Radar Stage Sensor (RSS) Operating Manual - Continuous Level Measurement 1.800.548.4264 | www.ftsinc.com - Forest ...
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EXTREME ENVIRONMENTS. EXTREMELY RELIABLE. Radar Stage Sensor (RSS) Operating Manual Continuous Level Measurement For all variants of SDI-RADAR/SDI-RADAR-64 1.800.548.4264 | www.ftsinc.com 700-RSS-Man Rev 13 15 Jun 2021
Contact Information Canadian Headquarters: 1065 Henry Eng Place Victoria, BC | V9B 6B2 | Canada www.ftsinc.com Toll-free: 1.800.548.4264 Local: 250.478.5561 Technical support portal: http://support.ftsinc.com Email: service@ftsinc.com
Contents 1.1 FUNCTION................................................................................................................................................... 1 1.2 TARGET GROUP .......................................................................................................................................... 1 1.3 REFERENCES ............................................................................................................................................... 1 2.1 AUTHORIZED PERSONNEL ........................................................................................................................ 2 2.2 APPROPRIATE USE ..................................................................................................................................... 2 2.3 GENERAL SAFETY INSTRUCTIONS ............................................................................................................ 2 2.3.1 ELECTROMAGNETIC COMPATABILITY ............................................................................................ 3 2.4 RADIO LICENSE FOR U.S./CANADA .......................................................................................................... 3 2.5 INSTALLATION LIMITATIONS-CANADA .................................................................................................... 3 2.5.1 OPERATING NEAR PENTICTON OR IN THE OKANAGON VALLEY, B.C......................................... 4 3.1 FUNCTIONAL PRINCIPLE ........................................................................................................................... 6 3.1.1 DEFAULT SETTINGS .......................................................................................................................... 6 3.1.2 IMPORTANT: ABOUT THE DEFAULT HART OPERATION MODE .................................................. 6 3.1.3 POWER MODES ................................................................................................................................. 7 3.1.4 SCOPE OF DELIVERY ......................................................................................................................... 7 4.1 SDI-12 MILITARY BAYONET CONNECTOR ............................................................................................... 8 4.2 SDI-12 CONNECTION ................................................................................................................................. 9 4.3 4-20 mA OUTPUT OPTION CONNECTIONS ........................................................................................... 10 5.1 GENERAL ................................................................................................................................................... 12 5.1.1 PROTECTION AGAINST MOISTURE ............................................................................................... 12 5.2 INSTALLATION POSITION........................................................................................................................ 12 5.2.1 MOUNTING DISTANCE ................................................................................................................... 12 5.2.2 POLARIZATION AND SENSOR ORIENTATION .............................................................................. 12 5.2.3 INSTALLATION OBSTRUCTIONS.................................................................................................... 14 5.3 ATTACHING THE MOUNTING STRAP ..................................................................................................... 14 5.4 MOUNTING INSTRUCTIONS ................................................................................................................... 15 i
6.1 SETTING UP WITH THE FTS AXIOM DATALOGGERS ............................................................................. 16 6.1.1 SETTING UP USING THE RADAR EXTENSION............................................................................... 17 6.1.2 SETTING UP USING THE SDI GENERIC EXTENSION .................................................................... 20 MAPPING THE RADAR SENSOR TO THE DATALOGGER.............................................................. 22 6.2 SETTING UP WITH NON–FTS DATA LOGGERS ...................................................................................... 23 8.1 USING SDI-12 COMMANDS WITH AXIOM DATALOGGERS .................................................................. 25 8.2 SDI-12 notation ........................................................................................................................................ 26 8.3 GENERAL SDI-12 COMMANDS................................................................................................................ 26 8.4 STANDARD MEASUREMENT COMMANDS ............................................................................................ 27 8.4.1 COMPARISON OF THE M AND M1 COMMANDS ......................................................................... 29 8.4.2 COMPARISON OF POWER MODES WITH NOAA COMMANDS (M3, M4, M5) ........................... 29 8.5 X COMMANDS .......................................................................................................................................... 30 8.5.1 REQUIRED FORMATTING ELEMENTS ........................................................................................... 30 8.5.2 X COMMANDS LIST......................................................................................................................... 31 9.1 GENERAL ................................................................................................................................................... 34 9.2 ATTACHING THE MODULE ...................................................................................................................... 34 9.3 KEY FUNCTIONS ....................................................................................................................................... 35 9.4 MAIN MENU.............................................................................................................................................. 36 9.5 FALSE SIGNAL SUPPRESSION ................................................................................................................. 