PROFI TABILITY ANALYSIS: BAMBOO SHOOT AND POLE PRODUCTION - BALINKBAYAN
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Profitability Analysis No. 04/2007 Profitability Analysis: Bamboo Shoot and Pole Production Philippine Council for Agriculture, Forestry and Natural Resources Research and Development Department of Science and Technology ISO 9001:2000 Providing science solutions for a vibrant agriculture and sustainable environment
About PCARRD T he Philippine Council for Agriculture, Forestry and Natural Resources Research and Development (PCARRD) is one of the sectoral councils under the Department of Science and Technology (DOST). Established in 1972, PCARRD formulates policies, plans, and programs for science and technology- based development in the agriculture, forestry, and natural resources (AFNR) sectors. It coordinates, evaluates, and monitors the national research and development (R&D) efforts in AFNR. It also allocates government and external funds for R&D and generates resources to support its programs. The first DOST council to earn an ISO 9001:2000 certification for its quality management system, PCARRD is engaged in active partnerships with international, regional, and national organizations and funding institutions for joint R&D, human resource development and training, technical assistance, and exchange of scientists, information, and technologies. The Council supports the National Agriculture and Resources Research and Development Network (NARRDN), composed of national multi- and single-commodity and regional R&D centers, cooperating stations, and specialized agencies. As such, PCARRD has been a potent arm in catalyzing the Philippine AFNR sectors toward self-sufficiency and global competitiveness. MAILING ADDRESS PHILIPPINE COUNCIL FOR AGRICULTURE, FORESTRY AND NATURAL RESOURCES RESEARCH AND DEVELOPMENT Los Baños, Laguna TELEPHONES Los Baños - (63) (049) 536-0014 to 536-0015/ 536-0017 to 536-0020 & 536-0024 FAX Los Baños - (63) (049) 536-0016/536-0132 DOST Bicutan, Tagig, Metro Manila (63) (02) 837-1651 E-MAIL pcarrd@pcarrd.dost.gov.ph WEBSITE http://www.pcarrd.dost.gov.ph
Profitability Analysis: Bamboo Shoot and Pole Production Philippine Council for Agriculture, Forestry and Natural Resources Research and Development (PCARRD) Department of Science and Technology (DOST) Los Baños, Laguna 2007
First Edition 2007 ISSN: 1908-8043 Bibliographic Citation: Philippine Council for Agriculture, Forestry and Natural Resources Research and Development. Profitability analysis: bamboo shoot and pole production. Los Baños, Laguna: PCARRD, 2007. 17p. -(Profitability Analysis No.04/2007)
Icongratulate PCARRD-DOST for coming up with this Profitability Analysis, which Message is not just a publication, but more importantly, a science and technology (S&T)- based solution. PCARRD has put together the necessary information that would make agribusiness venture more technically and financially viable. The tested package of technology (POT) that PCARRD and its research and development (R&D) partners have developed and included in this publication, together with the encouraging financial projections, highlights the role of S&T in achieving our national development goals. I am optimistic that with the dissemination of the Profitability Analysis, which PCARRD has prepared for a significant number of priority commodities and products, our people will develop greater appreciation of S&T-based entrepreneurship in agriculture and natural resources sectors. Hon. ESTRELLA F. ALABASTRO Secretary Department of Science and Technology Republic of the Philippines iii
A gribusiness is among the flourishing enterprise in the country today. However, Message many of our people, particularly the small and medium entrepreneurs could not easily engage in agribusiness due to constraints in the establishment process. This publication, the Profitability Analysis, is a very laudable initiative by PCARRD- DOST having put together a set of solutions addressing startup constraints. Specifically, this publication contains key technical and financial information necessary to start, operate, and profit from a science and technology (S&T)-based agribusiness enterprise. I commend PCARRD for pursuing the development of this publication. This very important contribution will definitely help boost entrepreneurship, especially in the rural sector; create additional income and job opportunities; and promote then production of high quality agribusiness products. Cong. LUIS R. VILLAFUERTE Chair, Committee on Aquaculture and Fisheries Member, Committee on Science and Technology Member, Committee on Agriculture House of Representatives iv
