NICKELM When strength matters - THE MAGAZINE DEVOTED TO NICKEL AND ITS APPLICATIONS - Nickel Institute
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NICKEL MAGAZINE T HE M AG A ZINE DE VOT ED TO NICK EL A ND I T S A PPLIC ATIONS NICKEL, VOL. 37, Nº 1, 2022 When strength matters Building codes Stainless steel cables New San Giorgio Bridge safe buildings and structures for harsh environments stronger, safer
EDITORIAL: ON THE STRENGTH OF NICKEL Strength is vital, because when strength is lacking bad things happen. It is one of the key attributes that nickel brings to materials. “The strength of a material is its ability to withstand an applied load CHATTANOOGA BOILER & TANK COMPANY CASE STUDY 24 without failure or deformation.” WASHINGTON SUBWAY Nickel provides a useful combination of strength, ductility and toughness. This is essential in heavy duty applications like aircraft landing gear which need to withstand repeated shocks. Here, nickel in maraging steel plays a critical role The Washington Metropolitan Area Transit Authority (WMATA) Metrorail in preventing fatigue and avoiding catastrophic failure. NICOLE KINSMAN serves more than 600,000 customers a day and is the second busiest in Nickel in stainless steel enhances corrosion resistance and allows tough, the United States, with 91 stations in Virginia, Maryland, and the District ductile and strong welds which, in turn, ensure that stainless steel can be used of Columbia. As part of a maintenance programme to replace existing in strong and durable structures. Structures like Italy’s new San Giorgio Bridge. The load-bearing elements of the escalators throughout its network, eye-catching stainless steel canopy Designed by Renzo Piano, the use of stainless steel reinforcement guarantees canopy are rectangular, hollow structures are being installed over uncovered metro entrances to protect mechanical strength and corrosion resistance. The reinforcement is critical structural sections made from austenitic stainless steel Type 316L exterior escalators from rain, snow and salt during inclement weather, for ensuring the durability of the bridge, which was constructed following the which contains 10% nickel. improving escalator reliability and passenger convenience. catastrophic failure of its predecessor. Providing instantly recognisable assembled in the fabrication shop, is Stainless steel has been used effectively in landmark buildings for over a entries to the metro rail system, the transported by road to the site and century. But it is only now that specific stainless steel design codes have been Type 316 (UNS S31600) cables graceful canopies incorporate stain- then bolted together quickly during published. These are necessary because the properties of stainless steel differ and rods with Type 2205 less steel and glass in a design that night-time closures to minimise from carbon steel. The American Institute of Steel Construction’s new design (S32205) fittings and support disruption to the metro operations. standard provides user-friendly and economic design specifications to help arms were used in China’s is reminiscent of the Metro stations’ The design is modified to meet each designers and structural engineers use stainless steel easily and effectively for Poly building’s stainless steel iconic vaulted and coffered ceilings. strong structural projects. cable-net curtain wall. Each canopy includes a glazing site’s unique characteristics. system supported on a stainless Type 316L (UNS S31603) is ideally And stainless steel is also a metaphor for strength. Spanish sculptor, Jordi Dìez steel torus-shaped frame with main suited for structures in transport says the uniqueness of stainless steel endows his works with power and expres- girders located directly above the hubs because of its excellent siveness. These attributes are personified to perfection in his recent sculpture of parapet walls on diagonally tapered corrosion resistance, low mainte- tennis legend Rafael Nadal playing to his strengths – his signature left forehand. struts. The modular design, with nance requirements and attractive Clare Richardson large sections of the roof being surface finish. Editor, Nickel 22 || NICKEL, NICKEL, VOL. VOL. 37, 37, Nº Nº 1, 1, 2022 2022 NICKEL, VOL. 37, Nº 1, 2022 | 3
