Low-speed Engines 2021 - WinGD
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Contents Contents 2 WinGD 56 WinGD Technologies 70 WinGD Services & Support All data provided in this booklet is for information purposes only, explicitly non- 4 Reducing Environmental Impact 56 Low-pressure X-DF Technology 70 WinGD Customer Support binding and subject to change without notice. 6 From Sulzer to WinGD 58 X-DF2.0 Technology WinGD Integrated Digital Expert (WiDE) The General Technical Data (GTD) program 72 provides up-to-date information on WinGD A History of Engine Development 60 IMO Tier III Solutions Training@WinGD 76 low-speed engines. 10 Merchant Ship Applications 62 IMO Fuel Compliance 2020 WinGD Global Service Partners 81 When referring to specific engines, the data 16 WinGD Low-speed Engines 64 Cylinder Lubrication Manufacturing, Warranty and 82 may be subject to changes. These will be 19 Engine Designation Service Contacts assessed individually according to the 66 Steam Production Control particular characteristic of each project. 21 X-DF Dual-Fuel 84 Contacts 67 High Efficiency Waste Heat Recovery 40 Diesel 68 Hybrid Power Solutions 53 General Technical Data Application 54 Engine Definitions and Notes
WinGD WinGD The shipping industry is facing a call to action. Through integrated energy management and advanced data The need for An urgent plea to come together to create meaningful change towards improving the climate analytics, engine technology today smart, sustainable extends far beyond simple ship crisis. The success of the industry as a whole will propulsion. Full system integration solutions is more be defined by its responsiveness and flexibility is the key to reducing emissions, optimising vessel performance and relevant today than in the face of this crisis; the ability to act quickly reducing operational expenditure. ever before, as we to meet the challenges of today and tomorrow, WinGD technology seamlessly bridges setting a path for a greener future. the gap between complex engineering invest in the and smart, reliable execution. technologies that WinGD’s role within this industry began over 120 years ago, leading through innovation and progress. These are unprecedented times, where collaborations are the key will take us into Never has there been a greater call for adaptability to forging a strong path ahead. the future. Combining expertise strengthens the and innovation than today. collective outlook, ensuring that the very best minds are unified in the The portfolio of WinGD engines provides reliable approach. WinGD has joined together and safe solutions for tomorrow. Rooted in the with other industry leaders, building foundation of its long history, with a view to the the path to a decarbonised future. future, WinGD is driving the transition to clean air and sustainability. 2 3
Today, X-DF low-pressure gas engines deliver the lowest overall emission Environmental level of any available technology for merchant ship propulsion. Reducing Environmental Impact WinGD’s engine design history dates back to the late 1800s. That history bore witness to remarkable progress and growth. But the challenge the industry faces today is the most significant to date. It is change that spans industry and expertise, connecting the globe in the fight against climate change. WinGD’s X-DF technology already offers the lowest levels of hazardous NOX , SOX and particle emissions. Recent innovation now also As engine designers, WinGD’s This journey begins long before the WinGD’s understanding of the unique offers 50% reduction in expertise lies in technology engine, where collaborations and properties of each fuel, how they methane slip. But this is not innovation. The technology partnerships are the key to achieving interface with the engine and how to enough. The considerable that will embrace the fuels of the deep knowledge of each fuel’s optimise the full energy management emission reductions required the future; promising to combustion characteristics and capabilities is essential in meeting to meet the IMO targets reduce harmful emissions and energy ouput capacity. the targets of 2050. demand further innovation. pollutants while continuing to Through bolstered investment in fuel And it must happen now. provide the energy needed. research, testing and collaborations with experts across the industry, WinGD technology will continue to provide smart solutions for clean air today and a sustainable future. 4 5
A History of Engine Development 1920's 1950's From Sulzer to WinGD. Sulzer was a famous name for Turbocharging became standard in diesel engines in ships, power plants, marine low-speed engines for ship A History of Engine and railways around the world. propulsion, which opened the chapter of the long series of Sulzer R-type 1930's low-speed engines – the RSAD, RD, Development Airless fuel injection became RND, RND-M and RL types. standard from 1930 in all engine 1970's 1800's types, greatly improving their efficiency and reducing their The first low-speed marine engine WinGD was orginally founded as the Sulzer Corporation in maintenance requirements. in the world designed for operation 1893 when the Sulzer brothers signed an agreement with on gas entered service in 1972. The Rudolf Diesel for his new engine technology. On June 10th, The next step was the development of Sulzer 7RNMD90 engine was running 1898, the very first diesel engine was started in Winterthur, turbocharging, greatly improving the on natural gas in the Norwegian Switzerland, where WinGD is still headquartered today. power concentration of the engines 29,000m 3 LNG carrier Venator. with less weight and less space 1900's requirements. 1980's In 1905 the first reversing two-stroke marine engine was 1940's A radical change in scavenging from developed by Sulzer. It led the way to the first valveless loop to uniflow was made in 1983 with two-stroke engines at sea, two 559 kW Sulzer 4SNo.6a The first turbocharged two-stroke the introduction of the RTA low-speed engines in the Italian cargo ship ‘Romagna’ in 1910. diesel engine in normal operation engines of 380 to 840 mm cylinder was a Sulzer 6TAD48 engine in In 1912 the first ocean-going ship with valveless crosshead bore, increasing to 960 mm in 1994. 1946 in the power house of the type two-stroke engines was the German cargo ship In 1981 tests with electronically- Winterthur facility. ‘Monte Penedo’, which was equipped with two Sulzer 4SNo.9a controlled fuel injection began on engines with a total of 1,250 kW (shown opposite). a four-cylinder research engine. Powering merchant shipping for over a century Developments rapidly followed thereafter with engines for rail traction, submarines, a 1,000 mm-bore research engine, a broader range of engine types and sizes for ship propulsion, marine auxiliary duties and land-based power plants, increased power outputs, lowered fuel consumption, and improved reliability. 6 7
