Microelectronics. Trustworthy and sustainable. For Germany und Europe - The German Federal Government's Framework Programme for Research and ...
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Microelectronics. Trustworthy and sustainable. For Germany und Europe. The German Federal Government’s Framework Programme for Research and Innovation 2021–2024
1 Contents Foreword 2 1 Introduction 4 2 Missions and objectives for research and innovation in microelectronics 8 3 Creating the technological conditions for a sustainable digital sovereignty 10 3.1 Electronic Design Automation (EDA)....................................................................................................................... 10 3.2 Specialised processors for edge computing, artificial intelligence, and high-performance applications....... 11 3.3 Innovative, intelligent, and connected sensor systems ....................................................................................... 13 3.4 High frequency electronics for communication and sensor technology.......................................................... 14 3.5 Intelligent and energy-efficient power electronics.............................................................................................. 15 3.6 Interdisciplinary technologies and topics............................................................................................................... 16 3.7 Selected systems for microelectronics production............................................................................................... 20 3.8 Advanced silicon and beyond.................................................................................................................................... 21 4 Microelectronics underpin cutting-edge applications 23 4.1 Artificial intelligence................................................................................................................................................... 23 4.2 High-performance computing.................................................................................................................................. 24 4.3 Communication technology ..................................................................................................................................... 24 4.4 Smart health.................................................................................................................................................................. 25 4.5 Autonomous driving.................................................................................................................................................... 27 4.6 Industry 4.0................................................................................................................................................................... 28 4.7 Smart energy conversion............................................................................................................................................ 29 5 Cooperations, instruments, structures 32 5.1 Strengthening networks ............................................................................................................................................ 32 5.2 Individualised instruments........................................................................................................................................ 34 5.3 Structures for research and innovation................................................................................................................... 35 5.4 A living programme through strategic foresight and evaluation........................................................................ 37 Imprint 41
2 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. Foreword Self-driving vehicles, production machines, medical technology, and telecommunications – none of these are possible without innovative electronic systems. We are keen to ensure that these systems continue to come from Germa- ny. To this end, our focus is on the strengths of our research and development – the founda- tion of our innovative potential. This is why in the years 2021–2024 the Federal Government will continue to place particular emphasis on supporting research and innovation in micro- electronics. The issue at stake is the competitiveness of Germany and Europe in the world. But it is also a matter of trust. In future, anyone using a self-driving vehicle must be able to rely on it getting them safely to their destination. And it is not only here that trust is an issue. Today’s innovations are increasingly digital and based on electronic systems. For electronics to be trustworthy, we need to understand it. We can only do this if we have cutting-edge expertise in industry and the scientific community and develop this continuously. The more we design, develop, manufacture advanced electronics ourselves and ensure their safety and security, the better we will understand what third-party electronics can and cannot do. This enables us to work on an equal footing worldwide and to enforce requirements for electronic systems we use or operate. Sustainability plays a part in this. We need digitalisation and hence electronics that work in line with our climate goals instead of further increasing the consumption of resources. We are striving for Europe’s technological sovereignty and, at the same time, we are ea- ger to engage in cooperation. Given the highly networked knowledge and value chains in electronics, cooperation is both necessary and advantageous. In this context, we give priority to collaborations in the European Single Market and the European Research Area based on shared values. We thus support the development of European electron- ics expertise in research and production so that Europe can continue to be strong as a community in international competition. We are committed to turning ideas into innovations that are successful worldwide and benefit people. Whether as researchers, users or consumers: with this programme for research and innovation in electronics, we are strengthening our technological sover- eignty and, in turn, the prosperity of our country. Anja Karliczek Member of the German Bundestag Federal Minister of Education and Research
