Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015

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Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
Man and Machine –
United for your Success
Seminar Program Injection Molding Machinery 2015

Engineering Passion
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
2

Man and Machine                                Test Certificate

We bring you Success
Individual challenges in mechanical
engineering call for intelligent solu-
tions.

We will train you and your employees so
you can fully enjoy the advantages of our
injection molding machines. That is why
our seminars offer a high practical con-
tent which perfectly complements the
theoretical work. We offer a final exam to
all combined seminar participants. This
gives you the opportunity to consolidate
your newly acquired knowledge and self-
evaluate your learning progress. When
you pass this exam, you will be awarded
our KraussMaffei Test Certificate – an
industry-recognized qualification.

Your success is our goal – and that is where
our tailored seminars come in.

We look forward to meeting you and your
employees and showing you what new
opportunities are available!

 Your
Training Team
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
Seminar Program 2015
Hands-on – individual – flexible                                     3

Seminars by KraussMaffei
Hands-on – individual – flexible
KraussMaffei supplies practice:
Our trainers have many years of experience and make use
of state-of-the-art technology to offer you the highest quality
of instruction. You will be provided with application-oriented
specialist knowledge in practical exercises at our TechCenter.
This prepares you in the best possible way to carry out your
tasks in the workplace.

KraussMaffei offers individuality:
We limit the number of participants in our training courses.
Generally, only a few persons work on a training system at
any one time during the seminar. In this way, our trainers
can address your individual needs and offer concrete problem
solution strategies.

KraussMaffei offers flexibility:
Our program contains training courses for all knowledge levels.
We also offer individual seminars on special subjects and special
tasks, also for older series. You can attend KraussMaffei training
courses at our TechCenter in Munich or Schwaig or at our Sales
and Service Center in Verl. We will also be happy to come to
your location. Please ask for an individual offer.

Your benefits
– Experienced seminar instructors
– Small learning groups
– Extensive practical training directly on the machine
– Time for individual questions and problem solution strategies
– Assistance with arranging hotel accommodation

Seminar telephone: + 49 (0)89 88 99 41 50
www.kraussmaffei.com/imm-seminar
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
4

Your guideline to success
Operation
                     Beginners                Basics                             Specialization                    Combined Seminars

Machine
                  KM GA                KM B1 MC5/MC6             KM B2 MC5/MC6             KM B3 MC5/MC6           KM BM MC5/MC6
                  Basics of            Operation and setup       Process and product       Energy analysis and     = KM B1 + KM B2
                  applications                                   enhancement               quality assurance       Combined Seminar
                  engineering
                  2 days               3 days                    2 days                    2 days                  5 days     → Page 13

                                                                                                                     Test Certificate
                            → Page 6                → Page 7                  → Page 8                  → Page 9

LR robots
                                       KM LR1 MC5/MC6            KM LR2 MC5/MC6            KM LR3 MC5/MC6          KM BLR MC5/MC6
                                       Operation, setup and      Free programming          Advanced free           = KM LR1 + KM LR2
                                       programming*                                        programming             Combined Seminar

                                       2 days/3 days*            3 days/2 days*            3 days                  5 days     → Page 14

                                                                                                                     Test Certificate
                                                  → Page 10                  → Page 11                → Page 12
                                       *only applicable to MC6   *only applicable to MC6

System
Machine +                                                                                                          KM BA MC5/MC6
LR Robot                                                                                                           = KM B1 + KM LR1
                                                                                                                   Combined Seminar

                                                                                                                   5 days     → Page 15

                                                                                                                     Test Certificate

IR articulated-
arm robots                             KM IR1                    KM IR2                    Upgrade
                                       Operation and             Operation, setup and      from KM KRC2 to
                                       setup                     programming               KM KRC4/MC6
                                       4 days   → Page 16        5 days   → Page 17        2 days  → Page 18

                                         Test Certificate          Test Certificate          Test Certificate      Our articulated-arm
                                                                                                                   robot seminars are
                                                                                                                   certified by KUKA
                                                                                                                   Roboter GmbH and
                                                                                                                   are fully recognized.
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
Seminar Program 2015
Overview                                                                                                                                        5

Your guideline to success
Maintenance
                                                 Basics                                     Specialization              Combined Seminars

 Electrical
 system                KM WE MC5/MC6                   KM LRW MC5/MC6                  KM EX/AX
                       Electrical system/              Linear robots                   Electrical system/
                       electronics                                                     electronics

                       3 days                          2 days                          1 day

                                       → Page 19                        → Page 21                       → Page 20

 Hydraulic
 system                KM HM CX/GX/MX                                                  KM K CX/GX
                       Hydraulic system/                                               Calibration
                       mechanical system

                       3 days                                                          2 days

                                 → Page 22                                                              → Page 23

 Electrical
 system +                                                                                                               KM WM
 hydraulic                                                                                                              = KM WE + KM HM
                                                                                                                        Combined Seminar
 system
                                                                                                                        5 days    → Page 24

