Plastics - the Facts 2016 - An analysis of European plastics production, demand and waste data - Plastics Europe
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Plastics – the Facts is an analysis of the data related to the production, demand and waste management of plastic materials. It provides the latest business information on production and demand, trade, recovery as well as employment and turnover in the plastics industry. In short, this report gives an insight into the industry’s contribution to European economic growth and prosperity throughout the life cycle of the material. The data presented in this report was collected by PlasticsEurope (the Association of Plastics Manufacturers in Europe) and EPRO (the European Association of Plastics Recycling and Recovery Organisations). PlasticsEurope’s Market Research and Statistics Group (PEMRG) provided input on the production of and demand for plastics raw materials. Consultic Marketing & Industrieberatung GmbH helped assess waste generation and recovery data. Official statistics from European or national authorities and waste management organisations have been used for recovery and trade data, where available. Research or expertise from consultants completed gaps. Figures cannot always be directly compared with those of previous years due to changes in estimates. Some estimates from previous years have been revised in order to track progress, e.g. for use and recovery of plastics across Europe over the past decade. All figures and graphs in this report show data for EU-28 plus Norway and Switzerland, which is referred to as Europe for the purposes of abbreviation – other country groups are explicitly listed. 3
Plastics: an efficient use of resources Plastics are a wide family of resource efficient materials derived from organic products such as cellulose, coal, natural gas, salt and, of course, crude oil. The new members of this wide family are “bio-plastics” – this term actually describes two different concepts: • Biodegradable plastics: which are materials that are degraded by microorganisms into water, carbon dioxide (or methane) and biomass under specified conditions, and can be made from organic and/or fossil resources. • Bio-based plastics: which are materials made from biological and renewable resources such as grains, corn, potatoes, beet sugar, sugar cane or vegetable oils. It is important to stress that at European level only 4 to 6% of the oil and gas is used to produce plastic materials. 45% 5% Transportation Others 42% 8% Electricity Chemistry and heat How oil and gas are (plastics 4 to 6%) used in Europe 4
Plastics: for a more sustainable world Plastic materials are extremely resource efficient not only in their production phase but also during their use phase. This is highly important, since the rule of thumb says that a product - a house, a car, an electronic device - is consuming most of the energy during the use phase. That makes it even more important to optimise the use phase. In some applications like insulation, during their service life, plastic materials save more than 140 times the energy needed for their production. They are also champion when it comes to protecting goods & food, thereby reducing breakage and waste. Because of the unique properties of plastic materials, they are used in a wide range of application sectors, such as packaging, building and construction, automotive and aeronautics, electrical and electronic equipment, agriculture, leisure and sports equipment or medical and health products, to help us to live and build a more sustainable world. Did you know that 80% of a product’s energy consumption accounts for the use phase? Products energy consumption ca 20% production ca 80% and manufacturing phase use phase Plastic materials are functional aesthetical sustainable 5
