrial sectors that our members operate in.” The qualification has two parts. First, candidates must undertake directed study by attending and passing the WJA City & Guilds accredited Safety Awareness course. This is a one-day class-based course that covers key aspects of safe water jetting operation, including types of equipment, site set up, risk assessment, and emergency procedures. Delegates must then pass two practical WJA training modules, both also City & Guilds accredited. The Surface Preparation module is mandatory, as this teaches the use of both semi- automatic and manual water jetting techniques. Delegates must then select one of three other modules: Drain and Sewer Cleaning, Tube and Pipe Cleaning, or Hydrodemolition. By this time, delegates will have had 52 hours of structured learning. They then move on to a period of guided learning, using a WJA handbook to The new Level 2 Water Jetting Technician It has important benefits over other take them through four mandatory units and two Certificate is accredited by the Awarding Body for methodologies. Water jetting is highly sustainable. optional ones. the Built Environment (ABBE) and regulated by It can be used without chemicals. It significantly Ofqual. reduces hand and arm vibration risks linked with This period of vocational assessment will be mechanical devices, such as jackhammers. supervised by WJA training instructors and is It has been created by the Water Jetting expected to last for at least 122 hours, but it could Association (WJA), the member organisation Unlike shot blasting, it does not create large be longer. for the UK water jetting industry, to support the amounts of waste that needs to be disposed of, upskilling of operatives, improving productivity and usually in landfill. Hydrodemolition of concrete can John Jones said: “Many service users already safety. be faster than mechanical techniques. require water jetting operatives to have WJA jetting cards. I expect some to build this new competency John Jones, Vice-President of the WJA and Water jetting does also present risks. A jet of water qualification into their contract specifications as chairman of its Training and Safety Committee, at 7 bar (100psi) of pressure can penetrate skin, well. said: “Our new level 2 qualification automatically causing a fluid injection injury. Consider, then, that qualifies the holder for a CSCS card. even pressure washers can be bought that deliver “For the first time, they have an opportunity to jets at up to 207 bar (3,000psi) and that ultra high select individuals and teams who have been “It sets the bar for water jetting training at a new, through a rigorous and proven process to prove water jetting reaches 3,000 bar (43,500psi). higher level, and has already been welcomed by their ability to carry out water jetting safely, contractors and service users. We believe it’s a The new Level 2 Water Jetting Technician productively and consistently. There is no reason game changer.” Certificate is designed to eliminate, reduce and they won’t want to take it.” control the risks associated with this level of Water jetting is increasingly used in construction, performance, said John Jones. building refurbishment and maintenance for www.waterjetting.org.uk a range of tasks, including surface cleaning, “For the first time, it creates a Level 2 water jetting info@waterjetting.org.uk drain and sewer jetting, material cutting and qualification that combines tested theoretical and 020 8320 1090 hydrodemolition. practical learning with guided learning,” he added. 18 HES Magazine | Jan/Feb 2021
News & Products SICK’s ‘Sceptre’ Crowns Safety System King of the Active/Passives With the innovation of its Sceptre high-performance prism optic reflector, SICK has extended the range of its deTem 4 A/P multiple light beam system to eight metres, the longest ever available for an active/passive safety device, suitable for applications up to SIL3 / PLe. safety light beam system, and more. Its slim housing and active/passive functionality lend themselves to machine layouts where space is limited. With IP65 and IP67 protection ratings, an operating temperature range of -30oC to +55oC, the deTem4 is ready for harsh industrial environments.” Guided by the SICK Safety Assistant smartphone App, and with integral dip switches and automatic range adjustment, in-situ configuration and commissioning are quick and simple and there is no need to use a PC. The SICK deTem4 A/P is a Type 4 device (EN 61496), enabling compliance in applications with requirements up to PLe (EN ISO 13849) and SIL3 (EN 61508). Ranges from 500mm right up to 8 metres are offered, thanks to the Sceptre’s high-performance optics, with a choice of two or four beams and separations of 300mm or 500mm. The coded light beam option prevents optical The