36 9.6 FALSE ECHO STORAGE ............................................................................................................................ 38 9.6.1 ECHO CURVE MEMORY .................................................................................................................. 38 9.7 CONFIGURING FOR MEASURING WATER LEVELS ................................................................................ 39 9.8 SAVING THE INSTRUMENT SETTINGS .................................................................................................... 40 10.1 REMOVAL .................................................................................................................................................. 41 10.2 DISPOSAL .................................................................................................................................................. 41 11.1 TECHNICAL DATA ..................................................................................................................................... 42 11.2 DEVIATION ................................................................................................................................................ 43 ii
ABOUT THIS DOCUMENT 1.1 FUNCTION This operating manual provides all the information needed for mounting, connection and setup as well as important instructions for maintenance and fault rectification. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device. This manual can be used with the following variants of the Radar Stage Sensor: SDI-RADAR VARIANTS Part Number Description SDI-RADAR Base model, 1.8m (6ft) cable, 35m range SDI-RADAR-420 4-20mA output SDI-RADAR-DISP SDI-RADAR with OEM display SDI-RADAR-DISP-MC SDI-RADAR with OEM display and military connector SDI-RADAR-MC SDI-RADAR with military connector SDI-RADAR-MC-50 SDI-RADAR with military connector and 50ft cable SDI-RADAR-MC-DISP-50 SDI-RADAR with OEM display, military connector, and 50ft cable SDI-RADAR-64 VARIANTS Part Number Description SDI-RADAR-64 Base model, 1.8m (6ft) cable SDI-RADAR-64-DISP SDI-RADAR-64 with OEM display • Cable ends are flying leads unless specified as MC (military connector). Radars with a military connector are for use with FTS Axiom Dataloggers. • SDI-RADAR-420 an be used to connect to a 4-20mA input on a SCADA system, PLC or chart plotter. • The OEM display permits direct interface with the radar and must be used for false echo suppression. It can be used for the initial setup and then removed. 1.2 TARGET GROUP This operating manual is directed to trained specialist personnel. The contents of this manual should be made available to these personnel and put into practice by them. 1.3 REFERENCES SDI-RADAR information contained in this document references the Vega Puls 61 Operating Instructions (Vega Document ID: 36499-EN-140922). SDI-RADAR-64 information contained in this document references the Vega Puls 64 Operating Instructions (Vega Document ID: 5114-EN-190321) Detailed explanations of Axiom Datalogger operations can be found in the FTS documents Axiom Operator’s Manual (700-Axiom Man) and the Axiom Telemetry Reference (700-G6-Telem). 700-RSS-Man Rev. 13 15 Jun 2021 Page 1/45
FOR YOUR SAFETY 2.1 AUTHORIZED PERSONNEL All operations described in these operating instructions manual must be carried out only by trained specialist personnel. During work on and with the device the required personal protective equipment must always be worn. 2.2 APPROPRIATE USE The FTS Radar Range Sensor is a sensor for continuous level measurement. You can find detailed information about the area of application in Chapter 3: Product Description. Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions. WARNING: Inappropriate or incorrect use of the instrument can give rise to application specific hazards, e.g. damage to system components through incorrect mounting or adjustment. 2.3 GENERAL SAFETY INSTRUCTIONS This is a state-of-the-art instrument complying with all prevailing regulations and guidelines. The instrument must only be operated in a technically flawless and reliable condition. The operator is responsible for the trouble-free operation of the instrument. During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations, and take note of new regulations. The safety instructions in these operating instructions manual, the national installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user. For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorized by the manufacturer. Arbitrary conversions or modifications are explicitly forbidden. The safety approval markings and safety tips on the device must also be observed. 700-RSS-Man Rev.13 15 Jun 2021 2/45
The SDI-RADAR emits in the K band range. The low emitting frequencies are far below the 1 internationally approved limit values for exposure restrictions . When used correctly, there is no danger to health. The SDI-RADAR-64 emits a continuous, high frequency signal in the W band. The low emission power is far below the internationally approved limit values for exposure restrictions. When used correctly, there is no danger to health. 2.3.1 ELECTROMAGNETIC COMPATABILITY Electromagnetic interference from electrical conductors and radiated emissions must be taken into account, as is usual with class A instruments. If the instrument is used in a different environment, the electromagnetic compatibility to other instruments must be ensured by suitable measures. 2.4 RADIO LICENSE FOR U.S./CANADA The instrument is in conformity with part 15 of the FCC regulations. Take note of the following two regulations: • The instrument must not cause any interfering emissions • The device must be insensitive to interfering emissions, including those that may cause undesirable operating conditions Modifications not expressly approved by the manufacturer will lead to expiry of the operating license according to FCC/IC. 2.5 INSTALLATION LIMITATIONS-CANADA This device has been approved for both closed containers and open-air environments with the following limitations: • Closed Containers: For installations utilizing a tilt during installation: This device is limited to installation in a completely enclosed container made of metal, reinforced fiberglass or concrete to prevent RF emissions, which can otherwise interfere with aeronautical navigation, the maximum approved tilt angel is 10°. • Open Air Environment: For operation outside of closed vessels, the following condition must be fulfilled: This device shall be installed and maintained to ensure a vertically downward orientation of the transmit antenna's main beam. Furthermore, the use of any mechanism that does not allow the main beam of the transmitter to be mounted vertically downward is prohibited. • The installation of the device shall be done by trained installers, in strict compliance with the manufacturer's instructions. 1 The International limit value for radiation of persons is < 10 mW/m² for a continuous emission. The FTS Radar Stage Sensor operates emits
