A NATIONAL CENTRE FOR DECARBONISATION OF HEAT
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N ATI O N A L C E N T R E FO R D E C A R BO N I SAT I O N O F H E AT – C R E AT I N G W E S T M I D L A N D S LE A D E R S H I P I N TH E N ATI O N A L H E AT I N G TR A N S ITI O N The decarbonisation of heat is the major energy challenge that the UK faces over the coming decades and for the West Midlands region, this presents a major opportunity. Britain has committed to achieving net-zero by 2050, but the climate crisis has a habit of imposing ever-tighter deadlines. It may turn out that we need to convert all of Britain’s housing to low-carbon heating and high-spec insulation in 20 years or fewer. In any event, it is an enormous challenge. It is recognised across the political divide that The West Midlands is the hardest-hit region in There is an opportunity for the West Midlands this is a national infrastructure programme England, in both health and economic terms, region to take a leading role in the development that will draw in investment running to ~£500 from the pandemic. A rise in unemployment of this sector. It is home to a number of major billion. It will touch every citizen, every home triggered by the crisis is impacting vulnerable companies (eg, Worcester-Bosch and Baxi), and every region. It will be a programme which households disproportionately, exacerbating state-of-the-art manufacturing expertise through requires the regions to step-up. Converting 26 existing high levels of inequality. This is the the Manufacturing Technology Centre, the million homes to low-carbon heating systems exemplar of a UK region in need of investment Energy Systems Catapult, Energy Capital and is an enormous challenge – which is not simply to reduce inequalities. It is also home to some a powerful network of Midlands universities technological. Like Covid-19, decarbonising of the most deprived, fuel-poor communities through the Energy Research Accelerator. domestic heat demands wartime mobilisation whose homes are some of those which most of manufacturing, supply chains and skills. urgently need to be made thermally efficient. To secure the regional leadership and drive the decarbonisation agenda, the Manufacturing A national heat programme will be established The scale of intervention mirrors that which Technology Centre, Energy Systems Catapult over the coming decade to deploy a new range happened in the Offshore Wind sector. This and the Energy Research Accelerator are of ways of generating heat and to dramatically delivered a sectorial transition by recognising advocating the development of a National Centre improve the thermal insulation of the UK housing that a scale-up and cost reduction programme for the Decarbonisation of Heat, NCDH. This stock. Simultaneously, a massive infrastructure required the development of a programme should be based in the West Midlands. upgrade will be required to ensure that the that oversaw the definition of standards, the electricity grid and gas distribution network, at development of supply chains, co-ordination The NCDH aims to create new programmes street-by-street level, are able to cope with the of planning, scaling of the manufacturing designed to allow Britain to catch up quickly. enhanced electricity load and the distribution capability and working with business to allow Not by funding yet more R&D, but by clearing of hydrogen. them to transition into the sector. This has seen the industrial and commercial roadblocks to the UK become a world-leader for Offshore the rapid growth of promising technologies This programme will require a dramatic scaling Wind and has driven economic growth in and business models. This, in turn, would up of manufacturing of heat pumps, new several regions. It is the exemplar that heat create tens of thousands of skilled jobs. boiler designs and housing retrofit solutions, needs to follow. the skilled workforce to develop, design and install new heat systems and a new service The UK government will announce its heat industry to support the new heat infrastructure. strategy in the autumn 2020 and are consulting Though an extraordinary challenge, it is also on the components of that strategy presently. over a very significant opportunity for developing The University of Birmingham, Energy System a new industrial sector and in particular for a Catapult and utility experts such as Cadent are region with a skills and productivity deficit and working with the CBI on a Policy Commission generated from heating potentially industrial sectors for which there to feed into the development of the heat policy. may be reduced demand post-Covid.