extra-rugged and compact SICK deTem Engineers can access a range of diagnostic interference between devices in side-by-side 4 A/P safety light beam system offers wide status and process data to manage maintenance applications. flexibility to install safe access protection with interventions effectively. entry/exit monitoring (muting) in production and The SICK deTem4 A/P allows the connection of logistics environments. With sender and receiver Dr Martin Kidman, safety specialist with SICK a restart interlock and/or the facility to monitor integrated into the active device, SICK deTem 4 UK explains: “The SICK deTem4 Active/Passive external devices (EDM) which can reduce wiring A/P minimises wiring and helps achieve compact light beam system offers operators fingertip and the need for additional devices in the control machine designs. With integrated muting functions diagnostics to respond quickly to stoppages in cabinet, saving further space. there is no need for an external module and common access protection applications such as additional wiring effort. warehousing, palletising or packaging machinery. For more information on the SICK You can find out straight away what caused a deTem4 A/P safety light beam system, With real-time diagnostics accessible by lockout just by using the easy-to-use status or any of SICK’s safety and protective smartphone through Near Field Communication display on your smartphone. devices, please contact Andrea (NFC), and also via IO-Link, the SICK deTem 4 Hornby on 01727 831121 or email A/P is a smart system that enables operators “The SICK deTem4 A/P offers all the functionality andrea.hornby@sick.co.uk Visit: www.sick.co.uk to respond quickly to machine downtime. you would expect from a high-performance SICK HES Magazine | Jan/Feb 2021 19
News & Products 20 HES Magazine | Jan/Feb 2021
News & Products LifEx: the shift in the new lighting paradigm An innovative and future-oriented LED lighting fixtures for areas at risk of explosion and fire 1.Introduction series has a light beam opening of 120°, falling within the limits dictated by the most recent light LifEx lighting fixtures are the first LED native pollution standards, and a color rendering index linear fixtures, featuring an innovative design by higher than 80. Cortem Group, created in response to customer requirements. The design of the lamp body, in addition to being functional to the duration of the system, gives The product architecture has been carefully the equipment very high light emission in relation The LifEx-MT versions (Zone 21, 22) has an designed. The aim is to manage the full product to the maximum surface temperature (T), a very Equipment Protection Level of EPL Db and it is lifecycle optimally as part of a circular economy, important factor for the installation of lighting constructed from an aluminium enclosure and a and maximise the product’s useful life. The result fixtures in places with explosion hazard, containing glass diffuser. is a compact, lightweight lighting fixture that is gas or dust at low ignition temperature. easy to install, while also being robust and long 5. Be inspired by nature to innovate lasting. LifEx series lighting fixtures, featuring an “Our design objective was right from the start to immediate ignition (Instant Restrike), can be They feature a high-quality anodised aluminium create an innovative linear lighting product, native effectively connected to automatic ignition body and a glass diffuser which is resistant to to LED and, therefore, designed around the needs systems in case of low light, allowing the use of the light source – says Cristiano Decorte - R&D impact and high temperatures. They have an only in the periods of time really necessary and, Manager of Cortem Group. innovative bracket mechanism, with no fixed consequently, further savings in energy costs. interaxis spacing limitations, which makes them To achieve this, we have relied on biomimicry, a easy to install or retrofit and means the lighting 3. Innovative bracket system cross between biology and technology, whose fixture can be rotated to -30°/0°/+30°. goal is to study the biological and biomechanical LifEx armatures have been designed to make processes of nature, considering them a source The LifEx range comes in different lengths with a installation quicker and easier thanks to an of inspiration for the improvement of human wide array of voltage and power specifications. innovative bracket mechanism, with no fixed technologies. The range has been optimally designed and interaxis spacing limitations, which makes them certified according to the installation zone and, easy to install or retrofit and means the lighting For the design of the LifEx section we were inspired by a natural element and, in particular, in addition to passing all tests required