Modern times Commercial space beyond COVID-19 - AIRAH

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Modern times Commercial space beyond COVID-19 - AIRAH
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Modern
times
Commercial space
beyond COVID-19.
Modern times Commercial space beyond COVID-19 - AIRAH
F E AT U R E

The
expansion
Modern times Commercial space beyond COVID-19 - AIRAH
Colloquially known as Jeff’s Shed, the Melbourne Convention and Exhibition Centre
has continued to grow in size and function ever since it first opened in 1996.
As Sean McGowan reports, the latest extension has cemented the precinct
as Australia’s most in-demand exhibition and event destination.
                                                The Melbourne Convention and Exhibition Expansion space.
                                                                                      Image courtesy: MCEC.
Modern times Commercial space beyond COVID-19 - AIRAH
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                                                                                                      The expansion features an additional 9,000m²
                                                                                                              of exhibition space as well as flexible
                                                                                                                        multipurpose event spaces.
                                                                                                                                  Image courtesy MCEC.

     A collaboration between public-private         an additional 9,000m² of exhibition
     partners the state government of
     Victoria, Plenary Group, the Melbourne
                                                    space as well as flexible multi-
                                                    purpose event spaces. These include a                 TRIED AND
     Convention and Exhibition Trust
     (MCET) and Brookfield Global Integrated
                                                    1,064‑seat auditorium, meeting rooms,
                                                    450‑seat banquet room, café and bar.
                                                                                                          TESTED
     Solutions (BGIS), along with architects                                                              Despite the global push by
                                                    And reflecting MCEC’s commitment to
     NH Architecture and Woods Bagot in a                                                                 manufacturers towards refrigerant
                                                    sustainability and the environment, the
     joint venture, the $205 million expansion                                                            utopia – that is, achieving zero ozone
                                                    project has achieved a 5 star Green Star –
     was completed in late 2018.                                                                          depletion potential (ODP) and zero
                                                    Design certification under the program’s
                                                                                                          global warming potential (GWP) –
     Adding approximately 20,000m² of               Public Building v1 rating tool.
                                                                                                          the chiller plant serving the MCEC
     space to the Melbourne Convention and
                                                    It also meets the sustainability                      expansion building operates on the
     Exhibition Centre (MCEC), the project
                                                    requirements stated in the City of                    tried and tested R134A.
     made use of a land-locked site located
                                                    Melbourne’s planning scheme 22.19.
     between the original exhibition building,                                                            “When stage 2 – the expansion
                                                    The aim of these is to create a higher
     and the convention centre to the west.                                                               project – was designed in 2016, the
                                                    sustainability outcome, and specifically
                                                                                                          need to achieve zero ODP was well
     Designed to complement these                   improve the energy, water and waste
                                                                                                          defined but the emphasis on zero
     existing spaces, the expansion features        efficiency of the city’s buildings.
                                                                                                          GWP was still being pursued and no
                                                                                                          refrigerants were available at that
                                          The MCEC prides itself on environmentally sustainable           time to address that requirement,”
                                         design and architectural ingenuity to minimise the site’s        explains WSP’s Bernard Da Cruz.
                                                                     impact on the environment.
                                                                                                          “It is also evident that refrigerants
                                                                               Image courtesy MCEC.
                                                                                                          introduced a few years back that
                                                                                                          addressed the criteria partially
                                                                                                          can now be considered as good
                                                                                                          as obsolete.”
                                                                                                          To avoid a similar scenario, Da Cruz
                                                                                                          says the best alternative was to adopt
                                                                                                          a refrigerant that was well established
                                                                                                          and supported in the market, and
                                                                                                          achieved the zero ODP requirements
                                                                                                          of the project.
                                                                                                          “R134A was a common refrigerant
                                                                                                          used at the time for chillers,” he says.
                                                                                                          “And based on the back-up and long-
                                                                                                          term availability of this refrigerant,
                                                                                                          a decision was made to adopt it.” ❚

24   M AY 2021   •   ECO L I B R I U M
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“MCEC prides itself on environmentally
sustainable design and architectural         The sustainability blueprint mandates extensive
ingenuity to minimise the site’s impact                 green planting through the project.
on the environment, and showcase                                          Image courtesy MCEC.
best‑practice design features,” says MCEC
sustainability manager Sam Ferrier.
“As a leader in the tourism and event
space, and such a large contributor to
the Victorian economy, it is imperative
that we lead by example and continue
to implement what we can to preserve
the environment.”