The X-Engines series directly reduces New short-stroke engines were also A History of Engine Development the emission levels of carbon dioxide, introduced, increasing the rating field making it easier for the shipyard to of the portfolio. achieve a better Energy Efficiency Design Index (EEDI). 2020's In 2013, WinGD introduced the X-DF In 2020, the first vessels powered engine series. Dual-fuel engines, by WinGD’s 12X92DF, the GUINNESS using gas admitted at low pressure TM WORLD RECORDS most powerful and ignited by a low volume of liquid Otto-cycle engine came into pilot fuel were a breakthrough in the operation. marine industry. X-DF engines offer new marine compliance standards for Through the extensive operational all merchant marine vessels. experience of the X-DF fleet, WinGD was able to identify further At the end of 2019, with nearly 300 optimisation potential and launched X-DF engines ordered, WinGD's low- X-DF2.0, reducing methane slip by up to pressure, dual-fuel technology is the 50% and improving energy efficiency. proven choice for a sustainable future. 1990's 2010's In 1998 the world’s first large, A project began to develop dual- electronically-controlled low-speed fuel gas engine technology for engine with common-rail injection low-speed engines as a solution for was introduced and running in complying with the upcoming IMO the Diesel Technology Centre in Tier III NOX emission limits without Oberwinterthur, Switzerland, leading additional exhaust after-treatment. to the launch of the RT-flex common- On the 19th of September 2011, the rail system. new technology was successfully demonstrated on a full-scale 2000's research engine at the Wärtsilä factory in Trieste, Italy. The first RT-flex engine entered service in September 2001. Later in 2011 Generation X-Engines The world’s largest diesel engines were introduced to the market, are now the 14-cylinder RT-flex96C offering greater efficiency in terms of engines of 80,080 kW (108,920 bhp) fuel consumption and emissions. of which the first entered service in September 2006 (shown above). 8 9
Tanker Merchant Ship Applications Merchant Ship Applications TANKER TYPE WINGD LOW-SPEED ENGINES X35 X40 X52 X62 X72 X82 57ÁH[ 57ÁH[ WinGD's growing engine portfolio provides simple solutions Small Tanker • • to reduce emissions, lower fuel consumption and operating Product Tanker • costs, improve safety and give ship owners and operators Panamax Tanker • peace of mind. Aframax Tanker • • Suezmax Tanker • WinGD offers low-pressure, dual-fuel The tables shown in the following X-DF engines, Generation X-Engines pages provide an engine selection VLCC • and RT-flex engines. Supported by for a variety of vessel types. X-DF portfolio engines are available as an alternative to X-Engines the most advanced technology in Final engine choice is dependent emissions reduction, automation on ship specification, investment and control, digitalisation and fuel and operating cost evaluation and efficiency, these engines provide preferred engine configuration. simple, safe and flexible propulsion solutions. Contact a WinGD representative today to find out more. Name: Eneos Arrow Delivery: 2017 Vessel type: VLCC Main engine: 7X82 (311,000dwt Crude oil tanker) Ship owner: JX Ocean Ship yard: Japan Marine United, Ariake, Japan 10 11
Container Vessel Bulk Carrier Merchant Ship Applications CONTAINER WINGD LOW-SPEED ENGINES BULK CARRIER TYPE WINGD LOW-SPEED ENGINES VESSEL TYPE X35 X40 X52 X62 X72 X82 X92 X35 X40 X52 X62 X72 X82 X52-S X62-S 57ÁH[ 57ÁH[ 57ÁH[ 57ÁH[ Handysize Bulkers • • < 700 TEU • Handymax Bulkers • 700 – 1,100 TEU • Ultramax Bulkers • 1,100 – 1,400 TEU • Kamsarmax Bulkers • 1,400 – 2,500 TEU • Panamax Bulkers • 2,500 – 4,500 TEU • Capesize Bulkers • 4,500 – 11,000 TEU • VLOC • > 11000 TEU • X-DF portfolio engines are available as an alternative to X-Engines X-DF portfolio engines are available as an alternative to X-Engines Name: JACQUES SAADE Ship yard: Hudong-Zhonghua Name: Algoma Equinox Delivery: 2013 Vessel type: 23,000 TEU Container vessel Shipbuilding (Group) Co., Ltd. Vessel type: 39,400 dwt Bulk carrier Main engine: 57ÁH[ Ship owner: CMA CGM S.A. China Ship owner: Algoma Central Corp, Canada Delivery: 2020 Ship yard: Nantong Mingde Heavy Main engine: 12X92DF Industries, China 12 13
Multipurpose Vessel Gas Carriers Merchant Ship Applications VESSEL TYPE WINGD LOW-SPEED ENGINES LNG CARRIER TYPE WINGD LOW-SPEED ENGINES X35 X40 X52 X62 X40DF X52DF X62DF X72DF X52-S X62-S 57ÁH[') 57ÁH[ 57ÁH[ 30,000 m3 • > 30,000 dwt • > 60,000 m3 • 170,000 – 250,000 m3 • twin-screw • twin-screw X-DF portfolio engines are available as an alternative to X-Engines LPG CARRIER TYPE WINGD LOW-SPEED ENGINES X35 X40 X52 X62 X72 57ÁH[ 10,000 – 30,000 m3 • • • > 30,000 m3 • Applies to DF and/or X-engines > 60,000 m3 • X-DF portfolio engines are available as an alternative to X-Engines Name: Shansi Delivery: 2013 Name: SK AUDACE Ship yard: Samsung Heavy Industries Co, Vessel type: 25,486 GT Multipurpose Main engine: 57ÁH[ Vessel type: 180,000 CBM LNG Carrier Ltd., South Korea Ship owner: China Navigation Company Pte Ship owner: SK Shipping Co, Ltd., Delivery: July, 2017 Ltd (CNCo), Singapore South Korea Main engine: Twin 6X62DF Ship yard: Zhejiang Ouhua Shipyard, China 14 15
WinGD Low-speed Engines Power range for WinGD Low-speed Engines WinGD Low-speed Engines WinGD low-speed engines are the optimal propulsion solution for merchant vessels with directly driven propellers. WinGD’s well-proven electronically-controlled common-rail technology plays a key role in enabling shipowners to reduce fuel and lubricants costs. The benefits to ship owners and operators are: – Optimal power and speed for all – The engines can be operated with The following WinGD engines X82 ship types and sizes residual marine fuels, distillate are also available on request: 18,600-42,750 kW/65-84 rpm – Lowest possible fuel and cylinder fuels DMA, DMB and DMZ and RT-flex50-B X92 lube oil consumption over the liquefied natural gas (LNG) 4,850–13,280 kW/95–124 rpm 24,420-77,400 kW/70-80 rpm whole operating range, especially – Full compliance with IMO NO x and RT-flex58T-D in part load SO ̎ regulations 7,900–18,800 kW/84–105 rpm – Different tunings to suit particular – High reliability and durability X62 sailing profiles – Up to five years between overhauls 7,950-21,280 kW/77-103 rpm – Specific tuning to increase the – Reduced maintenance X72 All data provided in this booklet is for information exhaust gas temperature for requirements resulting in low purposes only, explicitly non-binding and subject to 10,600-28,880 kW/66-89 rpm increased steam production (when change without notice. The General Technical Data operational costs (GTD) program provides up-to-date information on required) WinGD low-speed engines. – Competitive capital cost 16 17