                                                                                                                             Test Certificate

 Individualized        Individualized training for                                     Industrial robot training
                       your team                                                       with the KraussMaffei
 seminars                                                                              training cell

                                       → Page 26                                                         → Page 25

   Test Certificate    We offer a final exam to all combined seminar participants.
                       When you pass this exam, you will be awarded the KraussMaffei Test Certificate, an industry-recognized qualification.
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
6                                                      Machine
                                                       operation

Seminar KM GA
Basics of applications engineering
Basics of the injection molding process
Seminar objectives                          Duration
– Basics of thermoplastics                  2 days, from 8:30 hours to 16:30 hours
– Basics of the injection molding process
                                            Costs and Dates
Subjects                                    Details upon request
– Basics of plastics (thermoplastics)
– Basics of injection molding machines
– Basics of injection molding tools
– Design of an injection molding machine
– Basic setup of an injection molding
  process
– Overview of special processes in
  injection molding

Target group
Beginners in injection molding (operating
personnel, project engineers, purchasing
and sales staff)

Prerequisite
No special previous knowledge
required
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
Seminar Program 2015
Seminar selection
                                                      Machine
                                                      operation                                                  7

Practical seminar KM B1
Operation, setup and programming of injection
molding machines incl. core-pulling
Seminar objectives                          Prerequisite
                                                                                     Select the combined semi-
– Effective setup of injection molding      Participation in our practical seminar
                                                                                     nar "Machine operation"
  machines                                  KM GA (see p. 6) or a basic knowledge
– Quick and safe operation of injection     of the injection molding process         KM B1 + KM B2 = KM BM
  molding machines                                                                   (see pages 7, 8 and 13)
– Quick and safe programming of
  core-pulling processes
– Recognition and independent handling
  of error messages

Subjects
– Safety devices on the injection molding                                            Select the combined semi-
  machine                                                                            nar "System operation"
– Configuration of the machine control
  unit and core puller program                                                       KM B1 + KM LR1 = KM BA
– Procedure for setting up the machine                                               (see pages 7, 10 and 15)
– Setting up the locking unit and pro-
  gramming core-pulling processes
– Setting up the injection unit and
  determining the basic settings, mold
  filling study
– Optimization of machine settings
– Monitoring options
– Error messages and event log
– Practical exercises on simulators
  and machine

Target group
Foremen, applications engineers,
toolsetters, operating personnel,
beginners

Duration
3 days, from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
8                                                       Machine
                                                        operation

Practical seminar KM B2
Process and product enhancement
on injection molding machines
Seminar objectives                           Duration
– Efficient process and product              2 days, from 8:30 hours to 16:30 hours   Select the combined semi-
  enhancement                                                                         nar "Machine operation"
– Continuous monitoring of product           Costs and Dates
                                                                                      KM B1 + KM B2 = KM BM
  quality                                    Details upon request
                                                                                      (see pages 7, 8 and 13)
– Clearly and graphically represented
  processes

Subjects
– Profiles for injection/holding pressure/
  plasticization
– Identification and rectification of
  surface and injection defects
– Quality monitoring
– Design and functional principle of the
  curve calculator
– Use of the curve calculator for process
  and product enhancement
– Use of the curve calculator for
  Quality monitoring
– Identifying sources of interference,
  alarm statistics
– Practical exercises on simulators
  and machine

Target group
Foremen, applications engineers,
assistant foremen, toolsetters

Prerequisite
Participation in practical seminar
KM B1 (see p. 7)
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
Seminar Program 2015
Seminar selection
                                                         Machine
                                                         operation                     9

Practical seminar KM B3
Energy analysis and quality assurance
on injection molding machines
Seminar objectives                            Duration
– Long-term product quality assurance         2 days, from 8:30 hours to 16:30 hours
  and documentation
– Recognition and effective exploitation of   Costs and Dates
  potential savings                           Details upon request
– Energy-conscious machine setup

Subjects
– ECO wizard function*
– Batch change control and APC
  function*
– Application of the energy analysis
– Energy consumption, energy-con-
  scious machine setup
– Process parameters, impacts on prod-
  uct quality and energy consumption
– SPC functions (quality statistics)
– Quality assurance and application of
  quality statistics
– Practical exercises on simulators and
  machine
                   *only applicable to MC6

Target group
Foremen, applications engineers,
assistant foremen, toolsetters

Prerequisite
Participation in practical seminar
KM B2 (see p. 8)
Man and Machine - United for your Success - Seminar Program Injection Molding Machinery 2015
10                                                     Operation of
                                                       LR robots