T his year, the Philippine Council for Agriculture, Forestry and Natural Resources Foreword Research and Development (PCARRD) offers a new technology publication that promises to be fully utilizable and handy. The Profitability Analysis (PA) arose from our yearning to address your needs as small and micro entrepreneurs, farmers and growers. More than just a handout, this innovative package of information provides tools to help you gain and secure a niche in your business enterprise. The PA series is based on our study of selected commodities. Here you will find the technical and financial data you will need to put up an agricultural enterprise. It presents analytical tools you can use in project planning and in predicting how the business would operate under a set of assumptions. Thus, it ensures that your projects are technically and economically feasible for implementation. Through the profitability analysis and other information, we at PCARRD, hope to contribute substantially in providing livelihood options for Filipinos, especially those in rural communities. Specifically, this PA contains information on bamboo pole and shoot production, soil type requirements, vegetative propagation, plantation establishment, harvesting of shoots and poles, and clump management. It also details the cost- and-return analysis in bamboo pole and shoot production. Feel free to use the information in these pages. Contact us for any further information you may need or better yet, for any suggestions on how we can make this publication better. Together, we can improve the agricultural production system for bamboo poles and shoots and seal their importance in our national economy. PATRICIO S. FAYLON Executive Director v
Message from Secretary Estrella F. Alabastro iii Contents Message from Congressman Luis R. Villafuerte iv Foreword v Introduction 1 Package of Technology 13 Profitability Analysis Projected income statement, bamboo production (shoot and pole production) 3 Projected cash flow, 1-ha bamboo plantation, (before financing) 5 Projected cash flow, 1-ha bamboo plantation, (after financing) 5 Capital investments, 1-ha bamboo plantation 7 Working capital and other startup costs, 1-ha bamboo plantation 7 Initial investment 9 Depriciation table (Straight Line Method, zero salvage value) 9 Production and sales projection, 1-ha bamboo plantation 9 Annual labor requirement 11 Amortization schedule, 19% p.a. (includes service charge of 3% p.a.) 11 Technical and financial assumptions 12
Introduction T he Kawayan tinik is an important bamboo resource for the Philippine rural population. Aside from being a premium species for edible shoot production, it also provides raw materials for construction, furniture, handicraft, and other novelty items. With its distinct characteristics and wide utility, kawayan tinik has become an indispensable raw material for high-value furniture and handicrafts. Experts estimate the demand for poles would increase to 3.5 million for furniture making and 575,000 for handicrafts. This makes bamboo shoot and pole production a good investment option Initial Capital P92,254.00 for small and medium entrepreneurs. Net Present Value (based A 1-ha, 275-seedling bamboo on a 10-year cash flow plantation, is a profitable investment projection at 19% discount rate) P58,275.65 requiring a relatively small initial Internal Rate of Return (based capital of P92,254. Income is realized on a 10-year cash flow projection) 26% on the first year of harvest (year 5) while the total initial capital is fully Payback Period 5.2 years recovered the following year (year 6). The estimated internal rate of return (IRR) based on ten-year cash flow projection stands at 26% while the net present value (NPV) at 19% discount rate is P58,275.65. The package of technology (POT) for kawayan tinik pole and shoot production was developed and tested in strategic pilot plantation sites in Luzon, Visayas, and Mindanao. The cost and yield estimates of the POT were based on plantations developed in openland/grassland areas using culm cutting propagules.