4 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. 1 Introduction Digitalisation is on the march and electronics are eignty in digital technologies. Other world regions are increasingly pervading our everyday lives and work- undertaking massive efforts: the USA, for example, is place environments. Electronics are not only found in promoting the establishment of new chip factories, mobile phones, tablets, and office computers, they also including through the use of state incentives. China is regulate our power supply, control the data streams also investing public funds in its own microelectronics for our mobile internet, and enable secure connected, capabilities in order to catch up with the world leaders automated mobility. Electronic processors are also the and reduce dependencies. The same is true for Europe: brain in which artificial intelligence (AI) takes place. In it can only keep up and create a level playing field by sectors such as healthcare and industrial manufactur- having its own competencies. ing, electronics ensure that services and products from Germany meet the highest standards of functionality The growing importance of electronics poses major and quality. This makes (micro)electronics an impor- challenges. Germany and Europe are involved in- tant basis for prosperity in the age of digitalisation: by tensively in global value chains and partnerships in providing services that improve the quality of life and the field of microelectronics and electronic systems ensure sustainable value creation and jobs in Germany. (Figure 1). European companies are both suppliers and purchasers of chips and electronic components, and We need technological sovereignty so that we can as such are both exporters and importers. In order to continue to do this in the future and be able to manage establish a leading position in these global value chains digitalisation in keeping with our values and ideas. We and be able to manage digitalisation in keeping with understand technological sovereignty to be a commit- our values, we need trustworthy electronics. We need ment and ability to (co)design key technologies, i.e. to to know exactly what these electronics do, understand define requirements for technologies, products, and how to manufacture them, and be able to check their services according to our own values and to co-deter- functionality so that we know they are safe and reliable. mine corresponding standards on the global markets. To achieve this, we need to understand and deploy all Therefore, the aim of technological sovereignty is the key electronics technologies. And we must remain explicitly not isolation, but international cooperation able to react flexibly to the challenges in global supply on an equal footing. It is important to understand that chains by having our own economically viable micro technological sovereignty in electronics is only possible electronics production in Germany and Europe. as part of the European Single Market and Research Area, not on a purely national level. The present The rapid spread of electronics is just as much an programme has therefore been designed in synergy opportunity as it is a challenge. For one thing, smart with the European Research Framework Programme digitalised solutions could frequently save resources. Horizon Europe, which likewise focuses on sover- However, the electronics sector itself is consuming
Introduction 5 increasingly more resources. Information and com- Industry and service providers munication technologies (ICT) accounted for 3.7 % of (incl. ICT, transport, automotive, medical global greenhouse gas emissions in 2019, while energy technology, aerospace) consumption by ICT increased by 9 % per year between €48,556 bn2 2015 and 2020, which would be equivalent to doubling every eight years if continued.1 To reduce CO2 emis- Electronics industry sions in the current electricity mix, we therefore need × 11 €4,427 bn3 electronics that significantly reduce the energy con- sumption of microprocessors and of information and × 121 communication technologies in general. In addition to Semiconductors × 11 improving the energy efficiency of individual com- €397 bn4 ponents, we must achieve significant energy savings for distributed and networked ICT systems in order to meet the agreed climate change goals. This is especially true for AI systems. They can be much more efficient with customised, novel AI chips than with AI software Figure 1 Electronics is the key technology in a digitalised society such as Ger- many. Semiconductors form the basis for value chains with high multipliers. running on conventional processors. We must also List of sources: see footnotes234 achieve a high level of resource efficiency by reducing the use of critical raw materials and implementing efficient recycling processes. This sustainability-based The two aspects “Trustworthy electronics” and “Sus- approach to developing ICT solutions, which focuses tainable, climate-friendly electronics” are the pillars on resource and energy efficiency, not only protects of the Federal Government’s present Framework the climate but also supports the economy: being an Programme for Research and Innovation “Microelec- innovation leader in electronics for energy-saving tronics. Trustworthy and sustainable. For Germany and ICT systems will give companies from Germany a Europe”, running from 2021 until 2024. The primary competitive edge. At the same time, research and its objective is to strengthen the technological sovereignty funding will create the conditions for industry to meet of Germany and Europe. National research funding the requirements of future regulatory steps – another will continue to be coordinated with European trans- competitive advantage. national funding, because the innovation and value chains are, and will remain, transnational. The aim is The electronics sector continues to have a high level of also to further strengthen industry’s willingness to innovative dynamism and short product life cycles. As invest in microelectronics production in Germany, in a result, it remains research-intensive: semiconductor particular by funding joint projects between the sci- manufacturers typically invest around 15 % of their entific community and industry along the value chain turnover in research and development activities. And from component manufacturer to system provider. entirely new technologies need new approaches from fundamental research. This is why electronics funding Pilot production lines, which ensure the rapid transfer focuses on supporting research and innovation. In of research results into production, play a key role in addition, high capital costs are the rule in electron- this. The success of this approach is demonstrated by ics manufacturing. For the transfer from research to the pilot line projects of the European co-financed ini- production in Germany and Europe, it is therefore tiative ECSEL (Electronic Components and Systems for essential that research and business development are European Leadership), with a follow-up initiative “Key well aligned. Digital Technologies” (KDT) beginning in 2021 with- 1 theshiftproject.org/wp-content/uploads/2019/03/Lean-ICT-Report_The-Shift-Project_2019.pdf 2 decision.eu/wp-content/uploads/2020/02/ECS-study-presentation-of-Key-findings.pdf 3 zvei.org/fileadmin/user_upload/Presse_und_Medien/Publikationen/Regelmaessige_Publikationen/Daten_Zahlen_und_Fakten/Die_globale_Elektroindustrie_ Daten_Zahlen_Fakten/Faktenblatt-International-August-2020_NEU.pdf 4 wsts.org/esraCMS/extension/media/f/WST/4298/WSTS_nr-2019_11.pdf – Average dollar exchange rate in 2018 ca €1.00 = $1.18 (de.statista.com)