Practical seminar KM LR1
Operation, setup and programming
(WizardX*) of linear robots
Seminar objectives                          Prerequisite
                                                                                       Select the combined semi-
– 	Quick and safe operation, setup         Participation in practical seminar KM B1
                                                                                       nar "System operation"
   and programming (WizardX*) of linear     (see p. 7). Valid for LR/LRX series and
   robots                                   LR-S/LRX-S series equipment.               KM B1 + KM LR1 = KM BA
– 	Effective setup of grippers                                                        (see pages 7, 10 and 15)
– 	Independent recognition and handling
   of error messages

Subjects
– 	Safety devices on the robot
– 	Data and parameter management
– 	Procedure for operating the robot                                                  Select the combined seminar
– 	"Teach-in" and adaptation of point                                                 "Linear robot operation"
   coordinates
– 	Setting up the area monitoring                                                     KM LR1 + KM LR2 =
– 	Creating basic programs using                                                      KM BLR
   WizardX*                                                                            (see pages 10, 11 and 14)
– 	Application of basic programs
– 	Starting up and optimizing the
   production system
–	Error messages and event log
– 	Presentation of the LR-ON-PC/
   LRX-ON-PC software
–	Practical exercises on simulators and
   robots
                  *only applicable to MC6

Target group
Toolsetters, machine operators, sampling
personnel, automation personnel

Duration
KM LR1 MC5: 2 days
KM LR1 MC6: 3 days
from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
Seminar Program 2015
Seminar selection
                                                       Operation of
                                                       LR robots                                                   11

Practical seminar KM LR2
Free programming of linear robots
Seminar objectives                          Prerequisite
                                                                                       Select the combined
–	Operating the free programming inter-    Participation in practical seminar KM
                                                                                       seminar "Linear robot
   face                                     LR1 (see p. 10). Valid for LR/LRX series   operation"
–	Modifying programs quickly and safely    and LR-S/LRX-S series equipment.
–	Creating new program parts effectively                                              KM LR1 + KM LR2 =
                                                                                       KM BLR
Subjects                                                                               (see pages 10, 11 and 14)
–	Free programming interface and
   command structure
–	Explanation of the basic programs,
   program structure
–	Modifying basic programs
–	Procedure for testing program
   modifications
–	Adapting program add-ons quickly and
   safely
–	Working with the LR-ON-PC/
   LRX-ON-PC software
–	Practical exercises on simulators
   and robots

Target group
Toolsetters, machine operators,
sampling personnel with advanced
automation tasks,
automation personnel

Duration
KM LR2 MC5: 3 days
KM LR2 MC6: 2 days
from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
12                                                    Operation of
                                                      LR robots

Practical seminar KM LR3
Advanced programming of linear robots
Seminar objectives                         Target group
–	Expert knowledge of the free            Advanced toolsetters, machine operators,
   programming interface                   sampling personnel, automation personnel
– 	Recognition and utilization of
   enhancement options                     Duration
– 	Programming of complex automation      3 days, from 8:30 hours to 16:30 hours
   sequences
                                           Costs and Dates
Subjects                                   Details upon request
–	Programming interface with advanced
    command structure
– 	Efficient enhancement of predefined    Prerequisite
    program flows                          Participation in practical seminar KM LR2
– 	Independent development and pro-       (see p. 11). Valid for LR/LRX series and
    gramming of complex program parts      LR-S/LRX-S series equipment
– 	Integration of peripheral systems
    (freely programmable I/Os)
– 	Testing and adapted created program
    parts
– 	Identifying and correcting program
    errors
–	Practical exercises on simulators and
    robots
Seminar Program 2015
Seminar selection
                                                       Machine
                                                       operation                                                          13

Practical seminar KM BM = KM B1 + KM B2
Combined operation and process optimization
of injection molding machines
Seminar objectives                          Your benefits:                            Prerequisite
– Effective setup of injection molding      Compact and coordinated practical         Participation in our practical seminar
  machines                                  seminar with KraussMaffei certification   KM GA (see p. 6) or a basic knowledge
– Quick and safe operation of injection                                               of the injection molding process
  molding machines
– Quick and safe programming of
                                                            Test Certificate
  core-pulling processes
– Recognition and independent handling
  of error messages
– Efficient process and product
  enhancement
– Continuous monitoring of product
  quality
– Clearly and graphically represented
  processes

Subjects
– Consisting of practical seminar KM B1,
  incl. core-pulling (see p. 7) and KM B2
  (see p. 8)
– Practical exercises on simulators and
  machine
– Final test

Target group
Foremen, applications engineers,
toolsetters, operating personnel,
beginners

Duration
5 days, from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
14                                                     Operation of
                                                       LR robots

Practical seminar KM LR1 + KM LR2 = KM BLR
Combined operation and programming of linear
robots
Seminar objectives                          Your benefits:                            Prerequisite
– 	Quick and safe operation, setup and     Compact and coordinated practical         Participation in practical seminar KM B1
   programming (WizardX*) of linear         seminar with KraussMaffei certification   (see p. 7). Valid for LR/LRX series and
   robots                                                                             LR-S/LRX-S series equipment.
– 	Effective setup of grippers
– 	Recognition and independent
                                                            Test Certificate
   handling of error messages
–	Operating the free programming
   interface
–	Modifying programs quickly and safely
–	Creating new program parts effectively