A SEAMLESS
ADDITION
Constructed by Probuild, the MCEC
expansion was designed to be a
seamless addition between the
two existing buildings.
From an architectural perspective,
this is most evident in the clean roofline
that presents as one across the site,
with no rooftop penetrations for plant,
and few visible grilles on the façade.
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       The Skyfarm will take the place of what is currently a carpark.
       Image courtesy the Sustainable Landscape Company.

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     But of course, exhibition and event spaces            these “critical design elements”             modelled and maintained. To this end,
     typically require significant HVAC                    had to be workshopped at length.             baffles, fire ratings, air tightness and
     systems to maintain comfort conditions.                                                            the prevailing winds across the roof
     This means the project’s architectural                “Ensuring the convention centre roof         (for potential smoke direction) were
     demands presented significant challenges              appeared seamless, with no mechanical        all carefully considered.
     to the mechanical design team – WSP in                services elements protruding from
                                                           the roofline, meant we had to intake         “Energy Safe Victoria also had to be
     its role as mechanical engineering
                                                           and discharge from roof trenches and         actively consulted on the design and
     consultant and Allstaff as mechanical
                                                           perimeter louvres,” McClaren says.           installation of the boiler flue discharges
     services D&C contractor.
                                                                                                        within the trench to ensure no
     Adam McClaren was lead mechanical                     Code compliance for smoke spill              recirculation of noxious gases occurred,”
     engineer on the project for Allstaff                  discharge in the trench was also a           McClaren says, “and that there would
     Airconditioning (now Fredon).                         challenge, requiring that appropriate        be no impact on maintenance staff
     He says possible solutions that met                   discharge direction and velocities were      when present on the roof.”

       LESSONS FROM THE CONSULTING ENGINEER
       Bernard Da Cruz, director – mechanical              sadly common for a copybook approach        When the project is well past its planned
       at WSP offers some key lessons from                 to be adopted, resulting in a less-than-    completion date and the builder is at
       the MCEC expansion project.                         satisfactory outcome.                       significant stress to complete the project,
                                                                                                       added demand is placed on the HVAC
       It is important to understand the overall           All engineering designs proposed should     team to get the desired outcomes,
       project objectives and ensure that you              be tested and peer-reviewed from            requiring all the assistance one can
       engineer the project for the HVAC                   concept design to ensure the best systems   render without compromising on
       complexity from the ground up. It is                are designed and documented.                the designed outcomes. ❚

26   M AY 2021     •   ECO L I B R I U M
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        FRAMEWORKS TO FARMS
        As the Melbourne Convention and Exhibition Centre’s                    The Sustainable Landscape Company, with the support of
        sustainability manager, Sam Ferrier is focused on reducing             the MCEC and the City of Melbourne’s Urban Forest Fund.
        the environmental footprint of one of the city’s largest
                                                                               According to Skyfarm director Brendan Condon,
        and most visited buildings.
                                                                               the rooftop farm will consist of a variety of landscape
        As well as working on a range of sustainability programs,              treatments including a modular, self-watering farm
        the impending implementation of a sustainability framework             comprised of Foodcube wicking beds.
        developed by the Exhibition and Event Association of Australasia
        (EEAA) is considered an important step in transforming the way         Each 1m² bed holds a deep soil profile as well as 110 litres
        sustainability in the event industry is managed in the future.         of water in the base. They are connected to each other
                                                                               via water lines to allow the farm to be watered efficiently
        “The framework delegates responsibilities and obligations              and on timer if necessary.
        to venues, organisers, suppliers and exhibitors in order to
        achieve collaborative commitment and sustainability targets            “Each Foodcube module can produce over 25kg of fresh
        over the next five years,” she says.                                   produce per annum, per square metre, and they are highly
                                                                               water‑efficient,” says Condon, adding that the only water loss
        “By working collaboratively on these commitments,                      from the Foodcube is via evapotranspiration through foliage.
        it’ll make a huge difference to the environmental impact
        of the events industry in Australia.”                                  “Being a soil-based system, the Foodcube allows the farm
                                                                               to use composted organics to create a circular economy system
        While the exhibition and events industry has been one of the           on the rooftop.”
        hardest hit during the COVID-19 pandemic, MCEC has used this
        time of low occupancy to work on explorative projects and to test      It is anticipated the Melbourne Skyfarm will grow almost
        the viability of ideas under a program called Business Relaunch.       four tonnes of fresh produce per annum – a large proportion
                                                                               of which will be donated to Melbourne food charities.
        This has seen a number of creative ideas come to fruition
        including the installation of new, virtual event studios and           Beyond its food production, Condon says the garden will
        technologies for hybrid and online events, and the conversion          act as a large evaporative air conditioner, transforming what
        of exhibition space into a high-end film studio.                       was a hot carpark into an urban cool zone.