6 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. in the EU Framework Programme for Research and Innovation Horizon Europe. In addition, the Impor- tant Project of Common European Interest (IPCEI) on Microelectronics (launched in 2017) was able to provide significantly improved support for the implementation of microelectronic innovations in production. As a result, companies have invested in new production ca- pacities for new microelectronic products. For the first time in this millennium, a completely new microelec- tronics factory is being built in Germany. At the other edge of the innovation network, research institutions and universities ensure that new ideas keep flowing. For many issues outlined, such as the development of AI chips, the greatest potential lies in finding complete- ly new approaches. Particular attention will therefore be paid to accelerating innovation in order to translate creative ideas and novel approaches into concrete technologies and applications faster. This will be achieved by providing targeted support for cooperation Ministry for Economic Affairs and Energy, BMWi). and structures that bring together basic researchers The Research Fab Microelectronics Germany pools the with potential users at an early stage. Small and me- technological capabilities of 13 leading institutes for dium-sized enterprises (SMEs) and start-ups can also applied electronics research in a joint technology pool quickly turn new ideas into new products, which is why with a central contact point for partners and customers support is targeted particularly at them: regarding the from the scientific community and industry, and the electronics funding provided by the Federal Ministry Research Laboratories strengthen universities in their of Education and Research (BMBF), SMEs account for pivotal role in the microelectronics innovation system. around 35 % of commercial funding, while the SME The positive results of microelectronics funding to share of R&D expenditure in industry as a whole is well date and the geopolitical situation with regard to this below 20 %.5 key technology also form the basis for the Federal Government’s considerations to initiate an IPCEI on The present programme builds on the Framework microelectronics and communication technologies at Programme for Research and Innovation 2016–2020 European level. “Microelectronics from Germany – Driver of innova- tion for the digital economy”, the first programme of The priorities for the focus of the current programme the Federal Government dedicated to electronics re- were identified in the exchange between the Federal search. To accelerate innovation, the BMBF is pursuing Government and the research community. In dialogue new approaches in implementation, for example with with industry and the scientific community, the lead the funding line “Research for new microelectronics initiative “Trustworthy Electronics” was devised, which (ForMikro)” and the pilot innovation competition is also part of the BMBF’s digital strategy. In addition, “Energy-efficient AI system”. The previous programme a series of expert meetings identified priority aspects also launched the investment projects Research Fab of energy efficiency and sustainability. These insights, Microelectronics Germany, Research Laboratories together with the results of an environment analysis Microelectronics Germany (funded by the BMBF) and and a review of the previous framework programme, the IPCEI on Microelectronics (funded by the Federal form the basis of the current programme. The main 5 Die Rolle von KMU für Forschung und Innovation in Deutschland (The Role of SMEs in Research and Innovation in Germany – only in German), a study commis- sioned by the Commission of Experts for Research and Innovation Studies on the German innovation system No. 10/2016, e-fi.de/fileadmin/Innovationsstudi- en_2016/StuDIS_10_2016.pdf
Introduction 7 areas of focus are described in the chapters on “tech- nologies” and “fields of application”. Over the next four years, this content will be continuously reviewed and developed in exchange with the research community. In 2023, a decision will be taken on whether to extend the programme for two years or to relaunch it with a new focus. The programme contributes to implementing the High-Tech Strategy 2025, in particular through the contributions of electronics to the missions “Safe, networked and clean mobility”, “Putting artificial intel- ligence into practical application” and “Achieving sub- stantial greenhouse gas neutrality in industry”, the AI strategy, the implementation strategy “Shaping Digital- ization”, and the Federal Government’s Climate Action Programme 2030. The “Sustainable, climate-friendly electronics” aspect includes the initiative “Green ICT – Grüne IKT” of the BMBF action plan “Natural. Digital. Sustainable.” The programme interacts with numerous other current or planned research programmes of the Federal Government and its ministries, in particular regarding communication technologies, IT security, Industry 4.0, medical technology, photonics, and auto- mated and connected driving. This is because digital- isation, and with it microelectronics, is penetrating more and more areas, and because there is an increas- ing merging of technological worlds that were once separate (e. g. hardware and software or electronics and photonics).
8 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. 2 Missions and objectives for research and innovation in microelectronics The present programme is geared towards: phases of life. Powerful, trustworthy, and sustainable electronics, which open up new solutions for smart ∙∙ Technological sovereignty of Germany as a part of assistants, the Internet of Things, AI applications or the European Research Area and the European Single modern, climate-friendly data centres. Market, without any unilateral dependencies on other world regions. To accomplish this, the Federal Government is taking the following steps: ∙∙ Electronics from Germany and Europe attaining a new quality and being verifiably trustworthy, thereby ∙∙ We support the development and implementation of becoming the first choice for safety-critical appli- new basic technologies in Germany and Europe. cations such as autonomous driving, smart medical technology or the self-controlling factory of Indus- ∙∙ We continue to strengthen cooperation and net- try 4.0. Players in Germany and Europe being able to working between the scientific community and understand the trustworthiness of electronics from industry for the transfer of know-how and research all regions of the world by virtue of their own knowl- findings; also in order to incorporate the latest find- edge. This will also help to reduce trade conflicts. ings into regulation and standardisation. After all, in digitalisation, product innovations rely not only on ∙∙ Electronics from Germany and Europe making a sig- software, but increasingly and in many sectors on nificant contribution to climate protection: through electronics hardware. electronics that consume less energy themselves – for example in energy-efficient AI processors. Or ∙∙ We promote the transfer from fundamental to through electronics that intelligently control other applied research as a catalyst for leap innovations in devices and thus curb their appetite for electricity – Germany and Europe. The direct research funding of as is the case when using motion sensors instead of this programme complements closely and collabora- light switches. This provides an important contribu- tively the funding of the Federal Agency for Disrup- tion to achieving the German Government’s climate tive Innovation SPRIND. change goals. ∙∙ We also promote promising new developments in ∙∙ Electronics providing technical solutions to other the area of cyber security. To this end, the Federal societal challenges, such as the looming demographic Agency for Innovation in Cyber Security (GmbH) labour shortage or maintaining good health in all commissions and finances risk-taking, ambitious