Subjects
–	Consisting of practical seminar KM LR1
   (see p. 10) and KM LR2 (see p. 11)
–	Practical exercises on simulators and
   robots
–	Final test
                  *only applicable to MC6

Target group
Toolsetters, machine operators,
sampling personnel with advanced
automation tasks,
automation personnel

Duration
5 days, from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
Seminar Program 2015
Seminar selection
                                                                       Operation
                                                                       System                                                  15

Practical seminar KM BA = KM B1 + KM LR1
Combined operation and programming of injection
molding machines and linear robots
Seminar objectives                            Your benefits:                            Prerequisite
– 	Effective setup of injection molding      Compact and coordinated practical         Participation in our practical seminar KM GA
   machines                                   seminar with KraussMaffei certification   (see p. 6) or a basic knowledge of the
– 	Quick and safe operation of injection                                               injection molding process. Valid for LR/LRX
   molding machines                                                                     series and LR-S/LRX-S series equipment.
– 	Quick and safe programming of
   core-pulling processes
                                                              Test Certificate
– 	Recognition and independent handling
   of error messages
–	Quick and safe operation and pro-
   gramming of linear robots (WizardX*)
– 	Effective setup of grippers

Subjects
–	Consisting of practical seminar KM B1,
   incl. core-pulling (see p. 7) and KM LR1
   (see p. 10)
–	Practical exercises on simulators and
   systems
–	Final test
                   *only applicable to MC6

Target group
Toolsetters, machine operators,
sampling personnel with advanced
automation tasks,
automation personnel

Duration
5 days, from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
16                                                         Operating IR
                                                           articulated-arm robots

Practical seminar KM IR1
Operation and setup of
articulated-arm robots
Seminar objectives                             Target group
– 	Safe working practice with                 Machine setters and
    the production cell                        production personnel
– 	Manual operation of the articulated-
    arm robot to restore automatic operation   Duration
– Familiarization with robot functions         4 days, starting on the first day at
– Interpreting error messages                  9:00 hours otherwise from 8:00 hours
                                               to 16:30 hours
Subjects
–	Safety instructions for industrial robots   Costs and Dates
    and the automation cell                    Details upon request
– Operation of the robot system
– 	Knowledge and application of coordi-       Remarks
    nate systems                               Participants who successfully complete
– Making adjustments                           this course will be eligible to attend contin-
– Methods of tool measurement                  uative courses at the KUKA College.
    and tool load data                         For example: advanced robot program-
– Workpiece measurement                        ming, electrical service, mechanical service
–	Use of the navigator, program building
    and archiving
–	Application of motion programming
–	Inserting, deleting and correcting points
–	Application of logic and gripper            Prerequisite                                     Test Certificate

    programming                                No special previous knowledge required
– Introduction to the expert level
– Working in automatic mode
– Starting and stopping production
–	Teach-in /adaptation of existing article
    programs
– Operating the KMA user interface
– Functions of KMA inline forms
Seminar Program 2015
Seminar selection
                                                           Operating IR
                                                           articulated-arm robots                               17

Practical seminar KM IR2
Operation, setup and programming
of articulated-arm robots
Seminar objectives                             Target group
– 	Correct and safe operation of the          Automation personnel, advanced
    production cell                            toolsetters, process optimizers
– 	Safe and efficient modification of
    production processes                       Duration
– Creating new production processes            5 days, starting on the first day at
– Application of the KRL instruction set       9:00 hours otherwise from 8:00 hours
                                               to 16:30 hours
Subjects
–	Safety instructions for industrial robots   Costs and Dates
    and the automation cell                    Details upon request
– Operation of the robot system
– 	Knowledge and application of coordinate    Remarks
    systems                                    Participants who successfully complete
– Making adjustments                           this course will be eligible to attend con-
– 	Methods of tool measurement and tool       tinuative courses at the KUKA College.
    load data                                  For example: advanced robot program-
– Workpiece measurement                        ming, electrical service,
–	Use of the navigator, program building      mechanical service.
    and archiving
–	Application of motion programming
–	Inserting, deleting and correcting points
–	Application of logic and gripper            Prerequisite                                  Test Certificate

    programming                                A basic knowledge of programming or
– Introduction to the expert level             experience with automation systems is
– Working in automatic mode                    recommended
–	Startup after system shutdown
–	Modification of existing production
    programs on the simulator
– Operating the KMA user interface
–	Integration of additional functions into
    the existing production process
– 	Interpretation of error messages,
    process optimization
– KUKA WorkVisual
– Functions of KMA inline forms
– Parallel processes
18                                                        Operating IR
                                                          articulated-arm robots