NICKEL Magnetic first Non-toxic NOTABLES CONTENTS For the first time in the world, Denso Corporation has succeeded in detector artificially synthesising iron-nickel superlattice magnetic powder, which 02 Case study no. 24 has magnetic properties due to the arrangement of iron and nickel atoms. Washington subway The strong magnetism is equivalent or superior to that of neodymium 03 Editorial magnets. To enhance the competitiveness of their key components for On the strength of nickel electric vehicles, the company plans to apply this less expensive, high 04 Nickel notables performance magnet to small motors as early as five years from now, and 06 Building codes in the future to drive motors. The Safe buildings, safe structures ADAPTED FROM NANO LETTERS 2021, DOI: 10.1021/ACS.NANOLETT.1C02336 global automotive components 08 San Giorgio Bridge manufacturer has started mass Stronger, safer production while Aisin, part of 10 Nickel cables Holding up in harsh conditions the Toyota Group, will establish a global supply system for electric 11 Critical connections units and other products by 2025. Super-elastic alloy Strong fasteners 12 Maraging steel takes the heat High strength and toughness 13 Riding high Nickel alloys Ferrium 14 Technical Q&A Structural steel alloys When S. Chang, S. Ren and South Korean company, SK On has successfully developed an 15 New publications NCM9 battery, a world first in commercialising the 90 percent nickel colleagues wanted to create 15 Michael Orry Pearce content level. NCM (nickel, cobalt, manganese) identifies the three heavy-metal-free metal – organic 1934-2022 main materials of the battery cathode, while number 9 indicates the frameworks (MOF) for a flexible 15 UNS details proportion of nickel. This award-winning innovation’s high nickel X-ray detector and imager, they CITY UNIVERSITY OF HONG KONG content means higher energy and better battery output, a challenge looked to nickel for an innovative 16 Rafael Nadal statue that required the company to develop advanced technology to A monument to human strength solution. Traditionally, radiation ensure the safety of the end product. Tested and installed in Ford’s detectors have contained restricted F-150 Lightning, the first electric version of Ford’s legendary pickup metals, such as lead and cadmium. Nickel magazine is published by Nickel Institute truck, it is ready to roll into the market. With nearly 200,000 vehicles The researchers mixed a solution of www.nickelinstitute.org reserved before launch, all eyes will be on this model’s continued nickel chloride salt and DABDT, a Dr. Hudson Bates, President Researchers at City University of Hong Kong (City U) and other high performance and endurance. Clare Richardson, Editor disulfide-reducing agent. The team communications@nickelinstitute.org collaborators have accidentally discovered a first-of-its-kind super- sandwiched the MOF, in which Contributors: Nancy Baddoo, Gary Coates, elastic alloy that retains its stiffness even after being heated to 1,000 K nickel linked the DABDT molecules, Richard Matheson, Geir Moe, Kim Oakes, Benoît Van Hecke, (726.85 °C) or above. Odette Ziezold between gold film electrodes on Professor Yang Yong and his team found that Co25Ni25(HfTiZr)50, or Design: Constructive Communications a flexible plastic surface, using “the high-entropy Elvinar alloy”, retains its modulus of elasticity when Material has been prepared for the general information of copper wires to transmit current. the reader and should not be used or relied upon for specific exposed to a very wide range of temperatures. This means the stiffness © 2022 FORD MOTOR COMPANY applications without first securing competent advice. While Placing an aluminium letter “H” the material is believed to be technically correct, Nickel Institute, its members, staff and consultants do not represent of the alloy remains invariant to temperature. on the detector, they irradiated or warrant its suitability for any general or specific use and This property is beneficial for devices that are expected to undergo assume no liability or responsibility of any kind in connection with the information herein. drastic temperature changes. “We know that the temperature ranges it with X-rays, measuring a much ISSN 0829-8351 from 122 to -232 °C on the surface of the moon. This alloy will remain lower current output underneath Printed in Canada on recycled paper by Hayes Print Group strong and intact in an extreme environment, and so it would fit very the H. The researchers say that Cover: Shutterstock ©Harry Steele well with future mechanical chronometers operating within a wide their proof-of-concept device is Stock image credits: pg. 3 iStock©Phantom1311 pg 9. iStock©Luca Reina Mafaraci, iStock©Mara Duchetti range of temperatures during space missions,” said Professor Yang. SK On’s NCM9 battery won CES 2022 Innovation awards in two categories: a promising advance for the next pg.10 iStock©BIHAIBO, iStock©trekandshoot pg. 12 iStock©Babayev pg. 13 iStock©Dmitrii Guldin The work was published in the journal Nature. “In-Vehicle Entertainment & Safety”, and “Embedded Technologies”. generation of radiation detection. 4 | NICKEL, VOL. 37, Nº 1, 2022 NICKEL, VOL. 37, Nº 1, 2022 | 5