• This device shall be installed only at fixed locations. The device shall not operate while being moved or while inside a moving container. • Hand-held applications are prohibited. • Marketing to residential consumers is prohibited. • The use of this device is on a "no-interference, no-protection" basis. That is, the user shall accept operations of high-powered radar in the same frequency band which may interfere with or damage this device. • However, devices found to interfere with primary licensing operations will be required to be removed at the user's expense. 2.5.1 OPERATING NEAR PENTICTON OR IN THE OKANAGON VALLEY, B.C. The installer/user of this device shall ensure that it is at least 10 km from the Dominion Astrophysical Radio Observatory (DRAO) near Penticton, British Columbia. The coordinates of the DRAO are latitude 49°19′15″ N and longitude 119°37′12″W. For devices not meeting this 10 km separation (e.g., those in the Okanagan Valley, British Columbia,) the installer/user must coordinate with, and obtain the written concurrence of, the Director of the DRAO before the equipment can be installed or operated. The Director of the DRAO may be contacted at 250- 497-2300 (tel.) or 250-497-2355 (fax). (Alternatively, the Manager, Regulatory Standards, Industry Canada, may be contacted.) 700-RSS-Man Rev.13 15 Jun 2021 4/45
PRODUCT DESCRIPTION The FTS Radar Range Sensor is a radar sensor for continuous level measurement of liquids under simple process conditions. It is capable of being mounted using the supplied mounting strap or optional adaptor flange. Mounting instructions are contained in Chapter 5. Mounting Strap Datalogger Interface Electronics Housing Electronics Housing Cable Ports Mounting Strap Attachment Points Antenna Housing Reference plane Start of measuring range Figure 3-1: Parts of the FTS Radar Range Sensor 700-RSS-Man Rev.13 15 Jun 2021 5/45
3.1 FUNCTIONAL PRINCIPLE SDI-RADAR: The antenna of the radar sensor emits short radar pulses with a duration of approximately 1 ns. These pulses are reflected by the target and received by the antenna as echoes. The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level. The determined level is converted into an appropriate output signal and output as a measured value. SDI-RADAR-64: The instrument emits a continuous radar signal through its antenna. This signal is frequency modulated in the form of a sawtooth wave. The emitted signal is reflected by the medium and received by the antenna as an echo with modified frequency. The frequency change is proportional to the distance and is converted into the level. The measuring range begins physically at the end of the antenna. The min./max. adjustment, however, begins at the reference plane. 3.1.1 DEFAULT SETTINGS The radar sensor will arrive with the following factory default settings: 1. SDI address - 0 2. Measuring Units – feet 3. Number of samples to average – 20 4. Power mode – high 5. HART operation mode: multidrop 01 (see section 3.1.2 for important information on this setting) 3.1.2 IMPORTANT: ABOUT THE DEFAULT HART OPERATION MODE If using the display and adjustment module to set up the radar two scenarios should be avoided (explanations follow): DO NOT: 1) Change the HART Operation mode to Standard 2) Reset the unit to factory defaults 1) The HART Operation Mode: multidrop 01 is the default setting as that requires 12V to operate. If the HART Operation mode is changed to Standard, the radar will require 15V to operate. If the on-site power supply cannot provide 15V, the radar will constantly restart and be unusable, including reverting the unit to HART operation mode: multidrop 01, until a 15V power supply can be provided. 2) If the Vega display and adjustment module is used to reset the sensor to factory default settings, the unit is returned to the VEGA factory defaults, not those set by the FTS factory, which may also place the unit into the unusable condition described in (1) until 15V can be supplied. 700-RSS-Man Rev.13 15 Jun 2021 6/45
3.1.3 POWER MODES The radar can operate in two power modes: High Power: In high power mode, one sample is taken every second, continuously. These are stored in the buffer and available on demand. Power consumption will be higher but response will be faster for the M command. Low Power: In Low Power mode the radar “wakes up” when a measurement command is received. The warming up cycle takes 65 seconds, so sampling will commence 65 seconds after the measurement command is received. The radar will then return to the dormant state. See section 6.1.1 and 8.3.2 for how to set the power mode using the Datalogger and SDI-12 commands respectively. 3.1.4 SCOPE OF DELIVERY The scope of delivery encompasses: • Radar Stage Sensor and options • Mounting strap with fixing material • Bubble level • Double-sided tape 700-RSS-Man Rev.13 15 Jun 2021 7/45
ELECTRICAL CONNECTIONS Normally, the radar will be shipped with all internal electrical connections in place. However, should the supplied cables need to be replaced, the cover from the electronics enclosure on the side of the instrument must be removed to make the connections. Figure 4-1 shows the electronics enclosure and the relevant connection points identified. In the 4-20 mA option, both SDI-12 and the 4-20 MA connections must be made. 4.1 SDI-12 MILITARY BAYONET CONNECTOR When using the Radar Stage Sensor with an FTS Axiom Datalogger, the sensor is supplied with the SDI-12 cable with military bayonet connector installed. Cable wire colour coding and FTS standard connector pin outs are shown in the table and diagram below: Wire colour PinError! Function Bookmark not defined. Red A +12 V DC power supply White B Data Black C Ground If the SDI-12 CABLE is supplied without a connector, the user is responsible for connecting the sensor to the data collection platform using the “flying leads”. Users can attach their own connector, connect the cable via a terminal strip, or wire it directly to device electronics. Refer to the wiring plan to connect the cable wires to the Radar Stage Sensor electronics compartment (Figure 4-2). Wire colour Pin Function Red 12VDC 10.6 to 16 VDC Input White DATA Data Black GND Ground Bare (silver) Shield ground 700-RSS-Man Rev.13 15 Jun 2021 8/45
4.2 SDI-12 CONNECTION Use 3 wire, shielded cable, preferably with red, black, white colour-coded conductors. Use cable with a round cross section and an outer diameter of 0.17” to 0.45” to ensure the IP protection rating seal of the cable gland. Conductor gauge must be in the AWG 20 - 24 range. SDI-12 connection steps are as follows: 1. Ensure instrument and cable to be attached are not powered. 2. Unscrew the housing cover. 3. Loosen compression nut of the cable entry gland. 4. Remove approximately 10cm (4”) of the cable jacket, strip approximately 1cm (0.4”) of insulation from the ends of the individual wires. 5. Insert the cable into the sensor through the cable entry. 6. Insert the wire ends into the terminals according to the wiring plan (Figure 4-1). 7. Connect the shield wire to the screw terminal (shield ground) inside the enclosure as shown in Figure 4-1. 8. Tighten the cable gland nut and replace the housing cover. SDI-12 cable terminal connection Cable Entry Port Data 12 VDC Ground Compression nut Shield ground Figure 4-1: SDI-12 Electronics Compartment and Wiring Plan 700-RSS-Man Rev.13 15 Jun 2021 9/45