Key figures of the European plastics industry The European plastics industry includes plastics raw materials producers, plastics converters and plastics machinery manufacturers in the EU28 Member States. over The plastics industry gives direct 1.5 million employment to over 1.5 million Jobs people in Europe close to 60,000 An industry in which close to 60,000 Companies companies companies operate, most of them SME’s over The European plastics industry had a 340 billion turnover of more than 340 billion euros Turnover euros in 2015 over The European plastics industry had a 16.5 billion trade balance of over 16.5 billion euros Trade euros in 2015* balance * Data including only plastics raw materials producers and plastics converters 8
The European plastics industry close to Contribution to contributed close to 27.5 billion euros to 27.5 billion public finances public finances and welfare in 2015 euros x2.4 in GDP Multiplier The European plastics industry has a multiplier effect of 2.4 in GDP and almost and almost effect 3 in jobs* x3 in jobs The European plastics industry ranks 7th Industrial in Europe** in industrial value added 7th in contribution. At the same level as the Europe value added pharmaceutical industry. over In 2014, more than 7.5 tonnes of plastics 7.5 million Recycling waste were collected for recycling tonnes * The European House Ambrosetti study, data for Italy, 2013 ** Measured by gross value added at factor prices, 2012 9
PLASTICS market data
World and EU plastics production data 322 311 299 288 Includes plastic materials (thermoplastics and 279 polyurethanes) and other plastics (thermosets, 257 adhesives, coatings and sealants). Does not include the following fibers: PET-, PA-, PP- and polyacryl-fibers. 230 Source: PlasticsEurope (PEMRG) / Consultic WORLD 2005 2007 2011 2012 2013 2014 2015 EUROPE (EU28+NO/CH) 61 59 59 57 59 58 65 12 in million tonnes
Distribution of global plastic materials production China is the largest producer of plastic materials* (only thermoplastics and polyurethanes), followed by Europe and NAFTA. World production of plastic materials in 2015: 269 million tonnes. Source: PlasticsEurope (PEMRG) / Consultic 2,6% 18,5% CIS 18,5% NAFTA EUROPE 4,3% 27,8% JAPAN 7,3% CHINA 16,7% MIDDLE EAST, AFRICA 4,4% REST OF ASIA LATIN AMERICA * Plastic materials: only thermoplastics and polyurethanes 13
Trade balance A positive trade balance of more than 16.5 billion euros in 2015. Plastics manufacturing extra EU-28 bn€ 30 25 20 15 10 5 0 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Extra-EU trade balance Extra-EU exports Extra-EU imports Plastics processing extra EU-28 bn€ 14 12 10 8 6 4 2 0 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Source: Eurostat Extra-EU trade balance Extra-EU exports Extra-EU imports 14
Top extra EU trade partners in value 2015 Exports extra EU-28 2015 Imports extra EU-28 Plastics Plastics Plastics Plastics manufacturing processing manufacturing processing Turkey 13.3 % 14.8 % USA USA 25.4 % 23.8 % USA China 12.6 % 10.7 % Switzerland Saudi Arabia 12.9% 14.3 % China USA 11.7 % 9.5 % China South Korea 12.4% 14.2 % Switzerland Russia 6.6 % 8.4 % Russia Switzerland 6.6 % 11.1 % Turkey Switzerland 6% 6% Turkey Japan 6% 5.3 % Japan Source: Eurostat 15
Plastic materials EU demand per country European plastic demand includes plastic materials (thermoplastics and polyurethanes) and other plastics (thermosets, adhesives, coatings and sealants). Does not include the following fibers: PET-, PA-, PP- and polyacryl-fibers. Source: PlasticsEurope (PEMRG) / Consultic / myCeppi mt 2015 plastics demand 12 in Europe 10 49 m t 70% of the demand is concentrated in six countries 8 6 24.6% 14.3% 9.6% 7.7% 7.5% 6.3% 4 GERMANY ITALY FRANCE SPAIN UK POLAND 2 0 Italy Germany Bulgaria Hungary Belgium & Lux. Netherlands Norway Switzerland United Kingdom Slovakia Portugal France Austria Latvia Ireland Croatia Romania Estonia Cyprus & Malta Slovenia Lithuania Greece Czech Republic Sweden Spain Finland Poland Denmark 2013 2014 2015 16
Plastic materials demand main market sectors Distribution of European (EU-28+NO/CH ) plastics demand by segment in 2015. Source: PlasticsEurope (PEMRG) / Consultic / myCeppi PACKAGING Total demand 39.9% 49 m t BUILDING & CONSTRUCTION OTHERS 19.7% 22.4% ELECTRICAL & AUTOMOTIVE Consumer ELECTRONIC and household AGRICULTURE 5.8% 8.9% goods, furniture, 3.3% sport, health and safety, etc. 17