        PIE-IN-THE-SKY THINKING                                                “The concrete slab previously acted as a heat bank on
        Adding to its ongoing sustainability initiatives, the MCEC is          hot summer days, adding to the urban heat island effect
        set to welcome the addition of a rooftop farm, which will              in the city,” Condon says. “But to now be covered in
        transform the 2,000m² Siddeley Street rooftop carpark.                 urban greenery, it is anticipated to provide the benefits of
                                                                               fresh produce, urban cooling and urban biodiversity.
        Known as Melbourne Skyfarm, the carpark’s roof will be turned
        into a thriving working farm. Features include a rooftop orchard       “Skyfarm will transform a previously bare and
        and farm, nursery, beekeeping, sustainable education space             underutilised carpark into a vibrant and productive space
        and a 90-seat licensed café with event space.                          for the public. It could not have been able to happen
                                                                               without the support of MCEC.”
        The project has been initiated by Melbourne-based regeneration
        and protection group Odonata, urban company Biofilta and               For more information, go to www.melbourneskyfarm.com.au ❚

     ATTENTION TO DETAIL                               “By using identical chillers, and                “Airside systems are tailored to and
                                                       condenser cooling water (CCW) and                controlled for each area’s needs,”
     Allstaff worked closely with WSP –
                                                       chilled water (CHW) primary‑only                 McClaren says.
     which was novated under Probuild
                                                       pumps, this set-up ensures ease of
     during the final design and construction                                                           “Each of the 12 dividable exhibition
                                                       maintainability, common spare
     phases. The goal was to implement an                                                               bays is able to be independently served
                                                       parts, and assists with the reliability
     HVAC solution that delivered comfort                                                               to the other adjacent bays, should there
                                                       of systems,” says McClaren.
     conditions in the exhibition and event                                                             be multiple concurrent exhibitors.
                                                       “The result is minimal downtime
     spaces while achieving the project’s                                                               And when the walls are packed away,
                                                       of services during exhibitions.”
     sustainability objectives.                                                                         they work in unison for larger exhibitors.”
                                                       Due to the project’s spatial constraints
     The resulting HVAC design utilises                                                                 As is common of Green Star‑rated
                                                       and noise considerations, heat rejection is
     a combination of constant and                                                                      buildings, ventilation rates were designed
                                                       achieved via crossflow cooling towers.
     variable air-handling plant served                                                                 to be up to 50 per cent greater than those
     by three equally sized water-cooled               The air-handling units (AHUs) were               required for compliance under AS1668.2.
     chillers. These were tailored to meet             selected with consideration given to coil
     the expected turn-down and loading                and filter face velocities and pressure          According to Bernard Da Cruz, director
     scenarios of the spaces while offering            drops. The AHUs were zoned to each               – mechanical at WSP, the benefits of
     long-term flexibility for the building’s          individual space to offer more flexibility       increased rates of outside air to the
     facility manager, BGIS.                           for the use of the space.                        occupied indoor space are significant.