to prepare a full ANSI (American economic design specification will National Standards Institute) design remove significant long-standing standard for structural stainless steel. obstacles for structural stainless steel Work began with the establishment designs and expand global market BUILDING CODES of the AISC Committee on Structural Stainless Steel, which included stain- potential for nickel-containing austenitic and duplex stainless steels. SETTING HIGH STANDARDS FOR less steel fabricators and welding The benefits of this standards work STAINLESS STRUCTURALS experts, metallurgists, designers, and are not limited to buildings and STRUCTURAL STAINLESS STEEL academics. The Steel Construction related structures: it is expected that Institute in the UK played a leading these stainless steel design rules will role in drafting the new design rules. be referenced in ANSI/AISC N690, Austenitic stainless steel These were based on the significant Specification for safety-related steel laser welded I-shape structural research which had been structures for nuclear facilities, which beams and channels carried out by universities around is used globally, and currently does The sudden failure of a building or bridge is mercifully a rare event, thanks the world over the last 30 years or so, not give any stainless steel structural largely to international or national standards: structures are designed in and had already been used as the design information. Additionally, A stainless steel support accordance with a design standard, using products conforming to a product basis for developing the rules in the work is starting under the auspices of structure was used for the standard and manufactured using techniques and to a quality level defined in a construction standard. structural stainless steel Eurocode. AASHTO (the American Association passive cooling system in the Three years later, the new design of State Highway and Transportation containment structure at the Building and construction design This was the situation in the US until Vogtle Nuclear Power Plant standards codify best practices, last year for designing structural standard ANSI/AISC 370-21 Officials) to modify the rules in (Units 3 and 4) in Burke County, methods, and technical requirements stainless steel – there was no Specification for structural stainless ANSI/AISC 370 so that they can GA, USA. The tower is 9.1 m to create a safe and sustainable built stainless steel design specification steel buildings was published. It is be used for the design of duplex (30 ft) tall and 3.4 m (11 ft) environment for the community. for mainstream structural sections, expected that the availability of stainless steel highway, pedestrian square, and made from duplex Standards are developed through a which are the majority of the market, this up-to-date, user-friendly and and rail bridges in the US. stainless steel UNS S32101. process of consensus. In essence, they such as welded, hot rolled or hollow are the distilled wisdom of people sections. Consequently, it was with expertise in their subject mat- much easier, cheaper, and faster for ter – material producers, fabricators, engineers and their clients to use manufacturers, designers, researchers, other steels, aluminium, wood, FRP, trade associations, users, or regulators. ANSI/AISC 370 – is the first and concrete, which have structural The requirements in design standards and code acceptance. US design specification for standards are often hard-fought structural stainless steel. It This situation presented a significant compromises between economy and was published in 2021. barrier to stainless steel’s market ease-of-use. It is also important that growth and broad acceptance. design standards are comprehensive and cover the range of structures, The structural design standards materials and loading scenario produced by the American Institute frequently encountered, and that of Steel Construction (AISC), or they are not unduly conservative, closely related specifications, are resulting in over-design and the used throughout North and South waste of valuable finite resources. America, as well as in the Middle PREMIER INDUSTRIAL/WESTINGHOUSE In the absence of a standard, time East and also for about 30% of the and cost-consuming code exceptions projects in China. In 2018, ten years must be obtained from the relevant after the stainless steel industry had building authorities and this often started discussions with them, AISC cannot be justified by busy designers. finally announced their intention 6 | NICKEL, VOL. 37, Nº 1, 2022 NICKEL, VOL. 37, Nº 1, 2022 | 7