Missions and objectives for research and innovation in microelectronics 9 research and innovation projects and coordinates the from academia to industry. We are pressing ahead entire research process from the idea to the proto- with developing capacity and competencies in the type in order to quickly achieve results that meet the field of microelectronics research. Indicators for this Federal Government’s needs. are not only the number of PhDs, publications, pa tents, and products, but also, for example, measures ∙∙ We support young researchers, start-ups, and small for covering value chains, the breadth of technolo and medium-sized enterprises (SMEs) for an agile gical competencies, the number of new institutional innovation system. contacts within and between associations or the number of new collaborations. ∙∙ We promote an effective dialogue between the relevant stakeholders in order to identify and address ∙∙ In addition, for technological sovereignty: we new research and innovation issues in timely fashion. are strengthening semiconductor production in Germany and Europe. We are establishing a com- ∙∙ We link up our research policy at the national and plete innovation ecosystem for accelerated, plat- European levels, because both the scientific com- form-based design of specialised processors based munity and industry have a transnational outlook; on the RISC-V architecture for a wide range of closed, value chains exist within Europe or even applications. Indicators for this are, for example, the beyond, but rarely within the borders of one nation. development over time of sectoral key figures on National measures are therefore strategically aligned innovation and production as well as the degree of with European initiatives such as the Digital Single coverage of value chains or the completeness of the Market, the European Green Deal and, in particu- innovation ecosystem supplied by German and Euro- lar, the Research Framework Programme Horizon pean stakeholders. Europe as well as the investment programme Digital Europe. ∙∙ Moreover, for sustainable, climate-friendly electron- ics: we provide exemplary solutions demonstrating If we want to continue shaping the digital transforma- Germany’s commitment to a pioneering role in tion ourselves in future, we must strengthen Germany’s the development of sustainable technologies. This position as a location for the electronics industry. This includes the further development of methods and means not only continuing to improve our strengths, models to quantify the resulting energy and CO2 but also significantly promoting other important tech- savings. Indicators are, for example, the number of nology areas and thus acquiring and developing new corresponding product innovations and the concrete competencies. This programme will make a substantial savings potential. contribution towards this. The BMBF alone is providing around 400 million euros for research and develop- In order to be able to respond to the respective state ment projects over the four-year programme period. of the art and research in each of the technology and The BMWi is considering providing further substantial application fields described below, specific operational funding for the above-mentioned IPCEI on microelec- objectives will be identified for each funding measure tronics and communication technologies. in accordance with the respective status quo ante and research needs. The BMBF’s microelectronics research funding is based on the following operational objectives: ∙∙ At the level of the entire programme: we are strengthening value chains as innovation incubators. We ensure the networking of research and inno- vation stakeholders in Germany, especially small and medium-sized enterprises, and the transfer from knowledge-oriented to application-oriented research, which also takes place when people move
10 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. 3 Creating the technological conditions for a sustainable digital sovereignty Microelectronics is a prime example of advanced links in the value chain. Consequently, EDA as an inter- technology. Mastering the basic technologies outlined disciplinary competence constitutes a key element for below, being able to advance them or even create new Germany’s and Europe’s technological sovereignty. ones is a prerequisite for deploying electronics in a self-determined and beneficial manner. To facilitate the use of new technologies and to be able to meet the requirements of new applications, it is nec- essary to continuously develop and advance EDA tools. 3.1 Electronic Design Automation Future design technologies will help to speed up inno- (EDA) vation processes, reduce the time and effort required, and shorten the time-to-market. Despite increasing Every microelectronic system starts with its design. complexity, many parameters can be optimised by simulations carried out during the design stage. This To get from the initial idea to the finished product, eliminates the need for the conventional lengthy test every electronic circuit or system first has to pass and evaluation process that involves the building and through a complex design process that considers all in- subsequent testing of several hardware prototypes. ternal interactions. The design process is automated as much as possible (EDA, electronic design automation) Current developments are characterised by an increas- in order to manage this complexity. This process plays ing complexity that requires automating designs not a key role when it comes to the performance, reliability, only for every single chip but also at the system level: and trustworthiness of any future system. Development the number of circuits increases, systems become more times and efforts are significantly reduced by detecting heterogeneous, and different technologies are com- errors as early as the design stage and by performing bined. The higher integration density and the accom- virtual optimisations instead of real hardware tests. panying physical interactions lead to new effects that must be mapped out in models – in particular in terms Many companies use the EDA tools of major suppliers of electromagnetic compatibility (EMC). In addition, in- when designing their microelectronic components. novative applications focus more and more on energy However, these are often not tailored to the needs efficiency, reliability, and functional safety, resulting in of Germany’s multifaceted user industry regarding ever more complex modelling. analogue electronics, for example. What is needed is the in-house design competence that not only enables innovation, but also the competent management of all
