Mitigating risks by building resilient supply chains - Research - JLL
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Introduction The current pandemic has elevated the importance of supply chain risk mitigation, with a major COVID-19 risks perception survey for the World Economic Forum highlighting a protracted disruption to global supply chains as one of the most likely ‘fallouts’ for the world.1 As a result, building greater supply chain resilience will become an increasing area of focus for companies globally. This will likely result in some reconfiguration of supply chains, including changes in the location of industrial and distribution facilities. This short paper aims to provide some guidance for companies as to how they can mitigate supply chain risks. In addition, we hope it is of interest to investors in industrial and logistics real estate, who need to be aware of what resilient supply chain strategies may mean for market demand and locations. 1 World Economic Forum/Marsh & McLennan and Zurich Insurance Group, COVID-19 Risks Outlook. A Preliminary Mapping and its Implications, May 2020. Global Supply Chain Risk, 2020 | 2
Classification of supply chain risks Over the past 20 to 30 years, the development of global supply chains has delivered many supply chain benefits – in terms of greater efficiency and lower costs – but also heightened exposure to risks. This is because global supply chains are typically more complex than national or regional ones, by being longer and broader networks involving more parties and more nodes, including manufacturing and distribution facilities. Moreover, the concentration of freight flows through a relatively small number of critical transport corridors and hubs has exacerbated the vulnerability of global supply chains, as has the widespread practice of ‘just in time’ logistics management. Supply chain risks can be classified in different ways, but it is usual to distinguish between external, macro- level or systemic risks on the one hand, and risks that originate from within a particular supply chain (for example, from an upstream supplier or a downstream distributor) on the other.2 In addition, in some cases the risks may stem from within the company reviewing its supply chain. Types of supply chain risks External, systemic risks Supply chain risks Company-specific risks generated by economic, generated from anywhere generated from within environmental, geopolitical, within the supply chain the company reviewing societal and technological from upstream suppliers its supply chain developments to downstream consumers Over recent years, the major examples of supply chain risks have been those arising from external, systemic risks. COVID-19 is clearly not the first major disruptor of this type to global supply chains and it won’t be the last. For example, the devastating tsunami in Japan in 2011 kept the auto industry reeling for months, while flooding in Thailand in the same year affected the supply chains of many computer manufacturers dependent on hard disks. Today, COVID-19 is putting the spotlight on global supply chains and we can expect boards of directors to ask probing questions of their CEOs as to how they are prepared to deal with the next big supply chain disruption. 2 Macro-level risks can be broken down into a range of different types such as economic, environmental, geopolitical, societal and technological. See World Economic Forum/Marsh & McLennan and Zurich Insurance Group, The Global Risks Report 2020. Global Supply Chain Risk, 2020 | 3
Risk mitigation approaches to consider At present, many companies are having to find immediate solutions, or workarounds, to current COVID-19 related supply chain disruptions. But in the medium and longer term they will need to update, or undertake, a more systematic evaluation of risks and take actions to build more resilient supply chains. Key to this will be gaining complete end-to-end supply chain visibility, by digitally mapping company supply networks and developing and implementing appropriate continuity strategies. Such an approach is likely to involve organizing a risk report around each node and link in the supply chain map using a combination of a risk monitoring service (such as Resilience 360) and a credit risk analysis of suppliers of inputs as well as services, including transportation services. A significant bankruptcy, like that of the container carrier Hanjin, can have long-lasting impacts. It is also worth companies monitoring their suppliers’ IT security, considering how disruptive the ocean carrier Maersk’s computer virus attack was in 2017. While the specific measures required to mitigate supply chain risks will clearly vary between companies and their supply chains, the following provide some high-level approaches for enhancing supply chain resilience. Global Supply Chain Risk, 2020 | 4
1. Supplier diversification and regionalization The most basic rule is to avoid manufacturing or sourcing everything from one location or from one company. This is not simply about reducing reliance on China or any other single country, but also evaluating the upstream sources to lessen the risk of disruption. A shift from China to Southeast Asia, India or Mexico for example - often referred to ‘China + 1’ or ‘China + 2’ - will require companies to re-evaluate their domestic distribution networks to ensure they are aligned. In some cases, taking a regional approach may be appropriate, with goods sourced regionally to supply demand in the same region. However, this may be difficult to achieve where the concentration of production is particularly high in certain global regions, as is the case, for example, with electronic components in Asia Pacific. 2. A ‘port diversification’ strategy Although it might be more efficient and effective to import through one specific port, any type of disruption at this node could effectively shut down a business, hence companies should consider avoiding reliance on a single port in any one global region. 3. Less ‘just in time’ and more ‘just in case’ inventory management Companies should maintain additional inventories of critical items, such as parts or raw materials that are single or sole-sourced and/or for which the supply lead times are long and highly variable. In a world of low interest rates the capital cost element of inventory holding costs is also low, and creating regionalized buffer stocks of essential parts, raw materials and/or finished goods in alternative distribution locations makes sense to allow continuity of supply to customers in the event of an emergency. 