Plastic materials EU demand per polymer European plastics demand includes plastic materials (thermoplastics and polyurethanes) and other plastics (thermosets, adhesives, coatings and sealants). Does not include the following fibers: PET-, PA-, PP- and polyacryl-fibers. Source: PlasticsEurope (PEMRG) / Consultic / myCeppi mt 49 million 2015 European 10 9 tonnes plastics demand 8 7 6 5 4 3 2 1 0 2013 2014 2015 PP PE-LD, PE-LLD PE-HD, PE-MD PVC PUR PET PS PS-E ABS, SAN PC Other ETP Other plastics PA PMMA 18
Plastic materials main fields of applications European plastics demand (EU-28+NO/CH) by polymer type 2015. Source: PlasticsEurope (PEMRG) / Consultic / myCeppi OTHERS PP PE-LD, PE-LLD 19.9% 19.1% PE-HD, 17.3% Hub caps (ABS); optical fibres (PBT); PE-MD eyeglasses PVC lenses, roofing 12.1% sheets (PC); PS PS-E PET PUR 10.1% Food Touch screens (PMMA); cable packaging, coating in 6.9% 7.1% 7.5% Window sweet and snack telecommuni- cations (PTFE); frames, wrappers, and many Eyeglasses profiles, floor hinged caps, others in aeros- frames, plastic Building and wall Toys, (PE- Reusable microwave pace, medical cups, egg insulation, covering, HD, PE-MD), bags, trays and -proof implants, sur- trays (PS); pillows and pipes, cable milk bottles, containers, containers, gical devices, packaging, Bottles for mattresses, insulation, shampoo agricultural film pipes, membranes, building water, soft insulating garden hoses, bottles, pipes, (PE-LD), food automotive valves & seals, insulation drinks, juices, foams for inflatable houseware packaging film parts, bank protective (PS-E), etc. cleaners, etc. fridges, etc. pools, etc. (PE-HD), etc. (PE-LLD), etc. notes, etc. coatings, etc. 19
Plastics demand by polymer and market segment European plastics demand (EU-28+NO/CH) by polymer type 2015. Source: PlasticsEurope (PEMRG) / Consultic / myCeppi Packaging 39.9% Building & 19.7% Construction Automotive 8.9% Electrical & 5.8% Electronic Others 25.7% LD D A T R -E PP ET er N PS tic r C PA PC as e PE M M PU PV SA PS L h pl Oth P - E- PM Ot s PE S, P AB D, D, -H -L PE PE 20
What is plastic? Plastics is not one single material. The plastics’ family is composed of a great variety of materials designed to meet the very different needs of thousands of end products. As products evolve, so do plastic materials, so many of them are still to come. Most common materials Polyethylene Polyvinyl- (PE) Polypropylene chloride Polystyrene Polyethylene (PP) Expanded (PVC) (PS) Terephthalate polystyrene (PET) ABS (PS-E) Poly Thermoplastics SAN Polycarbonate methyl (PC) methacrylate Polyamides (PMMA) (PA) Fluoropolymers PEEK POM PBT Polyaryl- Thermoplastic sulfone (PSU) elastomers (TPE) Etc. PLASTICS SHAPE Polyester Epoxy resins Vinyl ester Silicone THE FUTURE Thermosets Polyurethane (PUR) Phenol- Melamine Etc. Urea- Acrylic formaldeyhde resin Phenolic formaldeyhde resins resins 21
PLASTICS not waste but resource
Plastics waste treatment in EU28+2 In 2014, 25.8 million tonnes of post-consumer plastics waste ended up in the official waste streams. 69.2% was recovered through recycling and energy recovery processes while 30.8% still went to landfill. Within the different plastic applications, plastic packaging reached the highest recycling rate with 39.5%* and represented more than 80% of the total recycled quantities. Source: Consultic Recycling 29.7% Energy recovery 39.5% Landfill 30.8% 2006-2014 waste treatment evolution: + 64 % Recycling 12.9 10.2 8.0 + 46 % Energy 7.7 recovery 7.0 4.7 - 38 % Landfill The annual average of post-consumer plastics waste generation from 2006 to 2014 is 25 million tonnes *Based on in-put quantities into recycling facilities. 24
Plastics waste treatment by country in 2014 In 2014, landfilling was still the 1st option in many EU countries. In general, countries with landfill ban achieve higher recycling rates. Source: Consultic Sw itz er Plastics waste going to landfill (2014) Ne Au land the st rl ria Date of landfill ban in force Ge and rm s a Lux Swed ny em en b > 50% Den ourg ma Bel rk 10% - 50% giu 2016 Nor m way < 10% Irela 2009 2005 n Finla d nd Eston ia Sloven ia France Portugal 1999 + 1997 2006 Italy United Kingdom 1996 2016 Slovakia 2005 Czech Republic Lithuania Spain 2004 Poland 2006 Hungary ia Roman Latvia ia Croat u l g aria B ce Gree s p ru Cy lta Ma Recycling rate Energy recovery rate Landfill rate 25