is not an issue (such as in the bulk is also beneficial to the total cost of of the concrete), carbon steel rebar ownership of infrastructure projects. ensures the structural integrity of the When dealing with the challenges concrete. of harsh marine environments, Long-term value stainless steel provides significant THE NEW SAN GIORGIO BRIDGE The San Giorgio Bridge features 9000 t of carbon steel rebar and an savings overall in maintenance costs for bridges, proving to be the most STRONGER, MORE DURABLE additional 250 t of stainless steel economical solution in the long rebar. This ratio of (only) 3% is term. Other important advantages typical of the 1 to 5% range that in marine settings include superior characterise reinforced concrete mechanical strength, high ductility projects exposed to corrosive and excellent energy absorption conditions. Observing such a ratio capacity during seismic events. After the collapse of Genoa’s Ponte Morandi in August 2018, an independent report indicated poor maintenance and flaws in the design and construction of the bridge as the likely causes behind the deadly accident. Corrosion of the cables on the top of the southern stay of one of the towers was cited as the main culprit. Also, regular inspections were said to be insufficient to allow for an adequate level of knowledge on the effective state of degradation of the cables. Awareness about robustness and Reinforced where it’s needed CENTRO INOX durability of bridge design has grown Stainless steel acts as a protection since Morandi’s time. The new San against corrosion and cracking or Giorgio Bridge (its successor) in spalling of the structure elements Genoa was designed by Renzo Piano most exposed to atmospheric agents; The combined use of carbon steel and inaugurated in 2020. Unlike the in fact, in very aggressive environ- and stainless steel, in contact with each other when immersed original bridge’s cable-stayed design, mental conditions, such as marine in concrete, does not lead to it uses stainless steel reinforcement, and port structures, it is necessary to an increased risk of corrosion. which not only guarantees mechan- use materials with the right charac- ical strength, but also corrosion teristics. In the absence of stainless The stylish San Giorgio Bridge, resistance. steel, external agents would trigger shown completed (above) and Stainless steel was specified in the the corrosion of the carbon steel under construction (left), uses most critical areas at the design reinforcement, leading to an increase about 250 t of Type 304L stainless stage. For example, stainless steel of its volume, causing the concrete to steel rebar in critical areas only. rebar was chosen for the pedestrian crack over time and the structure to zone of the bridge and positioned deteriorate further. next to steel rebar which is located Type 304L (UNS S30403)/1.4307 closer to the bridge deck core. stainless steel reinforcement of When immersed in the concrete, the different diameters was positioned combined use of carbon steel and at the outer surfaces of the concrete stainless steel, in contact with each structure, in the sections of the other as the image shows, does not structure which have a thinner con- CENTRO INOX lead to an increased risk of corrosion crete cover and are more exposed of the carbon steel. to the corrosion. Where exposure 8 | NICKEL, VOL. 37, Nº 1, 2022 NICKEL, VOL. 37, Nº 1, 2022 | 9
STAINLESS STEEL CABLES CRITICAL CONNECTIONS HOLDING UP IN HARSH CONDITIONS ADVANTAGES OF STRONGER BOLTS Bolt failures, arising from overload, fatigue or corrosion, can be very costly; especially when they necessitate the shut-down of key operations whilst repair work is undertaken. Fasteners come in a variety of steel galvanised steel and aluminium alloys, so it is important to know the members. For example they are used specifics of the application to ensure to connect the structural members the correct steel is selected for the in aluminium helidecks on offshore intended use to avoid failure. As well platforms. as the loads to be carried, issues to Long-term cost advantages consider include accessibility of the Although they are more expensive connection, environment (temper- than their carbon steel equivalents, ature, water exposure, corrosivity), the savings arising from long life with When it comes to hoisting heavy weights and defying gravity, it is critical to and the materials being joined. low maintenace can easily outweigh get the equipment right. Hardworking metal wire cables and ropes play an Reusability and the installation the initial costs in demanding Stainless steel wire rope everyday role in efficiency and safety in the construction industry, offshore Bracing connection in a process are also important consid- applications. For example, in 2019 and cable is used in many operations, oilfield drilling platforms, architecture, and automotive applications stainless steel canopy at erations. To guarantee a trouble-free about 6000 duplex and super duplex industries such as oil and gas, to name a few. Porto Airport, Portugal lifespan and low lifecycle cost, it is stainless steel fasteners were used construction, architecture, The term wire rope is often used (S31600) stainless steel wire rope essential to select the right grade and to construct a stainless steel bridge automotive, pulp