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MAY 2021 · VOLUME 20.3 RRP $14.95 PRINT POST APPROVAL NUMBER PP352532/00001 Modern times Commercial space beyond COVID-19.
Colloquially known as Jeff’s Shed, the Melbourne Convention and Exhibition Centre has continued to grow in size and function ever since it first opened in 1996. As Sean McGowan reports, the latest extension has cemented the precinct as Australia’s most in-demand exhibition and event destination. The Melbourne Convention and Exhibition Expansion space. Image courtesy: MCEC.
FE ATURE The expansion features an additional 9,000m² of exhibition space as well as flexible multipurpose event spaces. Image courtesy MCEC. A collaboration between public-private an additional 9,000m² of exhibition partners the state government of Victoria, Plenary Group, the Melbourne space as well as flexible multi- purpose event spaces. These include a TRIED AND Convention and Exhibition Trust (MCET) and Brookfield Global Integrated 1,064‑seat auditorium, meeting rooms, 450‑seat banquet room, café and bar. TESTED Solutions (BGIS), along with architects Despite the global push by And reflecting MCEC’s commitment to NH Architecture and Woods Bagot in a manufacturers towards refrigerant sustainability and the environment, the joint venture, the $205 million expansion utopia – that is, achieving zero ozone project has achieved a 5 star Green Star – was completed in late 2018. depletion potential (ODP) and zero Design certification under the program’s global warming potential (GWP) – Adding approximately 20,000m² of Public Building v1 rating tool. the chiller plant serving the MCEC space to the Melbourne Convention and It also meets the sustainability expansion building operates on the Exhibition Centre (MCEC), the project requirements stated in the City of tried and tested R134A. made use of a land-locked site located Melbourne’s planning scheme 22.19. between the original exhibition building, “When stage 2 – the expansion The aim of these is to create a higher and the convention centre to the west. project – was designed in 2016, the sustainability outcome, and specifically need to achieve zero ODP was well Designed to complement these improve the energy, water and waste defined but the emphasis on zero existing spaces, the expansion features efficiency of the city’s buildings. GWP was still being pursued and no refrigerants were available at that The MCEC prides itself on environmentally sustainable time to address that requirement,” design and architectural ingenuity to minimise the site’s explains WSP’s Bernard Da Cruz. impact on the environment. “It is also evident that refrigerants Image courtesy MCEC. introduced a few years back that addressed the criteria partially can now be considered as good as obsolete.” To avoid a similar scenario, Da Cruz says the best alternative was to adopt a refrigerant that was well established and supported in the market, and achieved the zero ODP requirements of the project. “R134A was a common refrigerant used at the time for chillers,” he says. “And based on the back-up and long- term availability of this refrigerant, a decision was made to adopt it.” ❚ 24 M AY 2021 • ECO L I B R I U M
FE ATURE “MCEC prides itself on environmentally sustainable design and architectural The sustainability blueprint mandates extensive ingenuity to minimise the site’s impact green planting through the project. on the environment, and showcase Image courtesy MCEC. best‑practice design features,” says MCEC sustainability manager Sam Ferrier. “As a leader in the tourism and event space, and such a large contributor to the Victorian economy, it is imperative that we lead by example and continue to implement what we can to preserve the environment.” A SEAMLESS ADDITION Constructed by Probuild, the MCEC expansion was designed to be a seamless addition between the two existing buildings. From an architectural perspective, this is most evident in the clean roofline that presents as one across the site, with no rooftop penetrations for plant, and few visible grilles on the façade.