Plastics: key resource for circular economy Recycling is the preferred option for plastics waste. However, when recycling is not the most sustainable option, energy recovery is the alternative. Both options complement each other and exploit the full potential of plastics waste. RECYCLING ENERGY RECOVERY is the preferred is needed to stop the option landfilling of plastics ...out of which The energy value new plastic of plastics is used products to produce are made electricity, heating Plastics are sorted and crushed Those plastics which cannot be sustainably and cooling into “flakes”, washed, recycled can be used in efficient for millions of homes dried and sorted again... Waste-to-Energy facilities to produce electricity and heat Alternatively plastics are used as fuel for industrial processes, replacing fossil fuel Emissions are subject ...processed to strict regulations into granulates and control standards 26
Plastic materials have several lives Clothes & Footwear Agriculture Outdoor elements Bags & Complements Furniture & Design Packaging Automotive Building & Construction Plastics recyclates are used to manufacture a wide variety of new products 27
Plastics: proper waste management is key to avoid Marine Litter Thanks to their unique properties, plastic materials are essential in many applications and often make the impossible possible. However, to take full advantage of the benefits of plastics, its products need to be properly recovered and managed when they reach the end of their service life. It is simple, plastics are just too valuable to be wasted or thrown away and it is unacceptable that any waste is entering the marine environment! Whether deliberately or accidently, when plastics waste is not properly disposed it may end up as litter in the environment, the world’s oceans, seas and rivers and harming wild life, fisheries and tourism. Marine Litter has become a global challenge and derives from land and sea based human activities, mainly caused by poor waste management and infrastructures or people’s behaviour. Thus, prevention at source through the creation of proper waste collection and treatment together with improved human behaviour are key to reduce litter inputs, to protect our on- land and water environment and to secure recovery of our resources after disposal. In March 2011, the Global Declaration for Solutions on Marine Litter was launched by 47 plastics associations from regions across the globe. Recognizing their important role in fighting Marine Litter, these plastics associations have launched and are supporting projects in six key areas aimed at contributing to sustainable solutions. These six focus areas are: education, research, public policy, sharing best practices, plastics recycling/recovery, and plastic pellet containment. Since 2011, 65 associations in 34 countries have signed on to the Global Declaration, and 260 projects are underway, planned or completed. Learn more about these project on www.marinelittersolutions.eu 28
And human behaviour makes the difference Everyone can contribute. Thus it is crucial to create awareness about Marine Litter and invest in educational projects to enhance individual responsibility and keep products and waste where they belong. Marine Litter 29
PLASTICS Snapshot snapshot and outlooks and outlook
In 2016, plastics production shows a slight increase, but is still below pre-crisis level Plastics industry production in EU-28 index (2010=100, trend cycle & seasonally adjusted data). Index 140 130 120 110 100 90 80 70 year 60 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Plastics in Primary Forms Plastics Machinery Manufacture of Plastics Products 32