by the fixture can be rotated to -30°/0°/+30°. The by the Ginkgo Biloba leaf. The same name LifEx regulations, it has passed additional mechanical brackets can be inserted at any point on the body recalls at the sound level LEAF. We also wanted to and electrical tests such as vibration testing, soft of the lighting fixture before its installation so as to represent this link between the product and nature start, surge testing and more. allow easy replacement of obsolete or no longer in the logo designed for the product. functional pre-existing installations. The connection of our LifEx series lighting fixtures For the lighting sector, one of the key objectives can be made using one or two ISO M20x1.5 'Ex 4. Zone Proof design for installation is to significantly reduce its environmental e' cable glands with single seal. Furthermore, the footprint. In the design we took this aspect into opposing inlets allow the in/out connection in case LifEx series lighting fixtures are available in three consideration by eliminating about 70% of the there is the need to install multiple lighting fixtures different configurations for different application components that made up a traditional lighting on a single power line. needs: LifEx-ME, LifEx-MT and LifEx-MN. fixture, using native LED technology, which produces a low amount of CO2, and recyclable The LifEx series is ATEX, IEC Ex and TR CU The LifEx-ME (Zone 1, 2, 21, 22) version has an materials, such as the aluminum and glass of the certified. Equipment Protection Level of EPL Gb and Db and body, as well as most of the internal components. it is constructed from an aluminium enclosure and The high energy efficiency allows to reduce 2. Lumen output up to 15.500 lm a glass diffuser. consumption and, therefore, the pollution produced". As regards the electrical and photometric The LifEx-MN version (Zone 2, 21, 22) has an characteristics, the use of LED technology and Equipment Protection Level of EPL Gc and Db and high-power LED strips has made it possible it is constructed from an aluminium enclosure and For more information visit: to reach 15,500 lm as lumen output, with high a glass diffuser. www.cortemgroup.com efficiency and a guarantee of durability. The LifEx HES Magazine | Jan/Feb 2021 21
Hazardous Cable Glands Non-Metallic Cable Gland Pots Matt Ogden, Cable Gland Product Specialist at Hawke International, the leading manufacturer of glands for harsh and hazardous pots rely on maintaining flame path clearances environments, discusses the limitations of using glands with metallic between a gland and the pot itself. These flame compound pots, and the benefits delivered by transparent, non- paths are designed to dissipate energy and prevent anything igniting – something that must metallic alternatives. be avoided at all costs in hazardous environments, especially in potentially explosive zones. However, if the clearance becomes too large, perhaps due to machining tolerances, there is a risk of ignition. Certainly, if a flame path is compromised with a metallic pot, the cable gland is no longer compliant and no longer safe; it’ll have to be discarded. Non-metallic pots, on the other hand, can be compressible. In this case, there’s no need to rely on controlled clearances or flame paths to reduce the ignition risk. This is not to say that damage can’t still occur. But, if it does, you can simply cut the pot off and replace it without needing to replace the whole gland – not the case with In hazardous environments, every item of This means that any issues such as voids or metallic types. equipment – no matter how small – must underfilling can be immediately addressed before successfully play its part. This absolutely includes the compound cures; not a possibility with metallic Conclusion cable glands, tasked with protecting extremely pots. expensive machinery. But cable gland strategies Historically, metallic components have been Inspection favoured when it comes to designing compound are too often overlooked. pots for cable glands, and the issues encountered Also, to inspect a traditional compound pot, one This is a mistake. Cable glands are not regarding installation, inspection and repairs made out of brass for example, you need to cut commodity products, not mere bits of brass have just been accepted as par for the course. the pot off the resin. That’s because you can’t see and rubber. Indeed, there have been some Now however, we’re seeing a shift in thinking and recent developments with the development of what’s going on inside glands with metallic pots. exciting new options for businesses with the rise non-metallic compound pots, which could have But clearly, the issue here is that in doing this, you of non-metallic pots. This presents a huge leap a profound effect on organisations working in destroy