and paper, interchangeably with wire cable. has even better resistance to pitting properties for the application. and integral liner to strengthen an old food processing and textiles. However, in general, wire rope refers corrosion and acids. Useful for Essential for demanding Victorian sewer tunnel in London, UK. to diameters larger than 3/8 inch marine applications, it also performs applications Due to the disruption caused by the (9.5 mm). Sizes smaller than this are well in industries where chemicals designated as cable. Stainless steel fasteners are widely project and accessibility difficulties, are predominant such as pulp and paper, food processing, and textiles. used in many demanding industrial a low-maintenance solution with The industry is divided into stainless Stainless steel wire rope and cable applications where carbon steel a 120-year design life was essential. steel and galvanised carbon steel. can also be used in temperatures up fasteners would be simply inadequate, Additionally, the structure was In comparison to galvanised carbon to 480 °C (900 °F). such as water treatment, wind energy, required to be very compact and steel, stainless steel wire ropes are more durable and corrosion-resistant chemical process, marine, and also carry high loads. High strength Environmental conditions, workload NANCY BADDOO in harsh conditions, such as marine for subsea equipment. They are duplex stainless steel bolts, typically limits (WLL) and tensile strength and saltwater environments. available in a range of alloys and con- containing between 5 and 7% nickel, all play a role in choosing the right ditions, offering different strengths, were the obvious choice. Utilising the Nickel-containing Type 304 (UNS stainless steel cable for every project. From oil riggings to bridge barriers, levels of corrosion resistance, and high strength of duplex stainless steel S30400) is the most used stainless steel grade in wire rope and cable. children’s playgrounds to yachts, also the ability to operate at both also meant the connections could be It has about the same strength as stainless steel cable is a hardwearing high and low temperatures. As well as downsized, saving materials and cost, galvanised wire rope but is much material that provides a practical, being essential for connecting stain- and improving constructability on site, more corrosion resistant. For highly robust solution as well as contributing less steel members, stainless steel with health and safety benefits due to corrosive environments, Type 316 aesthetically towards the design. bolts are also suitable for connecting reduced material handling. 10 | NICKEL, VOL. 37, Nº 1, 2022 NICKEL, VOL. 37, Nº 1, 2022 | 11
MARAGING STEEL THE QUEST FOR HIGH STRENGTH AND TOUGHNESS USEFUL NEW ALLOYS Demand for high tensile strength steel with good elongation properties led Historically, development of new metal alloys was a costly, inefficient, and to the development in the late 1950’s of maraging steels by C. Bieber of the time-consuming trial and error process. Metallurgical knowledge would be International Nickel Company (INCO). used to formulate new alloy compositions, and determine forming and heat The term ‘maraging’ is a combination Due to the low carbon content, marag- treatment procedures in an attempt to achieve enhanced properties relative to Nickel-containing Ferrium 64, of the words ‘martensite’ and ‘ageing’. ing steels have good machinability. established alloys. A series of trial heats would be melted and tested to fine with ultra-high strength and They are a class of low carbon steels When heat treated, the alloy has very tune the properties. high fracture toughness, finds with a martensitic microstructure that little dimensional change, so it is often Approximately two decades ago, applications where AISI 4340 is application in transmission gears. are strengthened by a heat treatment machined close to its final dimensions integrated computational materials typically used. Ferrium S53 has process (ageing). This results in the prior to heat treatment. engineering (ICME) was developed mechanical properties comparable precipitation of various intermetallic Maraging steel’s high strength, tough- to shift from physical experimenta- with these alloys, but with the added particles within the martensite micro- ness and good ductility are utilised in tion to virtual simulation. Questek benefit of atmospheric corrosion structure. There are several variants, the following applications: Innovations has applied this method- resistance which eliminates the need but the principal alloying element is • Missile and rocket motor cases that ology to develop several nickel- for cadmium coating. ~18% nickel and secondary alloying are thinner than when made with containing alloys with enhanced elements are cobalt, molybdenum, lower strength steels Another