Practical seminar KM Upgrade
Upgrade from robot control system
KM KRC2 to KM KRC4
Seminar objectives                             Target group
– 	Correct and safe operation of the          Machine setters, production personnel,
   production cell                             programmers with knowledge of KRC2
– 	Safe and efficient modification of
   production processes                        Duration
–	Creation of new production processes        2 days, from 8:00 hours to 16:30 hours
   for KRC4
–	Application of the KRL instruction set      Costs and Dates
                                               Details upon request
Subjects
–	Safety instructions for industrial robots
    and the automation cell                    Prerequisite                             Test Certificate

–	Introduction to operation, adjustment,      Knowledge of KRC2
    mold measurement
–	Overview of KRC4 hardware and
    software
–	Overview of KRC4 interfaces
–	Differences between KUKA KCP and
    SmartPad
–	KRC System Recovery
–	KUKA WorkVisual functions
–	KMA in-line forms
–	KMA program structure
–	Operating the KMA user interface MC6
–	Modification of existing production
    programs on the injection molding
    machine simulator
–	Integration of additional functions
    into the existing production process
– 	Interpretation of error messages,
    process optimization
Maintenance
Seminar Program 2015
Seminar selection
                                                        Electrical system/
                                                        electronics                                                 19

Practical seminar KM WE
Maintenance and troubleshooting of electrics/
electronics on injection molding machines
Seminar objectives                           Duration
–	Optimal maintenance of injection          3 days, from 8:30 hours to 16:30 hours     Select the combined semi-
   molding machines                                                                     nar "Machine maintenance"
–	Rapid detection and clearance of          Costs and Dates
                                                                                        KM WE + KM HM = KM WM
   faults                                    Details upon request
                                                                                        (see pages 19, 22 and 24)
–	Systematic troubleshooting in
   electrical systems

Subjects                                     Prerequisite
– 	Procedure for setting up the machine     Basic training in the electrical system/
–	Error messages and                        electronics
    event log
–	Design and function of the control unit
–	Cycle flow chart and on-screen step
    display
–	Expert use of electric circuit diagrams
–	Diagnosis functions
–	Systematic approach to troubleshooting
–	Procedure for hardware component re-
    placement
–	Preventive maintenance
–	Practical exercises on simulators and
    machine

Target group
Electrical/electronic maintenance and
servicing personnel, service personnel
with a knowledge of electrical engineering
Maintenance

20                                                   Electrical system/
                                                     electronics

Practical seminar KM EX/AX
Maintenance and troubleshooting of
fully electric injection molding machines
Seminar objectives                        Duration
–	Optimal maintenance of the fully       1 day, from 8:30 hours to 16:30 hours
   electric injection molding machine
– Rapid detection and clearance           Costs and Dates
   of faults                              Details upon request

Subjects
–	Design and mode of operation of        Prerequisite
   the locking and injection unit         Participation in practical seminar
– 	Design and control of the inverter    KM WE (see p. 19)
   and electrical drives
– Diagnosis functions
–	Systematic approach to
   troubleshooting
– Preventive maintenance
–	Practical exercises on simulators
   and machine

Target group
Maintenance and servicing personnel for
electrical systems/electronics
Maintenance
Seminar Program 2015
Seminar selection
                                                      Electrical system/
                                                      electronics                     21

Practical seminar KM LRW
Maintenance and troubleshooting
of linear robots
Seminar objectives                         Prerequisite
– Optimal maintenance of linear robots     Basic training in the electrical system/
–	Rapid detection and clearance of        electronics Valid for LRX series and
   faults                                  LRX-S series equipment

Subjects
– 	Procedure for setting up robot
–	System configuration of linear robots
– Diagnosis functions
–	Systematic approach to
   troubleshooting
– Calibrating robot axes
–	Preventive maintenance
–	Practical exercises on simulators and
   robots

Target group
Maintenance and servicing personnel
Electrical systems/electronics and/or
automation

Duration
2 days, from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
Maintenance

22                                                       Hydraulic system/
                                                         mechanical system

Practical seminar KM HM
Maintenance and troubleshooting of hydraulics/
mechanical system on injection molding machines
Seminar objectives                            Duration
–	
  Optimal maintenance of the injection        3 days, from 8:30 hours to 16:30 hours   Select the combined semi-
  molding machine                                                                      nar "Machine maintenance"
–	
  Rapid detection and clearance of faults     Costs and Dates
                                                                                       KM WE + KM HM = KM WM
–	
  Professional, systematic troubleshoot-      Details upon request
                                                                                       (see pages 19, 22 and 24)
  ing in hydraulics/mechanical system
                                              Prerequisite
Subjects                                      A basic knowledge of hydraulics/
–	  Procedure for setting up the machine     mechanics
–	  Error messages and event log
–	Hydraulic components and their mode
      of operation in machine hydraulics
 –	  Diagnosis functions
 –	Systematic approach to hydraulic
      troubleshooting
 – 	Design and handling of the hydraulic
      diagram
 – 	Mechanical design of the locking and
      injection unit
 –	  Preventive maintenance
 –	  Practical exercises on simulators and
      machine