Engine Designation WinGD engine designation WinGD Porfolio 8X72-B The key overarching feature of all WinGD engines is that they combine Diesel engine version sustainability with efficiency. They are supported by revolutionary technology in emissions Bore size (cm) reduction, automation and control, digitalisation and fuel efficiency. Engine series (i.e. X engines, Customers can RT-flex engines) always expect full compliance with emissions Number of cylinders legislation. WinGD provides smart, safe and flexible propulsion solutions for the future, today. 8X72DF Low-pressure dual-fuel engine 18 19
New Engine Designation (from November 2019) X-DF Dual-fuel X40DF-1.0 WinGD Low-speed Engines IMO Tier III in gas mode X52DF-S1.0_ Cylinder bore âPP Piston stroke 1 770 mm Speed ²âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar Stroke / bore 4.43 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Suffix (place holder) Output in kW at Length A Weight Cyl. Revision level, based on 146 rpm 104 rpm mm tonnes new design features R1 R2 R3 R4 5 4 675 3 900 3 325 2 775 4 512 109 Technology level 6 5 610 4 680 3 990 3 330 5 212 125 7 6 545 5 460 4 655 3 885 5 912 140 8 7 480 6 240 5 320 4 440 6 612 153 S: Short-stroke or P: Power generation or B C D others to be defined Dimensions 2 610 950 6 563 (mm) F1 F2 F3 G 7 986 8 035 7 590 1 411 Fuel designation DF: Dual-fuel, BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE Blank: Standard engine Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 7 312 7 073 7 410 7 171 Bore size BSGC (gas) g/kWh 145.0 140.0 147.0 142.0 BSPC (pilot fuel) g/kWh 1.4 1.7 1.4 1.7 Engine type BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE 5DWLQJSRLQWâ R1 R2 R3 R4 BSFC (diesel) g/kWh 189.6 187.6 189.6 187.6 For definitions see page 54. All data provided in this booklet is for information purposes only, explicitly non-binding and subject to change without notice. The General Technical Data X-DF Dual-Fuel (GTD) program provides up-to-date information on F2 / F3 F1 WinGD low-speed engines. D When referring to specific engines, the data may be subject to changes. These will be assessed individually according to the particular C characteristic of each project. G A B 20 21
RT-flex50DF X52DF WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore 500 mm Cylinder bore âPP Piston stroke 2 050 mm Piston stroke 2 315 mm Speed 99–124 rpm Speed ²âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar Stroke/bore 4.10 Stroke / bore 4.45 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Length A* Weight Length A Length A* Weight Cyl. Cyl. mm mm tonnes 105 rpm 79 rpm mm mm tonnes 124 rpm 124 rpm 99 rpm 99 rpm R1 R2 R3 R4 R1 R2 R3 R4 5 7 200 6 000 5 750 4 775 5 576 6 793 200 5 7 450 6 200 5 600 4 650 5 891 6 990 217 6 8 640 7 200 6 900 5 730 6 456 7 670 225 6 8 940 7 440 6 720 5 580 6 831 7 930 251 7 10 080 8 400 8 050 6 685 7 336 255 7 10 430 8 680 7 840 6 510 7 771 288 8 11 520 9 600 9 200 7 640 8 216 280 8 11 920 9 920 8 960 7 440 8 711 323 B C D B C D 3 150 1 088 7 646 Dimensions 3 514 1 205 8 550 Dimensions (mm) (mm) F1 F2 F3 G F1 F2 F3 G 9 270 9 270 8 800 1 636 10 350 10 400 9 850 1 910 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 7 201 6 962 7 299 7 064 BSEC (energy) kJ/kWh 7 201 6 962 7 299 7 064 BSGC (gas) g/kWh 142.7 137.7 144.7 139.7 BSGC (gas) g/kWh 142.7 137.7 144.7 139.7 BSPC (pilot fuel) g/kWh 1.5 1.8 1.5 1.8 BSPC (pilot fuel) g/kWh 1.5 1.8 1.5 1.8 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE 5DWLQJSRLQWâ R1 R2 R3 R4 Rating point R1 R2 R3 R4 BSFC (diesel) g/kWh 184.1 182.1 184.1 182.1 BSFC (diesel) g/kWh 184.1 182.1 184.1 182.1 For definitions see page 54. For definitions see page 54. A* A* X-DF Dual-Fuel F2 / F3 F2 / F3 F1 F1 D D C G C G A B A B 22 23
X52DF-1.1 X52DF-2.1 WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore âPP Cylinder bore âPP Piston stroke 2 315 mm Piston stroke 2 315 mm Speed ²âUSP Speed ²âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar Stroke / bore 4.45 Stroke / bore 4.45 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Length A* Weight Cyl. Length A Weight Cyl. 105 rpm 79 rpm mm mm tonnes 105 rpm 79 rpm mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 7 450 6 200 5 600 4 650 5 891 6 990 217 5 7 450 6 200 5 600 4 650 5 891 217 6 8 940 7 440 6 720 5 580 6 831 7 930 251 6 8 940 7 440 6 720 5 580 6 831 251 7 10 430 8 680 7 840 6 510 7 771 288 7 10 430 8 680 7 840 6 510 7 771 288 8 11 920 9 920 8 960 7 440 8 711 323 B C D B C D Dimensions 3 514 1 205 8 550 Dimensions 3 514 1 205 8 550 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 10 350 10 400 9 850 1 910 10 350 10 400 9 850 1 910 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 7 070 6 831 7 169 6 934 BSEC (energy) kJ/kWh 7 201 6 962 7 299 7 064 BSGC (gas) g/kWh 140.1 135.1 142.1 137.1 BSGC (gas) g/kWh 142.7 137.7 144.7 139.7 BSPC (pilot fuel) g/kWh 1.5 1.8 1.5 1.8 BSPC (pilot fuel) g/kWh 1.5 1.8 1.5 1.8 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE 5DWLQJSRLQWâ R1 R2 R3 R4 5DWLQJSRLQWâ R1 R2 R3 R4 BSFC (diesel) g/kWh 181.3 175.3 183.3 179.3 BSFC (diesel) g/kWh 184.1 182.1 184.1 182.1 For definitions see page 54. For definitions see page 54. A* F2 / F3 X-DF Dual-Fuel F2 / F3 F1 F1 D D C C G G A B A B 24 25
X52DF-S1.0 X62DF WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore âPP Cylinder bore âPP Piston stroke 2 045 mm Piston stroke 2 658 mm Speed ²âUSP Speed ²âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar Stroke / bore 3.93 Stroke / bore 4.29 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Cyl. Length A Length A* Weight Length A Weight 120 rpm 95 rpm Cyl. 103 rpm 80 rpm mm mm tonnes mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 7 500 6 250 5 950 4 950 5 500 6 565 190 5 11 925 9 925 9 250 7 700 7 000 325 6 9 000 7 500 7 140 5 940 6 360 7 415 215 6 14 310 11 910 11 100 9 240 8 110 377 7 10 500 8 750 8 330 6 930 7 220 245 7 16 695 13 895 12 950 10 780 9 215 435 8 12 000 10 000 9 520 7 920 8 080 275 8 19 080 15 880 14 800 12 320 10 320 482 B C D B C D Dimensions 3 100 â 8 014 Dimensions 4 200 1 360 9 580 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 9 340 9 340 8 800 1 800 11 775 11 775 10 950 2 110 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 7 201 6 962 7 299 7 064 BSEC (energy) kJ/kWh 7 167 6 928 7 269 7 026 BSGC (gas) g/kWh 142.7 137.7 144.7 139.7 BSGC (gas) g/kWh 142.5 137.5 144.5 139.5 BSPC (pilot fuel) g/kWh 1.5 1.8 1.5 1.8 BSPC (pilot fuel) g/kWh 1.0 1.2 1.0 1.2 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE 5DWLQJSRLQWâ R1 R2 R3 R4 5DWLQJSRLQWâ R1 R2 R3 R4 BSFC (diesel) g/kWh 184.1 182.1 184.1 182.1 BSFC (diesel) g/kWh 182.0 180.0 182.0 180.0 For definitions see page 54. For definitions see page 54. A* X-DF Dual-Fuel F2 / F3 F2 / F3 F1 F1 D D C C G G A B A B 26 27