28   M AY 2021    •   ECO L I B R I U M
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                                                  “Recirculated air has significant             expected swings in occupancy levels.
       AIR DIFFUSION                              pollutants like VOCs (volatile organic
                                                  compounds) and high CO2 levels that
                                                                                                CO2 sensors were used to limit the
                                                                                                build-up of CO2 to lower than 800PM –
       With each exhibition bay some              are not always able to be filtered by
                                                                                                commonly adopted in the industry and
       1,500m² in area and up to 25m in           industry‑standard filters,” Da Cruz says.
                                                                                                lower than mandatory requirements.
       height, special attention was given
                                                  “But on the negative side, using additional
       to the design and selection of air                                                       “The lower indoor CO2 concentration
                                                  outside air than mandated by statutory
       diffusion serving these spaces.                                                          levels are achieved by automatically
                                                  requirements has a significant impact
                                                                                                increasing the outside air to the
       Following laboratory testing in            on energy consumption. Consequently,
                                                                                                area through motorised dampers,”
       Germany, electronically actuated jet       an optimum solution was engineered to
                                                                                                says Da Cruz.
       diffusers were selected with the ability   come to a ‘best for the project’ outcome.”
       to alter the projection (throw) of air                                                   “The negative impact of this increase
       depending on the mode (cooling or                                                        in outdoor air is an increase in energy
       heating) to ensure delivery to the                                                       outgoings, particularly during the
       occupied zone without draughts.                                                          warmer and cooler periods of the year.
                                                                                                Consequently, an optimum solution
       Within the concourse space, jet
       diffusers were modelled for horizontal
                                                                                                was engineered to come to a best of
       projection. The use of in-screed
                                                                                                project outcome.”
                                                       Using additional outside
       heating throughout the concourse                                                         Multiple temperature sampling points
       area – with multiple controlled zones            air than mandated by                    have also been provided in each
       – makes best use of the building’s              statutory requirements                   exhibition bay – predominantly located
       large thermal mass and reduces                                                           in the tiered seating area to provide
       AHU fan energy.                                 has a significant impact                 for the most accurate control.
       Each exhibition bay is also supplied            on energy consumption
                                                                                                Similar dedicated airside plant and
       with connections for natural gas via a                                                   controls is provided to the other key
       large gas reticulation system for those                                                  spaces including the auditorium and
       exhibitors requiring the use of gas.       Demand-controlled ventilation was not         function spaces, meeting rooms and
       Each bay features controllers with         only used to promote energy efficiency,       general administration areas – all of
       emergency shutoffs. ❚                      but was also designed to modulate on a        which are fully controllable by the
                                                  per-zone basis to best cater for the large    facility manager, BGIS.

       The rooftop farm will
       consist of a variety of
       landscape treatments
       including a modular,
       self‑watering farm
       comprised of foodcube
       wicking beds.
       Image courtesy
       the Sustainable Landscape Company.

30   M AY 2021     •   ECO L I B R I U M
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ENERGY OPTIMISATION                            design to commissioning and beyond.
                                               We avoid a copy-book approach.”
As part of the project’s ESD, a sustainable
management plan (SMP) was developed            Areas of greatest energy consumption
by WSP to provide details of the design        were evaluated and targeted, followed by
principles and strategies in place to help     the associated plant that utilises the most
reduce the environmental impact of             energy throughout the life of the facility.
the proposed development.
                                               “Plant and equipment that operate
The SMP included strategies to ensure          24/7, while small, can contribute to
sustainability was considered at each          the facility’s overall energy outgoings,”
stage of the planning process, and that
                                               says Da Cruz.
further environmental opportunities
be considered.                                 “So while critical plant is selected for its
This included the implementation               optimum performance, opportunities to
of energy-efficient HVAC solutions.            select the most energy efficient plant from
These not only reduced the facility’s          pumps to central plant like chillers and
energy consumption but would also              cooling towers, requires evaluation.”
assist in helping MCEC achieve its             As well as selecting the plant for energy
goal of reducing CO2/m² emissions by           efficiency, optimum performance
30 per cent based on 2015 levels.
                                               at part load was another extremely
According to Da Cruz, it is important          important factor in optimising the energy
that on any project, energy optimisation       outgoings of the project.
is undertaken with the due diligence
it merits.                                     Other key sustainable design features of
                                               the expansion building include the use
He says WSP lays special emphasis on           of high-efficiency motors and variable-
the energy optimisation measures as it         speed drives (VSDs), heating and cooling
reflects on the final project outcomes.        pipework and ductwork insulation, water-
“Every project’s energy objectives are         efficient toilets and bathroom taps, and
evaluated and tested in detail, from           rainwater capture, treatment and reuse.