In 2017, plastics production is expected to continue on a positive trend Production of plastics in primary forms, EU28. Index 2010 = 100 on a quarterly basis; seasonally and working day adjusted; annual average. Index 130 120 110 The production of plastics in primary forms has been 100 stable in the past years. 90 Short-term estimates show a 80 moderate upward trend: Estimate 2016: +1.5% 70 Estimate 2017: +1.5% 60 50 year 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 Production primary plastics Average annual index Average annual index estimates 33
Glossary of terms ABS Acrylonitrile butadiene styrene resin PE-HD Polyethylene, high density ASA Acrylonitrile styrene acrylate resin PE-LD Polyethylene, low density bn billion PE-LLD Polyethylene, linear low density CH Switzerland PE-MD Polyethylene, medium density CIS Commonwealth of Independent States PEMRG PlasticsEurope Market Research Group Consultic Consultic Marketing & PET Polyethylene terephthalate Industrieberatung GmbH Plastic EU European Union materials Thermoplastics + Polyurethanes EPRO European Association of Plastics PMMA Polymethyl methacrylate Recycling and Recovery Organisations POM Polyoxymethylene ETP Engineering Thermoplastics PP Polypropylene GDP Gross domestic product PS Polystyrene mt Million tonnes PS-E Polystyrene, expandable my Ceppy my Ceppy Kft PTFE Polytetrafluoroethylene NAFTA North American Free Trade Agreement PUR Polyurethane NO Norway PVC Polyvinyl chloride Other SAN Styrene-acrylonitrile copolymer plastics Thermosets, adhesives, coatings Thermo- and sealants plastics Standard plastics (PE, PP, PVC, PS, EPS, PET PA Polyamides (bottle grade)) + Engineering plastics (ABS, PBT Polybutylene terephthalate SAN, PA, PC, PBT, POM, PMMA, Blends, and others including High Performance Polymers) PC Polycarbonate Thermosets Urea-formaldehyde foam, melamine resin, PE Polyethylene polyester resins, epoxy resins, etc. PEEK Polyetheretherketone 35
PlasticsEurope is the association of plastics EPRO is the association of national manufacturers and one of the leading European organisations responsible for organising and trade associations with centres in Brussels, promoting plastics recycling and recovery in Frankfurt, London, Madrid, Milan and Paris. It is Europe. EPRO provides a unique forum for networking with European and national plastics leading European specialists in plastics waste associations and have more than 100 member management to exchange experience and companies, producing over 90% of all polymers ideas, develop integrated plastics packaging across the EU28 member states plus Norway, and agriculture waste strategies and support Switzerland and Turkey. technological development. Avenue E. van Nieuwenhuyse 4/3 Konigin Astridlaan 59 1160 Brussels – Belgium 1780 Wemmel – Belgium Phone +32 (0)2 675 32 97 Phone +32 (0)2 456 84 49 info@plasticseurope.org Fax +32 (0)2 456 83 39 www.plasticseurope.org info@epro-plasticsrecycling.org www.plastics-themag.com www.epro-plasticsrecycling.org @PlasticsEurope
PlasticsEurope offices Central Region Mediterranean Region West Region PlasticsEurope Deutschland e.V. PlasticsEurope Italia PlasticsEurope France Mainzer Landstraße 55 Via Giovanni da Procida 11 Le Diamant A 60329 Frankfurt am Main. Germany 20149 Milano. Italy 14, rue de la République Phone: +49 69 2556 1303 Phone: +39 (0)2 345 65 309 92800 Puteaux. France Mailing address: Le Diamant A Iberica Region North Region 92909 Paris - La Défense Cedex. France PlasticsEurope España PlasticsEurope UK Phone: +33 1 46 53 10 53 Hermosilla, 31-1º 6 Bath Place 28001 Madrid. Spain Rivington Street Phone: +34 91 431 79 64 London EC2A 3JE. United Kingdom Phone: +44 20 7457 5000 Other representatives Poland Austria The Netherlands PlasticsEurope Polska PlasticsEurope Austria PlasticsEurope Nederland ul. Trębacka 4 p. 109 Paniglgasse 24/I/19a P.O. Box 443 00-074 Warszawa. Poland 1040 Wien. Austria 2260 AK Leidschendam. The Netherlands Phone: +48 22 630 99 01 Phone: +43 1 712 72 77 Phone: + 31 70 444 06 10
10-2016 Published on the occasion of the special presentation of K 2016 The special presentation is organised jointly by Messe Düsseldorf and PlasticsEurope Deutschland e.V. © 2016 PlasticsEurope. All rights reserved.
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