X62DF-1.1 X62DF-2.1 WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore âPP Cylinder bore âPP Piston stroke 2 658 mm Piston stroke 2 658 mm Speed ²âUSP Speed ²âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar Stroke / bore 4.29 Stroke / bore 4.29 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 103 rpm 80 rpm Cyl. 103 rpm 80 rpm mm tonnes mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 11 925 9 925 9 250 7 700 6 700 318 5 11 925 9 925 9 250 7 700 6 700 318 6 14 310 11 910 11 100 9 240 7 810 370 6 14 310 11 910 11 100 9 240 7 810 370 7 16 695 13 895 12 950 10 780 8 915 428 7 16 695 13 895 12 950 10 780 8 915 428 8 19 080 15 880 14 800 12 320 10 020 475 B C D B C D Dimensions 4 200 â 9 580 Dimensions 4 200 1 360 9 580 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 11 775 11 775 10 950 2 110 11 775 11 775 10 950 2 110 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE (FIGURES TO BE UPDATED) BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 7 036 6 797 7 139 6 895 BSEC (energy) kJ/kWh 7 167 6 928 7 269 7 026 BSGC (gas) g/kWh 139.9 134.9 141.9 136.9 BSGC (gas) g/kWh 142.5 137.5 144.5 139.5 BSPC (pilot fuel) g/kWh 1.0 1.2 1.0 1.2 BSPC (pilot fuel) g/kWh 1.0 1.2 1.0 1.2 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE (FIGURES TO BE UPDATED) BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE 5DWLQJSRLQWâ R1 R2 R3 R4 5DWLQJSRLQWâ R1 R2 R3 R4 BSFC (diesel) g/kWh 179.2 173.2 181.2 177.2 BSFC (diesel) g/kWh 182.0 180.0 182.0 180.0 For definitions see page 54. For definitions see page 54. X-DF Dual-Fuel F2 / F3 F2 / F3 F1 F1 D D C C G G A B A B 28 29
X62DF-S1.0 X72DF WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore âPP Cylinder bore âPP Piston stroke 2 245 mm Piston stroke 3 086 mm Speed ²âUSP Speed âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar Stroke / bore 3.62 Stroke / bore 4.29 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 108 rpm 85 rpm Cyl. mm tonnes 89 rpm 69 rpm mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 10 550 8 775 8 300 6 925 6 260 280 5 16 125 13 425 12 500 10 400 8 085 481 6 12 660 10 530 9 960 8 310 7 260 325 6 19 350 16 110 15 000 12 480 9 375 561 7 14 770 12 285 11 620 9 695 8 260 370 7 22 575 18 795 17 500 14 560 10 665 642 8 16 880 14 040 13 280 11 080 9 260 415 8 25 800 21 480 20 000 16 640 11 960 716 B C D B C D Dimensions 3 440 â 8 780 4 780 1 575 10 790 Dimensions (mm) F1 F2 F3 G (mm) F1 F2 F3 G 10 300 10 300 9 680 1 830 13 655 13 655 12 730 2 455 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 7 167 6 928 7 269 7 026 BSEC (energy) kJ/kWh 7 150 6 906 7 248 7 004 BSGC (gas) g/kWh 142.5 137.5 144.5 139.5 BSGC (gas) g/kWh 142.3 137.3 144.3 139.2 BSPC (pilot fuel) g/kWh 1.0 1.2 1.0 1.2 BSPC (pilot fuel) g/kWh 0.8 1.0 0.8 1.0 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE 5DWLQJSRLQWâ R1 R2 R3 R4 5DWLQJSRLQWâ R1 R2 R3 R4 BSFC (diesel) g/kWh 182.0 180.0 182.0 180.0 BSFC (diesel) g/kWh 182.0 180.0 182.0 180.0 For definitions see page 54. For definitions see page 54. F2 / F3 X-DF Dual-Fuel F2 / F3 F1 F1 D D C G C G A B A B 30 31
X72DF-1.1 X72DF-1.2 WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore âPP Cylinder bore âPP Piston stroke 3 086 mm Piston stroke 3 086 mm Speed âUSP Speed âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 15.7 bar Stroke / bore 4.29 Stroke / bore 4.29 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 89 rpm 69 rpm Cyl. 79 rpm 69 rpm mm tonnes mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 16 125 13 425 12 500 10 400 8 085 481 5 13 000 11 900 11 340 10 400 7 785 470 6 19 350 16 110 15 000 12 480 9 375 561 6 15 600 14 300 13 600 12 480 9 075 550 7 22 575 18 795 17 500 14 560 10 665 642 B C D 8 25 800 21 480 20 000 16 640 11 960 716 Dimensions 4 780 1 575 10 790 B C D (mm) F1 F2 F3 G Dimensions 4 780 1 575 10 790 13 655 13 655 12 730 2 455 (mm) F1 F2 F3 G 13 655 13 655 12 730 2 455 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE (FIGURES TO BE UPDATED) Rating point R1 R2 R3 R4 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE (FIGURES TO BE UPDATED) BSEC (energy) kJ/kWh 7 080 6 955 7 113 7 004 Rating point R1 R2 R3 R4 BSGC (gas) g/kWh 140.8 138.2 141.5 139.2 BSEC (energy) kJ/kWh 7 150 6 906 7 248 7 004 BSPC (pilot fuel) g/kWh 0.9 1.0 0.9 1.0 BSGC (gas) g/kWh 142.3 137.3 144.3 139.2 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE (FIGURES TO BE UPDATED) BSPC (pilot fuel) g/kWh 0.8 1.0 0.8 1.0 5DWLQJSRLQWâ R1 R2 R3 R4 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE (FIGURES TO BE UPDATED) BSFC (diesel) g/kWh 181.2 180.2 181.1 180.0 5DWLQJSRLQWâ R1 R2 R3 R4 For definitions see page 54. BSFC (diesel) g/kWh 182.0 180.0 182.0 180.0 Engine optimised for reduced rating field and 5/6 cylinder applications For definitions see page 54. F2 / F3 X-DF Dual-Fuel F2 / F3 F1 F1 D D C G C G A B A B 32 33
X72DF-2.1 X72DF-2.2 WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore âPP Cylinder bore âPP Piston stroke 3 086 mm Piston stroke 3 086 mm Speed âUSP Speed âUSP 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 15.7 bar Stroke / bore 4.29 Stroke / bore 4.29 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 89 rpm 69 rpm Cyl. 69 rpm mm tonnes 79 rpm mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 16 125 13 425 12 500 10 400 8 085 481 5 13 000 11 900 11 340 10 400 7 785 470 6 19 350 16 110 15 000 12 480 9 375 561 6 15 600 14 300 13 600 12 480 9 075 550 7 22 575 18 795 17 500 14 560 10 665 642 B C D B C D Dimensions 4 780 1 575 10 790 Dimensions 4 780 1 575 10 790 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 13 655 13 655 12 730 2 455 13 655 13 655 12 730 2 455 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE (FIGURES TO BE UPDATED) BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 6 925 6 827 6 985 6 876 BSEC (energy) kJ/kWh 7 021 6 778 7 119 6 876 BSGC (gas) g/kWh 137.7 135.7 138.9 136.7 BSGC (gas) g/kWh 139.7 134.7 141.7 136.7 BSPC (pilot fuel) g/kWh 0.9 1.0 0.9 1.0 BSPC (pilot fuel) g/kWh 0.8 1.0 0.8 1.0 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE (FIGURES TO BE UPDATED) BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE 5DWLQJSRLQWâ R1 R2 R3 R4 5DWLQJSRLQWâ R1 R2 R3 R4 BSFC (diesel) g/kWh 177.6 175.2 179.0 177.2 BSFC (diesel) g/kWh 179.2 173.2 181.2 177.2 For definitions see page 54. For definitions see page 54. Engine optimised for reduced rating field and 5/6 cylinder applications X-DF Dual-Fuel F2 / F3 F2 / F3 F1 F1 D D C C G G A B A B 34 35
X82DF-1.0 X92DF WinGD Low-speed Engines IMO Tier III in gas mode IMO Tier III in gas mode Cylinder bore âPP Cylinder bore 920 mm Piston stroke 3 375mm Piston stroke 3 468 mm Speed âUSP Speed 70-80 rpm 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar 0HDQHɽHFWLYHSUHVVXUHDW5 17.3 bar Stroke / bore 4.12 Stroke / bore 3.77 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Length A Weight Output in kW at Cyl. 84 rpm 58 rpm Length A Weight mm tonnes Cyl. 80 rpm 70 rpm mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 6 25 920 21 600 17 880 14 940 10 426 805 6 31 920 26 580 27 930 23 250 11 570 1 120 7 30 240 25 200 20 860 17 430 11 866 910 7 37 240 31 010 32 585 27 125 13 160 1 260 8 34 560 28 800 23 840 19 920 13 306 1 020 8 42 560 35 440 37 240 31 000 14 750 1 380 9 38 880 32 400 26 820 22 410 14 746 1 160 9 47 880 39 870 41 895 34 875 17 780 1 630 10 53 200 44 300 46 550 38 750 19 370 1 790 B C D 11 58 520 48 730 51 205 42 625 21 030 1 960 Dimensions 5 020 1 800 12 225 12 63 840 53 160 55 860 46 500 22 700 2 140 (mm) F1 F2 F3 G 15 150 - - 2 700 B C D Dimensions 5 550 1 900 13 140 (mm) F1 F2 F3 G BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE 15 520 15 530 14 260 2 970 Rating point R1 R2 R3 R4 BSEC (energy) kJ/kWh 7 115 6 872 7 218 6 970 BRAKE SPECIFIC CONSUMPTIONS IN GAS MODE BSGC (gas) g/kWh 141.8 136.8 143.8 138.8 Rating point R1 R2 R3 R4 BSPC (pilot fuel) g/kWh 0.6 0.7 0.6 0.7 BSEC (energy) kJ/kWh 7 090 6 846 7 192 6 945 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE BSGC (gas) g/kWh 141.2 136.2 143.2 138.2 BSPC (pilot fuel) g/kWh 0.7 0.8 0.7 0.8 5DWLQJSRLQWâ R1 R2 R3 R4 BSFC (diesel) g/kWh 184.1 182.1 184.1 182.1 BRAKE SPECIFIC FUEL CONSUMPTION IN DIESEL MODE For definitions see page 54. Rating point R1 R2 R3 R4 BSFC (diesel) g/kWh 180.9 178.9 180.9 178.9 For definitions see page 54. F2 / F3 X-DF Dual-Fuel F1 F2 / F3 D F1 D C G C G A B 36 A B 37