FE ATURE The Skyfarm will take the place of what is currently a carpark. Image courtesy the Sustainable Landscape Company. C M Y CM MY CY CMY K But of course, exhibition and event spaces these “critical design elements” modelled and maintained. To this end, typically require significant HVAC had to be workshopped at length. baffles, fire ratings, air tightness and systems to maintain comfort conditions. the prevailing winds across the roof This means the project’s architectural “Ensuring the convention centre roof (for potential smoke direction) were demands presented significant challenges appeared seamless, with no mechanical all carefully considered. to the mechanical design team – WSP in services elements protruding from the roofline, meant we had to intake “Energy Safe Victoria also had to be its role as mechanical engineering and discharge from roof trenches and actively consulted on the design and consultant and Allstaff as mechanical perimeter louvres,” McClaren says. installation of the boiler flue discharges services D&C contractor. within the trench to ensure no Adam McClaren was lead mechanical Code compliance for smoke spill recirculation of noxious gases occurred,” engineer on the project for Allstaff discharge in the trench was also a McClaren says, “and that there would Airconditioning (now Fredon). challenge, requiring that appropriate be no impact on maintenance staff He says possible solutions that met discharge direction and velocities were when present on the roof.” LESSONS FROM THE CONSULTING ENGINEER Bernard Da Cruz, director – mechanical sadly common for a copybook approach When the project is well past its planned at WSP offers some key lessons from to be adopted, resulting in a less-than- completion date and the builder is at the MCEC expansion project. satisfactory outcome. significant stress to complete the project, added demand is placed on the HVAC It is important to understand the overall All engineering designs proposed should team to get the desired outcomes, project objectives and ensure that you be tested and peer-reviewed from requiring all the assistance one can engineer the project for the HVAC concept design to ensure the best systems render without compromising on complexity from the ground up. It is are designed and documented. the designed outcomes. ❚ 26 M AY 2021 • ECO L I B R I U M
FE ATURE FRAMEWORKS TO FARMS As the Melbourne Convention and Exhibition Centre’s The Sustainable Landscape Company, with the support of sustainability manager, Sam Ferrier is focused on reducing the MCEC and the City of Melbourne’s Urban Forest Fund. the environmental footprint of one of the city’s largest According to Skyfarm director Brendan Condon, and most visited buildings. the rooftop farm will consist of a variety of landscape As well as working on a range of sustainability programs, treatments including a modular, self-watering farm the impending implementation of a sustainability framework comprised of Foodcube wicking beds. developed by the Exhibition and Event Association of Australasia (EEAA) is considered an important step in transforming the way Each 1m² bed holds a deep soil profile as well as 110 litres sustainability in the event industry is managed in the future. of water in the base. They are connected to each other via water lines to allow the farm to be watered efficiently “The framework delegates responsibilities and obligations and on timer if necessary. to venues, organisers, suppliers and exhibitors in order to achieve collaborative commitment and sustainability targets “Each Foodcube module can produce over 25kg of fresh over the next five years,” she says. produce per annum, per square metre, and they are highly water‑efficient,” says Condon, adding that the only water loss “By working collaboratively on these commitments, from the Foodcube is via evapotranspiration through foliage. it’ll make a huge difference to the environmental impact of the events industry in Australia.” “Being a soil-based system, the Foodcube allows the farm to use composted organics to create a circular economy system While the exhibition and events industry has been one of the on the rooftop.” hardest hit during the COVID-19 pandemic, MCEC has used this time of low occupancy to work on explorative projects and to test It is anticipated the Melbourne Skyfarm will grow almost the viability of ideas under a program called Business Relaunch. four tonnes of fresh produce per annum – a large proportion of which will be donated to Melbourne food charities. This has seen a number of creative ideas come to fruition including the installation of new, virtual event studios and Beyond its food production, Condon says the garden will technologies for hybrid and online events, and the conversion act as a large evaporative air conditioner, transforming what of exhibition space into a high-end film studio. was a hot carpark into an urban cool zone. PIE-IN-THE-SKY THINKING “The concrete slab previously acted as a heat bank on Adding to its ongoing sustainability initiatives, the MCEC is hot summer days, adding to the urban heat island effect set to welcome the addition of a rooftop farm, which will in the city,” Condon says. “But to now be covered in transform the 2,000m² Siddeley Street rooftop carpark. urban greenery, it is anticipated to provide the benefits of fresh produce, urban cooling and urban biodiversity. Known as Melbourne Skyfarm, the carpark’s roof will be turned into a thriving working farm. Features include a rooftop orchard “Skyfarm will transform a previously bare and and farm, nursery, beekeeping, sustainable education space underutilised carpark into a vibrant and productive space and a 90-seat licensed café with event space. for the public. It could not have been able to happen without the support of MCEC.” The project has been initiated by Melbourne-based regeneration and protection group Odonata, urban company Biofilta and For more information, go to www.melbourneskyfarm.com.au ❚ ATTENTION TO DETAIL “By using identical chillers, and “Airside systems are tailored to and condenser cooling water (CCW) and controlled for each area’s needs,” Allstaff worked closely with WSP – chilled water (CHW) primary‑only McClaren says. which was novated under Probuild pumps, this set-up ensures ease of during the final design and construction “Each of the 12 dividable exhibition maintainability, common spare phases. The goal was to implement an bays is able to be independently served parts, and assists with the reliability HVAC solution that delivered comfort to the other adjacent bays, should there of systems,” says McClaren. conditions in the exhibition and event be multiple concurrent exhibitors. “The result is minimal downtime spaces while achieving the project’s And when the walls are packed away, of services during exhibitions.” sustainability objectives. they work in unison for larger exhibitors.” Due to the project’s spatial constraints The resulting HVAC design utilises As is common of Green Star‑rated and noise considerations, heat rejection is a combination of constant and buildings, ventilation rates were designed achieved via crossflow cooling towers. variable air-handling plant served to be up to 50 per cent greater than those by three equally sized water-cooled The air-handling units (AHUs) were required for compliance under AS1668.2. chillers. These were tailored to meet selected with consideration given to coil the expected turn-down and loading and filter face velocities and pressure According to Bernard Da Cruz, director scenarios of the spaces while offering drops. The AHUs were zoned to each – mechanical at WSP, the benefits of long-term flexibility for the building’s individual space to offer more flexibility increased rates of outside air to the facility manager, BGIS. for the use of the space. occupied indoor space are significant. 28 M AY 2021 • ECO L I B R I U M
FE ATURE “Recirculated air has significant expected swings in occupancy levels. AIR DIFFUSION pollutants like VOCs (volatile organic compounds) and high CO2 levels that CO2 sensors were used to limit the build-up of CO2 to lower than 800PM – With each exhibition bay some are not always able to be filtered by commonly adopted in the industry and 1,500m² in area and up to 25m in industry‑standard filters,” Da Cruz says. lower than mandatory requirements. height, special attention was given “But on the negative side, using additional to the design and selection of air “The lower indoor CO2 concentration outside air than mandated by statutory diffusion serving these spaces. levels are achieved by automatically requirements has a significant impact increasing the outside air to the Following laboratory testing in on energy consumption. Consequently, area through motorised dampers,” Germany, electronically actuated jet an optimum solution was engineered to says Da Cruz. diffusers were selected with the ability come to a ‘best for the project’ outcome.” to alter the projection (throw) of air “The negative impact of this increase depending on the mode (cooling or in outdoor air is an increase in energy heating) to ensure delivery to the outgoings, particularly during the occupied zone without draughts. warmer and cooler periods of the year. Consequently, an optimum solution Within the concourse space, jet diffusers were modelled for horizontal was engineered to come to a best of projection. The use of in-screed project outcome.” Using additional outside heating throughout the concourse Multiple temperature sampling points area – with multiple controlled zones air than mandated by have also been provided in each – makes best use of the building’s statutory requirements exhibition bay – predominantly located large thermal mass and reduces in the tiered seating area to provide AHU fan energy. has a significant impact for the most accurate control. Each exhibition bay is also supplied on energy consumption Similar dedicated airside plant and with connections for natural gas via a controls is provided to the other key large gas reticulation system for those spaces including the auditorium and exhibitors requiring the use of gas. Demand-controlled ventilation was not function spaces, meeting rooms and Each bay features controllers with only used to promote energy efficiency, general administration areas – all of emergency shutoffs. ❚ but was also designed to modulate on a which are fully controllable by the per-zone basis to best cater for the large facility manager, BGIS. The rooftop farm will consist of a variety of landscape treatments including a modular, self‑watering farm comprised of foodcube wicking beds. Image courtesy the Sustainable Landscape Company. 30 M AY 2021 • ECO L I B R I U M