Creating the technological conditions for a sustainable digital sovereignty 11 Future fields of action include, for example: in terms of speed and energy efficiency. Compre- hensive models through to virtual prototypes enable ∙∙ Development platforms and ecosystems: electronic simultaneous development of hardware and software systems for specific applications have to be optimised across value chains. An adapted hardware architec- to the usage – be it in terms of energy efficiency, costs ture can result in considerable increases in efficiency, or specific operating properties. However, low-vol- particularly in the case of highly specialised systems ume developments are time-consuming and there- (e. g. neural networks and neuromorphic architec- fore often not profitable. Especially small companies tures). also often lack the expertise required. Although, new approaches and technological developments (e. g. ∙∙ AI for EDA: artificial intelligence can help to master based on RISC-V) are currently being pursued, the the complexity of the design, optimise test proce- tool support is still insufficient. Versatile develop- dures, and thus accelerate the entire design process. ment platforms are needed that enable the efficient Faster designs drive innovations and are critical for creation of custom hardware by means of modular economic success. IP (intellectual property – here in relation to chip de- sign) and adapted tools. This demands the availability ∙∙ Design for test: in complex, highly integrated chips of scalable and modular-based hardware IP, software and systems, many parameters are no longer ac- and development tools (design, verification, model- cessible from the outside. This must be taken into ling, compiler, debugger). In this context, open source consideration to a greater extent to ensure adequate approaches such as RISC-V are particularly interest- testability during the design process. ing for the German and European semiconductor industry and research community. ∙∙ Analogue design: highly integrated chips or systems often contain a high percentage of analogue elec- ∙∙ Hardware/software co-design: specific functionali- tronics such as interfaces to sensor systems, commu- ties can be implemented through both hardware and nication units, and power supply. When designing software. Exploring the most efficient distribution a microchip, up to 90 per cent of the time is spent and interconnection is of fundamental importance on the analogue section, although it normally only here in order to be able to optimise development contains 10 per cent of the components. Numerous costs, maintainability, updatability and performance physical effects and interactions occur during the de- sign of analogue circuits, making it extremely intri- cate and requiring comprehensive expert knowledge and experience. Consequently, the objective should RISC-V i be to formalise knowledge and design automation by means of suitable tools. RISC-V is an open instruction set architecture, i.e. an abstract description of the implementation of a data 3.2 Specialised processors for edge processor in terms of executable machine instruc- computing, artificial intelligence, tions that provide the basis for the quick develop- and high-performance applica- ment of new processors. “Open” means: the archi- tions tecture is not patented or protected by copyright, but is available under an open source licence and can be used freely. This enables small and medium-sized High-performance specialised processors drive innova- enterprises in particular to design, manufacture and tions. market bespoke and high-performance microproces- sors without high licensing costs. It gives Germany High-performance universal processors for servers, and Europe the opportunity to develop their own PCs, and smartphones are currently neither designed processors and make them available to industry. nor built in Germany; by contrast, specialised proces- sors are one of the strengths of the German electronics
12 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. industry. They play a major role when it comes to inno- to AI processors. These modular systems are created vation. Thanks to properties such as energy efficiency, using ecosystems that offer the relevant hardware real-time capability, robustness, and reliability, they and software. They provide a trustworthy basis for are better equipped to meet the distinct requirements SMEs and start-ups to quickly implement their own of applications that are particularly relevant for the developments. Freely available architectures like German industry. They also enable a higher degree of RISC-V are a good starting point for German industry application-specific performance and security and thus to efficiently tap into new areas of use and fields of make a decisive contribution to meeting cyber security applications. requirements. ∙∙ Processors with optical and electro-optical compo- However, new fields of application and rising perfor- nents: the combination of electronic and photonic mance requirements in established applications are in- components offers great potential for energy effi- creasingly pushing solutions for specialised processors ciency and speed in suitable applications, for example available in Germany to their limits. This is the case, in optical data processing. for example, in edge computing, the shift of compu- tation-intensive applications from the cloud closer to ∙∙ Further trends: in the context of new specialised the end devices. Artificial intelligence applications also processors, emerging architectures and storage place particularly high demands on processor perfor- technologies, such as non-volatile embedded mem- mance since the processed data volumes and opera- ories, memristors for neuromorphic chips or what is tions are much larger. known as approximate computing are cutting-edge approaches to saving energy. Analogue computing For future specialised processors electronics and algo- also holds a promising potential for certain applica- rithms will be coordinated to enable applications to be tions. Much needs to be done, however, regarding the accelerated significantly. Furthermore, the combina- transfer of the fundamental research (cf. Chapter 3.8). tion between sensor systems, artificial intelligence and electronics will substantially increase energy efficien- cy. This will open up the opportunity for Germany to make the leap into new performance classes and fields of application – with processors made in Europe providing a trustworthy basis for digitalisation. To this end, the European Processor Initiative (EPI)6 can make knowledge available to the industry, e. g. for automated and connected driving applications. Edge Computing i Currently, there are many new technological develop Edge computing or edge cloud solutions refers to ments that open up possibilities for Germany and electronic systems that collect and pre-process data Europe. Fields of action include: at the edge of the network, e.g. at the end device and not in a cloud environment. Since it is not neces- ∙∙ Ecosystems based on a modular approach: spe- sary to transmit large volumes of raw data sets to cialised processors are required for a wide range of the cloud, data streams can be processed in a more applications, but usually only in small quantities. resource-efficient manner. Further processing steps Developing new processors for every application is then take place in the cloud. This market could grow not economically viable. Flexible and modular com- so fast that edge AI chips generate higher turnover ponents are needed that can be integrated easily into than AI processors for cloud computing as early as one system. Scalable modular systems like these fos- 2025. ter solutions from energy-efficient microcontrollers 6 european-processor-initiative.eu