Achieving a new GUINNESS WORLD RECORDS TM The most powerful marine internal combustion Otto cycle engine commercially available is the WinGD 12X92DF. Designed by WinGD (Winterthur Gas & Diesel Ltd. Switzerland) with a power output of 63.840 MW, first built by CMD (CSSC-MES Diesel Co., Ltd) in China and verified on 17 September 2020 38 39
Diesel X35-B X40-B WinGD Low-speed Engines IMO Tier II & Tier III (SCR) IMO Tier II & Tier III (SCR) Cylinder bore 350 mm Cylinder bore 400 mm Piston stroke 1 550 mm Piston stroke 1 770 mm Speed 118–167 rpm Speed 104-146 rpm 0HDQHɽHFWLYHSUHVVXUHDW5 21.0 bar 0HDQHɽHFWLYHSUHVVXUHDW5 21.0 bar Stroke / bore 4.43 Stroke / bore 4.43 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 167 rpm 118 rpm Cyl. 146 rpm 104 rpm mm tonnes mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 4 350 3 475 3 075 2 450 3 838 74 5 5 675 4 550 4 050 3 250 4 390 109 6 5 220 4 170 3 690 2 940 4 450 84 6 6 810 5 460 4 860 3 900 5 090 125 7 6 090 4 865 4 305 3 430 5 062 95 7 7 945 6 370 5 670 4 550 5 790 140 8 6 960 5 560 4 920 3 920 5 674 105 8 9 080 7 280 6 480 5 200 6 490 153 B C D B C D Dimensions 2 284 830 5 556 Dimensions 2 610 950 6 344 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 6 806 6 806 6 330 1 326 7 742 7 742 7 400 1 411 BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh Full load Full load Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BMEP, bar 21.0 16.8 21.0 16.8 BMEP, bar 21.0 16.7 21.0 16.7 BSFC Standard Tuning 173.8 167.8 173.8 167.8 BSFC Standard Tuning 172.8 166.8 174.8 168.8 Part load, % of R1 85 70 85 70 65 Part load, % of R1 85 70 85 70 65 Tuning variant Standard Standard Delta Delta Low-Load Tuning variant Standard Standard Delta Delta Low-Load BSFC 170.2 169.8 169.5 168.3 165.0 BSFC 169.2 168.8 168.5 167.3 164.0 For definitions see page 54. For definitions see page 54. F2 / F3 F2 / F3 F1 F1 D D Diesel C C G G A B A B 40 41
X52 X52-S2.0 WinGD Low-speed Engines IMO Tier II & Tier III (SCR) IMO Tier II & Tier III (SCR) Cylinder bore 520 mm Cylinder bore 520 mm Piston stroke 2 315 mm Piston stroke 2 045 mm Speed 79-105 rpm Speed 95-120 rpm 0HDQHɽHFWLYHSUHVVXUHDW5 21.0 bar 0HDQHɽHFWLYHSUHVVXUHDW5 22.0 bar Stroke / bore 4.45 Stroke / bore 3.93 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Length A* Weight Length A Length A* Weight Cyl. 105 rpm 79 rpm Cyl. 120 rpm 95 rpm mm mm tonnes mm mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 9 050 6 800 6 800 5 100 5 891 6 990 217 5 9 550 6 850 7 575 5 425 5 500 6 565 190 6 10 860 8 160 8 160 6 120 6 831 7 930 251 6 11 460 8 220 9 090 6 510 6 360 7 415 215 7 12 670 9 520 9 520 7 140 7 771 288 7 13 370 9 590 10 605 7 595 7 220 245 8 14 480 10 880 10 880 8 160 8 711 323 8 15 280 10 960 12 120 8 680 8 080 275 B C D B C D D (iSCR) Dimensions 3 514 1 205 8 562 Dimensions 3 100 1 190 8 014 8 150 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 10 350 10 350 9 800 1 910 9 340 9 340 8 800 1 800 BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh Full load Full load 5DWLQJSRLQWâ R1 R2 R3 R4 5DWLQJSRLQWâ R1 R2 R3 R4 %0(3EDUâ 21.0 15.8 21.0 15.8 %0(3EDUâ 22.0 15.8 22.0 15.8 BSFC Standard Tuning 166.8 159.8 166.8 159.8 BSFC Standard Tuning 161.8 155.8 159.8 156.8 Part load, % of R1 85 70 85 70 65 Part load, % of R1 85 70 85 70 65 Tuning variant Standard Standard Delta Delta Low-Load Tuning variant Standard Standard Delta Delta Low-Load BSFC 163.2 162.8 162.5 161.3 158.0 BSFC 158.2 157.8 157.5 156.3 153.0 For definitions see page 54. For definitions see page 54. iSCR available for 5- to 7-cylinder engines iSCR available for 5- to 7-cylinder engines with one TC on exhaust side with one TC on exhaust side A* A* F2 / F3 F2 / F3 F1 F1 D D Diesel C C G G 42 43 A B A B
X62-S2.0 X62-B WinGD Low-speed Engines IMO Tier II & Tier III (SCR) IMO Tier II & Tier III (SCR) Cylinder bore 620 mm Cylinder bore 620 mm Piston stroke 2 245 mm Piston stroke 2 658 mm Speed 85–108 rpm Speed 77–103 rpm 0HDQHɽHFWLYHSUHVVXUHDW5 22 bar 0HDQHɽHFWLYHSUHVVXUHDW5 21.0 bar Stroke / bore 3.62 Stroke / bore 4.29 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 108 rpm 85 rpm Cyl. 103 rpm 77 rpm mm tonnes mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 13 425 9 650 10 550 ȵ ȵ6 260 280 5 14 500 10 650 10 800 ȵ ȵ 325 ʖ 16 110 11 580 12 660 9 120 ȵ7 260 325 6 17 400 12 780 12 960 ȵ ȵ8 110 377 7 18 795 13 510 14 770 10 640 8 260 370 7 20 300 14 910 15 120 11 130 ȵ9 215 435 8 21 480 15 440 16 880 12 160 9 260 415 8 23 200 17 040 17 280 12 720 10 320 482 B C D D (iSCR) B C D Dimensions 3 440 1 300 8 780 8 816 Dimensions 4 200 1 360 9 580 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 10 230 10 230 9 620 1 830 11 830 11 830 11 005 2 110 BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh Full load Full load Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BMEP, bar 22.0 15.8 22.0 15.8 BMEP, bar 21.0 15.5 21.0 15.4 BSFC Standard Tuning 160.8 155.8 158.8 156.8 BSFC Standard Tuning 164.8 159.3 163.8 159.3 Part load, % of R1 85 70 85 70 65 Part load, % of R1 85 70 85 70 65 Tuning variant Standard Standard Delta Delta Low-Load Tuning variant Standard Standard Delta Delta Low-Load BSFC 157.2 156.8 156.5 155.3 152.0 BSFC 161.2 160.8 160.5 159.3 155.3 For definitions see page 54. For definitions see page 54. iSCR available for 5- to 7-cylinder engines iSCR available for 5- to 7-cylinder engines with one TC on exhaust side with one TC on exhaust side F2 / F3 F2 / F3 F1 F1 D Diesel D C C G G 44 A B A B 45