4. Multimodal transportation options Companies should consider investing in distribution solutions that are close to parcel hubs, intermodal rail terminals or multimodal hubs (e.g. road, rail and inland waterway) to mitigate the risk of tightened trucking capacity or skyrocketing freight costs. 5. Invest in automation Retaining skilled labor has been a big challenge for companies globally given the high demand for people, driven in large part by e-commerce. Rising unemployment resulting from the pandemic may lessen labor pressures in the short term; however, as the cost of investing in automation comes down, companies should explore opportunities to reduce their reliance on people. 6. Network evaluation Building supply chain resilience involves a range of different trade-offs as measures to reduce risks impact on costs, efficiency and customer service. Therefore, companies should periodically evaluate their supply chain networks to ensure they have the most service-effective and cost-efficient solutions in place that provide overlaps in the event of a shutdown in one of their locations. Global Supply Chain Risk, 2020 | 5
Conclusions Supply chains are clearly critical to the global economy and corporate performance, but they are only as strong as their weakest link. With the COVID-19 pandemic causing massive disruptions to global economic activity and trade, now is the time for companies to put the spotlight on risk management and implement strategies to forge greater supply chain resilience. This issue will not go away, because once COVID-19 has been overcome, attention will fall back again on the elevated supply chain risks associated with the global climate emergency. If companies do invest in building supply chains that are more resilient, this will lead to some reconfiguration of existing supply chain networks over the medium and longer term. As a result, we think this will generate some significant changes in the demand for and location of industrial and distribution facilities globally - with more sourcing closer to markets of consumption, higher levels of inventory across supply chains (and potentially changes in the type and positioning of inventory due to changes in consumption), more demand for facilities at intermodal or multimodal hubs, and higher levels of automation in both manufacturing and warehouse operations. In addition, the shift to online (B2C and B2B), which long predates COVID-19, will continue and potentially accelerate. Overall, therefore, the redesign of supply chain networks will drive change in existing real estate market dynamics and cause some shifts in the location, and to a lesser extent in the specification, of industrial and logistics facilities. In our opinion: • Companies that can build resilient supply chains should reap the benefits in terms of improving supply chain agility and responsiveness to their customers, even if the costs associated with some parts of their supply chain (e.g. inventory holding costs) may rise. • Investors that can own the core assets within these resilient supply chains should secure real estate outperformance. The core assets that are likely to be required by companies will be in strategic locations to perform critical functions in their supply chains and, reflecting this, we think in many cases they will be purpose-built (built to suit) facilities let on relatively long leases, or owned. These buildings will also be ‘smart’ facilities that incorporate substantial investment in technology to ensure that they optimize whatever function they perform (e.g. the production, storage and movement of goods) and also the flow of information across the supply chain network that is essential for end-to-end supply chain transparency. Talk to us If you are a company or an investor wanting advice about what supply chain mitigation could mean for you, please contact us or visit one of our websites for further information. Americas Europe Asia Pacific Global Supply Chain Risk, 2020 | 6
Contacts Craig Meyer Guy Gueirard President, Americas Industrial Brokerage Director of EMEA Industrial & Logistics craig.meyer@am.jll.com guy.gueirard@eu.jll.com Kris Bjorson Jon Sleeman International Director, Industrial Brokerage, Americas Director, Industrial & Logistics Research, EMEA kris.bjorson@am.jll.com jon.sleeman@eu.jll.com Rich Thompson Patrick Remords International Director, Supply Chain & Logistics Solutions, Americas Director, Supply Chain Consulting, EMEA rich.thompson@am.jll.com patrick.remords@eu.jll.com Walter Kemmsies Stuart Ross Global Strategist Trade & Logistics, Americas Head of Industrial & Logistics, South East Asia walter.kemmsies@am.jll.com stuart.ross@ap.jll.com Mehtab Randhawa Michael Ignatiadis Director, Industrial Research, Americas Head of Supply Chain Consultancy, Asia Pacific mehtab.randhawa@am.jll.com michael.Ignatiadis@ap.jll.com Philip Marsden Peter Guevarra Lead Director UK & EMEA Capital Markets Director, Regional Research, Asia Pacific philip.marsden@eu.jll.com peter.guevarra@ap.jll.com jll.com This report has been prepared solely for information purposes and does not necessarily purport to be a complete analysis of the topics discussed, which are inherently unpredictable. It has been based on sources we believe to be reliable, but we have not independently verified those sources and we do not guarantee that the information in the report is accurate or complete. Any views expressed in the report reflect our judgment at this date and are subject to change without notice. Statements that are forward-looking involve known and unknown risks and uncertainties that may cause future realities to be materially different from those implied by such forward-looking statements. Advice we give to clients in particular situations may differ from the views expressed in this report. No investment or other business decisions should be made based solely on the views expressed in this report COPYRIGHT © JONES LANG LASALLE IP, INC. 2020. All Rights Reserve
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