The strategic direction for low-carbon heating Digital Mfr. – heat pumps, hydrogen, biomass, district WM-DMCA heating – is not yet clear and will emerge through the national heat policy. But whichever Standards and technology, or mix of technologies, eventually Verification predominates, all face the challenges of scaling up: manufacturing capacity, supply chains and a skilled workforce. These are the problems the NCDH will help to solve. The NCDH will, therefore, include the elements: NCDH Business Incubator n Manufacturing acceleration D4E n Skills academy n Business incubator Building n Building integration and living lab Integration n Standards and verification and Living Lab The NCDH would be based at Tyseley Energy Heat Skills Park in Birmingham, located in the East Academy Birmingham North Solihull corridor, which is identified through the East Birmingham Inclusive Growth Strategy and Power to the People, as a priority area for investing in fuel poverty n The definition of integration standards The NCDH Heat Skills Academy will help communities. This part of the West Midlands and manufacturing standards is an area of coordinate and train existing and new heating location is an ideal test-bed as it is surrounded expertise of the Manufacturing Technology engineers in heat pumps, hydrogen boilers, by large amounts of poorly insulated housing Centre presently being deployed into the smart system controls, digital platforms, stock and high levels of fuel poverty. construction sector. building integration, energy efficiency, n The design of manufacturing processes that retrofit coordination and surveying, building The five components of the NCDH are all are linked to systems integration is a crucial performance assessment and monitoring. essential ingredients of a joined-up heat component of delivering whole systems The Energy Systems Catapult is working deployment programme. They would be solutions for retrofit. One option being with several partners including BEAMA and headquartered in a new facility at Tyseley presently explored is providing a ready- TrustMark to build on existing skills and training Energy Park, but link regionally and nationally. to-install roof assembly, which has a fully capabilities to support the new academy and integrated energy solution. the Manufacturing Technology Centre has a DIGITAL/SMART MANUFACTURING: well-developed programme, and associated Decarbonising heat will mean retrofitting 26 The NCDH Manufacturing Accelerator would facilities, of apprenticeship training across a million homes at a likely cost of ~£500 billion. work with the heat technologies manufacturing number of sectors. This ‘thermal transition’ means we must both sector to support the rapid scale-up and fast scale-up the manufacturing of existing low- deployment of heating solutions. It would carbon heat technologies, and develop designs embed regional expertise including the and standards that allow next-generation Manufacturing Technology Centre, the Energy technologies to integrate into the evolving Systems Catapult and the eight Midlands energy systems. universities that make up the Energy Research Accelerator. It would work closely with the One way to speed up the thermal transition UK’s Active Building Centre to help deliver is to standardise and automate wherever the technologies it has developed. possible. This creates a huge opportunity for smart manufacturing techniques and rapid SKILLS: scale-up of manufacturing solutions. Converting 26 million homes to low-carbon heat, the scaling up of manufacturing and n The Manufacturing Technology Centre the associated supply chains and the service and Energy Research Accelerator have industry that follows will require tens of developed a rapidly deployable, Industry 4.0, thousands of newly skilled workers. As a manufacturing process operated by robots benchmark, the existing workforce installs and controlled remotely, making it possible around 1.5 million gas boilers each year under to produce components efficiently and close business as usual. To decarbonise heat, boilers to market. It has already been demonstrated will have to be replaced by a wider range of through the flexible production of pipe novel technologies, and the replacement rate assemblies, which are ubiquitous in heating will need to accelerate dramatically. There systems. It has also been designed around is then the need for the development of the thermal storage systems. service sector to maintain the new ‘boilers’ and support the customers.
Tyseley Energy Park Low-carbon refuelling hub Innovation Hub, LEP funded Available plot Biomass plant BUILDING INTEGRATION AND LIVING LAB: the dynamic nature of heat decarbonisation shortly publish a feasibility study showing the Decarbonising heat will require far greater and future industry needs, and could potentially need for a physical energy incubator in the UK, integration of energy systems – electricity, be part of a larger, more extensive, place- called D4E, and the benefits of locating it in heat, storage, controls – than ever before. specific retrofit programme. This unit will also the West Midlands. Many of these systems will be both digital and ensure new software, control systems, AI and smart. Combined with the capital expense machine learning are factored into other NCBH STANDARDS AND VERIFICATION: of some elements, such as heat pumps and capabilities such as digital manufacturing, The low-carbon heating market will soon whole-house retrofits, this means energy business incubation and standards. need national standards to help it expand providers will have to develop new business quickly. Here the NCBH can play a central models such as ‘comfort as a service’. It will BUSINESS INCUBATOR: role in coordinating standards organisations be important to compare a range of concepts The role of the NCDH is not to support R&D such as BSI, BEAMA and IEEE to develop and innovations to find the appropriate balance but to help demonstrate prototypes get to the right standards and verification structures. between opportunity and risk, considering the market quickly. The NCDH Business incubator The definition of not only the performance views of all relevant parties, and managing would do this by drawing on the Centre’s standards, but standardising interfaces the inevitable conflict between them. This, system integration, skills and manufacturing between system components is crucial for in turn, means that decarbonising heat will expertise to help SME innovators bring their ensuring greater market access and hence depend on familiarising consumers with products and services to market in time scale-up, but also that it is possible to bring both new technologies and new commercial to help achieve our climate targets. The new technological approaches into the relationships. One high priority will be to incubator would build on the Energy Systems deployed systems. The NCDH would work nurture new services and business models Catapult Innovator Support and International with the standards bodies and industry to that prioritise and protect those who are Platforms, which have already helped 25 help ensure the standards are defined, met experiencing fuel poverty. SMEs commercialise over the past two years. and implemented. The NCDH will also provide Through the ERDF-funded business support a range of facilities which will be used to test The NCDH Building Integration and Living programmes, the Energy Research Accelerator and validate the efficiency and performance Lab unit will build on the Energy Systems partnership is working with over a thousand of new technologies. Catapult’s expertise in systems integration, regional energy SMEs, which can be funnelled local area energy planning, and consumer and into the business support and incubation fuel poverty trials in real-world homes. This programmes. Expanding this approach with will provide capability to test and demonstrate the physical capabilities of the NCDH would One high priority will be energy innovations, market arrangements, ensure the UK captures the wider economic policy and regulations with real consumers – benefits domestically and internationally. To to nurture new services as we move towards a Net Zero carbon future. support businesses, the NCDH will house a and business models that It will also help address the challenges of team of business support specialists who can prioritise and protect those retrofitting new products into existing building advise on market potential, systems integration, stock. The agile and scalable approach to finance, IP protection, business models and who are experiencing building the unit lends itself to responding to mentoring. The Energy Systems Catapult will fuel poverty.