X72-B X82-B WinGD Low-speed Engines IMO Tier II & Tier III (SCR) IMO Tier II & Tier III (SCR) Cylinder bore 720 mm Cylinder bore 820 mm Piston stroke 3 086 mm Piston stroke 3 375 mm Speed 66–89 rpm Speed 58–84 rpm 0HDQHɽHFWLYHSUHVVXUHDW5 21.0 bar 0HDQHɽHFWLYHSUHVVXUHDW55 21.0/19.0 bar Stroke / bore 4.29 Stroke / bore 4.12 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 89 rpm 66 rpm Cyl. 76 / 84 rpm 58 rpm mm tonnes mm tonnes R1 R2 R3 R4 55 55 R3 R4 5 19 600 14 300 14 550 10 600 ȵ8 085 481 6 28 500 21 720 21 750 16 590 11 045 ȵ 6 23 520 17 160 17 460 12 720 ȵ 561 7 33 250 25 340 25 375 19 355 12 550 ȵ 7 27 440 20 020 20 370 14 840 10 665 642 8 38 000 28 960 29 000 22 120 14 055 1 020 8 31 360 22 880 23 280 16 960 11 960 716 9 42 750 32 580 32 625 24 885 16 500 1 160 B C D B C D E Dimensions 4 780 1 575 10 790 Dimensions 5 020 1 800 12 250 5 400 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 13 750 13 750 12 820 2 455 14 820 14 800 13 800 2 700 BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh Full load Full load Rating point R1 R2 R3 R4 Rating point 55 55 R3 R4 BMEP, bar 21.0 15.4 21.0 15.4 BMEP, bar 21.0/19.0 16.0/14.5 21.0 16.0 BSFC Standard Tuning 164.8 159.3 163.8 159.3 BSFC Standard Tuning 164.8/162.8 157.8 164.8 157.8 Part load, % of R1 85 70 85 70 65 Part load, % of 85 70 85 70 65 R1/R1+ Tuning variant Standard Standard Delta Delta Low-Load Tuning variant Standard Standard Delta Delta Low-Load BSFC 161.2 160.8 160.5 159.3 155.3 BSFC 161.2/159.2 160.8/158.8 160.5/158.5 159.3/157.3 156.0/154.3 For definitions see page 54. For definitions see page 54. F2 / F3 F2 / F3 F1 F1 D D Diesel C C G G A B A B 46 47
X82-2.0 X92-B WinGD Low-speed Engines IMO Tier II & Tier III (SCR) IMO Tier II & Tier III (SCR) Cylinder bore 820 mm Cylinder bore 920 mm Piston stroke 3 375 mm Piston stroke 3 468 mm Speed 58–84 rpm Speed 70–80 rpm 0HDQHɽHFWLYHSUHVVXUHDW5 22.0 bar 0HDQHɽHFWLYHSUHVVXUHDW5 21.0 bar Stroke / bore 4.12 Stroke / bore 3.77 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Length A Weight Length A Weight Cyl. 84 rpm 58 rpm Cyl. 80 rpm 70 rpm mm tonnes mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 6 33 000 24 000 22 800 16 560 10 426 ȵ 6 38 700 27 900 33 900 24 420 11 570 1 120 7 38 500 28 000 26 600 19 320 11 866 ȵ 7 45 150 32 550 39 550 28 490 13 160 1 260 8 44 000 32 000 30 400 22 080 13 306 1 020 8 51 600 37 200 45 200 32 560 14 750 1 380 9 49 500 36 000 34 200 24 840 14 746 1 160 9 58 050 41 850 50 850 36 630 17 780 1 630 10 64 500 46 500 56 500 40 700 19 370 1 790 B C D 11 70 950 51 150 62 150 44 770 21 030 1 960 Dimensions 5 020 1 800 12 225 (mm) 12 77 400 55 800 67 800 48 840 22 700 2 140 F1 F2 F3 G 15 250 - - 2 700 B C D Dimensions 5 550 1 900 13 150 BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh (mm) F1 F2 F3 G 15 640 15 650 14 360 2 970 Full load Rating point R1 R2 R3 R4 BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh BMEP, bar 22.0 16.0 22.0 16.0 Full load BSFC Standard Tuning 162.3 157.2 158.5 155.7 Rating point R1 R2 R3 R4 Part load, % of R1 85 70 85 70 65 BMEP, bar 21.0 15.1 21.0 15.1 BSFC Delta Tuning 162.8 156.8 161.8 157.8 Tuning variant Standard Standard Delta Delta Low-Load BSFC 158.7 158.3 158.0 156.8 153.5 Part load, % of R1 85 70 65 For definitions see page 54. Tuning variant Delta Delta Low-Load BSFC 155.5 154.3 149.6 For definitions see page 54. F2 / F3 F1 F2 / F3 F1 D Diesel D C G C G A B 48 A B 49
RT-flex50-D RT-flex58T-E WinGD Low-speed Engines IMO Tier II & Tier III (SCR) IMO Tier II & Tier III (SCR) Cylinder bore 500 mm Cylinder bore 580 mm Piston stroke 2050 mm Piston stroke 2 416 mm Speed 95–124 rpm Speed 90–105 rpm 0HDQHɽHFWLYHSUHVVXUHDW5 21.0 bar 0HDQHɽHFWLYHSUHVVXUHDW5 21 bar Stroke / bore 4.10 Stroke / bore 4.17 RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS RATED POWER, PRINCIPAL DIMENSIONS AND WEIGHTS Output in kW at Output in kW at Cyl. Length A Length A* Weight Length A Weight 124 rpm 95 rpm mm mm tonnes Cyl. 105 rpm 90 rpm mm tonnes R1 R2 R3 R4 R1 R2 R3 R4 5 8 725 6 650 6 700 5 100 5 576 6 793 200 5 11 750 7 900 10 075 7 900 6 381 281 6 10 470 7 980 8 040 6 120 6 456 7 670 225 6 14 100 9 480 12 090 9 480 7 387 322 7 12 215 9 310 9 380 7 140 7 336 255 7 16 450 11 060 14 105 11 060 8 393 377 8 13 960 10 640 10 720 8 160 8 216 280 8 18 800 12 640 16 120 12 640 9 399 418 B C D B C D Dimensions 3 150 1 088 7 646 Dimensions 3 820 1 300 8 822 (mm) F1 F2 F3 G (mm) F1 F2 F3 G 9 270 9 270 8 800 1 636 10 960 11 000 10 400 2 000 BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh BRAKE SPECIFIC FUEL CONSUMPTION (BSFC) IN g/kWh Full load Full load Rating point R1 R2 R3 R4 Rating point R1 R2 R3 R4 BMEP, bar 21.0 16.0 21.0 16.0 BMEP, bar 21.0 14.1 21.0 16.5 BSFC Standard Tuning 168.8 162.8 168.8 162.8 BSFC Standard Tuning 167.8 161.8 167.8 161.8 Part load, % of R1 85 70 85 70 65 Part load, % of R1 85 70 85 70 65 Tuning variant Standard Standard Delta Delta Low-Load Tuning variant Standard Standard Delta Delta Low-Load BSFC 165.2 163.5 164.5 162.0 158.9 BSFC 164.2 162.5 163.5 161.0 157.9 For definitions see page 54. For definitions see page 54. A* F2 / F3 F2 / F3 F1 F1 D D Diesel C C G G A B A B 50 51
General Technical Data Application WinGD’s General Technical Data (GTD) application WinGD Low-speed Engines provides information to plan the layout of WinGD marine low-speed engines. Create new projects in three simple steps: 1. Select an engine from the product portfolio 2. Define a configuration which meets the vessel requirements 3. Analyse the resulting performance data and export as a PDF General Technical Data Application Start your next engine project by downloading GTD: www.wingd.com/en/media/general-technical-data Name: Eagle Bintulu Managers: Eaglestar Vessel type: LNG dual fuelled Aframax Delivery: 2018 Tanker Main engine: 6X62DF Ship owner: AET Ship yard: Samsung Heavy Industry Co. Ltd. Scan this QR-code to send the above link by email The program is a desktop application and supported by all Windows operating systems from version 7. 52 53
Engine Definitions and Notes ISO Standard (ISO 3046-1) Dimensions and weights Fuel/energy consumption Available engine tunings WinGD Low-speed Engines reference conditions – All dimensions and weights are not All brake specific fuel consumptions Standard Tuning, Delta Tuning, 1.0 bar Total barometric binding. For detailed information (BSFC) and brake specific pilot fuel Delta Bypass Tuning and Low-load pressure at R1 and updates, please visit: consumptions (BSPC) are quoted Tuning are available for certain www.wingd.com/en/engines/ for fuel of lower calorific value WinGD low-speed diesel engines to 25°C Suction air temperature engine-types/ 42.7 MJ/kg. provide optimum fuel consumption 30% Relative humidity for different engine loads. Delta A Engine length from the coupling Brake specific gas consumptions Tuning and Low-load Tuning focuses 25°C Cooling water temperature flange to the end of the bedplate (BSGC) are quoted for gas of lower on reducing fuel consumption in the before engine calorific value 50.0 MJ/kg. A* Engine length from the TC aft end operating range below 90% or 75% to the end of the bedplate Brake specific energy consumptions engine power. Rating points (BSEC) for dual-fuel engines are based B Width of the engine seating The advanced technology of Steam The engine layout fields for WinGD on energy delivered to the engine as Production Control (SPC) can be low-speed engines are defined by C Dist. from the centre of the gas and liquid fuel for one kilowatt hour added to the Low-load and Delta the power/speed rating points R1, crankshaft to the underside of the