Target group
Maintenance personnel

                                                                                                                   CX
Maintenance
Seminar Program 2015
Seminar selection
                                                      Hydraulic system/
                                                      mechanical system               23

Practical seminar KM K
Calibrating injection
molding machines
Seminar objectives                         Prerequisite
– 	Independent calibration and            Participation in practical seminar KM WE
    adjustment                             (see p. 19) or KM HM (see p. 22)
– 	Increasing process and machine
    capability

Subjects
–	 Making adjustments after module
    replacement
– Functional principle of the controller
– 	Adjusting pressure and displacement
    transducers
– 	Calibrating proportional valves and
    variable delivery pumps
–	Practical exercises on simulators
    and machine

Target group
Maintenance personnel

Duration
2 days, from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
24                                                      Maintenance
                                                        Electrical system/electronics
                                                        and hydraulic system/mechanical system

Practical seminar KM WM = KM WE + KM HM
Maintenance and troubleshooting of the electrical
system/electronics and hydraulics/mechanical
system
Seminar objectives                           Your benefits:                                Prerequisite
–	Optimal maintenance of injection          Compact and coordinated practical             Basic training in the electrical system/
    molding machines                         seminar with KraussMaffei certification       electronics
–	Rapid detection and clearance of faults
– 	Systematic troubleshooting in the
    hydraulics/mechanical system
                                                             Test Certificate
–	Systematic troubleshooting in
    electrical systems

Subjects
–	Consisting of practical seminar KM WE
   (see p. 19) and KM HM (see p. 22)
–	Practical exercises on simulators and
   machine
–	Final test

Target group
Electrical/electronic maintenance and
servicing personnel, service personnel
with a knowledge of electrical engineering

Duration
5 days, from 8:30 hours to 16:30 hours

Costs and Dates
Details upon request
Seminar Program 2015
Seminar selection                                                                             25

Industrial robot training
with the mobile and compact training cell

With our mobile and compact training          The cell also has other peripheral equip-
cell, all necessary industrial robot train-   ment, such as gripper, conveyor belt etc.
ing sessions can be conveniently held at      Using this peripheral equipment, you can
your plant. Prevent any potential interrup-   program and simulate all standard pro-
tion of production, save yourself the cost    cedures of an actual production process
of travel and accommodation—we will           in a realistic environment.
come to you.
                                              The compact dimensions of the training
Our training cell is equipped with a          cell (only 2.6 ft wide by 4.6 ft long) enable
full-fledged industrial robot from Kuka,      it to be set up in almost any conference
which offers all the functionalities of an    room.
industrial robot in real use. Moreover,
the cell includes a model of an injection     Power is supplied via a 16 A Schuko socket.
molding machine that represents the           The compressed air for gripper functions
entire interface for a real injection mold-   is generated by a quiet, integrated com-
ing machine.                                  pressor.
Individualized training
for your team

Faster – better – more efficient            With individualized training you rely
These could be the requirements when it     on continuing education measures
comes to individualized training for your   tailored to your plant, which can take
team.                                       place in your production plant or at our
                                            training sites, depending on your task
Questions about injection molding           description.
machinery with associated automation
– How can the performance of the system    An individualized definition of the training
   be increased?                            units ensures quick success for your
– How can quality improvements be          team.
   realized?
– How is the consumption of resources      Do you have more questions?
   in the production plant reduced?         We would be happy to answer them for
                                            you. Our contact information is provided
                                            on page 27.
Seminar Program 2015
Registration                                                         18
                                                                     27

Injection molding machinery
Seminar registration
Call:                  +49 (0)89 88 99 41 50

e-mail:                waltraud.behner-freisinger@kraussmaffei.com

Write:                 Waltraud Behner-Freisinger
                       Department IA1123
                       KraussMaffei Technologies GmbH
                       Krauss-Maffei-Strasse 2
                       80997 Munich

Fax:                   +49 (0)89 88 99 15 41 50
                       See rear side for fax template

Internet:              www.kraussmaffei.com
Please fill in and fax to: +49 (0)89 88 99 15 41 50
We are familiar with and acknowledge the terms and conditions of participation in the registration documents.

You can register online at www.kraussmaffei.com/imm-seminar.

Fax template
Seminar registrations 2015
Personal details
 Company                                                                   Contact person

 e-mail address                                                            Telephone

 Zip code                  Town/city                                       Fax

 Street, no. / post office box                                             Customer order number

Seminar attendance
 1st seminar type / seminar no.                                            2nd seminar type / seminar no.

 Date                                                                      Date

 Name of 1st participant                                                   Name of 1st participant

 Name of 2nd participant                                                   Name of 2nd participant

                                                                          Please bring your safety shoes to the seminars.