Projected income statement, bamboo plantation (shoot and pole production). Year 1 2 3 4 5 6 7 8 9 10 Income from Sales of Bamboo Poles 0.00 0.00 0.00 0.00 47,250.00 63,000.00 78,750.00 78,750.00 78,750.00 78,750.00 Income from Sales of Bamboo Shoots 0.00 0.00 0.00 0.00 44,100.00 73,500.00 73,500.00 73,500.00 73,500.00 73,500.00 Gross Sales 0.00 0.00 0.00 0.00 91,350.00 136,500.00 152,250.00 152,250.00 152,250.00 152,250.00 Less: Production Cost - Fertilizer 850.50 850.50 850.50 850.50 850.50 850.50 850.50 850.50 850.50 850.50 - Farm Labor 4,050.00 7,500.00 7,500.00 7,500.00 7,500.00 7,500.00 7,500.00 7,500.00 7,500.00 7,500.00 Total Production Cost 4,900.50 8,350.50 8,350.50 8,350.50 8,350.50 8,350.50 8,350.50 8,350.50 8,350.50 8,350.50 Gross Income from Sales -4,900.50 -8,350.50 -8,350.50 -8,350.50 82,999.50 128,149.50 143,899.50 143,899.50 143,899.50 143,899.50 Less: Overhead Expenses - Repair of Equipment and Facilities (10% 129 129 129 129 129 129 129 129 129 129 of depreciating assets) - Depreciation 129 129 129 129 129 129 129 129 129 129 - Land rent 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 Total Overhead Expenses 10,258.00 10,258.00 10,258.00 10,258.00 10,258.00 10,258.00 10,258.00 10,258.00 10,258.00 10,258.00 Net Profit (before interest) -15,158.50 -18,608.50 -18,608.50 -18,608.50 72,741.50 117,891.50 133,641.50 133,641.50 133,641.50 133,641.50 Less: Interest Expense 12,269.78 10,588.21 8,587.13 6,205.85 3,372.13 Net Profit (before tax) -15,158.50 -18,608.50 -18,608.50 -18,608.50 60,471.72 107,303.29 125,054.37 127,435.65 130,269.37 133,641.50
Projected cash flow, 1-ha bamboo plantation (before financing). Year 0 1 2 3 4 5 6 7 8 9 10 Before Financing Inflows Gross Income from Sales 0.00 0.00 0.00 0.00 91350.00 136500.00 152250.00 152250.00 152250.00 152250.00 Total Cash Inflows 0.00 0.00 0.00 0.00 91350.00 136500.00 152250.00 152250.00 152250.00 152250.00 Outflows Cash Flow from Investment Activities 92254 Production Cost 4900.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 Overhead Expenses (less: depreciation) 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 Total Outflows (before financing) 92254 15029.5 18479.5 18479.5 18479.5 18479.5 18479.5 18479.5 18479.5 18479.5 18479.5 Net Cash Flow (before financing) -92254 -15029.5 -18479.5 -18479.5 -18479.5 72870.5 118020.5 133770.5 133770.5 133770.5 133770.5 Projected cash flow, 1-ha bamboo plantation (after financing). Year 0 1 2 3 4 5 6 7 8 9 10 After financing Inflows Gross Income from Sales 0.00 0.00 0.00 0.00 91350.00 136500.00 152250.00 152250.00 152250.00 152250.00 Loan 64,577.8 Total Cash Inflows 64577.8 0.00 0.00 0.00 0.00 91350.00 136500.00 152250.00 152250.00 152250.00 152250.00 Outflows Cashflow from Investment Activities 92254 Production Cost 4900.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 8350.50 Overhead Expenses (less: depreciation) 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 10129.00 Loan Amortization: - Principal 8850.40 10531.97 12533.05 14914.33 17748.05 - Interest 12269.78 10588.21 8587.13 6205.85 3372.13 Total Outflows (before tax) 92254 15029.5 18479.5 18479.5 18479.5 39599.680 39599.680 39599.680 39599.680 39599.680 18479.5 Net Cash Flow (before tax) -27676.2 -15029.5 -18479.5 -18479.5 -18479.5 51750.319 96900.319 112650.319 112650.319 112650.319 133770.5 NPV (before financing) 58275.65 Payback (before financing) 5.2 years IRR (before financing) 26% Note: NPV, Payback, and IRR before financing are the preferred indicators of profitablity.
Capital investments, 1-ha bamboo plantation. Particulars Unit Price Quantity Cost Seedlings 75 275 20,625 Farm Equipment - weighing scale 430 1 430 - shovel 200 1 200 - rake 200 1 200 - grass shears 460 1 460 Total Capital Investment 21,915 Working capital* and other starup costs, 1-ha bamboo plantation. Particulars Cost Repair of Equipment and Facilities (10% of depreciating assets; Year 2-4) 387.00 Land Rental (first 4 years) 40,000.00 Unit Quantity Unit Price Materials - Fertilizer (first 4 years) kg 63 13.5 3,402.00 Labor - Land preparation** mds 150 15 2,250.00 - Planting/replanting md 150 10 1,500.00 - Fertilizer application (first 4 years) md 150 2 1,200.00 - Maintenance (Year 2-4) md 150 48 21,600.00 Total Working Capital and Startup Cost 70,339.00 * To cover initial operating costs until there is a steady flow of income. ** Sketching, staking, field layout and clearing, hole digging. *** Weeding, cleaning, thinning, mounding, watering.