4.3 4-20 MA OUTPUT OPTION CONNECTIONS Normally, the radar will be shipped with all internal electrical connections in place. However, should the supplied cables need to be replaced, the cover from the electronics enclosure on the side of the instrument must be removed to make the connections. Connect the SDI-12 cable as directed in the previous section. For the 4-20 mA connection, use two-wire, twisted pair cable without screen. If electromagnetic interference is expected, screened cable should be used. If screened cable is required, we recommend connecting the cable screen on both ends to ground potential. In the sensor, the screen must be connected directly to the internal ground terminal. The ground terminal on the outside of the housing must be connected to the ground potential (low impedance). Use cable with a round cross section and an outer diameter of 0.17” to 0.45” to ensure the IP protection rating seal of the cable gland. Conductor gauge must be in the AWG 20 - 24 range. 4-20mA connection steps are as follows: 1. Ensure instrument and cable to be attached are not powered. 2. Unscrew the housing cover. 3. Loosen compression nut of the cable entry gland. 4. Remove approximately 10cm (4”) of the cable jacket, strip approximately 1cm (0.4”) of insulation from the ends of the individual wires. 5. Insert the cable into the sensor through the cable entry. 6. Insert the wire ends into the terminals according to the wiring plan (Figure 4-2). 7. Connect the shield wire to the screw terminal inside the enclosure as shown in Figure 4-2. 8. Tighten the cable gland nut and replace the housing cover. NOTE: Solid conductors as well as flexible conductors with wire end sleeves can be inserted directly into the terminal openings. In case of flexible conductors without end sleeves, press the terminal from above with a small screwdriver, the terminal opening is then free. When the screwdriver is released, the terminal closes again. 700-RSS-Man Rev.13 15 Jun 2021 10/45
4-20 mA cable terminal connection SDI-12 cable terminal connection Cable Entry Cable Entry Port Port Compression nut Figure 4-2: Electronics Compartment NOTE: 4-20 mA wires will be Red (pos) and Black (neg) in most radars. Ground Neg (- Pos Figure 4-3: 4-20 mA Wiring Plans 700-RSS-Man Rev.13 15 Jun 2021 11/45
MOUNTING 5.1 GENERAL The radar sensor can be mounted directly onto a vertical, horizontal, or angled surface using the mounting bracket. Additionally, it can be mounted using an optional flange attachment which accommodates mounting in an enclosure for added protection and security. 5.1.1 PROTECTION AGAINST MOISTURE Protect your instrument against moisture ingress through the following measures: • Only use the supplied cable and gland • Ensure the cable gland is tightened • When mounting horizontally, turn the housing so that the cable gland points downward • Loop the connection cable downward in front of the cable gland This applies particularly to outdoor mounting and installations in areas where high humidity is expected (e.g. through cleaning processes). 5.2 INSTALLATION POSITION When installing the sensor, the following provisions should be followed as closely as possible to ensure the best operation of the radar. If the site does not permit the ideal radar positioning, orient the radar as closely as possible to the recommended position to reduce the possibility of false echoes. Should the radar return false echoes, these can be suppressed by following the steps in Sections 9.5 and 9.6. 5.2.1 MOUNTING DISTANCE Ideally, the radar should be mounted at a distance of at least 200 mm (7.874 in), centred on the conical tip of the antenna housing, to the nearest solid surface. IMPORTANT! If you cannot maintain the recommended mounting distance, you should carry out a false signal suppression and false echo storage during setup (sections 9.5 and 9.6 respectively). There is no minimum measuring distance; however, the measurement accuracy decreases if the water surface approaches within a minimum range. Refer to Section 11.2 - Deviation for details. 5.2.2 POLARIZATION AND SENSOR ORIENTATION The emitted radar impulses of the radar sensor are electromagnetic waves. The polarization is the direction of the electrical wave component. The position of the polarization is marked with two integrated ridges opposite each other on the antenna housing. 700-RSS-Man Rev.13 15 Jun 2021 12/45
NOTE: When the housing is rotated, the direction of polarization changes and hence the influence of the false echo on the measured value. Keep this in mind when mounting or making changes later. Polarization Figure 5-1: Polarization Markings Ideally, the polarization markings should be turned towards the nearest vertical surfaces to minimize interference with the transmitting waves. Should the site not allow mounting distances and orientation exactly as shown, there is a possibility of false echoes being returned. Should this occur, they can be suppressed by following the steps in Sections 9.5 and 9.6. Direct the sensor as perpendicular as possible to the surface to achieve optimum measurement results. Figure 5-2: Ideal Mounting Orientation 700-RSS-Man Rev.13 15 Jun 2021 13/45
5.2.3 INSTALLATION OBSTRUCTIONS The mounting location of the radar sensor should provide a clear view to the measured surface with no equipment or fixtures crossing the signal path. Installations with obstructions such as ladders, struts, etc., can cause false echoes and impair the useful echo. If obstructions cannot be fully avoided, false echo storage should be carried out during setup (see section 9.6). False echoes can be attenuated through supplementary measures. Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections. Figure 5-3: 5.3 ATTACHING THE MOUNTING STRAP The mounting strap enables the radar to be attached to a vertical, horizontal, or boom mounting. This is a very easy and effective way to align the sensor to a solid surface. The strap is supplied but must be screwed to the sensor before setup with three hexagon socket screws (M5 x 10) and spring washers. Required tools: Allen wrench size 4 (5/32”). Prior to attaching the mounting strap, use it to mark where to drill the holes on the mounting surface. Ensure you have sufficient hardware of the appropriate type and size for the mounting surface to securely attach the radar. To attach the strap to the radar, first remove the three protective caps placed in the attachment points on the antenna housing shaft. Slide the mounting strap over the attachment points at 90 degrees to the shaft ensuring the semi-circular cut out is aligned over the bottom-most screw hole. 700-RSS-Man Rev.13 15 Jun 2021 14/45