Creating the technological conditions for a sustainable digital sovereignty 13 3.3 Innovative, intelligent, and and climate protection. They enable resource-efficient connected sensor systems process control regarding energy, water and raw mate- rial consumption, and ensure efficient control of flows Sensors are the sensory organs of machines, equipment, such as materials, energy, mobility, logistics or infra- and intelligent systems. structure. Sensor systems can monitor water quality, measure the CO2 level near CO2 sequestration sites, and Trust is good, sensor technology is better: trustworthy detect pollutants as well as defects that cause environ- electronic systems require sensors that supply trust- mental hazards. worthy data. Sensors are already widely used, and their importance Modern mid-range cars are fitted with around 100 is set to increase as digitalisation and connectivity sensors. They record physical quantities such as tem- advance. MEMS sensors, microelectromechanical peratures, speed, angles, pressure etc., and convert systems, not only share the same base material, namely these non-electrical quantities into electrical signals. silicon, and the associated processing techniques with They serve as sensory organs of the electronic control electronics, but are also growing increasingly closer units.7 together with the corresponding electronic systems. As a result, sensors are less and less “extra devices”, but increasingly part of the electronics. In almost every in- Regardless of the application, sensors must always dustry, the functional safety and efficient operation of meet the highest standards in terms of reliability and complex and intelligent systems is based on the collec- effectively resist interference. High detection quality tion, processing, and transmission of measured values. with low noise levels is desirable for analysis, especially Be it in automated and connected driving, industrial with AI methods. production or robotics, they constitute the interface to the real world and ensure safe and secure cooperation In view of the demand for specialised solutions and between human and machine. given its wide field of application, sensor technology is attractive for SMEs. As with special processors, modular Sensors are also used when it comes to monitoring and systems and development platforms can act as drivers controlling of processes with regard to sustainability for innovation. Fields of action result, for example, from new sensor principles and system approaches: ∙∙ New sensor principles: sensor systems that are based on new measuring principles such as quan- tum effects, or build on new materials or integration technologies can tap into new applications. Improv- ing the intelligence and decentralisation of sensor systems by means of AI methods is another impor- tant field of research that opens up new possibilities (cf. Chapter 3.2) ∙∙ Organic electronics: while sensors based on organic electronics hold great potential, they still have to master huge technological challenges. 7 Sensoren im Auto (Sensors in cars – only in German) springerprofessional.de/bordnetze/energiemanagement-im-elektrofahrzeug/das-moderne-automo- bil-fordert-die-sensorbranche/16152976
14 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. ∙∙ Lab-on-a-chip: lab-on-a-chip solutions are of great 3.4 High frequency electronics for importance for point-of-care-diagnostics in med- communication and sensor tech- icine, environmental monitoring, and in the food industry since they can significantly reduce the time- nology to-result compared to traditional lab analyses. High frequency electronics is at the heart of modern communication technologies. ∙∙ Chemical sensors and biosensors: in numerous industries (chemical, semiconductor, food), medi- High frequency electronics is a cornerstone of digi- cine, and environmental analysis, chemical sensors talisation and used, for example, for building 5G/6G help to improve process control and reliability. To infrastructure, for vehicle distance radars or service date, chemical sensors and biosensors are only found robots. As a safety-critical component, high frequency in special applications. Supported by research and electronics must meet the highest standards in terms of development, the aim is to develop low-cost-high- reliability. This is also true when using high frequency volume applications and new application areas, e. g. electronics in sensor systems – the eyes and ears of for the pharmaceutical industry and medicine (cf. the connected world. As a centre of innovation and in Chapter 4.4). order to ensure its technological sovereignty, Germany has great interest in securing the availability of high Further trends can be determined from areas of use frequency electronics by further developing this tech- such as: nology itself. ∙∙ Intelligent sensor systems: energy-efficient, local Developments tend towards ever-higher frequencies. data processing and evaluation as well as sensor data In sensor technology, they help improve resolution. fusion are key elements of intelligent sensor systems In communication technology, high frequency elec- for Industry 4.0 and other industries (cf. Chapter 3.2). tronics enable the simultaneous transmission of large data volumes, but also limit the range at the same time. ∙∙ Self-diagnosis and self-calibration: sensors must Consequently, more transmitting stations are required. always meet the specific requirements of individual In order to avoid higher power consumption, the applications. Self-diagnosis and self-calibration in- transmitting stations must become significantly more crease trustworthiness without any additional effort. efficient. This can be achieved by improving the energy efficiency of high frequency technology, but also by ∙∙ Energy-autonomous sensors and system solutions combining electronic and optical data transmission enable new applications and contribute to cost effi- across long distances. ciency. In general, the transition towards ever-higher frequen- cies calls for continuous research in high frequency technology and also in faster electronics. There is also scope for research on optoelectronic interfaces (silicon Energy-autonomous sensors i photonics); being able to manufacture highly integrated circuits with a feature size of less than 10 nm is relevant in this context since no European company currently masters this skill. By converting thermal, mechanical or optical energy into electricity, it is possible to “harvest” energy Fields of action in high frequency electronics include: available from the immediate environment and use it to operate the electronic system and the integrated ∙∙ Radar systems: highly integrated and high-frequen- sensor technology as well as any communication cy radar systems can significantly improve system unit. In this way, previously inaccessible locations properties and cost efficiency. One of the major can be fitted with sensors without using cables or challenges will be the system integration of future high-maintenance batteries. radar systems.