mechanical power output. Bypass Tuning to increase the steam R2, R3 and R4 (see diagram below). foot flange For all WinGD low-speed diesel and production, while keeping the overall For certain engines, the layout field is D Dist. from the centre of the dual-fuel engines stepwise tolerances fuel consumption at a minimum. extended to the points R1+ and R2+. crankshaft to the highest point of have been introduced for the brake Dual Tuning is available on request R1, or R1+ instead if applicable, is the engine specific fuel and energy consumption and in cooperation with Classification the nominal maximum continuous (BSFC/BSEC) guarantee, referring F1 Min. height for vertical removal Societies. rating (MCR). to ISO standard reference conditions of the piston (ISO 15550 and 3046): WinGD X82-2.0 and X92-B Engine-MCR F2 Min. height for vertical removal of engines with multi-turbocharger Power – +5% tolerance for 100% to 85% R1 R1+ the piston with double-jib crane configuration can be equipped with a engine power Turbocharger (TC) cut off tuning that Engine layout field F3 Min. height for tilted removal of – +6% tolerance for
WinGD Technologies Low-pressure X-DF Technology Applications Fully compliant with WinGD X-DF technology is applicable on a IMO Tier III D Technologies Future environmental variety of vessel types, including LNG carriers, chemical tankers, regulation remains the key container ships and vessels variable for ship owners operating worldwide including to monitor. X-DF engines, Emission Control Areas (Baltic Sea, coasts of North America, Gulf of Emission values (%) operating on LNG, reduce a Mexico). In the marine business, the cargo vessel's emissions by low-pressure X-DF solution is an 99% for SOx, 90% for NOx, attractive alternative for companies 99% for PM and about 18% looking for environmentally sustainable propulsion solutions. for Greenhouse gases. DF-ready option The technology WinGD has introduced the DF-ready Low-pressure X-DF technology version as an option for simplifying Technologies: is the market leader in low speed future conversions. The DF-ready LP-DF: Dual-Fuel Engine in Gas Mode, operated according to the Otto-cycle combustion process dual-fuel engines. Based on the engines can be easily converted to HP-DF: Dual-Fuel Engine in Gas Mode, operated according lean-burn Otto-cycle combustion dual-fuel, as no major structural to the diesel-cycle combustion process principle, fuel and air are premixed The low-pressure Diesel / HFO: Conventional Diesel Engine, operated with X-DF engines provide components need to be modified. 3.5% sulphur HFO and burned at a relatively high air- All parts, which are to be replaced to-fuel ratio; a concept already used the following benefits at a later conversion, are either widely on medium-speed engines. – Low-pressure gas supply Due to its lean-burn combustion typical wear parts or specific X-DF means maximum simplicity, low process, this technology has an The launch of low speed dual- components and systems. The DF- investment costs and low power inherent potential to reduce the fuel engines using LNG, admitted ready version is the recommended consumption formation of NOX by up to 90% at low pressure and ignited by a solution for LNG-ready ships. compared to diffusion combustion low volume of liquid pilot fuel, – Extremely small pilot fuel quantity, of diesel or high-pressure direct- Low-pressure X-DF Technology was a breakthrough in the marine below 1% of total heat release injected gas-diesel engines (GD). industry. WinGD has applied a – X-DF engines can be operated on Thus, with lean-burn X-DF engines, depth of gas engine expertise and gas down to very low loads no additional exhaust-gas treatment experience to its low-speed engines – a move that extends the benefits – Low NOX emissions, close to is needed to meet the IMO Tier III of DF technology across the broader zero SOX emissions, IMO Tier III NOX limits. The low-pressure X-DF marine industry. This technology compliant without exhaust-gas solution also reduces the vessel’s has proven effective through well after-treatment total CO 2 footprint compared to HFO. over 250,000 running hours from a – Particulate matter emissions variety of vessel types. reduced to almost zero 6RT-flex50DF engine 56 57
X-DF2.0 Technology iCER Recirculating Exhaust Gas to the engine. The Exhaust Gas Cooler WinGD Technologies As market leaders in dual-fuel through a Low-pressure Path (EGC) has been designed to cool technology WinGD is pushing down up to 50% of the total exhaust The iCER is designed to cool and engineering boundaries for smarter gas flow from the turbine. The cooled recirculate part of the exhaust gas solutions to reduce emissions exhaust gas and fresh air are then Lower operating costs through a low-pressure path during and improve efficiency. Ensuring mixed before entering the compressor operation in gas mode. By using a continuous improvement of X-DF wheel of the turbocharger. low-pressure recirculation path, technology through reductions to it is possible to use the full The water required for cooling the both fuel consumption and methane turbocharger capacity for optimal exhaust gas is recirculated in a closed slip in gas mode, WinGD has launched system efficiency. loop through a circulation tank. The the X-DF2.0 technology with the recirculated fresh water used in the introduction of iCER – Intelligent To minimise the impact on the engine EGC is cooled by sea water via a plate Control by Exhaust Recycling. room, the iCER system has been Proven low-pressure dual-fuel heat exchanger. optimised for installation adjacent The iCER technology delivers engine technology with high reliability and safety record enhanced combustion control using inert gas and offers the following benefits: – 3% energy consumption reduction in gas mode – Up to 5g/kWh fuel consumption Reduced methane slip and COʦ reduction in diesel mode emissions – Up to 50% reduction of methane slip Abbreviation: BPV Back Pressure Valve WMC Water Mist Catcher SOV Shut Off Valve EGC Exhaust Gas Cooler X-DF2.0 SAC Scavenge Air Cooler PHE Plate Heat Exchanger 58 59