Hotel booking by KraussMaffei desired?
        Yes            No

 Date of arrival                       Date of arrival

Venue / date                                                              Signature
Seminar Program 2015
Terms and conditions of participation                                                                                                                        29

General notes
Terms and conditions of participation
1. Please forward registrations to:                    6. Booking of a room                                    10. Liability
KraussMaffei Technologies GmbH                         Hotel room booking by KraussMaffei is possible.         The organizer shall be liable for damages only in
Department IA1123, Ms Behner-Freisinger                If you require this, please enter it in the seminar     the case of willful or grossly negligent conduct.
Krauss-Maffei-Strasse 2, 80997 Munich                  registration accordingly. However, KraussMaffei         Liability for a violation of major contractual obliga-
Tel. +49 (0)89 88 99 41 50                             cannot provide a guarantee, in any form whatso-         tions and injuries to life and limb or health is not
Fax +49 (0)89 88 99 15 41 50                           ever, on the availability or hotel services. Over-      affected. In the event of a violation of the above-
waltraud.behner-freisinger@kraussmaffei.com            night accommodation costs shall be borne by the         mentioned contractual obligations, the claim for
                                                       participant. Customers themselves are responsi-         damages shall be limited to typically foreseeable
Please use our application form:                       ble for canceling a booked hotel room. Any              damages.
www.kraussmaffei.com/imm-seminar                       cancelation costs thus incurred shall be paid
                                                       directly to the hotel.                                  11. Copyright
2. Applicability                                                                                               Work documents and the computer software used
These Special Conditions for Participation apply       7. Terms and conditions of payments                     are protected by copyright. The reproduction of
only to companies referred to in section 14, 310       A flat rate without cash discount (30 days net) shall   seminar documents for unapproved purposes, as
subsection 1 of the German Civil Code (BGB).           be charged to each participant for the individual       well as the dissemination, utilization and disclosure
                                                       seminars. Please refer to the respective seminar        of the contents to third parties, is not permitted.
3. Registration and conclusion of contract             contents for the costs of the German-language           Violations shall result in mandatory damage com-
Registration implies acceptance of the terms and       seminars. All prices quoted exclude the statutory       pensation.
conditions of participation on the part of the par-    value-added tax. Please specify the seminar title or
ticipant. Registration can be in writing or by means   code in all correspondence or money transfers.          12. Severability Clause
of the online registration form. Consideration shall   The participation fee shall become due when the         In the event that individual provisions of these
always be given to registrations in the order their    invoice is issued. Please quote the invoice number      conditions of are invalid, this does not affect the
arrival. The contract is concluded upon receipt of     when making the payment.                                validity of the remaining provisions. The invalid
the registration confirmation. Register in good                                                                clause will then be replaced with another clause
time to guarantee your place in the seminar!           8. Withdrawal                                           that meets the economic intent of the invalid
Please register no later than four weeks prior to      Participants can withdraw up to 14 days before          clause.
the start of the seminar. Please use our registra-     the start of the seminar. If cancelation is made in
tion form provided. "Your" seminar is not on offer?    writing after this period, the seminar organizer        13. Applicable law and place of jurisdiction
Just contact us! Deviations from the scheduled         shall be entitled to demand or retain 50% of the        German law applies to all disputes regarding and
seminar dates are possible upon consultation.          seminar fee as a lump-sum settlement. This              in connection with the legal relationship between
                                                       lump-sum settlement shall amount to 100% in             the parties. The agreed place of jurisdiction of the
4. Prerequisites for participation                     the case of withdrawals within one week before          courts is Munich.
Practical exercises are carried out with the semi-     the start of the seminar. The lump-sum settle-
nar participants during the seminar. To guarantee      ment shall not apply if a substitute participant is
the success of the seminar, therefore, the number      named. If the organizer is forced to cancel the
of participants is limited. Please reserve your        event, any payments already received will be
seminar is good time so that we meet your date         refunded; any other claims are excluded.
request. You will receive confirmation of partici-
pation when your written registration has been         9. Cancelation of seminars and changes
received.                                              KraussMaffei reserves the right to cancel, post-
                                                       pone or combine the scheduled seminars if the
5. Services                                            number of participants is too low, if presenters
Participants will received training from the pre-      cannot attend, due to force majeure or for other
senters in theory and practice. At the start of the    important reasons for which KraussMaffei is not
seminar, each participant receives documents on        responsible. Participants shall be informed imme-
the respective seminar, and a confirmation of par-     diately and payments that have already been made
ticipation/certificate upon completion. This further   shall be reimbursed. Further claims, irrespective
training uses the most modern technical aids. The      of the form, shall be excluded unless the organizer
registration fees cover the costs of all seminar       has acted with intent or gross negligence. The
documents, the use of the technical equipment,         organizer has the right to replace trainers or to
beverages in the breaks and lunch in the company       postpone dates in the schedule for a good reason,
canteen. Travel and overnight accommodation            e.g. if the trainer is sick, insofar as this can be
costs shall be borne by the participant.               reasonably expected of the seminar participants.
30                                                                     Seminar Program 2015
                                                                       Sales and Service Center