   LESSONS FROM THE
   MECHANICAL CONTRACTOR
   Adam McClaren, lead mechanical              You don’t have to reinvent the wheel
   engineer on the project for Allstaff        when it comes to efficient mechanical
   Airconditioning (now Fredon Air),           services design.
   provides insights into what can be
   learned from the MCEC expansion             “Often more complicated systems
   project.                                    are difficult to commission,
                                               control, tune, maintain, modify
   Spend the time, and make the effort,
                                               and understand,”McClaren says.
   to be open and transparent with
                                               “We were very conscious of energy
   all project stakeholders.
                                               efficiency; however, we were also very
   “Conduct, and drive, regular workshops      active with engagement with the ICA
   to better understand and appreciate         and the operators (BGIS) to ensure an
   the goals of each stakeholder,” he says,    acceptable long-term outcome.”
   “and do your best in the services design
   to accommodate their requirements,          Invest time early with the site/installation
   while also being commercially savvy.”       team to plan around safety in design.

   He says parties often need to reach a       “Pay attention to safety in design and
   slight compromise in order for all design   safety in installation, particularly when
   elements to be adequately addressed.        working at heights,” McClaren says.
   “This is more easily discussed in           “The installation of ductwork and heavy
   workshops or face-to-face meetings,”        attenuators, and diffusers, were at
   he says, “rather than via email,            high level – in this case some 25m above
   telephone or video conference.”             ground in the exhibition bays.” ❚

                                                                                              M AY 2021   •   ECO L I B R I U M 31
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       The wicking beds are portable versatile.                                                 PROJECT AT A GLANCE
       Image courtesy MCEC.

                                                                                                The personnel

                                                                                               ▲ Architect:
                                                                                                   NH Architecture + Woods Bagot

                                                                                               ▲ Builder: Probuild
                                                                                               ▲ Building services engineer:
                                                                                                   WSP Buildings

                                                                                               ▲ Client: Plenary Group
                                                                                                   in partnership with the
                                                                                                   Victorian Government

                                                                                               ▲ ESD: WSP
                                                                                               ▲ Mechanical electrical:
                                                                                                   Butler Electrical

                                                                                               ▲ Mechanical services D&C
                                                                                                   contractor: Allstaff
                                                                                                   Airconditioning

                                                                                               ▲ Mechanical services engineer: WSP
                                                                                               ▲ Project managers: Plenary Group
                                                                                               ▲ Review engineer: LCI

                                                                                                HVAC equipment

                                                                                               ▲ AHUs: Paragon
                                                                                               ▲ Attenuators: NAP
     UP AND RUNNING                                                                            ▲ BMS: Honeywell
     The MCEC expansion building officially                                                    ▲ Boilers: Simons
     opened in July 2018, and gained its 5 star                                                ▲ Chillers: Carrier
     Green Star – Design rating in mid-2020.
                                                                                               ▲ CRAC units: UAP
                                                       The expansion space is                  ▲ Cooling towers: Evapco
        EXPANSION                                     a great example of how                   ▲ Dampers: Celmec
                                                      sustainable features can
        OFFSET                                       be seamlessly incorporated
                                                                                               ▲ Diffusers/grilles:
                                                                                                   Holyoake (Krantz)
        As part of the expansion project, the
        Melbourne Convention and Exhibition
                                                       into functional design                  ▲ Duct: Allstaff
        Trust (MCET) elected to participate                                                    ▲ Fans: Fantech
        in the Melbourne Renewable
                                                  “The expansion space is a great example,”    ▲ FCUs: Temperzone
        Energy Project (MREP) for the supply
        of 4GWh of renewable energy               says Ferrier, “of how sustainable features   ▲ Filters: Airepure
        certificates (RECs) used to offset        can be seamlessly incorporated into
                                                  functional design.”                          ▲ Grilles: Holyoake (Krantz)
        carbon emissions generated by the
        expansion’s operations.                   Now well on track to meet its 2021           ▲ Heat exchangers: Sondex
        “The equivalent of the new                target of reducing carbon emissions          ▲ Pumps: BKB
        expansion’s total electricity             by 30 per cent (based on 2015 baseline
                                                  of 225kg CO2-e/m²), the MCEC has             ▲ Sensors: Honeywell
        consumption, is fully powered by
        renewable energy that aligns with the     recently developed a new five-year           ▲ Trench heaters: Holyoake
        City of Melbourne’s Climate Change        sustainability strategy.
                                                                                               ▲ VSDs: Danfoss
        Mitigation Strategy,” says the MCEC’s     This will feature ambitious energy
        sustainability manager Sam Ferrier. ❚     efficiency and carbon emission reduction        (Source: WSP and Allstaff Airconditioning)

                                                  targets soon to be announced. ❚

32   M AY 2021     •   ECO L I B R I U M
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