development is nickel- properties. titanium and aluminium. This family • Aircraft – landing gear components, containing Ferrium C64, which is is known as the 18Ni maraging steels. high performance shafting, gears, Ferrium takes flight an alternative to high performance There is also a family of cobalt-free and fasteners Questek developed Ferrium S53, a gear steels such as AISI 9310. It offers The high strength-to-weight maraging steels which are cheaper but • Recreational – bicycle frames, golf nickel-containing, high-strength, ultra-high strength and high fracture ratio of maraging steels not quite as strong. The most common club heads, fencing blades corrosion-resistant steel. It was toughness, combined with excellent makes them a prime choice 18Ni maraging grades, with their typi- • Motorsports – crankshafts, gears, the first ICME-designed material fatigue and heat resistance. It finds for aircraft landing gear. cal composition and aged mechanical chassis components, torsion bars to receive Aerospace Material application in critical aerospace properties, are shown below. They are Additional info will be available in our Specification (AMS) and Metallic and automotive applications such as identified by a number which indicates new publication Maraging steels – Materials Properties Development rotorcraft and race car transmission the approximate tensile strength in A review of commercial alloys and and Standardisation (MMPDS) gears as well as energy applications. thousands of pounds per square inch. their properties. qualifications and fly as a safety- critical landing gear on the US Air ICME methodology allows for Maraging steels – Significant alloying elements and mechanical properties – Aged condition Force T-38 training jet. Ferrium more rapid development of nickel- UNS Tensile strength Yield strength Elong. Charpy notch impact Hardness S53 is an ultra-high strength steel containing multi-alloys for critical Grade No. Ni Co Mo Ti Al Fe MPa (ksi) MPa (ksi) % J(ft-lb) HRc for structural aerospace and other applications. 17.0- 8.0- 3.0- 0.15- 0.05- C-200 K92820 bal 1448(210) 1413(205) 12 49(36) 43-48 19.0 9.0 3.5 0.25 0.15 Typical 17.0- 7.0- 4.6- 0.30- 0.05- composition UNS C Cr Ni Co Mo W V Si Mn Cu Fe C-250 K92890 bal 1793(260) 1758(255) 11 27(20) 48-52 19.0 8.5 5.1 0.50 0.15 Ferrium S53 S10500 0.21 10.0 5.5 14.0 2.0 1.0 0.30 - - - bal 18.0- 8.0- 4.6- 0.55- 0.05- C-300 K93120 bal 2035(295) 2000(290) 11 23(17) 50-55 Ferrium C64 K92731 0.11 3.5 7.5 16.3 1.75 0.2 0.02 - bal 19.0 9.5 5.2 0.80 0.15 18.0- 11.5- 4.6- 1.25- 0.05- 4340 G43400 0.40 0.8 1.8 - 0.25 - - 0.2 0.7 - bal C-350 K93540 bal 2413(350) 2344(340) 7 11(8) 55-60 19.0 12.5 5.2 1.50 0.15 9310 G93106 0.10 1.2 3.2 - 0.11 - - 0.2 0.55 - bal 12 | NICKEL, VOL. 37, Nº 1, 2022 NICKEL, VOL. 37, Nº 1, 2022 | 13
ASK AN EXPERT FAQ FROM Michael Orry Pearce THE NICKEL INSTITUTE 1934-2022 TECHNICAL ADVICE LINE Michael Pearce died in his 88th year on 7 January 2022. He had a long 1958. He is held in high esteem by former colleagues. He was highly career at Falconbridge Nickel Mines ethical, always respectful, and ever and played a key role in establishing courteous with the ability to bring out the Nickel Institute in 1984 as the best in others. He is remembered Q Executive Director, later serving as for being a consummate professional President from 1996 to 2000. He was Geir Moe P.Eng. is the Technical Q: I am fabricating a component using a structural steel alloy and as well as a thoughtful mentor and responsible for building international Inquiry Service Coordinator at painting it. I would like to use stainless steel, but 304L and 316L leader. Current Nickel Institute awareness and membership for the the Nickel Institute. Along with are not as strong so the plate needed would have to be thicker, and organisation where he was fondly President, Dr. Hudson Bates said, other material specialists situated that makes the stainless version very expensive. Are there other known simply as M.O.P. Michael was a “Michael Pearce’s vision for the nickel around the world, Geir helps more suitable stainless alloys? industry’s Institute in 1984 helped A metallurgical engineer and graduated end-users and specifiers of nickel- in engineering from the University of create the blueprint on which the A: Types 304/304L (S30400/S30403) stainless steels possess minimum containing materials seeking Toronto in 1957, completing his MA in Nickel Institute operates today.” and 316/316L (S31600/S31603) are yield strengths about double that of technical support. The team is on nickel-containing austenitic stainless Types 304/304L and 316/316L. These hand to provide technical advice steels, that in the annealed condition duplex stainless steels have been free of charge on a wide range NEW PUBLICATIONS only have a minimum yield strength used in many bridge constructions of