KEY: 1. TEP: Central Birmingham Energy Innovation Zone, linked to the LEP-funded Innovation Hub 2. UOB: Innovation in next-generation energy Future homes with EV charging and technology and robotics and AI solutions Combined heat and power plant Wind turbines Low-carbon 3. MTC: State-of-the-art manufacturing solutions solar research facilities Hydroelectric power generation and the Smart Manufacturing Accelerator EV charging 4. Black Country Energy Innovation Zone points Retail 5. UK Central Energy Innovation Zone 6. South Coventry Energy Innovation Zone 4 1 Energy Very light rail storage batteries 2 5 3 6 ne c NORTH SOLIHULL THE HUB SOLIHULL TOWN CENTRE West Midlands Digital Manufacturing Cleantech Accelerator The West Midlands has a track record of innovation through its Energy Innovation Zones WHY THE WEST MIDLANDS, Zones (EIZ) and the West Midlands establish a Living Lab in 100s of homes WHY TYSELEY? Local Industrial Strategy. in nearby communities across the East n Clean energy focus: the West Midlands has n Need: Tyseley is surrounded by poor-quality Birmingham North Solihull Corridor. the highest number of companies (10,000) housing stock and high levels of fuel poverty providing low-carbon goods and services and provides an ideal location for piloting We estimate the capital costs of the facility after London, with 56,000 people working what needs to be achieved nationally. would cost £40 million in total, the programmes in the energy and cleantech sectors. Some n Tyseley Energy Park is within the Tyseley of activity is estimated to be a further £30 of the country’s biggest and most important Environmental Enterprise District, which million over five years. Industrial partners in the energy businesses are headquartered in the makes it an ideal location for businesses region include Engie, CoGen, Orsted, ITM, region, including manufacturers such Baxi to co-locate. WPD, Siemens, Webster and Horsfall. They and Worcester Bosch, whose capacity will n Momentum: Tyseley Energy Park has have/are investing an estimated £0.4 billion be vital for scaling up production of new already been designated an EIZ, received associated with heat decarbonisation in the heating technologies. £7 million investment from GBSLEP, built Central Birmingham Energy Innovation Zone n Academic expertise: the Energy Research low-carbon energy assets, and plans to (Tyseley Energy Park) where the NCDH will Accelerator, with eight universities across build an innovation hub to scale-up low- be based. Excluding the £0.5 billion industry the Midlands, three of which are within the carbon energy products and services. component, the consortium brings over £35 West Midlands (Aston, Birmingham and million of leveraged regional funding. Longer- 21346 © University of Birmingham 2020. Warwick). SCALE: term, the National Centre for Decarbonisation n National innovation assets including the The NCDH would need to establish 5,000– of Heat would develop a sustainability model Manufacturing Technology Centre and 10,000m2 of space at Tyseley Energy Park based on industry funding services and projects Energy Systems Catapult. to house its activities, including 1,000m2 of from the centre. Given the existential importance n Political backing of the West Midlands incubation space and 1,000m2 of training of the challenge, the return on this investment Combined Authority, expressed though facilities and laboratories for systems integration will be significant for the region. Energy Capital, the Energy Innovation testing, verification and validation. It will also Designed by CONTACT: Professor Martin Freer, Director of the Birmingham Energy Institute and Energy Research Accelerator. m.freer@bham.ac.uk
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