Figure 5-4: Attaching the Mounting Strap and Adjusting the Angle Place the locking washers on each of the socket screws, place them in the centre holes and loosely screw them by hand into the attachment points. Do the same for the inclination slide. Adjust the strap to the desired angle and hand tighten the screws using the Allen wrench. NOTE: Maximum torque when tightening the screws is 2.95 foot pounds (4 newton metres). 5.4 MOUNTING INSTRUCTIONS Attach the bubble level to the top of the electronics housing using the two-sided tape. Attach the mounting strap to the mounting platform. Observe the bubble level. Adjust the sensor angle as required to level the radar (see section 5.3) and ensure the mounting strap socket screws are tightened upon completion. 700-RSS-Man Rev.13 15 Jun 2021 15/45
2 SETTING UP WITH DATA LOGGERS 6.1 SETTING UP WITH THE FTS AXIOM DATALOGGERS Attach the Radar Stage Sensor to one of the Datalogger’s SDI ports the using the military connector. There are two extensions which can be used depending on which SDI-12 “M” command is used. Details of SDI-12 measurement commands can be found in Chapter 8: M COMMAND USE EXTENSION: Radar or M! SDI Generic M1! M2! SDI Generic M3! M4! M5! Note that if you wish to log measurements from more than one of the “M” commands, then you must set the Radar up using the Generic SDI extension. This is useful if you wish to log the average stage provided by the M command, with the measured distance and internal temperature provided by the M1 command. From the Home page select the Sensors icon, Add, and then select the desired extension. OR Figure 6-1: Select the Extension 2 For complete details of configuration (logging, current conditions, messages and transmissions etc.) refer to the Axiom Manual (700-Axiom-Man) and the Axiom Telemetry Reference (700-Axiom–Telem). 700-RSS-Man Rev.13 15 Jun 2021 16/45
6.1.1 SETTING UP USING THE RADAR EXTENSION IMPORTANT! Once the Radar is setup, it MUST be mapped. Instructions on mapping the sensor follow the setup instructions. After selecting the Radar Extension, the Radar Setup screen will be displayed: SENSOR TAB: Sensor Name: The default sensor name is Radar. This can be changed if desired. Address: This displays the sensor’s address. Figure 6-2: Sensor Tab STAGE TAB Stage Name: The default name is Stage. This can be changed as desired. Units: Use the drop-down menu to select the desired measurement units. The choices are: ft (default units), m, or mm. Precision: This specifies the precision (number of decimal places) in the value to be used in computations and displays. Figure 6-3: Stage Tab Quality Number (Quality Metric): The default name is Stg_Qual and can be changed as desired. An internal algorithm determines each reading’s reliability, discarding those which do not meet the criteria. The quality numbers are in decimal format and indicate the percentage of the samples taken within the sampling period which met the criteria. The numbers range from 0 (none met measuring criteria) to 1(100% met measuring criteria). The criteria for discarding a sample are as follows: 1. Radar did not respond when a sample was requested by the SDI interface; 2. Checksum failure indicating corrupted response from Radar whan a sample requested by the SDI intrface; 3. The Radar itself indicates a poor measurement due to path blockage, unstable reading, or multiple echoes. 700-RSS-Man Rev.13 15 Jun 2021 17/45
Read: The read button appears on all tabs and will trigger a sensor reading and return the measured values for the fields (averaged Stage and quality metric) in addition to the measurement time. Figure 6-4: Read Button Results SCHEDULE TAB This tab is used to setup how often samples are taken and averaged, and how long the averaging duration lasts. Interval: This is how often the “M” command will be sent. Figure 6-5: Schedule Tab Offset: This is the time after midnight that the measurement M command will be sent. Example: The amount of time the sensor will take to make the measurement can be found by pressing the “Read” button (see example in Figure 6-4). Using the example of 2 seconds, an Interval of 15 minutes, and an Offset of 00:14:50, the measurement command is sent at 00:14:50. This takes into account the two seconds it takes to return a value, plus an added 8 second padding to ensure the returned values are available at the fifteen-minute mark. Subsequent measurement commands will be sent at 00:29:50, 00:44:50, etc. IMPORTANT! When determining Offset times, take into consideration the time it takes to read the measurements, log the measurements, any processes or calculations which need those values to run, and the time required to submit data into the buffer prior to transmission to ensure the most current data available is transmitted. Averaging Duration: Only valid samples taken over this duration will be used in the average. Note whether the radar is in high or low power mode. Durations of 1 to 60 seconds can be entered with the default being 20 seconds. 700-RSS-Man Rev.13 15 Jun 2021 18/45
Mode: There are two power modes: High Power: In high power mode, one sample is taken every second, continuously. These are stored in the buffer. When the scheduled time arrives (based on the input interval and offset times), the most recent samples taken will be used for the average in accordance with the Averaging Duration (ie: an averaging duration of 20 seconds will use the last 20 samples in the buffer). Low Power: In Low Power mode the radar “wakes up” when it is time to take samples in accordance with the schedule set using the Interval and Offset function. It then starts taking samples at the rate of one sample per second for the prescribed Averaging Duration, and then returns to the dormant state. The warming up cycle takes 65 seconds, so sampling will commence 65 seconds after the Interval/Offset time. Once all parameters on the three tabs have been input, select OK. One of two screens will appear: 1. You will be returned to the SDI Sensor Mapping screen. Press on the red Vendor/Serial box. Ensure the message is mapping it to the correct Defined sensor name. Figure 6-6: Sensor mapping Select OK. The Radar will be mapped as indicated by no red fields. Complete configuration by setting up Logging through the Data functions (Home>Data>Setup>Add), Current 3 Conditions, and any other desired parameters . 3 Refer to the Axiom Operator’s Manual (700-Axiom-Man) for complete configuration details. 700-RSS-Man Rev.13 15 Jun 2021 19/45