Creating the technological conditions for a sustainable digital sovereignty 15 EMC i increase substantially with digitalisation on the rise and Germany’s transition towards renewable energy, also known as the Energiewende, and more and more appli- Electromagnetic compatibility (EMC) in terms of cations and devices being powered by electricity. high-frequency electronics refers to the ability to de- sign a technical device or single circuit so that other Germany plays a pivotal role in power electronics. circuits in the same device and other devices are not However, as markets for power electronics expand and affected by unwanted electrical or electromagnetic grow, they also attract new international players, and it effects. Unwanted interference between electronic is expected that cost pressure will increase due to high- systems is not only a technological and legal issue, er unit volumes. For Germany to maintain its compet- but also a question of safety and security. itiveness in power electronics, it is primarily the costs above all that have to be lowered. At the same time, the requirements regarding weight, size, reliability, and ∙∙ Antennas: higher integration densities and frequen- efficiency are more likely to increase than diminish in cies require new and complex antenna designs and future. concepts including the relevant antenna control as well as hardware implementation of new modulation In addition, modern power electronics are expected methods. to become smarter and be able to control industrial electric drives on an as-needed basis instead of run- ∙∙ EMC (electromagnetic compatibility): the trend to- ning them unnecessarily at full load. This helps to save wards higher frequencies exacerbates the challenges energy in more and more applications and constitutes a in EMC and calls for research in this field. vital step towards improved climate protection. ∙∙ Combination of high frequency electronics and op- tics for communication: early and energy-efficient As more and more applications are electrically power conversion between electronic and optical (photon- ed, demand for electricity could potentially double by ics) signals is a major field of research and a corner- the year 2050. 8 stone of sustainability. Design tools are also needed to facilitate the integration of optoelectronics. Advancing power electronics opens up the following ∙∙ New substrates and materials for high-frequency fields of action: electronics are needed to exploit the theoretical po- tential of higher frequencies in practice. ∙∙ Cost reduction: new concepts for packaging tech- nology and for system integration are promising research and development approaches that are 3.5 Intelligent and energy-efficient geared at higher unit volume production. Platforms power electronics and material efficiency are also gaining importance in power electronics since they help leverage scaling Power electronics is and remains a key interdisciplinary effects and reduce costs. This, in turn, enables a wider technology of electronics. use of the systems. To ensure electrical energy is available where it is need- ∙∙ Efficiency: wide-bandgap semiconductors also hold ed, it has to be distributed, converted and controlled. great potential. They can be operated at high switch- This is where power electronics comes into play. It ing frequencies and thus achieve higher efficiency will continue to grow in importance since the share of levels. In addition to the already well researched electrical energy in primary energy consumption will materials silicon carbide and gallium nitride, new 8 www.acatech.de/publikation/sektorkopplung-optionen-fuer-die-naechste-phase-der-energiewende
16 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. semiconductor materials such as aluminium nitride 3.6 Interdisciplinary technologies and gallium oxide are attributed high efficiency po- and topics tential in power electronics. Due to the interdisciplinary character of some aspects, ∙∙ Sustainability: the more durable and robust the de- they are of fundamental importance for several fields sign of power electronics, the greater its sustainabil- of technology. In research funding, they are usually ity. By avoiding critical raw materials and employing considered together with the respective application, but the circular economy concept, it is also possible to deserve to be treated separately. generate significant sustainability effects. 3.6.1 System integration technologies ∙∙ Intelligent power electronics systems: research Innovative integration makes systems more efficient, topics for smart power electronics include new reliable, and cost-effective. topologies for systems with higher efficiencies also when operated at zero load or partial load, integrat- An important trend in electronics is the integration ed sensors for self-monitoring, active control and of an increasing number of functions and compo- integrated communication technology for linking up nents into one system: instead of combining them on with other system levels or systems. a circuit board, they are incorporated into a compact module, into a package or directly into a single chip. ∙∙ Ultra-low power electronics: more and more IoT mi- The reasons for this are manifold: due to restrictions on cro devices use ultra-low power electronics. In terms size or weight, the application may require space-sav- of unit volumes alone, they therefore play an increas- ing system integration. In addition, system integration ingly important role in energy efficiency. Zero power can improve reliability, because every subsequent standby solutions and improving efficiency towards assembly step presents a potential source of error. This energy self-sufficiency are two fields of research. technology trend is referred to as More-than-Moore to differentiate it from Moore’s Law (cf. Chapter 3.8), ∙∙ Electromagnetic compatibility and system integra- which is an empirical observation on the increase in tion technologies: in power electronics, electromag- integration density. The integration of optical and netic compatibility in relation to the system design mechanical functions into electronic systems is one must be considered at all levels. With increasing of the key strengths of the German and European system complexity, integration density, and switch- semiconductor industry: terms such as microsystems ing frequency, the challenges continue to increase technology, microelectromechanical systems (MEMS), here, too. and micro-opto-electro-mechanical systems (MOEMS) are commonly used in this context. Current examples include multidimensional accelerometer sensors, Li- i DAR for autonomous driving and micro-spectrometer – all as on-chip systems. Wide-bandgap semiconductors Higher volumes in combination with a suitable system Wide-bandgap semiconductors (WBG) are semicon- integration design can help to reduce production costs. ductors that are more efficient than their silicon-based This could even reach a stage where the integrated counterparts due to their wider bandgap. They are electronic system is manufactured directly on the used in applications with special requirements such wafer – from the single function or component to its as low-noise or high-frequency amplifiers. In addition connection and packaging. Smartphones are a typical to low switching losses, WBG semiconductor-based example of an extremely high integration density and devices can be operated at higher voltages, tempera- complexity (albeit manufactured outside Europe). Their tures, and frequencies, and offer more reliability. The high production volumes economically justify the tech- wider bandgap enables their use in optical emitters in nological development costs and efforts involved. To the short-wavelength range (visible light), e.g. in blue enable packing more functions into the device without or ultraviolet light emitting diodes (LEDs). increasing its size, the electronics must reach higher