Initial investment. Particulars Cost Capital Investment 21,915 Working Capital and Startup Costs 70,339 Total Initial Investment 92,254 Depreciation table (Straight Line Method, zero salvage value). Particulars Cost Life Span Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10 Weighing scale 430 10 43 43 43 43 43 43 43 43 43 43 Shovel 200 10 20 20 20 20 20 20 20 20 20 20 Rake 200 10 20 20 20 20 20 20 20 20 20 20 Grass shears 200 10 46 46 46 46 46 46 46 46 46 46 Total 129 129 129 129 129 129 129 129 129 129 Production and sales projection, 1-ha bamboo plantation. Year 1 2 3 4 5 6 7 8 9 10 Bamboo Poles Production 0 0 0 0 630 840 1,050 1,050 1,050 1,050 Price 75 75 75 75 75 75 Sales 47,250 63,00 78,750 78,750 78,750 78,750 Bamboo Shoots Production 0 0 0 0 630 1,050 1,050 1,050 1,050 1,050 Price 70 70 70 70 70 70 Sales 44,100 73,500 73,500 73,500 73,500 73,500 Total Gross Sales 91,350 136,500 152,250 152,250 152,250 152,250
Annual labor requirement. Year 1 2 3 4 5 6 7 8 9 10 Land Preparation 2,250 Planting/replanting 1,500 Fertilizer application 300 300 300 300 300 300 300 300 300 300 Maintenance 7,200 7,200 7,200 7,200 7,200 7,200 7,200 7,200 7,200 Total 4,050 75,00 7,500 7500 7,500 7,500 7,500 7,500 7,500 7,500 Amortization schedule, 19% p.a. (includes service charge of 3% p.a.). Year 5 6 7 8 9 Totals Balance 64,577.8 55,727.402 45,195.43 32,662.3789 17,748.051 0 Rate 1 1.19 1.4161 1.685159 2.0053392 7.2965982 Principal 8,850.40 10,531.97 12,533.05 14,914.33 17,748.05 64,577.80 Interest 12,269.78 10,588.21 8,587.13 6,205.85 3,372.13 41,023.10 Amortization 21,120.18 21,120.18 21,120.1802 21,120.18 21,120.18
Technical and financial assumptions. Technical Assumptions Yield per ha - bamboo pole 1050 poles - bamboo shoot 840 kg Seedling per ha 275 seedlings Bamboo clumps per ha 210 clumps Fertilizer Requirement 0.3 kg/clump or 63 kg/ha Labor Requirement - Land preparation 15 man-days - Planting/replanting 10 man-days - Fertilizer application 2 mand-days - Maintenance (weeding, cleaning, thinning, 48 man-days mounding,watering) - Harvesting 48 man-days No. of years before first harvest 4 years Financial Assumptions Total Investment Cost 92,254 Equity (30%) 27,676 Loan (70%, payable in 5 years) 64,578 Grace Period 4 years Source of Loan Quedancor Rate of Interest on Capital 19% - Interest Rate per Annum 16% - Service Charge per Annum 3% NPV Discounting Rate 19% Depreciation Method Straight line, 0 salvage value Selling Price of Bamboo Pole P75/pole (farmgate price) Selling Price of Bamboo Shoot P70/kg (farmgate price) Cost of Bamboo Seedling P75/seedling Cost of Fertilizer P13.5/kg Labor Rate P150/man-day Land Rent P10,000/year
Profitability Analysis: Bamboo Shoot and Pole Production 13 Package of Technology Bamboo Species Kawayan Tinik (Bambusa blumeana) Pole Production Clump/plantation age for initial commercial harvest • 5 years old Pole maturity for harvest • 3 years old Pole/culm height • 15–25 m Pole/culm basal diameter • 6–10 cm Average yield/clump • 3–5 poles or culms Average yield/ha • 1050 poles Shoot Production Shoot basal diameter • 6–10 cm Shoot height • 8–10 cm Shoot fresh weight • 1 kilo/shoot Average yield/clump • 3–5 shoots Average yield/hectare • 630–1050 shoots Soil Type Requirement • Attains optimum growth in well drained soil, sandy loam, and clay loam soil • Most suitable pH of 5.0–6.0, while nonsuitable for saline soils and water- logged areas Climate • Optimum temperature ranges from 8.80C to 360C • Rainfall: 150-200 mm/month; Optimum growth requires more than 200 mm/month
14 Profitability Analysis: Bamboo Shoot and Pole Production Vegatative Production Selection and collection of planting stock • Select healthy mother clump from which 1–2 year-old culms shall be taken as sources of cuttings for propagation • Cut the 1–2 year old culm into either 2-node or 1-node culm cutting • Choose nodes with well-developed buds • Cut 5–8 cm below the node and 10•13 cm above the node. A sharp crosscut saw or knife may be used for this purpose Potting and rooting • The culm cuttings can be planted directly in 18 cm x 18 cm x 28 cm polyethylene bags with ordinary clay-loam soil and about 10% organic fertilizer (chicken dung) • An alternative is to set the cuttings in a misting bed. The misting bed is a rooting bed enclosed with a single line of hollow blocks and filled with river sand. Use fine river sand as the rooting medium • Keep the misting bed moist using a mist sprayer or sprinkler • Transfer the rooted cuttings to black plastic bags with ordinary clay-loam soil and about 10% organic fertilizer (chicken dung) within 20–25 days Care and maintenance of planting stocks in the nursery • Water the potted cuttings daily (at least twice a day (in the morning and in the afternoon) • Place potted cuttings under partial shade • Water the plants regularly • After 2 months, transfer the plants into the open to harden the newly developed shoots by exposing them under the sun • The plants should be ready for planting after 6 months