Figure 6-7: Mapped Radar 2. If In-line Logging has been enabled, the In-line Logging Setup screen will appear. Select Edit and check the desired logging and current conditions boxes. Select OK. You will be returned to the SDI Sensor Mapping screen which indicates the sensor is now fully mapped In-line Logging Setup Radar Sensor fully mapped Figure 6-8: In-Line Logging 6.1.2 SETTING UP USING THE SDI GENERIC EXTENSION From the Sensor Type screen, select SDI Generic. Figure 6-9: SDI Generic Sensor: The default name is SDI. Change as desired. Address: Input the sensor’s address. Test: The Test button appears on all tabs and will trigger a sensor reading and return the measured values for the fields in addition to the measurement time. Select Add. This displays the SDI Command Setup screen. 700-RSS-Man Rev.13 15 Jun 2021 20/45
Figure 6-10: SDI Command Setup screen Cmd: Input the desired” M” command (M, M1 or M2) Interval: This is how often the “M” command will be sent. Offset: This is the time after midnight that the measurement “M” command will be sent. Example: The amount of time the sensor will take to make the measurement can be found by pressing the “Test” button. Using the example of 4 seconds, an Interval of 15 minutes, and an Offset of 00:14:54, the measurement command is sent at 00:14:54. It takes four seconds to return a value, plus an added 2 second padding to ensure the returned values are available at the fifteen-minute mark. Subsequent measurement commands will be sent at 00:29:54, 00:44:54, etc. SETTING UP DATA POINTS From the SDI Command Setup screen, select Add. This displays the SDI Field Setup screen. Figure 6-11: Setting up data points Field: Input the desired data point name Units: Input the desired measurement units Field #: Use the arrows to select the field number. Precision: This specifies the precision (number of decimal places) in the value to be used in computations and displays. 700-RSS-Man Rev.13 15 Jun 2021 21/45
As data points are added, they will be displayed on the SDI Command Setup screen. Once all data points are added, select OK. Other “M” commands and data points can be added in the same manner. Figure 6-12: Selecting OK on the SDI Sensor Setup screen displays the Radar Sensor screen with the data points and latest measured values: Figure 6-13: Radar Sensor screen MAPPING THE RADAR SENSOR TO THE DATALOGGER From the Datalogger’s Home screen, select the SDI-12 icon. Press on the red Vendor/Serial box. Ensure the message is mapping it to the correct Defined sensor name. Figure 6-14: Mapping the sensor Select OK. The Radar will be mapped as indicated by no red fields. Complete configuration by setting up Logging through the Data functions (Home>Data>Setup>Add), Current Conditions, and any other desired parameters. 700-RSS-Man Rev.13 15 Jun 2021 22/45
Figure 6-15: Mapped sensor 6.2 SETTING UP WITH NON–FTS DATA LOGGERS If the Radar Range Sensor is being used with non-FTS data loggers, once the connections are made (see Chapter 4 section 4.1 for cable wire colour coding) and the sensor and data logger have been powered up, the Radar Range Sensor can be configured using SDI-12 commands (See Chapter 8 – section 8.2). The radar sensor will arrive with the following factory default settings: 6. SDI address - 0 7. Measuring Units – feet 8. Number of samples to average – 20 9. Power mode - high The only setting that will need to be input to commence accurate readings is the Stage Height. This can be done using the SDI X Commands (Chapter 8, Section 8.3.2). 700-RSS-Man Rev.13 15 Jun 2021 23/45
4-20 mA OUTPUT OPTION The FTS Radar Stage Sensor can be ordered with an optional 16 bit 4-20mA output that can be used to connect to a 4-20mA input on a SCADA system, PLC or chart plotter. The output from the RSS is connected to the SCADA equipment as shown in the following diagram. The output is isolated from the SDI-12 power supply and relies on current loop to provide power to the output circuitry. Refer to Chapter 4 for details of 4-20 mA and SDI-12 electrical connections to the radar. Figure 7-1: SCADA-RSS connection The process variable that appears on the 4-20 mA output is the average stage value calculated by the Radar Stage Sensor. If the RSS is in high power mode, the process variable and 4-20mA output are updated every second. If the RSS is in low power mode, the process variable and 4-20mA output are only updated when a SDI-12 measurement command is received. By default, a stage value of 0 ft is represented by an output current of 4mA and a stage value of 114.8 ft is represented by an output current of 20mA. These defaults can be adjusted using the aXAOn.nnn! and aXASn.nnn! SDI commands (see Chapter 8) to modify the analog offset and analog slope respectively. New values for the analog slope and analog offset can be determined using the following equations: Analog Slope = 16/(Max Stage – Min Stage) Analog Offset = 4 – Analog Slope * Min Stage In which: Max Stage is the maximum stage expected* that will be represented by a 20mA output. Min Stage is the minimum stage expected* that will be represented by a 4mA output. *IMPORTANT! Analog slope and offset calculations must use the current units of stage. If stage units are changed, analog slope and offset must be updated To set the slope and offset, replace the numeral indicator (“n.nn”) in the commands with the calculated values of Analog Slope and Analog Offset. Use the commands without values to read back the slope and offset values to confirm they were set correctly. The 4-20mA output can be validated using a DMM or the SCADA equipment to measure the output current. The expected output current can be determined using the following equation: Analog Output = Analog Slope * Stage + Analog Offset The 4-20mA output has a resolution of 0.24 uA so use a 6 ½ digit multi-meter for best results. 700-RSS-Man Rev.13 15 Jun 2021 24/45
SDI-12 COMMANDS 4 The Radar Range Sensor is capable of reading and writing with the standard set of SDI-12 commands. 8.1 USING SDI-12 COMMANDS WITH AXIOM DATALOGGERS To use SDI-12 Commands, the Datalogger must be in Transparent Mode. From the Home screen select the SDI 12 >Transparent Mode. Figure 8-1: Entering Transparent Mode Use the drop-down menu to select the port to which the radar is attached (B in our example). Figure 8-2: Transparent Mode Use the keyboard to enter commands. WARNING: When you send an SDI command which configures a device, you are circumventing the Datalogger's user interface and the Datalogger does not know about the changed configuration. The new configuration is not reflected in the UI and the Datalogger continues to function as if the previous configuration is still in force. 4 For a detailed explanation of SDI-12 protocols and commands refer to SDI-12 Specification, Version 1.3 at http://www.sdi-12.org 700-RSS-Man Rev.13 15 Jun 2021 25/45