KraussMaffei locations
in Germany
KraussMaffei locations in Germany

1) K
    raussMaffei Technologies GmbH
   Sales and Service Center
   Southern Germany
   Krauss-Maffei-Strasse 2
   80997 Munich
   Tel. +49 (0)89 88 99 25 38
   Fax +49 (0)89 88 99 15 25 38

2) K raussMaffei Technologies GmbH
    Service Center                     3) Verl
                                                                  4) Schkopau
    Southwest Germany
    Benzstrasse 21
    71272 Renningen
    Tel. +49 (0)71 59 93 38 20
    Fax +49 (0)71 59 93 38 249

3) K
    raussMaffei Technologies GmbH
   Sales and Service Center
   Northwest Germany                                 5) Oberding-Schwaig
   Oesternweg 12
                                      2) Renningen
   33415 Verl
   Tel. +49 (0)52 46 70 00 10                         1) Munich
   Fax +49 (0)52 46 70 00 70

4) K
    raussMaffei Technologies GmbH
   Service Center
   Southeast Germany
   Value Park Schkopau
   Im Mitz II, Building A 74
   06258 Schkopau
   Tel. +49 (0)34 61 25 91 941
   Fax +49 (0)34 61 25 91 949

Automation

5) K raussMaffei Automation GmbH
    Möslstraße 19
    85445 Oberding-Schwaig
    Tel. +49 (0)81 22 97 820
    Fax +49 (0)81 22 97 82 44
31

KraussMaffei
A strong brand in a unique global group
Cross-technology system and                  There for you around the world                Individualized service
process solutions                            With our worldwide sales and service          Our employees from customer service,
Whether in Injection Molding, Reaction       network, we offer our international           application technology and service help
Process Machinery or Automation – the        customers an excellent basis for a            you with your questions and needs on
KraussMaffei brand stands for pioneer-       successful business relationship. Due         every topic dealing with machines, sys-
ing and cross-technology system and          to the close proximity to our customers,      tems and processes – around the globe,
process solutions in plastics processing     we are able to answer your individual         quickly and with a high level of expertise.
worldwide. For decades, our expertise,       inquiries very quickly. We work out the       We have developed an extensive custom-
innovative ability and passionate commit-    best possible technical and economical        ized service spectrum with our lifecycle
ment to plastics engineering have been       solution for your product and production      design, which accompanies you through-
your competitive edge. As a cross-indus-     requirements together with you. Test our      out the entire lifecycle of your machines
try system provider, we offer you modular    machine technology for your applications      and systems. Take advantage of the per-
and standardized systems as well as          and let our experts put together an indi-     sonal interaction and flexibility we offer
solutions customized to your needs.          vidualized service package for you.           in our practically oriented seminars.
                                                                                           We carry out customer-specific trainings
                                                                                           either at your location or at our sales and
                                                                                           service locations.

KraussMaffei Group
                                                                                           You can find additional information about
                                                                                           KraussMaffei at: www.kraussmaffei.com

Comprehensive expertise
Unique selling proposition Technology3
The KraussMaffei Group is the only pro-
vider in the world to possess the essen-
tial machine technologies for plastics and
rubber processing with its KraussMaffei,
KraussMaffei Berstorff and Netstal
brands: Injection Molding Machinery,
Automation, Reaction Process Machinery
and Extrusion Technology.

The group is represented internationally
with more than 30 subsidiaries and over
ten production plants as well as about
570 commercial and service partners.
This is what makes us your highly skilled
and integrated partner. Use our com­
prehensive and unique expertise in the
industry.
                                                                              The KraussMaffei Group has a global presence.
                                                                              Countries ­with subsidiaries are marked in dark blue.
You can find additional information at:                                       In the white-colored regions, the Group is represented
­www.kraussmaffeigroup.com                                                    by over 570 sales and service partners.
Seminars by KraussMaffei
Hands-on – individual – flexible
KraussMaffei injection molding machines set high
standards in the industry all over the world. Apart
from the most modern machine technology, as
always the key to top quality is the personnel at
the machine – in operation, process control
and maintenance.

                                                        00.00 WE . 1st edition 08/2014 . IMM 030 08/2014 EN ··· Subject to technical changes ··· Printed in the Federal Republic of Germany.
Our seminar concept provides your employees with
the tools they need to complete these tasks. This
allows you to fully exploit the performance potential
of your system.

Our seminar concept even won an award: a Gold
award, received from the German Association of
Sales Promoters and Trainers (BDVT) for the practical
orientation and measurable sustainability of our
seminars.

www.kraussmaffei.com
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