applications such as stainless of 30 ksi (205 MPa). While carbon throughout the world in mountain, steel, nickel alloys and nickel plating to enable nickel to be used and high-strength low alloy struc- urban and seaside locations. with confidence. tural steels can have a minimum Austenitic chromium-nickel this informative publication about yield strength that can range from Three duplex grades are shown in https://inquiries.nickelinstitute.org/ stainless steels – engineering Ni-Hard castings. Ni-Hard castings 36 (250) to 50 ksi (345 MPa). the following table in comparison to properties at elevated tem- are known for their extreme abra- two steel grades. There is a family of nickel-contain- peratures (2980) is a reprint of sion resistance used in applications ing stainless steels known as duplex Additional information about the original INCO publication. It NICKEL such as mining, power, cement, which possess a microstructure duplex stainless steels can be provides the material properties for dredging and steel industry. O N L I N E composed of approximately equal found in the Nickel Institute the common austenitic stainless publication Practical guide to using steels up to 1080 °C (2000 °F). They are valuable references for quantities of austenite and ferrite microstructure. These duplex duplex stainless steels (10044). Properties and applications engineers, designers, and end WWW.NICKELINSTITUTE.ORG of Ni-Hard alloys (11017) is the users. Download from SUBSCRIBE to Nickel magazine free of charge and Common Tensile properties newly updated second edition of www.nickelinstitute.org receive a printed copy or an e-mail notice when a name UNS Typical composition,% ksi (MPa) min. new issue is published. www.nickelinstitute.org C Cr Ni Mo Mn N Y.S. T.S. EL% UNS DETAILS READ Nickel magazine online in several languages. www.nickelinstitute.org/nickel-magazine/ Duplex Chemical compositions (% by weight) of the alloys and stainless steels 65 94 mentioned in this issue of Nickel. SEARCH BACK ISSUES of Nickel magazine from our S32101 0.02 21 1.5 0.4 5 0.22 (450) (650) 30 online archive, going back to 2009. 58 87 UNS C Cr Cu Fe Mn Mo N Ni P S Si www.nickelinstitute.org/nickel-magazine/ 2304 S32304 0.02 23 4 0.3 2 0.14 (400) (600) 25 S30400 0.08 18.0- - bal 2.00 - - 8.0- 0.045 0.030 1.00 FOLLOW US on Twitter @NickelInstitute pg 10,14 max 20.0 max 10.5 max max max 65 95 2205 S32205 0.02 22 5 3.0 1.5 0.18 (450) (655) 25 S30403 0.03 18.0- - bal 2.00 - - 8.0- 0.045 0.030 1.00 JOIN US on LinkedIn – pg 8,9,14 max 20.0 max 12.0 max max max visit the Nickel Institute’s page Carbon steel S31600 0.08 16.0- - bal 2.00 2.00- - 10.0- 0.045 0.030 1.00 pg 3,10,14 max 18.0 max 3.00 14.0 max max max WATCH nickel-related videos on 36 58 the Nickel Institute YouTube channel ASTM A36 0.20 - - - 1.0 - (250) (400) 23 S31603 0.030 16.0- - bal 2.00 2.00- - 10.0- 0.045 0.030 1.00 pg 14,16 max 18.0 max 3.00 14.0 max max max www.youtube.com/user/NickelInstitute ASTM 0.20 - - -s 1.0 - 50 65 21 S32205 0.030 22.0- - bal 2.00 3.00- 0.14- 4.50- 0.030 0.020 1.00 A572 Gr 50 (345) (450) pg 3 max 23.0 max 3.50 0.20 6.50 max max max 14 | NICKEL, VOL. 37, Nº 1, 2022 NICKEL, VOL. 37, Nº 1, 2022 | 15
XAVIER PLADELLORENS A MONUMENT TO HUMAN STRENGTH With a record 21 grand slam men’s singles titles in tennis, the most in history, Rafael Nadal knows how to shine, both on the courts and off. Unveiled at Roland Garros in 2021, helps me express the inner energy of a gleaming statue captures Nadal the person I am depicting. I wanted hitting his signature lefty forehand. to depict Rafael as a synthesis of all It is constructed entirely of nickel- his attributes, which I boiled down to containing Type 316L (UNS S31603) one: strength. This sculpture is in fact stainless steel. Standing 3 m tall, 4.89 m a monument to human strength.” XAVIER PLADELLORENS wide and 2 m deep, it pays tribute Getting up at 6:30 am and working to the Spanish player who has won 10-to-12-hour days, the sculpture took 13 titles on the clay courts in Paris, nearly eight months to complete. scoring his first win there in 2005. Says Nadal, “The statue is “Stainless steel has some special qual- The sculptor, Jordi Díez is known for ities I respect. It’s colourless. It’s very spectacular. It’s a clean, modern playing with the limits of figurative art. light. When you work with it you feel statue and I’m very pleased. Looking beyond the traditional and like you are escaping reality. Then It’s really difficult to build a studying new techniques, he came to there’s that magical moment when statue with that material and love working with stainless steel. you finish the work and it takes you be so real as this one is.” “As a material it is limitless. It really by surprise. That gives me strength.” 16 NICKEL, | NICKEL,VOL. VOL.37,37,NºNº1, 1,2022 2022
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