8.2 SDI-12 NOTATION SDI-12 commands are strings of characters sent to the SDI-12 device. The format of the strings is important, and to specify the format of SDI-12 commands different typefaces are used. All commands to and the replies from the device are represented in a mono-spaced font. Different parts of a command are represented with variants on this text format Item Explanation Font Text representation Command literal Part of a command that must be Bold X reproduced literally as it appears Command Part of a command that must be filled in Italic data parameter with an appropriate value Address part of First character of command (except Normal a command Address Query). Valid values 0-9, a-z, A-Z. Note the following: • the “a” in each command should be replaced with the sensor address number • every command must terminate with an exclamation mark (!) • a C following an M command requests a CRC code in the data return. The CRC is added at the end of the message for commands with CRC • the measurement command must be followed by a Send Data command (aD0!) to view the data 8.3 GENERAL SDI-12 COMMANDS General SDI-12 commands are used for housekeeping issues such as device address configuration, device identification and confirmation of device communications. General SDI-12 version 1.3 commands are as follows: Command Name Command Notes Code Address Query ?! Returns address Acknowledge Active a! Returns the address (a) if active Change Address aAb! Change the address of the device at SDI address “a” to new address “b”. Alphanumeric range is 0-9, a-z, A-Z Send Identification aI! Response = annmmmmmmmmssssssVXSN# a = address nn= SDI-12 version mmmmmmmm= manufacturer ssssss = sensor identifier VX= version SN# = serial number 700-RSS-Man Rev.13 15 Jun 2021 26/45
8.4 STANDARD MEASUREMENT COMMANDS Measurement commands (M commands) trigger a measurement on the addressed sensor. The format of the response to a Measurement command is atttn: in which: a the sensor address ttt the specified time, in seconds, until the sensor will have the measurement(s) ready n the number of measurement values the sensor will make and return in one or more subsequent D commands; n is a single digit integer with a valid range of 0 to 9 Concurrent measurement commands (C Commands - aC!) are used if other SDI-12 sensors are on the bus. When used, the sensor will take measurements while the other SDI-12 sensors on the bus are also taking measurements. The format of a C command and retrieval of the data is the same as for M commands. The data is read using a subsequent Request Data command (aD0!). If an out-of-range or illegal condition is detected, the M command result(s) are -9999999. If the M6 command is issued and the radar is in low power mode, zero measurements are returned. COMMAND(S) RESULTS aM! aC! Measures average stage, quality metric aMC! Averaged over 1-720 samples. Default is 20 samples. aCC! aM1! aC1! Measures instantaneous stage, distance, quality metric, and internal temperature aMC1! (in C) aCC1! aM2! aC2! Measures 4-20 mA output current (in mA) aMC2! aCC2! aM3! Supports NOAA distance calculation. aC3! Measures: aMC3! • stage, aCC3! • mean distance, • standard deviation, • number of discarded outliers, • good sample count and • voltage (in V) as per NOAA water level measuring system. See section 8.2.2 for details. Averaged over 2-720 samples. Default is 360 samples. 700-RSS-Man Rev.13 15 Jun 2021 27/45
aM4! Supports NOAA distance calculation. aC4! Measures aMC4! • stage, aCC4! • mean distance, • standard deviation, • number of discarded outliers, • good sample count and • voltage (in V) as per NOAA water level measuring system. See section 8.4.2 for details. Averaged over 2-720 samples. Default is 60 samples. aM5! Supports NOAA distance calculation. aC5! Measures aMC5! • stage, aCC5! • mean distance, • standard deviation, • number of discarded outliers, • good sample count and • voltage (in V) as per NOAA water level measuring system. See section 8.2.2 for details. Averaged over 2-720 samples. Default is 15 samples. aM6! Returns the last 5 distances measured by the radar. These are the raw distances aC6! (in configured units) from the radar to the surface, and not stage values. aMC6! Radar must be in High Power Mode to receive measurement data. aCC6 Returns 6 measurements in the following order: • sample index – The position in the rolling sample buffer of the newest sample. Counts from 0 to 719, then back to 0. • distance now – the current instantaneous distance measurement • distance 1 second ago – the instantaneous distance measured 1 second ago • distance 2 seconds ago – the instantaneous distance measured 1 seconds ago • distance 3 seconds ago – the instantaneous distance measured 3 seconds ago • distance 4 seconds ago – the instantaneous distance measured 4 seconds ago Examples: 0M!00042 4 seconds to measure and return 2 fields 0D0!0+22.648+1.000000 fields returned: stage, quality metric 0M3!00056 5 seconds to measure and return 6 fields 0D0!0+22.647+1.823+0.000664+1+359+11.9 fields returned: stage, distance, deviation, outliers, good samples, voltage 0M6!00016 1 second to return 6 fields 0D0! 0+100+1.238+1.237+1.236+1.235+1.234 fields returned: sample index number, current instantaneous distance, instantaneous distance one second ago, instantaneous distance two seconds ago, instantaneous distance three seconds ago, instantaneous distance four seconds ago 700-RSS-Man Rev.13 15 Jun 2021 28/45
8.4.1 COMPARISON OF THE M AND M1 COMMANDS The M Command averages all the measurements taken over the Averaging Duration. This produces less erratic values than the M1 Command, especially in turbulent water, as troughs and crests are averaged to produce a more accurate assessment of actual stage. The M1 Command produces more erratic data as the logged value is from a single measurement, each of which can be influenced by troughs, crests, and other interference resulting in a wide variance between a series of measurements. No averaging takes place. POWER PROCESS COMMENT MODE aM! HIGH One sample is taken every second, continuously Higher power aC! and stored in the buffer. The most recent samples consumption rate, but aMC! taken will be used for the average in accordance faster response time, aCC! with the Averaging Duration especially for longer ie: an averaging duration of 20 seconds will use the averaging durations. last 20 samples in the buffer. LOW The radar must “wake up” and warm up. This cycle Low power consumption takes 65 seconds before sampling starts. Samples rate. will be taken at the rate of one sample per second Longer response time, for the prescribed Averaging Duration, and especially for longer averaged to produce the value. averaging durations. Once sampling is completed, the radar returns to the dormant state POWER PROCESS COMMENT MODE HIGH One sample is taken every second, continuously Higher power and stored in the buffer. The last sample is aM1! consumption rate, but immediately available and used for data aC1! faster response time processing. aMC1! LOW Low power consumption aCC1! The radar must “wake up” and warm up. This cycle rate. takes 65 seconds before a single sample is taken. . Longer response time 8.4.2 COMPARISON OF POWER MODES WITH NOAA COMMANDS (M3, M4, M5) 5 The M3, M4, and M5 commands support the NOAA distance calculation . This measurement involves: 1) gathering a set of 360 (M3), 60 (M4), or 15 (M5) measurements at a precise 1 second interval, 2) computing the standard deviation of that set, excluding measurements in the set that are above and below 3 times the calculated standard deviation, and finally, 3) re-computing the average and standard deviation of the new modified set. 5 In accordance with: https://tidesandcurrents.noaa.gov/levlhow3.html 700-RSS-Man Rev.13 15 Jun 2021 29/45