FE ATURE ENERGY OPTIMISATION design to commissioning and beyond. We avoid a copy-book approach.” As part of the project’s ESD, a sustainable management plan (SMP) was developed Areas of greatest energy consumption by WSP to provide details of the design were evaluated and targeted, followed by principles and strategies in place to help the associated plant that utilises the most reduce the environmental impact of energy throughout the life of the facility. the proposed development. “Plant and equipment that operate The SMP included strategies to ensure 24/7, while small, can contribute to sustainability was considered at each the facility’s overall energy outgoings,” stage of the planning process, and that says Da Cruz. further environmental opportunities be considered. “So while critical plant is selected for its This included the implementation optimum performance, opportunities to of energy-efficient HVAC solutions. select the most energy efficient plant from These not only reduced the facility’s pumps to central plant like chillers and energy consumption but would also cooling towers, requires evaluation.” assist in helping MCEC achieve its As well as selecting the plant for energy goal of reducing CO2/m² emissions by efficiency, optimum performance 30 per cent based on 2015 levels. at part load was another extremely According to Da Cruz, it is important important factor in optimising the energy that on any project, energy optimisation outgoings of the project. is undertaken with the due diligence it merits. Other key sustainable design features of the expansion building include the use He says WSP lays special emphasis on of high-efficiency motors and variable- the energy optimisation measures as it speed drives (VSDs), heating and cooling reflects on the final project outcomes. pipework and ductwork insulation, water- “Every project’s energy objectives are efficient toilets and bathroom taps, and evaluated and tested in detail, from rainwater capture, treatment and reuse. LESSONS FROM THE MECHANICAL CONTRACTOR Adam McClaren, lead mechanical You don’t have to reinvent the wheel engineer on the project for Allstaff when it comes to efficient mechanical Airconditioning (now Fredon Air), services design. provides insights into what can be learned from the MCEC expansion “Often more complicated systems project. are difficult to commission, control, tune, maintain, modify Spend the time, and make the effort, and understand,”McClaren says. to be open and transparent with “We were very conscious of energy all project stakeholders. efficiency; however, we were also very “Conduct, and drive, regular workshops active with engagement with the ICA to better understand and appreciate and the operators (BGIS) to ensure an the goals of each stakeholder,” he says, acceptable long-term outcome.” “and do your best in the services design to accommodate their requirements, Invest time early with the site/installation while also being commercially savvy.” team to plan around safety in design. He says parties often need to reach a “Pay attention to safety in design and slight compromise in order for all design safety in installation, particularly when elements to be adequately addressed. working at heights,” McClaren says. “This is more easily discussed in “The installation of ductwork and heavy workshops or face-to-face meetings,” attenuators, and diffusers, were at he says, “rather than via email, high level – in this case some 25m above telephone or video conference.” ground in the exhibition bays.” ❚ M AY 2021 • ECO L I B R I U M 31
FE ATURE The wicking beds are portable versatile. PROJECT AT A GLANCE Image courtesy MCEC. The personnel ▲ Architect: NH Architecture + Woods Bagot ▲ Builder: Probuild ▲ Building services engineer: WSP Buildings ▲ Client: Plenary Group in partnership with the Victorian Government ▲ ESD: WSP ▲ Mechanical electrical: Butler Electrical ▲ Mechanical services D&C contractor: Allstaff Airconditioning ▲ Mechanical services engineer: WSP ▲ Project managers: Plenary Group ▲ Review engineer: LCI HVAC equipment ▲ AHUs: Paragon ▲ Attenuators: NAP UP AND RUNNING ▲ BMS: Honeywell The MCEC expansion building officially ▲ Boilers: Simons opened in July 2018, and gained its 5 star ▲ Chillers: Carrier Green Star – Design rating in mid-2020. ▲ CRAC units: UAP The expansion space is ▲ Cooling towers: Evapco EXPANSION a great example of how ▲ Dampers: Celmec sustainable features can OFFSET be seamlessly incorporated ▲ Diffusers/grilles: Holyoake (Krantz) As part of the expansion project, the Melbourne Convention and Exhibition into functional design ▲ Duct: Allstaff Trust (MCET) elected to participate ▲ Fans: Fantech in the Melbourne Renewable “The expansion space is a great example,” ▲ FCUs: Temperzone Energy Project (MREP) for the supply of 4GWh of renewable energy says Ferrier, “of how sustainable features ▲ Filters: Airepure certificates (RECs) used to offset can be seamlessly incorporated into functional design.” ▲ Grilles: Holyoake (Krantz) carbon emissions generated by the expansion’s operations. Now well on track to meet its 2021 ▲ Heat exchangers: Sondex “The equivalent of the new target of reducing carbon emissions ▲ Pumps: BKB expansion’s total electricity by 30 per cent (based on 2015 baseline of 225kg CO2-e/m²), the MCEC has ▲ Sensors: Honeywell consumption, is fully powered by renewable energy that aligns with the recently developed a new five-year ▲ Trench heaters: Holyoake City of Melbourne’s Climate Change sustainability strategy. ▲ VSDs: Danfoss Mitigation Strategy,” says the MCEC’s This will feature ambitious energy sustainability manager Sam Ferrier. ❚ efficiency and carbon emission reduction (Source: WSP and Allstaff Airconditioning) targets soon to be announced. ❚ 32 M AY 2021 • ECO L I B R I U M
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