Profitability Analysis: Bamboo Shoot and Pole Production 15 Plantation Establishment Selection of planting site • Select suitable plantation site in grassland/openlands with well-drained soil. Flat land with well-drained soil is preferable. Hillside with suitable slopes and exposure may be considered • Sketching, staking, and final layout Preparation of plantation site • Clear weeds • Dig planting holes of 60 cm x 60 cm. The top soil is used as bed soil to the propagules when planted Planting operations • To ensure high survival, outplanting should be done at the onset of the rainy season • Employ a 7 m x 7 m spacing Fertilization at planting planting time • Each propagule is fertilized at 200-300 g of complete fertilizer Plantation maintenance • The sustainable development of planted propagules requires the following activities : (1) replacement of dead propagules; (2) weed control; (3) watering; (4) fertilization and thinning; and (5) protection • Mark every culm as soon as it emerges from the ground to monitor the culm age Harvesting of Shoots • The shoots during the first half of the shooting period are healthy and expected to survive until fully grown into culm. Twenty-five percent (25%) of the shoots during the first half of the shooting period may be harvested. Seventy- five percent (75%) of the shoots are allowed to grow into poles. All the shoots that occur during the last half of the shooting period may be harvested as their survival for poles are very low
16 Profitability Analysis: Bamboo Shoot and Pole Production Harvesting of Poles • For clump yield sustainability, harvesting of poles requires the application of Culm Selection System (CSS). During harvest time (dry season or summer time) only culms of 3-year old and above should be harvested. The CSS application, therefore requires marking of emerging shoots during shooting period to monitor/determine culm age for harvesting • Marking of emerging shoots is a component scheme in clump management Clump Management • Clump productivity should be regularly improved or maintained to hasten sustained shoot/culm yields. This could be attained through the application of regular tending operations which includes cleaning, thinning, mounding, mulching and fertilization Possible loan sources QUEDANCOR Program for Agri-Fishery Small and Medium Enterprises (QP-ASME) • 16% interest rate with 3% service fee • The borrower must have equity equivalent to 20% of the project cost. The borrower’s equity can be in the form of agri-fishery machinery and equipment, inputs or labor • Collateral requirements: 1. At least 80% Real Estate Mortgage(REM) or 80% combination of REM, non-interest bearing cash trust fund, bank/time deposits, LandBank/government bonds/ securities and similar investments 2. Deed of Assignment of Receivables supported by a Marketing Contract/Agreement, if applicable.
Profitability Analysis: Bamboo Shoot and Pole Production 17 LANDBANK Easy Pondong Pang-Asenso (EPPA) • Interest rate is based on the prevailing market rate • Up to 80% of the total project cost; borrower has to put up the remaining 20% as equity, either in cash or in kind • Collateral requirements: 1. Real Estate/Chattel Mortgage (REM/CM) 2. Hold out on deposits 3. Assignment of receivables and/or inventories 4. JSS Principal Stockholders/Officers 5. Guarantee cover from Small Business Guarantee and Finance Corporation (SB Corporation), if applicable
Credits Production: PCARRD Secretariat with the support of the forestry and environment research, planning and development, and the applied communication divisions Lead Expert and Science and Technology Consultant: Felizardo D. Virtucio Content Analyst: Nimfa K. Torreta Investment Analyst: Felizardo D. Virtucio with Don Joseph M. Medrana Editor: Joel Eneristo A. Joven Design: Paul Jersey G. Leron Photo Credits: Stanley C. Malab (plantation, plants); Gene C. Bautista (seedlings) Production Assistant: Carmelita B. Alamban Special thanks to: Patricio S. Faylon, Leah J. Buendia, Romulo T. Aggangan, and Lily Ann D. Lando
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