POWER PROCESS COMMENT MODE aM3! HIGH One sample is taken every second, continuously Higher power consumption aC3! and stored in the buffer. The most recent number rate, but faster response of samples taken will be used for the NOAA time. aM4! calculation. aC4! The number of samples taken is in accordance with aM5! the input number for the specific command. aC5! LOW The radar must “wake up” and warm up. This cycle Low power consumption takes 65 seconds before sampling starts. The buffer rate. Slower response at this time is empty. time. Samples will be taken at the rate of one sample per second for the prescribed number of seconds (samples), and used in the NOAA distance calculation. Once sampling is completed, the radar returns to the dormant state. 8.5 X COMMANDS In addition to the standard set of commands the FTS Radar Range Sensor has an extension of custom SDI commands called X commands that access specific features of the sensor. The format of X commands follows the requirement for standard SDI commands in that the first character of every command must be a sensor address which is then followed by the X command and terminated by an exclamation mark. Likewise, the first character of a response is also the address character. In “set” commands the n should be replaced with the desired numerals to a maximum of seven digits (including decimal point). An invalid parameter in a set command will result in an error message indication in the command reply when possible within the SDI-12 timing constraints. Set commands should normally be followed by a get command to verify the parameter set was successful 8.5.1 REQUIRED FORMATTING ELEMENTS In order for X commands to be valid, the following format conditions must be met: 1) The X and other mandatory characters must be capitalized as shown in the table 2) Do not place spaces within the command 700-RSS-Man Rev.13 15 Jun 2021 30/45
8.5.2 X COMMANDS LIST a – replace the a with the sensor address n – replace the n with the desired numerical parameter X COMMAND DEFINITION COMMENTS aXPCB! Get Hardware revision level aXDOM! Get date of manufacture aXFSN! Get factory Returns serial number serial number SDI address - 0 aXFDS! Reset to factory Measuring Units – feet defaults Number of samples to average – 20 Power mode - high c=H or L See Section 3.1.2 for an explanation of the Set power H is high mode power modes and Section 8.2.2 for a aXPMc! comparison of the modes with different M mode L is low mode commands. Get power aXPM! The returned power mode will be H for high or L for low. mode The slope conversion determines the units of the stage value. The default stage units are in feet (slope =1.0). To change the units of measurement change the slope as follows: Stage Units Abbrev Slope Feet FT 1.0 Inches IN 12.0 Metres M 0.3048 Set slope of Centimetres CM 30.48 aXSLn! conversion Millimetres MM 304.8 value Custom CU Custom slope as input by user NOTE: This slope can also be assigned a negative value to customize the returned stage value. For example, by setting to “- 1”, it can be used in conjunction with aXHAZn! to provide an offset distance from the measurement datum, eg. for tidal measurements Get slope of aXSL! conversion Will return current Slope as seen in table above. value 700-RSS-Man Rev.13 15 Jun 2021 31/45
X COMMAND DEFINITION COMMENTS Return stage units in abbreviated format: FT, IN,M,CM,MM or CU aXSU! Get stage units (refer to slope conversion table above in Set Slope Conversion Value Command c = abbreviated form of stage units: Abbrev Units FT Feet Setting stage units will IN Inches automatically change the M Metres slope value (see Set Slope aXSUc! Set stage units CM Centimetres Conversion Value command). MM Millimetres If CU or an unrecognized string is entered, there will be no change to the stage units. Custom slope (stage units) can only be set using the Set Slope Conversion Value command. n = measured stage height Subsequent measurements will use the new offset that is calculated. IMPORTANT! Ensure the input stage height value Set current aXSHn! is in the same units which are set. Default setting stage height is feet. If unsure, use the “Get Stage Unit” command (aXSU!) to determine units prior to inputting the stage height. n = desired height-above-zero (offset) Input the new height-above-zero. This value is used in all stage measurements returned. Set height Typically it is much easier to use a staff gauge, set the stage aXHAZn! above zero height (XSH) appropriately, and let the HAZ be calculated automatically. However, for measuring tide levels (or other use cases), this HAZ offset can be set explicitly. Get height Returns the stored height-above-zero parameter. This value is aXHAZ! above zero calculated automatically after issuing set stage height (XSH). Set number of n = desired number of samples for averaging samples to Set the desired number of samples for averaging. aXNSM+n! average in the The + sign is required when writing the value. M! cmd The valid range is 1 – 720. Default is 20. 700-RSS-Man Rev.13 15 Jun 2021 32/45
X COMMAND DEFINITION COMMENTS Get number of aXNSM! samples to Returns the number of samples set for averaging. average in the M! cmd Set number of n = desired number of samples for averaging aXNSM3+n! samples to Set the desired number of samples for averaging. average in the The + sign is required when writing the value. M3! cmd The valid range is 2 – 720. Default is 360. Get number of aXNSM3! samples to Returns the number of samples set for averaging. average in the M3! cmd Set number of n = desired number of samples for averaging aXNSM4+n! samples to Set the desired number of samples for averaging. average in the The + sign is required when writing the value. M4! cmd The valid range is 2 – 720. Default is 60. Get number of aXNSM4! samples to Returns the number of samples set for averaging. average in the M4! cmd Set number of n = desired number of samples for averaging aXNSM5+n! samples to Set the desired number of samples for averaging. average in the The + sign is required when writing the value. M5! cmd The valid range is 2 – 720. Default is 15. Get number of aXNSM5! samples to Returns the number of samples set for averaging. average in the M5! cmd n = desired output offset Set analog aXAOn! 4-20 mA output offset offset Range of offset = 0.0 to 20.0 aXAO! Get analog Returns current value offset aXASn! Set analog 4-20 mA output scaling (slope) slope aXAS! Get analog Returns current value slope 700-RSS-Man Rev.13 15 Jun 2021 33/45
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