IMO Tier III Solutions Low-pressure X-DF Solution The temperature of the exhaust gas Integrated SCR (iSCR) This provides high-pressure WinGD Technologies is thereby subject to constraints both operation (HP-SCR), while promoting Switching from liquid to gas fuel is The integrated SCR (iSCR) is on the upper and the lower side. The higher operation temperatures a viable solution for dealing with installed completely ‘on engine’ and latter is particularly an issue with fuels (favoured by the SCR reactions). both IMO Tier III NOx standards and was developed due to the growing containing higher fractions of sulphur, Furthermore, this is achieved in a requirements for SOx. Refer to the demand for a smaller, more compact such as those present in typical heavy compact overall design with minimal X-DF engines section in this booklet solution to fulfil the Tier III emission fuel oil (HFO) qualities available today, external piping. for more details. regulations. which calls for even higher minimum temperatures in the catalyst. The iSCR will be made available for SCR for Diesel Operation The principle concept of the iSCR selected WinGD low speed diesel programme is to integrate the SCR engines. Further information When considering liquid fuels only, High Pressure SCR reactor directly to the exhaust various options need to be taken into can be obtained from WinGD The SCR reactor is put on the high- manifold of the engine, upstream of representatives. account, combining the individual the turbocharger. pressure side, before the turbine. solutions to control the two key Integrating the SCR reactor before pollutants SOx and NOx. Low Pressure SCR the turbine allows the reactor to SCR (Selective Catalytic Reduction) be designed in the most compact The SCR reactor is put on the low- technology is based on the reduction way due to the higher density of the pressure side, after the turbine. of nitrogen oxides (NOX) by means exhaust gas. WinGD has developed an interface of a reductant (typically ammonia, specification for low-pressure WinGD has developed and is SCR applications for all low-speed generated from urea) at the surface systematically deploying high engines, which complies with the of a catalyst in a reactor. pressure SCR solutions for the known low-pressure SCR system low-speed diesel engine portfolio providers. Low-pressure SCR is with single and multi-turbocharger typically larger in volume compared applications. to the high pressure solution, but WinGD allows third-parties to can be integrated into the exhaust supply high-pressure SCR systems stream system. in accordance with the interface specifications. IMO Tier III Solutions iSCR arrangement shown on X62-S2.0 Typical high-pressure SCR arrangement All WinGD low-speed engines included in this booklet are fully compliant with IMO Tier II NOX limits specified in Annex VI of the MARPOL 73/78. 60 61
IMO Fuel Compliance 2020 In connection with MARPOL Annex Vl, The diesel and WinGD Technologies regulation 14, the fuel sulphur limits are regulated as follows: dual-fuel engines 1) 0.50 % global sulphur limit as per offered by WinGD 1 Jan 2020 can be operated with 2) 0.10 % local sulphur limit for Emission Control Areas (ECAs) distillate marine fuels as per 1 Jan 2015 (DMA, DMZ, DMB), Terminology residual marine fuels (according CIMAC WG7 Fuels / and liquefied natural International Bunker Industry Association (IBIA)): gas (LNG). – RM: residual marine Several fuel suppliers offer ULSFO (fuel that needs heating) RM and VLSFO RM products as – DM: distillate marine alternative to distillate fuels to cope (does not need heating) with the global and local fuel sulphur limits. Many of these products fulfil – FO: fuel oil the specifications of residual fuels as An appropriate cylinder lubricating WinGD has years of field experience – ULSFO RM: maximum 0.10 % stated in ISO 8217:2017, but they may oil must be used and piston underside in the use of different fuel types sulphur RM product differ from previously used heavy fuel drain oil monitoring is recommended including LNG and a broad range of oil (HFO) qualities in terms of according to WinGD’s manuals. liquid fuels with sulphur contents – ULSFO DM: maximum 0.10 % e.g. cold flow properties, stability, ranging from near zero to > 3.50 %. sulphur DM product compatibility or viscosity. – VLSFO RM: RM products that are It is recommended to This includes the use of a large variety of cylinder lubricating oil formulations These fuels must be treated like HFO above 0.10 % but meeting a 0.50 % sulphur limit in aspects like storage, heating and consult the relevant with these fuels. – VLSFO DM: DM products that are separation. The changeover from ULSFO RM to VLSFO RM products (and WinGD operation WinGD’s tribology concept and engine IMO Fuel Compliance 2020 above 0.10 % but meeting a 0.50 % vice versa), should be performed as guideline for guidance design is equally well suited to the sulphur limit when changing from distillate fuels to operating conditions applicable HFO (and vice versa) due to possible related to purchasing, before and after January 2020. incompatibility. bunkering and For further information please check handling of compliant the instructions provided with the WinGD engine operating manuals. fuels on board. 62 63
Cylinder Lubrication WinGD's 'Pulse Jet' Very homogeneous lubricant Pulse Jet cylinder lubrication features By applying regular laboratory WinGD Technologies distribution on the cylinder liner various technologies to ensure safe and on-board analysis of piston cylinder lubrication system surface and the refreshment of the lubrication and acid-neutralisation underside drain oil samples, lubricant incorporates the latest lubricant film by regular injections for piston rings and the entire cylinder consumption can be reduced to the findings of engine research at minimal lubricant feed rate liner running surface: minimum possible considering the dealing with slow-steaming guarantees to keep operational operating conditions. – The spray angles of Pulse Jet‘s expenses at the lowest possible level. and cold corrosion with maintenance-friendly lubricant Easy, understandable documentation Together with WinGD-validated injection nozzles and the for engine operation provides decades of experience lubricants from a wide variety of electronically controlled timing guidance for the correct choice of in reliability. suppliers covering a Base Number of lubricant pump actuation cylinder lubricant for gas, distillate (BN) range from 15 to 145 mgKOH/g are tailored to achieve highly and residual fuels as well as for safe suited to any kind of fuel sulphur homogeneous distribution of and economic maintenance intervals content and operating conditions, cylinder lubricant which are either time-dependent or Pulse Jet cylinder lubrication is the condition-based. – The zig-zag-shaped grooves on prerequisite to achieve extended time several levels on the cylinder liner between overhauls of piston rings running surface provide further and cylinder liners with outstanding vertical and horizontal distribution reliability and engine availability. of the freshly injected lubricant in the upper stroke area, where WinGD’s low-speed high pressure and temperature of combustion gas require engines with Pulse Jet special attention cylinder lubrication – Each piston ring provides a function with regard to the system are the combustion gas sealing and state-of-the-art perfect mixing of fresh lubricant with the existing lubricant film solution for reliable at each and every piston stroke. This suppresses cold corrosion and cost-effective by distributing the additives in transportation of cargo. the lubricant film in intervals adapted to the current need Cylinder Lubrication WinGD Piston Running Concept with Pulse Jet Cylinder Lubrication System 64 65
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