the sample. Put simply, after inspecting a metallic cable gland, it needs to be remade! forward for decision-makers considering cable hazardous environments. So let’s take a closer gland strategies, as accurate installation is now look at the merits of non-metallic compound pots Cable glands with clean compound chambers easily attainable, inspection is simplified and for cable glands compared to more traditional, that allow full visibility during inspections solve this unparalleled safety benefits are provided, all while metallic pots. problem. The resin is observable in-situ and so reducing costs in the process. The benefits of these new compound pots can glands can be inspected accurately and quickly be seen in terms of installation, inspection, and without the additional time and money associated with inspecting (and remaking) a traditional For more information and to read overall safety. metallic pot. If any issues are spotted, they can be about Hawke International’s new Installation world-first cable gland range with addressed straight away. NEC® compliant, fully transparent, When installing a metallic compound pot, it’s Flame Paths non-metallic pots, visit: not possible to see the resin. This removes an https://www.hubbell.com/hawke/en/ element of control from the installer. When potting In addition to these installation and inspection NEC-Compliant-Glands a non-metallic pot, such as a silicone alternative, benefits, non-metallic pots boast superior health this problem is avoided as the resin is visible. and safety credentials. Traditionally, metallic 22 HES Magazine | Jan/Feb 2021
Hazardous Cable Glands Investment in New European Warehouse for CMP Leading cable gland and cable cleat manufacturer, CMP Products has further strengthened its European distribution network, with the opening of a warehouse facility located in Aachen, Germany. The 1000m2 site, strategically positioned close to the continent, and will mean product can be the borders of Belgium, Holland and Luxembourg, distributed at pace. “With Brexit transitions now will act as a central hub for product distribution in place, the facility will play an important role in weekly stock journeys to the Continent. throughout Europe, improving accessibility and ensuring there is no impact on stock reaching our Kathleen added: “Europe is a key strategic market lead times like never before. customers from our manufacturing headquarters for CMP and the move to open in Aachen provides in the UK.” All existing product ranges will be stocked customers with the confidence that despite the within the facility, including CMP’s new plastic Despite the challenges of the pandemic, CMP has challenges of Brexit and the Pandemic, we are cable gland range TruSeal, cable cleats and temporarily relocated experienced members of very much open for business and looking to grow accessories. our U.K. team to oversee a smooth transition. our market share.” Kathleen Kearns, Head of European Sales, said: The Aachen warehouse is already receiving www.cmp-products.com “The investment in our warehouse in Germany regular shipments of products through CMP’s cements our support for customers across own transport container, which has commenced The family is growing with the new MX 16 and the new Easy Duo solution When you require gas detection that’s easy and simple to install and operate, Teledyne Gas & Flame Detection has you covered. We understand the day-to-day dangers that can Designed for simple installations arise when using gases such as Oxygen (O2) requiring only one detection channel, it Benefits: can respond to multiple applications such and Carbon Dioxide (CO2) in medical and food as: • Available with Easy Duo, a new offer & beverage applications, and the difficulties controller + gas detector + cable. these gases present when ensuring safety in your • Easy to configure • Lack of oxygen risk in MRI rooms, medical working environment. • Digital controller with 1 channel / 1 gas laboratories, etc detector • Also available in 4-20mA version We are proud to announce the launch our new • From fermentation to distribution chains, • Easy to use and ready to install ‘Easy Duo’ detector and controller combo. carbon dioxide is one of the most dangerous • 1 channel / 1 gas detector max This cost-effective package provides our • RS 485 Modbus option gases encountered - for example in latest innovative controller, the MX 16, with our • Integrated relays breweries, cellars: CO2 being heavier than air renowned OLCT 10N gas detector to ensure a complete gas detection solution that’s been (density: 1.52), it tends to take the place of www.teledyne.com designed with ease of use and installation in mind. oxygen, thus leading to a risk of anoxia. HES Magazine | Jan/Feb 2021 23
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