Creating the technological conditions for a sustainable digital sovereignty 17 alternatives to wire bonds and solder contacts. Thin packages that use no separate circuit board (“sub- strate-less”) offer low thermal resistance and good high-frequency properties due to short and planar electrical connections. Fan-out-wafer-level-pack- aging (FOWLP) has a high miniaturisation poten- tial both in terms of package volume and package thickness. Fan-out-panel-level-packaging (FOPLP) is another promising approach. Additional topics requiring research include, thermal and stress man- agement, robustness, and recyclability. ∙∙ Manufacturing processes: focus areas include assem- bly and packaging automation (back-end-of-line), integration of additive manufacturing processes and higher levels of integration. This can be achieved such as 3D printing of components and conductors, with a wide range of technologies (see below). stereolithography for 3D packaging and embedding, the development of customised manufacturing Numerous challenges arise from the increasing com- equipment and suitable measuring and testing tech- plexity of system integration and this places enor- nologies as well as the use of resource-saving process mous demands on the conceptual and technological steps. architecture. For instance, the number of materials used in the system increases and this must be taken ∙∙ Packaging technology and manufacturing processes into account for the technological processes. Different for trustworthy electronics: new system integration functions can lead to diverging technological require- methods can make a decisive contribution to lev- ments. In this context, it is necessary to take a look eraging the trustworthiness of electronics. Modular at the general conditions such as the need for optical designs and distributed functionality approaches, e. g. windows or a hermetic design, thermal and electro- by wafer-to-wafer-bonding, chiplet designs and split magnetic dependencies or the operating conditions manufacturing play a key role in this context. for the finished system. In packaging technology, i.e. the back-end-of-line, system integration increasingly ∙∙ Design and simulation: when developing hardware requires automated processes and advanced systems and software simultaneously, the system architecture technology. Measuring and testing technology is also and functionality are jointly considered during the much more complex for a system than for components with individual functions. To make matters worse, the trend towards outsourcing production steps, especially in assembly and packaging, makes the finished product more vulnerable. By contrast, new approaches such as Hardware and software co-design i split manufacturing can make a targeted contribution to improving the trustworthiness of electronic systems. Hardware and software co-design can considerably accelerate the development of microprocessor-con- This leads to numerous fields of action for research and trolled devices because it involves the simultaneous development: development of electronic components, board, and application software. System development remains ∙∙ Packaging technologies for new complex systems: flexible for a longer time, which is another advan- this includes the design of multichip packages and tage since the allocation of functions to hardware SiPs (system-in-package), 3D packaging, stacking and software can still be adjusted as requirements techniques (flip-chip), interposer technologies change. (e. g. vias), embedding, but also the development of
18 MICROELECTRONICS. TRUSTWORTHY AND SUSTAINABLE. FOR GERMANY UND EUROPE. design process. Due to the increasing complexity, re- quirements of downstream manufacturing processes are also taken into account at this stage, e. g. design for testability, design for reliability or design for trust. Further research topics are thermal, mechanical or electromagnetic interactions in complex systems. 3.6.2 Test, verification and validation Testing builds confidence. The requirements for the durability of many electronic components and systems are continuously increas- ing. The demand for reliable and robust electronics is rising especially with regard to critical applications. By introducing autonomous driving technology in driving services, for example, car electronics will no longer run for just a few hours a day but will be operated constant- ly with few breaks. At the same time, the architecture of electronic systems communication interfaces. Emerging technological is becoming more and more complex, combining mul- developments require the constant adjustment of test tiple technologies in a confined space. This gives rise to coverage specification and test design in combination new potential sources of error that can result in defects. with simulation models. However, system failures are not always the result of the unexpected behaviour of complex technologies. ∙∙ Test methods and equipment: they must keep up Counterfeit and pirated products from component with technological progress. Research and develop- suppliers are another risk, causing billions worth of ment of new microelectronics technologies must damage to the economy every year while also posing a always go hand in hand with research and develop- considerable safety and security risk for users. ment in testing and validation. In addition to iden- tifying unintentional errors, test methods also focus As a result, the role of testing and test method effective- on detecting intentional manipulations. ness becomes increasingly important for trustworthy systems. This applies to the entire chain – from design ∙∙ Global network of various component test benches: and production to verification and validation. However, the aim is to validate systems and provide standard- research and development effort in the field of testing, ised component data for simulation models. A secure verification, and validation is considerable. data connection provides the basis for companies and researchers to analyse component interactions All in all, this leads to different fields of action such as: without disclosing confidential information on their own components. New methods such as modular se- ∙∙ Design for test: electronic systems must be designed curity approval also benefit from this. Whereby single to facilitate efficient testing at all stages of product components are individually approved and then re- development – from simulation and prototyping to leased for operation of all system combinations. This the finished product. This saves time and expense significantly reduces the test bench utilisation time. as testing and verification meanwhile account for a major part of electronics development work due ∙∙ Measuring methods and equipment: component to the complexity of the systems, stringent require- functionality and efficiency can be verified by means ments, and high integration density. Testing is very of suitable measurements and measuring technology complex and never comprehensive, especially in helps to identify counterfeits. To this end, it is nec- systems that also contain analogue elements such as essary to develop suitable measuring methods and
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